Fairbanks 6020 User Manual
Instruction Manual
TITAN
Motor Truck Scale
Model: 6020 Series
FAIRBANKS
S
C
A
L
E
S
50745
Revision 5 03/10
© 2004-2010 by Fairbanks Scales Inc.
All rights reserved
Amendment Record
Titan 6020 Series
Motor Truck Scale
50745
Manufactured by Fairbanks Scales Inc.
821 Locust
Kansas City, Missouri 64106
Issue #1 01/04 New product
Issue #2 09/05 Revised cable routing drawings; formatting
Revision 3 06/07 Updated the Parts List
Revision 4 07/07 Updated drawings and Parts Lists
Revision 5 03/10 Updated Specifications and drawings
Disclaimer
Every effort has been made to provide complete and accurate information in this manual. However, although this manual
may include a specifically identified warranty notice for the product, Fairbanks Scales makes no representations or warranties
with respect to the contents of this manual, and reserves the right to make changes to this manual without notice when and
as improvements are made.
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Table of Contents
Section 1: General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Section 2: Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Section 3: Installation
A. Preparations for Installations . . . . . . . . . . . . . . . . . . . 7
B. Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
C. Setting the Modules . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Section 4: Electrical Installation
A. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
B. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
C. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Section 5: Maintenance
A. Scale Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 17
B. Mechanical Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
C. Replacing an RC Load Cell . . . . . . . . . . . . . . . . . . . . 17
Section 6: Parts List
A. Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
B. Load Cells and Load Cell Hardware . . . . . . . . . . . . . 18
C. O-Rings, Actual Size . . . . . . . . . . . . . . . . . . . . . . . . . 19
Section 7: Accessories
A. Field Installed Rub Rail Installation . . . . . . . . . . . . . . 20
APPENDIX I: Foundation Check List . . . . . . . . . . . . . . . . . . . . . . . . . 21
APPENDIX II: Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
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This Instruction manual provides installation instructions for the Fairbanks Titan Modular
Steel Deck Truck Scales.
For assurance of correct Titan scale installation(s), use:
• Methods and Procedures FF-2267 / 101732 (See Appendix.)
• The Certified prints/setting plans supplied with the scale
• This Instruction Manual, 50745
The concrete foundation work must be performed according to the certified prints issued for
the specific customer and order number. The name and order number for the particular
customer will be on the certified prints.
Section 1: General Information
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The Titan Modular Steel Deck truck scales are available in various lengths from 27 to 105
feet, and widths from 10 to 14 feet. The scale is made up of modules of 27, 30, and 35 feet
in length. All modules are assembled and welded at the factory.
• The scale should be located so that vehicles can approach and exit the scale as
easily as possible.
• The platform should be visible from the instrument location.
• Drainage of surface water must be such that water does not collect under the scale.
• Smooth and level approaches are required at each end of the platform to reduce
loading shock and facilitate testing of the scale.
• Approaches must conform to the requirements of the law in the state in which the
scale is being installed. In the absence of such laws, the approaches must conform
to paragraph UR.2.6 National Institute of Standards and Technology Handbook 44,
which states that the first 10 feet must be level and on the same plane as the scale
platform.
NTEP CC: 96-089
CMA: AM-4949
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Section 2: Description
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Titan Steel Deck Truck Scale 6020 Series 100K CLC
L W CLC Cap
Model Scale Weight feet feet Klbs tons Sec
PLT-6020-T04 89801 12800 27 10 100 75 2
PLT-6020-T05 89802 14200 30 10 100 75 2
PLT-6020-T06 89803 16500 35 10 100 75 2
PLT-6020-T08 89804 28400 60 10 100 125 3
PLT-6020-T09 89805 33000 70 10 100 125 3
PLT-6020-T10 89806 38400 80 10 100 150 4
PLT-6020-T11 89807 42600 90 10 100 150 4
PLT-6020-T12 89808 49500 105 10 100 150 4
PLT-6020-U04 89809 14100 27 11 100 75 2
PLT-6020-U05 89810 15600 30 11 100 75 2
PLT-6020-U06 89811 18200 35 11 100 75 2
PLT-6020-U08 89812 31200 60 11 100 125 3
PLT-6020-U09 89813 36400 70 11 100 125 3
PLT-6020-U10 89814 42300 80 11 100 150 4
PLT-6020-U11 89815 46800 90 11 100 150 4
PLT-6020-U12 89816 54600 105 11 100 150 4
PLT-6020-V04 89817 15400 27 12 100 75 2
PLT-6020-V05 89818 17100 30 12 100 75 2
PLT-6020-V06 89819 19800 35 12 100 75 2
PLT-6020-V08 89820 34200 60 12 100 125 3
PLT-6020-V09 89821 39600 70 12 100 125 3
PLT-6020-V10 89822 46200 80 12 100 150 4
PLT-6020-V11 89823 51300 90 12 100 150 4
PLT-6020-V12 89824 59400 105 12 100 150 4
PLT-6020-W04 89825 18000 27 14 100 75 2
PLT-6020-W05 89826 19900 30 14 100 75 2
PLT-6020-W06 89827 23100 35 14 100 75 2
PLT-6020-W08 89828 39800 60 14 100 125 3
PLT-6020-W09 89829 46200 70 14 100 125 3
PLT-6020-W10 89830 54000 80 14 100 150 4
PLT-6020-W11 89831 59700 90 14 100 150 4
PLT-6020-W12 89832 69300 105 14 100 150 4
Installation consists of the following:
• Foundation check, layout, and base plate setting
• Tools, materials, documentation, and a crane
• Setting the modules
• Setting the modules on load cells
A. Preparations for Installation: Tools, Equipment, and Materials Required
1. Certified Prints
2. A mobile crane of sufficient capacity to safely lift and place the weighbridge
modules.
• Approximate Steel Deck Module maximum weight: 8 tons.
3. Four (4) equal length (20 ft) lifting chains or cables with hooks to safely attach to the
modules lifting channels located on the sides of the modules.
4. Machinist’s levels (Starrett # 134 & 132-6)
5. Hand tools
6. Hammer Drill with
5
/8" bit, 16" long
7. Hydraulic jacks, 16 ton capacity
8. 100' steel tape measure
9. Stringline and chalkline
10. Prybars
11. High-quality grease and anti-seize
12. Load cell locating tools, Part No. 707118
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Section 3: Installation
Note: The lifting straps MUST be requested in advance from the Crane Service Company.
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