Fairbanks 6001 User Manual

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Page 1

Service/Installation

Delta Series

Analog Platforms

Model: 6001

50661

Issue #4 12/04

Page 2

50661 2 12/04 Issue #4

Amendment Record

Delta Series Analog Platforms

Model 6001

50661

Manufactured by Fairbanks Scales Inc.

821 Locust

Kansas City, Missouri 64106

Created 7/01 New Product

Issue #1 7/01 New Product

Issue # 2 9/01 Part numbers changed

Issue #3 11/03 Added new 24” x 24” models, Capacities and Graduation Sizes, Loadcell

Information, and COC #

Issue #4 12/04 Corrected errors

Disclaimer

Every effort has been made to provide complete and accurate information in this manual. However, although this manual may include a specifically identified warranty notice for the product, Fairbanks Scales makes no representations or warranties with respect to the contents of this manual, and reserves the right to make changes to this manual without notice when and as improvements are made.

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50661 3 12/04 Issue #4

Table of Contents

Section 1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Section 2: Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Section 3: Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Section 4: Parts Description . . . . . . . . . . . . . . . . . . . . . . . . . 6

Section 5: Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A. 12” x 12” - 6 lb and 12 lb Capacities . . . . . . . . . . . . . . . 7

Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

B. 14” x 14” - 60 lb and 150 lb Capacities . . . . . . . . . . . . . 9

Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

C. 18” x 18” - 100 lb and 300 lb Capacities . . . . . . . . . . . . 11

Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

D. 24” x 24” - 200 lb, 300 lb and 500 lbs . . . . . . . . . . . . . 13

Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Appendix I: Size & Capacity Chart . . . . . . . . . . . . . . . . . . . . . 15

Appendix II: Schematic Diagram of PCB Junction . . . . . . . . . 16

Appendix III: Parts list: Original 24” X 24” . . . . . . . . . . . . . . . 17

Appendix IV: Loadcell Information . . . . . . . . . . . . . . . . . . . . . 19

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50661 4 12/04 Issue #4

Section 1: Introduction

Section 2: Description

The 6001 Series analog platforms are lightweight scale platforms

that feature matched loadcells.

The 12” x 12”, and the 14” x 14” platforms are constructed of a lightweight, durable composite material.

The 18” x 18” platforms have a powder-coated steel platform cover for added strength and durability.

The 24” x 24” size is constructed entirely of steel, that is also powder coated.

The 6001 Series Platforms utilize 'matched' load cells making cornering adjustment circuitry unnecessary. Their capacities range from 6 lbs to 500 lbs, in different four sizes:

Platform Size

Capacity Division Size

12” x 12" 6 lb 0.002 lb

12” x 12" 12 lb 0.005 lb

12” x 12" 25 lb 0.01 lb

14” x 14” 60 lb 0.02 lb

14” x 14” 150 lb 0.05 lb

18” x 18” 100 lb 0.05 lb

18” x 18” 300 lb 0.1 lb

24” x 24” 200 lb 0.1 lb

24” x 24” 300 lb 0.1 lb

24” x 24” 500 lb 0.2 lb

The 6001 Series Analog platform will easily interface to most any analog indicator. All models are approved for commercial use by NTEP COC # 99197A2.

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50661 5 12/04 Issue #4

Section 3: Installation

The platforms are shipped ready to interface to an analog indicator. All models use the same wiring color code.

1. Place the platform where it will be used

2. Level the platform using the feet

3. Connect the Interface cable to the indicator. The loadcell interface

cable is identified as follows:

Platform T

ermination Wire Color Function

TB1-2 Black (-) Excitation TB1-1 Green (+) Excitation TB1-3 Yellow Outer Shield-Grd N/A Bare

Inner Shield-Chassis Grnd

TB1-4 White (+) Signal TB1-5 Red (-) Signal

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50661 6 12/04 Issue #4

TOOLS

REQUIRED:

• #1 Phillips screwdriver

• 7/64” Allen wrench

Section 4: Parts Replacement

A. Load Cell Replacement:

1. Remove power to the indicator.

2. Set the platform up-side-down, unscrew and remove all four feet.

3. Use a 7/64” allen wrench to remove the screws in the foot holes.

4. Place the platform upright without the cover.

5. Unplug the suspect load cell from the load cell junction assy.

6. Remove the screws holding the load cell and spacer in place.

7. Remove the load cell and cable.

NOTE the cell and cable placement!

8. Install the new load cell and the spacer(s).

9. Tighten the load cell mounting screws to 8 ( ± 2 ) INCH/LBS of torque ONLY.

10. Route the load cell cable exactly as the original's cable & plug

connector in.

11. Place the base up-side-down into the platform cover and align the holes.

12. Insert the allen head screws and tighten to 8 (± 2 ) INCH/LBS of torque ONLY.

13. Calibrate the indicator.

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50661 7 12/04 Issue #4

Section 5: Parts

A. 12” x 12” (6 lb, 12 lb and 25 lb Capacities):

Item No.

Part No. Description Capacity

1 18221 Assy, 12" base 6, 12, 25 2 22424 Load Cell Junction PCB 6, 12, 25 3 18181 Platform, 12 x 12 6, 12, 25 4 22315 Load Cell, 3 lb 6 4 22316 Load Cell, 6.25 lb 12 4 22317 Load Cell, 12.5 lb 25 5 18193 Shim 6, 12, 25 6 14233 Foot 6, 12, 25 7 19779 Load Mount 6 7 19780 Load Mount 12 7 19781 Load Mount 25 8 18963 Screw #7-18 x .47 Plastite 6, 12, 25 9 10965 #6-32 x .31 Cap Head 6, 12, 25 10 11495 Nylon Washer 6, 12, 25 11 22421 Cover Plate 6, 12, 25 12 22568 Nameplate 6 12 22569 NamePlate 12 12 22570 Serial Tag 25 14 17624 Cable Clip 6, 12, 25 15 22564 Cable Assembly 6, 12, 25 16 22565 Adhesive Mount Spacer 6, 12, 25

*17 20791 Nominal Capacity Label 6 *17 20792 Nominal Capacity Label 12 *17 20793 Nominal Capacity Label 25

18 18886 Label 6, 12, 25 19 17545 Liquid Tight Connector 6, 12, 25

* Parts Inquiry. Must furnish Original Serial Number.

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50661 8 12/04 Issue #4

A. 12” x 12” (6 lb, 12 lb and 25 lb Capacities):

50661-1

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50661 9 12/04 Issue #4

B. 14” x 14” (60 lb and 150 lb Capacities):

Item No.

Part No. Description Capacity

1 18222 Assy, 14" base 60, 150 2 22424 Load Cell Junction PCB 60, 150 3 18182 Platform, 14 x 14 60, 150 4 22318 Load Cell, 25 lb 60 4 22319 Load Cell, 37.5 lb 150 5 18193 Shim 60, 150 6 14233 Foot 60, 150 7 20323 Load Mount 60 7 15758 Load Mount 150 8 18963 Screw #7-18 x .47 Plastite 60, 150 9 10965 #6-32 x .31 Cap Head 60, 150 10 11495 Nylon Washer 60, 150 11 22421 Cover Plate 60, 150 12 22571 Nameplate 60 12 22572 NamePlate 150 14 17624 Cable Clip 60, 150 15 22564 Cable Assembly 60, 150 16 22565 Adhesive Mount Spacer 60, 150

*17 20795 Nominal Capacity Label 60 *17 22595 Nominal Capacity Label 150

18 18886 Label 60, 150 19 17545 Liquid Tight Connector 60, 150

* Parts Inquiry. Must furnish Original Serial Number.

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50661 10 12/04 Issue #4

B. 14” x 14” (60 lb and 150 lb Capacities):

50661-2

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50661 11 12/04 Issue #4

C. 18” x 18” (100 lb and 300 lb Capacities):

Item No.

Part No. Description Capacity

1 18249 Assy, 18" base 100, 300 2 22424 Load Cell Junction PCB 100, 300 3 22580 Platform, 18 x 18 100, 300 4 22320 Load Cell, 50 lb 100 4 22005 Load Cell, 75 lb 300 5 18194 Shim 100, 300 6 14233 Foot 100, 300 7 15758 Load Mount 100, 300 8 18963 Screw #7-18 x .47 Plastite 100 8 18966 Screw #7-18 x .63 Plastite 300 9 10965 #6-32 x .31 Cap Head 100 9 10315 #6-32 x .38 Cap Head 300 10 11495 Nylon Washer 100, 300 11 22421 Cover Plate 100, 300 12 22573 Nameplate 100 12 22574 NamePlate 300 14 17624 Cable Clip 100, 300 15 22564 Cable Assembly 100, 300 16 22565 Adhesive Mount Spacer 100, 300

*17 20795 Nominal Capacity Label 100 *17 22582 Nominal Capacity Label 300

18 18886 Label 100, 300 19 17545 Liquid Tight Connector 100, 300 20 22583 Platform Spacer 100, 300 21 22592 Washer 100, 300 22 17617 Cable Tie Mount 100, 300 23 17615 Cable Tie 100, 300 24 18963 Screw, #7-18 x ,47 Plastite100, 300 25 11920 Screw Adhesive 100, 300

* Parts Inquiry. Must furnish Original Serial Number.

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50661 12 12/04 Issue #4

C. 18” x 18” (100 lb and 300 lb Capacities):

50661-3

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50661 13 12/04 Issue #4

D. 24” x 24” (200 lbs, 300 lbs and 500 lb Capacities):

Item No.

Part No. Description Capacity

1 24118 Base Assy 200, 300, 500 2 24119 Platform Assy 200, 300, 500 4 22424 L.C. Junction PCB Assy 200, 300, 500 7 22320 Load Cell, 50 lb 200

22005 Load Cell, 75 lb 300

22321 Load Cell, 125 lbs 500 8 18194 Shim 200, 300, 500 9 22583 Spacer 1.00 dia. 200, 300, 500 10 15758 Load Mount 200, 300, 500 11 24124 Cable Holder Plate 200, 300, 500 13 22564 Cable Assembly 200, 300, 500 14 11263 Cable Clip 200, 300, 500 15 11272 Spacer 200, 300, 500 16 17566 Spacer 6-32 x .63 200, 300, 500 17 11039 Spacer, Level Bubble 200, 300, 500 18 23268 Bullseye Level 200, 300, 500 19 22905 Bubble Level Holder 200, 300, 500 22 10895 Screw 6-32 x .38 Pan 200, 300, 500 23 10315 Screw 6-32 x .38 Sckt 200, 300, 500 26 10103 Hex Nut 6-32 200, 300, 500 28 12777 Foot 200, 300, 500 30 10201 Washer, Lock Ext #6 200, 300, 500 32 22132 Retainer for Foot 200, 300, 500 *34 24127 Nameplate 200

24128 NamePlate 300

24129 NamePlate 500

* Parts Inquiry. Must furnish Original Serial Number.

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50661 14 12/04 Issue #4

D. 24” x 24” (200 lbs, 300 lbs and 500 lb Capacities):

(LC4)

(LC3)

11 15 16 30

(LC1)

MIN

CAN

Made in U.S.A.

SEE

CAP

MAX

TEMP

C-O-C

RATING

H000323CB

Fairbanks Scales

SERIAL

MODEL

CLASS

DETAIL

DETAIL A

SEE

DETAIL

(LC2)

DETAIL B

HANDLE HOLE

VIEW LOOKING THROUGH PLATFORM

24.28 SQ

NOTE: ALL LOADCELL CABLES TO BE RETAINED UNDER

THE PLATE AS TO NOT INTERFERE WITH THE

WEIGHING PLATFORM

SEE

DETAIL

50661-3A

GROUND

LUG

LOCK

WASHER

7 8

DETAIL C

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50661 15 12/04 Issue #4

Appendix I: Size & Capacity Chart

Product Size Platform Load Cell No. (inches)

Capacity Rating

22402 12 x 12 x 2.28 6 lbs 3 lbs 22403 12 x 12 x 2.28 12 lbs 6.25 lbs 22405 14 x 14 x 2.38 60 lbs 25 lbs 2406 14 x 14 x 2.38 150 lbs 37.5 lbs 22407 18.28 x 18.28 x 2.64 100 lbs 50 lbs 22408 18.28 x 18.28 x 2.64 300 lbs 75 lbs 22409 24.28 x 24.28 x 2.68 200 lbs 50 lbs 22410 24.28 x 24.28 x 2.68 300 lbs 75 lbs 22411 24.28 x 24.28 x 2.68 500 lbs 125 lbs 24120 24.28 x 24.28 x 2.68 200 lbs 50 lbs 24125 24.28 x 24.28 x 2.68 300 lbs 75 lbs 24126 24.28 x 24.28 x 2.68 500 lbs 125 lbs

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50661 16 12/04 Issue #4

Appendix II: Schematic Diagram of PCB Junction

Instrument

TB1

L.C.2

L.C.1

L.C.3

L.C.4

50661-5

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50661 17 12/04 Issue #4

Appendix III: Original 24” x 24”

Item No. Part No. Description Capacity

1 18250 Assy, 24" base 200, 300, 500 2 22424 Load Cell Junction PCB 200, 300, 500 3 22581 Platform, 24 x 24 200, 300, 500 4 22320 Load Cell, 50 lb 200 4 22005 Load Cell, 75 lb 300 4 22321 Load Cell, 125 lbs 500 5 18194 Shim 200, 300, 500 6 14233 Foot 200, 300, 500 7 15758 Load Mount 200, 300, 500 8 18963 Screw #7-18 x .47 Plastite 200 8 18966 Screw #7-18 x .63 Plastite 300, 500 9 10315 #6-32 x .38 Cap Head 200, 300, 500 10 11495 Nylon Washer 200, 300, 500 11 22421 Cover Plate 200, 300, 500 12 22575 Nameplate 200 12 22576 NamePlate 300 12 22577 NamePlate 500 14 17624 Cable Clip 200, 300, 500 15 22564 Cable Assembly 200, 300, 500 16 22565 Adhesive Mount Spacer 200, 300, 500

*17 20797 Nominal Capacity Label 200 *17 22582 Nominal Capacity Label 300 *17 20798 Nominal Capacity Label 500

18 18886 Label 200, 300, 500 19 17545 Liquid Tight Connector 200, 300, 500 20 22583 Platform Spacer 200, 300, 500 21 22592 Washer 200, 300, 500 22 17617 Cable Tie Mount 200, 300, 500 23 17615 Cable Tie 200, 300, 500 24 18963 Screw, #7-18 x ,47 Plastite 200, 300, 500 25 11920 Screw Adhesive 200, 300, 500

* Parts Inquiry. Must furnish Original Serial Number.

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50661 18 12/04 Issue #4

50661-4

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50661 19 12/04 Issue #4

Appendix IV: Loadcell Information

.41 TYP

1.43 REF

5 HOLES

1.004 REF

2.50

1.25

2.50

2.087

10.00

LOAD DIRECTION

PART # CAPACITY "A" "B" "C" "D"

22315 3.00 LB

22316

22317

22318 25 LB

22319

6.25 LB

12.5 LB

SECTION A-A

.258.160 .041

.160

.100

.160 .77

.064

N/A

N/A37.5 LB

.220

.195

.221.125 N/A

.207

.64

.72

.79

.74 .33 .180

50661-6

"E" "F"

.38 .180

.38

.33

.180

.196

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50661 20 12/04 Issue #4

0.180

Material 2024-13 Aluminum Rated Output 0.9 mV/V NOMINAL Matched output Ratio: 0.0009 mV/V/ohm +/- 0.05% Combined Linearity and Hysterises +/- 0.020% Non-Repeatability 0.01% Creep in 20 Min 0.03% Zero Balance +/- 0.30 mV/V Data Temp Range +15 to +104 Deg F. Terminal Resistance

INPUT 1193 +/- 5 ohms OUTPUT 1000 +/- 5 ohms INSULATION 5000 Meg Ohms @ 50 VDC MINIMUM

Max Load 213% of Cap without change of Characteristics

5 HOLES

.50

LOADCELL

INPUTS

SHIELD

LOADCELL

OUTPUTS

24"

LOAD DIRECTION

LOADCELL WIRING

(+) EXC

(-) EXC

GND

(+) SIG

(-) SIG

1.875"

3.750"

BLACK

GREEN

YELLOW PIN 3

WHITE

RED

PIN 1

PIN 2

PIN 4

PIN 5

1.875"

PART #

22320

22321 125 LB

CAPACITY

50 LB

62.5 LB22004

75 LB22005

50661-7

"A"

.160 .998

.160

3.750"

3.010"

"B" "C"

.998

"D"

.745

.18

.677

.18

.18.720.998.190

.745.250 .984 .18