INSTALLATION MANUAL
GB
®
MEC 800 SPECIAL
OIL-HYDRAULIC OPERATOR FOR SWINGING GATES. EXTERNAL APPLICATION.
ESSENTIAL COMPONENTS TO FIT THE OPERATOR TO A GATE LEAF
FIXING BOLT
FLEXIBLE TUBE 0.5 meter
STRAIGHT COUPLING 1/4 G
4 - WAY PIPE
CONNECTING BLOCK
OIL FUNNEL
OIL LEVEL SIGHT GLASS
RED
RED
BLUE
YELLOW/GREEN
ELBOW JOINT 1/4 G
REAR END BLOCK
REAR FIXING FORK
SELF LOCKING NUT
REAR BRACKET AND
FIXING HOLE
6 - WAY PIPE
CONNECTING
BLOCK
COPPER PIPE Ø 8
ESTRU
CYCLE 3 - INTERMITTENT
PIC. 1
RED
RED
BLUE
YELLOW/GREEN
PIC. 2
2
PISTON 1
RETAINING CIRCLIP
COVER PLUG
BALL BEARING FIXING
COVER TIE ROD
COVER. “C” PROFILE
FRONT FIXING BRACKET WITH PIN
SPECIAL NUT
PISTON HEAD
PISTON
PISTON SLEEVE
SLEEVE TIE ROD
PIC. 3 - Oil-Hydraulic actuator. Assembly drawing
PISTON 2
PISTON SHAFT
Drive 700 Estru (Pic. 1) is an electro-hydraulic motor pump unit fitted
with bi-directional gate locking device, suitable for single applications
when the gate involved is not particularly large and only one actuator
Mec 800 Special is required. Being quite compact, this unit can be
installed either close to the gate post or recessed in a brick pier by
means of a galvanized enclosure which can be supplied on request.
Very precise component parts and the special oil which is used in
the hydraulic circuit make it extremely reliable. It is made up of a
valve block, oil reservoir, top cover and a lockable door which gives
access to the electric cable and all the electrical connections.
A sight glass indicates oil level and a funnel is incorporated for
filling. Adjustable pressure valves can be set to the right amount of
force required to safely operate a gate open and close, while a
release valve can override the locking device and allows manual
operation of the system in an emergency situation or power failure.
Drive 700 Estru can work to its utmost provided that is respected
the recommended duty cycle, that is “S3” intermittent service.
700/80 VENTIL
CYCLE 3 - INTERMITTENT
Mec 700/80 Ventil (Pic. 2) is a very strong motor pump unit. As the
above described unit it is fitted with bi-directional gate locking
device, but the motor is air cooled and the oil reservoir has a greater
capacity. The adjustable pressure valves and the release valve are
easy to reach for setting operations. The special oil ensures proper
functioning within a considerably wide range of temperature from
-20°C to +80°C. An enclosure is available on request to protect the
unit from weather conditions or accidents. The enclosure is designed
to provide enough ventilation and is fitted with a lockable door for
security reasons. It can be fixed close to the gate post or recessed
where a brick pier exists. The great advantage of this unit is the
possibility of extra oil reservoir to operate two actuators Mec 800
Special per gate, with very large and heavy gates. Designed for
heavy duty applications, S3 duty cycle, motor direction easy to
reverse.
3
It is important that
the gate hinges are
close to the inside
edge of the gate
post.
B
COVER
TIE RODS
COVER/END PLUG
HEXAGONAL NUT
PLUG
PIC. 4
A
130
GATE STOP FIXED TO
THE GROUND OPEN
GATE
130
B
GATE STOP IN
OPEN GATE
POSITION
760
140 280
A
140
B
A
PIC. 5 - INSIDE VIEW
GATE STOP IN
CLOSED GATE
POSITION
80
D
THE SUM OF A+B MUST TOTAL
PISTON STROKE
95°
SPECIAL - 280 mm
DRWG. No. 2432
80
D
THREADED NUT
TO ADJUST
FRONT FIXING
PISTON
SHAFT
REAR BLOCK C/W BRACKET
ALLOWING ROTATION OF THE GATE
GATE STOP FIXED TO
THE GROUND CLOSED
GATE
BALL BEARING
FRONT FIXING
PIC. 6
PIC. 7
4
Instructions to follow to fit MEC 800 to a double swinging gate. It is recommended to respect all the steps described in this manual
to achieve a perfectly working installation of the system.
Before installing MEC 800 special it is important to check the structure of the gate and make sure that it is adequate to take the actuator,
there must be no problems at all with the gate frame, which must be strong and robust to be electrically operated. It is recommended
to strengthen and fix all the parts that look weak, or worn out, eliminate any friction of the gate against the gate post or pavement (check
the hinges, the gate must be very smooth).
The actuator is mounted to the gate by specially designed plates, one to the gate and one to the gate post (Pic. 5). MEC 800 is very
strong and powerful. The thrust power that it can develop is high and safe. The motor pump unit is fitted with adjustable pressure valves.
It is entirely made of steel and pressure cast aluminium, the temperature range it can safely bear is -20°C +80°C (Pic. 7).
Installation: remove the anodized aluminium cover by unscrewing the two hexagonal nuts in the front cover plug (see pic. 4). Pull the
cover horizontally and lay bare the cylinder, piston shaft and ball bearing front fixing. The fitting of the rear fixing plate to the gate post
or brick pier can be either by welding, with the use of a square plate as in the picture, or by embedding. Anchor plates are to be used
to secure the actuator plate into the concrete setting. Fixing geometry, ie. distances between hinge centre line of the gate and back
fixing centre line of the actuator, are provided in pictures 5 and 6, on page 4, and pictures 21 to 23 on page 9. These are for long stroke
braking actuators. Follow which applies.
Make sure that the distances A and B are A = 140 mm and B = 130 mm respectively measured from the gate hinge centre line to back
fixing centre line. This ensures smooth and even movements of the gate. Distance D is 80 mm from the centre line of the hole in the
front fixing ball to the centre line of the gate plate (pic. 6). (Distances to be referred to only with MEC 800 actuators, 280 mm stroke).
Before the square reinforcement plate is finally fixed to the gate, make some tests, the ball bearing head fully screwed in, allowing the
piston to reach the very limit of the permitted stroke. Operate the gate manually to open and close. Try a second time with aluminium
protection cover fitted. Once satisfied that the fixing distances are all right, remove the cover and weld the plate fully as shown in
pictures 5 and 8.
BALL BEARING HEAD
FULLY SCREWED IN
PROTECT THE SHAFT
WHILE WELDING
FIXING PLATE
PIC. 8
Fix the front fixing plates and swing the actuator on to it, the piston shaft must be all out and the thread of ball bearing head all in, ie. not
visible on the outside. The gate fully closed against its ground stop. A spirit level will tell if the actuator is perfectly straight (Pic. 5 - 8).
After completing the fixing operations of the plates, unscrew the ball bearing head 5 or 6 mm approximately and tighten the nut to lock
it in the correct position. This ensures the correct position of the gate on the closed gate stop (Pic. 9)
PIC. 9
FIXING
PLATE
5 or 6 mm
5
OPEN
FLEXIBLE
TUBE
4 - WAY
BLOCK
COPPER
PIPES
3
COPPER PIPE ø 8
NUT
SPIGOT
ESTRU
CLOSING
POWER OIL
OIL-HYDRAULIC
ACTUATOR
MEC 800
SPECIAL
PIC. 10
PIC. 11
Pipe layout. Before proceeding to the final fixing, lay the motor pump
unit and the accessories (copper pipes, hoses, 4 -way block etc.) in
the most suitable position to avoid any sharp bending of the copper
pipes that connect the motor pump unit to the 4 - way block (Pic. 11).
The flexible tubes are to be used to connect the pipe block to the
actuator (Pic. 10). Keep a suitable distance to avoid rigidity of the
PIC. 12
hoses when the gates are opening. Do some manual test to prevent
this from happening. Once satisfied that all distances are all right,
insert the spigots, connect the pipes and hoses and carefully tigthen
the nuts (Pic. 12). The above instructions apply only in cases where
one actuator only is fitted to each gate leaf, along with one motor
pump unit type Drive 700 Estru, depending on the gate weight, not
suitable for very heavy duty applications (Pic. 11).
GATE STOP
CLOSED GATE
POSITION
FIXED TO THE
GROUND
GATE STOP OPEN
GATE POSITION FIXED
TO THE GROUND
FUNNEL
OIL LEVEL
SIGHT GLASS
RELEASE
FOR MANUAL
OPERATIONS TURN
ANTI-CLOCKWISE
by one complete turn
ADJUSTMENT
MAX.
PRESSURE
VALVES
PIC. 13
The motor pump is not pre-oiled for transport reasons. Oil is to be
filled on the installation site through the funnel incorporated under
the top cover of the unit; pull the funnel 2 cm outwards and rotate the
cup upwards. Fill with oil up to the level of the sight glass (Pic. 13)
In events like power failure it is necessary to overide the hydraulic
circuit for manual operation. Turn anti-clockwise the release knob
that is fitted between the two pressure valves (Pic. 13)
It is possible to adjust the amount of force required to open and close
the gates by setting the two safety pressure valves with a screwdriver
as shown in Pic. 13.
TYPE OF POWER OIL: FADINI A 15 By AGIP
PLEASE NOTE:
Valve A for open pressure must be driven 2 turns deeper than C close
to get higher force and prevent the actuator from stopping during
open cycle.
6
Very big and heavy gates can be fitted
with two actuators type MEC 800
Special, which can meet high rating
requirements very well.
Fixing dimensions are the same as those
quoted for one actuator, that is A + B =
piston stroke; see Pic. 5-6 and 21 to 23.
For double mounting see Pic. 14-16.
COPPER PIPE
LARGE ENCLOSURE
FLEXIBLE PIPE
4 - WAY PIPE
BLOCK
FLEXIBLE PIPE
C 800
E
R M
O
T
A
TU
st
C
A
1
Fill the motor pump, bigger type, with “FADINI A15” special oil by
AGIP through the provided hole up to the level indicated by the sight
glass. Pic. 15
Operate the equipment for a few cycles; part of the oil will flow from
the motor pump into the two rams. Oil level in the motor pump will
decrease. Bring it to the required level by adding about 1 liter more.
This will keep the level below the sight glass, as recommended to
prevent oil from overflowing because of the high back pressure
during manual operations.
800
C
E
M
R
TO
A
TU
C
nd
A
2
PUMP P16
700/80 VENTIL
WITH SUPPLEMENTARY OIL CONTAINERS
2 LITER CONTAINER
“FADINI A 15 OIL
by AGIP”
OIL FILLING
6 - WAY PIPE
BLOCK
COPPER PIPE
PIC. 14
SIGHT GLASS
MAX. OIL LEVEL
BIG AND VERY
HEAVY GATES
GATE STOP
CLOSED GATE
POSITION
FIXED TO THE
GROUND
MANUAL RELEASE
one complete turn
ANTI-CLOCKWISE
GATE STOP OPEN
GATE POSITION
FIXED TO THE
GROUND
PIC. 15 PIC. 16
7
- Internal view:
special application with two actuators MEC 800
FITTING THE ELECTRIC LOCK
• HORIZONTAL
• VERTICAL
LOCK KEYS
PIC. 17
LATCHING PLATE
GATE STOP TO
TAKE LATCHING
BOLT
HORIZONTAL
ELECTRIC LOCK
GATE STOP OPEN
GATE POSITION
FIXED TO GROUND
GATE STOP
FOR LEAF
TO OPEN 95°
ELECTRIC LOCK
MECHANICAL
GATE LATCH
PIC. 19
GATE STOP
CLOSED GATE
POSITION FIXED
TO GROUND
90°
95
°
PIC. 18
WITH MEC 800 SPECIAL MOUNTED WITH THE NON
LOCKING TYPE MOTOR PUMP AN ELECTRIC LOCK IS
REQUIRED
One leaf gates. The electric lock is fitted to the gate
horizontally; the catching plate is to be fixed to the
brick pier or post. Two leaf gates. With double swinging
gates, the electric lock can be fitted either horizontally
or vertically. If mounted horizontally refer to pictures
17 and 19; please note the gate stop on the closed
gate position. It has a special design to stop the gates
and take the bolt of the mechanical latching device
to secure the gates in the closed position. If mounted
vertically, picture 20 refers. The gate stop to take the
gates and the bolt of the lock. The gate leaf that is
fitted with the electric lock must be operated with a
5 degree angle displacement to ensure that both leafs
can complete their respective travels independently
and prevent jamming on reaching the closed gate
stop. It is very important that each gate leaf is fitted
with gate stops in the fully open positions at the end
of the permitted piston stroke. Pic. 18
GATE STOP
CLOSED GATE
POSITION FIXED
TO GROUND
GATE STOP
FOR LEAF
TO OPEN 90°
GATE STOP
FIXED TO
GROUND
VERTICAL
ELECTRIC LOCK
PIC. 20
8
OTHER FIXING DISTANCES TO SUIT TYPE OF ACTUATOR PROVIDED
1˙010
200
B
GATE STOP
OPEN GATE
POSITION
180
B
180
170
A
400
GATE STOP
CLOSED GATE
POSITION
D
610
400
1˙010
Adjust the shaft connection to a suitable distance
95°
so that there is a
10 mm clearance
cover and the gate when the operator line is in the
most critical position, ie. About 60 degrees inclined
to the gate line. In most cases this distance can be
between the
SPECIAL
400 mm
DRWG. No. 2433
considered to be included between 90 and 100 mm,
but
this distance is not applicable to all installations.
PIC. 21
BRAKE BRAKE
20 30
980
A
365
GATE STOP
CLOSED GATE
POSITION
D
A
OPEN
C
CLOSE
615
BRAKE
20
980
315
365
BRAKE
30
GATE STOP
OPEN GATE
POSITION
130
B
110
SPECIAL
400 mm - Braking open/close
95°
Adjust the shaft connection to a suitable distance
so that there is a
10 mm clearance
between the
cover and the gate when the operator line is in the
DRWG. No. 2437
most critical position, ie. About 60 degrees inclined
to the gate line. In most cases this distance can be
considered to be included between 90 and 100 mm,
but
this distance is not applicable to all installations.
PIC. 22
BRAKE BRAKE
20 30
20
200
250
BRAKE
30
740
A
A
250
80
D
GATE STOP
CLOSED GATE
POSITION
OPEN
C
CLOSE
490
BRAKE
740
GATE STOP
OPEN GATE
POSITION
95°
SPECIAL
280 mm - Braking open/close
DRWG. No. 2436
PIC. 23
9
GENERAL DIAGRAM OF THE SYSTEM COMPLETE WITH ACCESSORIES
1 - 230 V/240 V - 50 Hz/60 Hz - line switch
2 - Control panel Elpro 13 CEI
3 - Radio receiver Astro 40 Aut
4 - Aerial Astro 40 Aut
5 - Flashing light Lapi 2 with protection cage
6 - 4 - way pipe connecting block
7 - Oil-hydraulic actutor MEC 800 Special
8 - Digital keypad Edi 60 outside the gate
9 - Electric lock
10 - Photocell receiver Difo 33 outside the gate
11 - Photocell light projector Difo 33 outside the gate
12 - Push buttons Pulin 3 "indoor" commanding unit
table mount
13 - Oil-hydraulic motor pump MEC 700/80 Ventil
enlarged oil capacity
14 - 6 - way pipe connecting block
15 - Gate stop close position
16 - Gate mechanical latch
17 - Gate stop open position
18 - Keyswitch Sech 15 inside the gate
19 - Double mount post, two holes - 1,20 mt
20 - Photocell light projector Difo 33 inside the gate
21 - Hand held transmitter Astro 40 Aut
22 - Photocell receiver Difo 33 inside the gate
23 - Single mount post, one hole - 0,75 mt
1
2
13
12
4
3
6
8
14
5
17
10
19
7
7
18
20
PIC. 24
FLOW REGULATOR (Item code No. 7019). This
is a device for controlling the speed of the
piston and keeping it even. Depending on to
which part it is fitted it can control either the
open or close cycle or both.
PIC. 25
10
6
FLOW
REGULATOR
7
LOSE
C
O
PEN
st
1
MEC 800 SPECIAL
13
FLOW
9
11
REGULATOR
PEN
O
nd
2
MEC 800 SPECIAL
7
14
LOSE
C
15
16
17
22
23
Picture 26 refers to a double mount type installation to note
how the flow regulators have been fitted to control the two
actuators. In this specific case, the purpose is to slow down
one gate leaf to ensure that it reaches the closed gate position
21
after the other one.
PIC. 26
There may be cases where the gates are peculiar and are mounted in the middle of the pillar, post or brick pier; or the gate surface
line is aligned with the post horizontal line, or again where the hinges are particular either in the shape or fixing, mounting distances
are always to be referred to the centre line of the gate vertical axis of rotation.
At this stage the electrical connections to the electronic control box can be started. Follow the diagram in Pic. 28. Once the connections
have been made, do the first switching test to make sure that the leaf delay time, the logic functions, and the motor run time are as
required after setting DIP-SWITCH B No. 3 to automatic. If set to semiautomatic one pulse opens the gates, a second pulse is needed
to close the gates.
ALL THE EQUIPMENT MUST BE PROPERLY EARTHED
If a non locking motor pump has been fitted, in events like power failure it is necessary to release the electric lock first by means of
the provided key as shown in Pic. 13 - 15 and push the gates open by hand applying an even and progressively increasing force.
Beyond 50 m distance the section of the mains cable must be 2.5 mm
DO THIS OPERATION ONCE THE
FIRST RUNNING TEST HAS BEEN
COMPLETED
IT IS IMPORTANT TO TIGHTEN
NUT “E” USING PROPER TOOLS
E
IDENTIFICATION PLATE
ELECTRICALLY OPERATED GATES
FABBRICA AUTOMAZIONI CANCELLI
fdsfh dsjkdj sfhdsjkf dsjhfkdjshfkj fdsfh dsjkdj sfhdsjkf
dsjhfkdjshfkj fdsfh dsjkdj sfhdsjkf dsjhfkd jshfkj fdsfh
dsjkdj sfhdsjkf dsjhfkdjshfkj djfkle cnodhfo ds
dsfjkdos fejkdjfoiaf dkfjaorei dkdkllajaoiez cvnlahoie
This notice to warn people that they
are in proximity of an automated area,
therefore the plate must be fitted to
the gate in a well visible place.
2
®
s.n.c.
PIC. 27
11
CONNECTION DIAGRAM FOR SWINGING GATES
13
exp
RADIO CONTROL
PLUG-IN CARD SUPPORT
26
27
28
TERMINALS FOR
CONNECTIONS TO
PUSH BUTTONS PULIN 3
DIP-SWITCH
ON
B
1 2 3 4 5 6 7 8
Should more pairs of photocells be required
than the recommended quantity, fit an auxiliary
transformer outside the control box.
3 4
24 V OUTPUT
1
st
CHANNEL
ON
OFF
MICROPROCESSOR
123456
123456789
= PHOTOCELLS 2
Inside photocells N.C. contact
If obstracted, they prevent the gates from opening
reverse gate direction during close cycle
N.C. CONTACT
PHOTOCELLS
nd
PAIR =
PEDESTRIAN MODE
ONE PULSE OPENS
ONE GATE LEAF ONLY
ON TO “0” THE DELAY
IS OUT OF SERVICE
7
8
9
COMMON
OPEN SWITCH N.O. CONTACT
CLOSE SWITCH N.O. CONTACT
STOP SWITCH N.C. CONTACT
RADIO CONTACT N.O.
COMMON
TIMER SWITCHES
0
–
ELECTRIC LOCK SUPPLY
7 8
LEAF DELAY
TIMER CLOSE
+
DWELL TIME
+
MOTOR RUN
+
OPEN & CLOSE TIME
10 11 12 13 14 15 16 17 18
VOLTAGE OUTPUT
24 V INDICATOR - 3 W max.
OUTPUT A.C.
24 V
Max permitted load:
2 pairs photocells
1 radio receiver
SAFETY CONTACT N.C.
NOTE WELL. For special applications, i.e. to switch
on lights - cctv etc..., solid state relays are
recommended to be used only. Standard relays
would affect the micro-processor.
1 AMP. FUSE
24 V OUTPUT
TERMINALS 12-13
CAPACITORS
COMMON
M1 M2
ELECTRIC MOTORS
SINGLE-PHASE
FUSE
630 mA
FLASHING LAMP
630 mA FUSE
FUSE 5 AMPS
12,5µF12,5µF
19 20 21 22 23 24 25
COMMON
230 V FLASHING LAMP
25 W max.
230 V SINGLE-PHASE
SUPPLY VOLTAGE
PULSE TWICE CONSECUTIVELY
TO OPEN BOTH GATE LEAFS
LED No. 1 - It switches on when voltage is supplied
3
45 6
26 27 28 3
OPEN
CONNECTION TO THE “PULIN 3” PUSH
BUTTONS WITH STATUS INDICATION LEDS.
12345678910111213
TERMINAL BOARD
STOP N.C. CONTACT
CLOSE N.O. CONTACT
OPEN N.O. CONTACT
COMMON
E. CONNECTIONS
KEYSWITCH “SECH 15”
N.O. N.C. N.O.
STOP CLOSE
OPEN
CLOSE
STOP
PIC. 28
PIC. 29
ALL OPERATIONS
OPEN, CLOSE AND
REVERSE
RADIO CONTACT
NOTE WELL. This panel is tested to operate gates only through
Fadini accessories. No guarantee for accessories of other
make or special applications.
Draw. No. 1643 P.C. BOARD
ELECTRICAL WIRING DIAGRAM OF THE ELECTRONIC
PROGRAMMER
Once the connections have been made, do the first switching
tests through the control panel. Set the motor run timer so that
the motor is allowed to run 4 - 5 seconds more than the gate run
time to the stops open or close. Set the other timers to meet the
site requirements. Set DIP switch B No. 3 to automatic (ON): on
pulsing to 4 - 8 the gates must be operated as pre-set, ie. opening
and only after the dwell time, closing. Adjust the times through
the respective timers. (See No. 7, 8 and 9 draw. No. 1643). With
DIP switch “B” No. 3 to semiautomatic (OFF) one pulse opens the
gates, a second pulse to 5 - 8 is needed to close the gates.
Any one pulse to 7 - 8 will open, close or reverse the gates
independently from the operation being performed.
It is recommended to carefully read the instructions in the control
box to have all the functions performed correctly.
The 6 LED on the P.C. board indicate the following:
Led No. 1 It switches on when voltage is supplied.
Led No. 2 Photocells. Normally on. It switches off when the
photocells are obstructed.
Led No. 3 Open - It switches on when the respective switch is
activated.
Led No. 4 Close - It switches on when the respective switch is
activated.
Led No. 5 Stop - Normally on. It switches off when the respective
switch is activated.
Led No. 6 Radio - It switches on whenever a pulse is given either
from remote control, keyswitch or push buttons.
12
OIL-HYDRAULIC ACTUATOR LINEAR DISIGN
OVERALL DIMENSIONS
SPECIAL
85
85
85x85
25
25
110
4
80
760
TECHNICAL SPECIFICATIONS
Oil-hydraulic actuator
Shaft excursion speed ................................28s
Piston stroke.................................................280 mm
Piston diametre ............................................50 mm
Shaft diametre..............................................22 mm
Max. thrust power. Open ............................390 Kg
Max. Pulling power. Close ..........................490 Kg
Weight ...........................................................5,5 Kg
Dimensions (length x width x height) .......840x85x110 mm
PIC. 30
74
0
S
T
R
O
K
E
2
80
0,5 metres
7018 - Flexible tube 0,5 mt
7
length. =
ø 8
ø 8
707 - Flexible tube ø 8,
mt 4, Kg 1
70
ADJUSTMENT
SCREW
52
7019 - Flow regulator
with joints
DRWG. No.
25
1108
105
50
ø 8,5
50
7038 - 6 - way pipe connecting
block with joints
840
13
20
20
50
7013 - 4 - way pipe connecting
bock with joints
OIL-HYDRAULIC ACTUATOR
COMPLETE WITH COVER
30
ø 8,5
OIL-HYDRAULIC MOTOR PUMP
58
ESTRU
116
325
200
136
156
116
345
EARTH
LIVE
LIVE
NEUTRAL
160
Type of power oil: Fadini A 15 By Agip
35
320
LOCKABLE COVER
PIC. 31
350
TECHNICAL SPECIFICATIONS
Electric motor Oil-hydraulic pump
Power output .............................0,24 KW (0,33 HP) Pump flow rate P6 ..........................1,60 l/min.
Supply voltage ..........................230 V Mean working pressure ...............2MPa (20 bars)
Frequency ..................................50 Hz Max. pressure .................................4MPa (40 bars)
Absorbed current .....................2 A Working temperature ....................-20°C +80°C
Absorbed power .......................400 W Oil type..............................................OIL FADINI A 15 by AGIP
Capacitor....................................12,5 µF Oil reservoir capacity.....................0,95 dm
Motor rotation speed ...............1˙350 r.p.m. Weight of the assembly .................8 Kg
Intermittent service ..................S3 IP protection standards .................IP 673
Duty cicle 28 sec. opening - 30 sec. stop - 28 sec. closing
Time of one complete cycle .......................................86s
Complete cycles - Opening - Stop - Closing ............No. 41/hour
No. of cycles per year 8 hours’ service a day..........No. 122˙000
Drive 700 Estru is a motor pump unit, very compact to meet the most various space requirements. Voltage
rating, frequency and number of revolutions of the electric motor can vary to meet the customer’s requirements.
The motor generates and transmits a rotary motion to the lobe pump, which displaces oil in the hydraulic
circuit under constant pressure. The pump is designed as a most efficient unit which guarantees a perfect
and silent performance of the system. Oil can reverse inside the circuit without any problem.
The valve block is fitted with adjustable pressure valves that can be set to the gate weight so that a sufficient
amount of power is transmitted to the actuator to safely open and close the gates. In the valve block are also
fitted the release valve for manual operation in case of power failure, fittings for piping the system and fixing
parts. The design, construction and component parts are such to guarantee this motor pump as a totally
sealed unit, fully protected from water, dust and accidents.
3
200
200
7070 - Enclosure
for DRIVE 700
ESTRU galvanized,
with lock.
14
OIL-HYDRAULIC MOTOR PUMP
700/80 VENTIL
Electric motor
Power output ............................
Supply voltage ..........................
Frequecy ...................................
Absorbed current .....................
Absorbed power.......................
Capacitor ..................................
Motor rotation speed ...............
Intermittent service ..................
SINGLE-PHASE
0,37 KW (0,5 HP)
230 V
50 Hz
2,4 A
510 W
20 µF
1˙350 r.p.m.
S3
THREE-PHASE
0,37 KW (0,5 HP)
230/400 V
50 Hz
2,1/1,2 A
575 W
1˙350 r.p.m.
S1
Oil-hydraulic pump
Pump designation .....................
Flow rate ....................................
Mean working pressure...........
Max. working pressure ............
Working temperature ...............
Oil type .......................................
Oil reservoir capacity................
Motor pump static weight........
IP protection standards............
P3
0,85 l/min.
1MPa (10 bars)
3MPa (30 bars)
P6
1,60 l/min.
2MPa (20 bars)
4MPa (40 bars)
-20°C +80°C
OIL FADINI A 15 by Agip
3
2 dm
10 Kg
IP 54
P12
3,10 l/min.
2MPa (20 bars)
4MPa (40 bars)
Duty cycle 28 sec. opening - 30 sec. stop - 28 sec. closing.
Time of one complete cycle .....................................................86 s
Complete cycles - Opening - Stop - Closing .........................N. 41/hour
No. of cycles per year 8 hours’ service a day.......................N. 122˙000
Motor pump whit supplementary oil containers
Pump designation ..........................................
Pump flow rate...............................................
Mean working pressure................................
Max. pump pressure......................................
Working temperature ....................................
Power oil type ................................................
Motor pump static weight ............................
IP protection standards ................................
Oil capacity.....................................................
Empty supplement capacity..........................
P16
3,90 l/min.
2MPa (20 bars)
4MPa (40 bars)
-20°C +80°C
OIL FADINI A 15 by Agip
16 Kg
IP 54
4,5 liters
2,5 liters
Duty cycle: 12 sec. opening - 30 sec. stop - 12 sec. closing
Time of one complete cycle .....................................................54 s
Complete cycles - Opening - Stop - Closign .........................N. 66/hour
No. of cycles per year 8 hours’ service a day .......................N. 194˙000
128
MANUAL
RELEASE
140
120
120
7016 - Enclosure to suit the
oil-hydraulic motor pump
MEC 700/80 VENTIL
ø 140
116
215
PIC. 32
10
10
160
460
140
405
EARTH
56 132 217
Power oil type:
Fadini A 15 By Agip
EARTH
120
250
120
LIVE
NEUTRAL
LIVE
LIVE
NEUTRAL
LIVE
405
MEC 700/80 Ventil is an oil-hydraulic motor pump fitted with the new
“lobe” pump; this unit is capable of very quiet operations and can
assure constant oil pressure at 40 bars, heavy duty. The air-cooled
electric motor, 1˙350 r.p.m., is designed to maintain the power at the
required constant rate for heavy duty, right-hand/left-hand operations
without variation in oil pressure rating. The motor and the pump are
coupled together by means of an elastic joint that is fitted between
the two rotation shafts. It provides an ideal shock mount to absorb
the kickbacks of the electric motor when rotation is reversed in order
to pressurize oil in the opposite direction either to the right or left of
the hydraulic circuit. The valve block provides a fixing base to the
whole assembly, ie. the motor and pump, and incorporates two safety
pressure valves and a locking device in the shape of a cylindrical
shuttle. The purpose of this device is to provide a hydraulic lock in
the oil circuit both in the open and close directions. Between the two
pressure valves is the manual release device. When the electric
motor is switched off (stopped) the hydraulic circuit can be released
so that the unit is set for manual operations. The valve block is also
available in the option without locking device. The motor pump unit
is set to either locking or non locking during assembling phase. There
are three different types of lobe pumps, depending on the specific
component parts that make up the pump assembly. The flow rate, ie.
the amount of fluid that each pump can displace under pressure, can
be varied to meet the application requirements.
15
MANUAL
RELEASE
PIC. 33
160
205 160
525
Power oil type:
Fadini A 15 By Agip
460
250
590
7025 - Enclosure to suit the motor
pump unit with supplementary
oil containers.
ESTRU
OIL-HYDRAULIC MOTOR PUMP
MOTOR 2 PHASE
700/80 VENTIL
OIL-HYDRAULIC MOTOR PUMP
HP
MOTOR 2 PHASE
HP
Rev/min.
Protection Standards IP 673
Working pressure max. 3 MPa (30 Bars)
Data sticker
electric motor
WARNINGS
- Perform a Risk Analysis befor every installation and resolve risks
through the use of safety devices in compliance with EN 12445 and
EN 12453 safety standards
- Follow the istructions provided
- Check that the information on the electric motor plate conforms to
the distribution network
- Dispose of all cardboard, nylon, polystyrene and other packaging
with specialized waste disposal firms
If removing the actuator, do not cut the electric wires, but disconnect
them from the terminal box by loosening the screws inside the
junction box
- Disconnect the mains switch before opening the electrical wire
junction
box cover
- The whole automation should be earthed with the yellow/green wire
- CUSTOMER GUARANTEE CERTIFICATE ON CUSTOMER’S REQUEST
We recommend reading the “warning” regulations, suggestions and
observations in this booklet very carefully.
Meccanica Fadini recommends the control panel ELPRO 13 CEI for installations
in conformity to the existing safety standards. The electronic programmer
“ELPRO 13” incorporates and can provide all the functions which are required
by the most demanding applications with swinging gates.
In addition to the features of a conventional control box type Elpro 9 (drwg.
1310), the following requirements can be provided: “stroke reversing pulse”,
pedestrian mode, stop in any gate position by holding down the remote control
button. Among the added features and improvements of “ELPRO 13”, in
conformity to the European safety standards, there is the mains rotary switch:
it is fitted to the box cover and switches off the mains voltage whenever the
cover is removed.
13
CEI
CUT OFF
MAINS SWITCH
EUROPEAN MARK CERTIFYING CONFORMITY TO
THE ESSENTIAL REQUIREMENTS OF THE
STANDARDS 98/37/EC
Rev/min.
Protection Standards IP 54
Working pressure max. 3 MPa (30 Bars)
Data sticker
electric motor
INSPECTIONS AND MAINTENANCE
In order to ensure optimal system performance over time and
so as to comply with current safety standards, it is necessary
to follow the correct maintenance and monitoring procedures
for the entire automation, electronic devices and wiring:
- Oil-hydraulic automation: maintenance inspection around every
6 months
- Electronic devices and safety systems: maintenance inspection
monthly
IMPORTANT WARNING NOTES
- It is recommended to keep to the instructions here
outlined -check the specifications on the motor sticker
with your mains supply.
- Dispose properly of the packaging materials such as
cardboard, nylon, polystyrene etc. through specializing
companies.
- Switch off the mains power switch before removing the
cover of the motor pump enclosure.
- All the system must be earthed by using the yellow/green
wire, marked by its specific symbol. - It is recommended
to read the regulations, suggestions and remarks quoted
in the booklet "Warnings".
- Before removing the ram, make the oil flow back to the
reservoir in the motor pump unit through the release
system; should the motor pump be removed, too for
service or maintenance, plug the pipe joints to prevent
oil from coming out during transport.
The growth of MECCANICA FADINI has always been based
on the development of guaranteed products thanks to our
“TOTAL QUALITY CONTROL” system which ensures constant
quality standards, updated knowledge of the European
Standards and compliance whit their requirements, in view
of an ever increasing process of improvement.
05-2004
• DECLARATION OF CONFORMITY
• GENERAL WARNINGS
• EN 12453, EN 12445 STANDARDS
• CEI EN 60204-1 STANDARDS
• WARRANTY CERTIFICATE ON THE CUSTOMER’S REQUEST
The “CE” mark certifies that the operator conforms to the essential
the gate opener
Made in Italy
®
ECOLOGICAL
RECYCLING
requirements of the European Directive art. 10 CEE 73/23, in relation
to the manufacturer’s declaration for the supplied items, in compliance
whit the body of the regulations ISO 9000 = UNI EN 29000. Automation
in conformity to EN 12453, EN 12445 safety standards.
®
s.n.c.
AUTOMATIC GATE MANUFACTURERS
Via Mantova, 177/A - 37053 Cerea (Verona) Italy - Tel. +39 0442 330422 r.a. - Fax +39 0442 331054 - e-mail: info@fadini.net - www.fadini.net
The manufacturers reserve the right to change the products without any previous notice
Distributor’s box
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