Fairbanks 9110 User Manual

Installation Manual

Omnicell

Models: 9110

© 2008 by Fairbanks Scales Inc.

All rights reserved

50766

Revision 2 01/08

50766 2 01/08 Rev. 2

Amendment Record

Omnicell 9110

50766

Manufactured by Fairbanks Scales Inc.

821 Locust

Kansas City, Missouri 64106

Issue #1 New Product

Revision 2 Inserted Load Cell Wiring Chart

Disclaimer

Every effort has been made to provide complete and accurate information in this manual. However, although this manual may include
a specifically identified warranty notice for the product, Fairbanks Scales makes no representations or warranties with respect to the con­tents of this manual, and reserves the right to make changes to this manual without notice when and as improvements are made.

50766 3 01/08 Rev. 2

Table of Contents

Section 1: General Information

A. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

B. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

C. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Section 2: Installation

A. General Service Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

B. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

C. Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

D. Installation Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Section 3: Parts List

A. Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

B. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Appendix 1: Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

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A. Introduction

Fairbanks Omnicell 9110 Series tank weighing assembly is made for low capacity, non-com­mercial weighing applications. It features an exclusive slider plate design that eliminates problems
caused from thermal expansion.

OMNICELL® 9110 SERIES TANK WEIGHING ASSEMBLY FEATURES

• Capacities available from 45 lbs to 225 lbs.

• Sliding system with 2-directional bumpers.

• Low profile design.

• Load cells sealed to industry’s highest standard for environmental protection.

• Load cell constructed of 17-4 stainless steel for high caustic protection.

• Mounts available in 304 stainless and zinc plated steel.

• Factory Mutual approved for hazardous applications.

• Patented MV/V/Ohm calibration for ease of installation.

• Designed for non-commercial applications.

B. Specifications

Mount Construction . . . . . . . . . . . . . . . . . . . 304 stainless steel;

zinc plated mild steel

Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . 45 lb, 112 lb, 225 lb.

Full Scale Output (FSO) . . . . . . . . . . . . . . . 2.0mV/v ± 0.05%

Combined Error (FSO) . . . . . . . . . . . . . . . . <

0.03%

Non-Linearity (FSO) . . . . . . . . . . . . . . . . . . 0.02%

Hysteresis (FSO). . . . . . . . . . . . . . . . . . . . . 0.02%

Creep Error (30 min.) . . . . . . . . . . . . . . . . . <

0.05%

Compensated Temperature . . . . . . . . . . . . . 14° F to 104° F (-10° C to 40° C)

Operating Temperature . . . . . . . . . . . . . . . . -40° F to 176° F (-40° C to 80° C)

Excitation Voltage . . . . . . . . . . . . . . . . . . . . 5-15 VDC

Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . Safe = 150%; ultimate = 300%

Sideload . . . . . . . . . . . . . . . . . . . . . . . . . . . Safe = 100%

Bridge Resistance . . . . . . . . . . . . . . . . . . . . 1000 ohms nominal

Load Cell Construction . . . . . . . . . . . . . . . . Stainless Steel 17-4 PH

Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hermetic seal;

Cable entry sealed by glass to metal header

Load Cell Cable. . . . . . . . . . . . . . . . . . . . . . 20 ft., polyurethane

Protection . . . . . . . . . . . . . . . . . . . . . . . . . . IP 68

Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . Factory Mutual

C. Accessories

Mild Steel Uplift Protection with bolts. . . . . . .25458

Stainless Steel Uplift Protection with bolts. . .25459

Section 1: General Information

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A. General Service Policy

Prior to installation, it must be verified that the equipment will satisfy the customer's require-

ments as supplied, and as described in this manual. If the equipment cannot satisfy the application
and the application cannot be modified to meet the design parameters of the equipment, the installa­tion should not be attempted.

It is the customer / operator's responsibility to ensure the equipment provided by Fairbanks is

operated within the parameters of the equipment's specifications and protected from accidental or
malicious damage. Other than the procedures authorized in the Operating manual, no service,
repair, or adjustments may be performed by unauthorized / untrained service personnel. Any unau­thorized repairs will void any verbal, implied, or written warranties.

B. Overview

1. These instructions apply to the specific installation procedures. The procedures for instru­ments, printers and other peripherals are given in manuals specifically provided for those units.

2. All electronic and mechanical calibrations and or adjustments required to make this equip­ment perform to accuracy and operational specifications are considered to be part of the installation,
and are included in the installation charge. Only those charges which are incurred as a result of the
equipment's inability to be adjusted or calibrated to performance specifications may be charged to
warranty.

3. Absolutely no physical or electrical modifications are to be made to this equipment. Electrical
connections other than those specified may not be performed, and physical alterations are not
allowed.

4. Before the installation is considered complete, the equipment is to be installed to meet or
exceed any applicable weights and measures requirements, if applicable. The installing technician is
responsible to make certain customer personnel are fully trained and familiar with the capabilities
and limitations of the equipment. Be prepared to recommend the arrangement of components which
will provide the most efficient layout, utilizing the equipment to the best possible advantage. The
warranty policy must be explained and reviewed with the customer.

C. Unpacking

1. Check that all components are on hand, and agree with the customer's order.

2. Remove all components from their packing material, checking to make certain that all parts

are accounted for and no parts are damaged. Advise the shipper immediately, if damage has
occurred. Order any parts necessary to replace those which have been damaged. Keep the shipping
container and packing material for future use. Check the packing list.

Section 2: Installation

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D. Installation Instruction

1. Items not Supplied
a. 1/4-20 UNC bolts- 4 required for each assembly
b. 5/16-18 UNC Anchors/ bolts - 2 required for each assembly

2. Raise the vessel to be supported by the Omnicell® assemblies and secure by safely
blocking the vessel to the required height. See Figure 50766-1.

3. Place each Omnicell® assembly onto a level surface under each support leg.

4. Set the assemblies for the correct orientation as per Figure 50766-2.

5. Adjust the load lifting/ support bolt until it is against the top plate. Insert the four (4)

1/4-20 bolts and loosely tighten the bolts to the support leg for each assembly.

6. Mark the location of the anchor bolt locations. Slide the assembly back and drill the anchor
hole locations. Re-position the load cell assembly, level, and anchor all assemblies.

7. Lower the vessel onto the top plate of each Omnicell® assembly. Tighten the bolts securing
the load plates to each support leg of the vessel. Remove all cribbing blocks. Lower the load
lifting/ support bolts on each assembly until the bolt has approximately 1/4” clearance and the
load cell is bearing the vessel’s weight.

8. Route the cables to the junction box and indicator. Wire the Omnicell® assemblies according
to the appropriate junction box and indicator service manual. Calibrate as required.

WARNING:

The Omnicell®assemblies MUST be orientated as per Figure 50766-2 or severe damage could
occur to the vessel or assemblies.

Load Cell Wiring

+ EXC = Green

- EXC = Black

+ SIG = White

- SIG = Red

50766 7 01/08 Rev. 2

LOAD LIFTING BOLT

GROUNDING LUG

TOP MOUNTING PLATE

5/16-18" UNC (2x)

(not provided)

(optional)

BASE PLATE

UPLIFT PROTECTION

3.54"

5.71"

1/4-20" UNC (4x) (not provided)

2.17"1.18"

1.57"

3.15"

.79"

.31" (4x)

.31"

.79"

4.72"

3.94"

2.35"

.47"

50766-1

Top Mounting Plate

Base Plate

Load Lifting Bolt

Grounding Cable

Side Checking

Uplift Checking

1/4-20 Hex Bolt

50766-3

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Figure 1

2-directional

bumper module

Figure 5

Figure 9

Figure 2

Figure 6 Figure 7

Figure 3

Figure 8

Figure 4

1. Each individual "2-directional bumper module" can be installed rotated 180

around it’s loading point.

2. For scales with 3 modules, distances to center of gravity should be chosen with

ratio 1:2, as shown in figure 1, which gives even load distribution.

3. For best stability, the loading points of the modules should be as far from one

another as the scale structure allows.

gravity

Center of

Load carrier symbol

2 x

120

L

L

50766-2

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50766 10 01/08 Rev. 2

A. Parts List

Item Part Number Description Capacities

1 25521 Load cell, SS Hermetically Sealed 45 lb

25522 Load cell, SS Hermetically Sealed 112 lb

25523 Load cell, SS Hermetically Sealed 225 lb
2 3-6856-A Grounding cable w/ bolts ALL
3 4-6851-1 Sliding plate ALL
4 4-6841-1 Sliding loading pin ALL
6 FL M8x35-8.8 Load cell mounting bolts Mild Steel

FL M8x35-A4-20-80 Load cell mounting bolts Stainless Steel

B. Accessories

Item Part Number Description Capacities

5 25458 Mild Steel Uplift w/ bolts ALL

25459 Stainless Steel Uplift w/ bolts ALL

Section 3: Parts List

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50766-4

2

1

3

5

4

6

50766 12 01/08 Rev. 2

A. Mild Steel

Product Number Description

25432 Omnicell, w/ Zinc plated mild steel, ss hermetic load cell, 45 lb capacity
25433 Omnicell, w/ Zinc plated mild steel, ss hermetic load cell, 112 lb capacity

25434 Omnicell, w/ Zinc plated mild steel, ss hermetic load cell, 225 lb capacity

B. Stainless Steel

Product Number Description

25435 Omnicell, stainless steel mount, ss hermetic load cell, 45 lb capacity
25436 Omnicell, stainless steel mount, ss hermetic load cell, 112 lb capacity

25437 Omnicell, stainless steel mount, ss hermetic load cell, 225 lb capacity

Appendix I : Models