Fadini Elpro 980 User Manual

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GB

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D

E

NL

Elpro 980

LIBRETTO DI ISTRUZIONI

Programmatore a microprocessore per Barriere stradali Bayt 980

INSTRUCTIONS

Control box with microprocessor for Bayt 980 road barriers

NOTICES D'INSTRUCTION

Programmateur à microprocesseur pour Barrières routières Bayt 980

-FUNZIONE PASSO-PASSO

-UOMO PRESENTE

-PREDISPOSTO PER SEMAFORO A 3 LUCI

-AUTOMATICO O SEMIAUTOMATICO

-SISTEMA DI SUPERVISIONE SICUREZZE

-PREDISPOSIZIONE PER OROLOGIO ESTERNO

-PREDISPOSIZIONE PER N°2 BAYT 980 SIMULTANEE

-STEP BY STEP

-DEADMAN CONTROL

-PRESET FOR TRAFFIC LIGHTS with 3 lamps

-AUTOMATIC OR SEMI-AUTOMATIC

-SAFETY DEVICE SUPERVISION / WATCHDOG

-PRESET FOR EXTERNAL TIME CLOCK

-PRESET FOR 2 BAYT 980's SIMULTANEOUS

-FONCTION PAS-PAS

-HOMME MORT

-PREREGLAGE POUR FEU DE CIRCULATION A 3 LUMIERES

-AUTOMATIQUE OU SEMIAUTOMATIQUE

-SYSTEME DE SUPERVISION SECURITES

-PREREGLAGE POUR HORLOGE EXTERNE

-PREREGLAGE POUR N°2 BAYT 980 SIMULTANEES

l'apricancello

Made in Italy

pag. 2,3,4,5

pages 6,7,8,9

pages 10,11,12,13

	- SCHRITT-IMPULS-FUNKTION
ANLEITUNG	- TOTMANN-BEDIENUNG
	- VORGESEHEN FÜR AMPEL MIT 3 LICHTERN
	- AUTOMATISCH ODER HALBAUTOMATISCH
E-Steuerung mit Mikroprozessor	- ÜBERWACHUNGSSYSTEM DER SICHERHEITSVORRICHTUNGEN
für Strassenschranke Bayt 980	- VORGESEHEN FÜR EXTERNE UHR	Seite 14,15,16,17
	- VORGESEHEN FÜR 2 GLEICHZEITIGE BAYT 980

FOLLETO DE INSTRUCCIONES

Programador de microprocesador para Barreras para pasos de

carretera Bayt 980

GEBRUIKSAANWIJZING

Programmeereenheid met microprocessor voor

verkeersbarrières Bayt 980

-FUNCION PASO A PASO

-HOMBRE PRESENTE

-PREDISPUESTO PARA SEMAFORO DE 3 LUCES

-AUTOMATICO O SEMIAUTOMATICO

-SISTEMA DE SUPERVISION DE LAS SEGURIDADES

-PREDISPOSICION PARA RELOJ EXTERIOR

-PREDISPOSICION PARA 2 BAYT 980 SIMULTANEAS

-STAP-VOOR-STAP FUNCTIE

-AANWEZIGHEID PERSOON

-UITGERUST VOOR STOPLICHTEN MET 3 LAMPEN

-AUTOMATISCH OF SEMI-AUTOMATISCH

-SYSTEEM VOOR TOEZICHT VEILIGHEIDSINRICHTINGEN

-INSTELLING VOOR EXTERNE KLOK

-INSTELLING VOOR 2 SIMULTANE BAYT 980

pág. 18,19,20,21

pag. 22,23,24,25

	meccanica
Dis. N. 5755	FADINI

Via Mantova 177/A - C.P. 126 - 37053 Cerea (Verona) Italy

Tel. [phone] - Fax [phone] e-mail: [e-mail] - www.fadini.net

GB Elpro 980 ELECTRONIC CONTROL BOARD

FOR ROAD BARRIERS BAYT 980

the gate opener

Made in Italy

ATTENTION !! The installation of this "electronic control board" requires a specific technical knowledge and must be carried out by professional installation

!agents, who are qualified and certified to operate in compliance with the existing safety norms.

It is important to read and keep to these instructions to prevent any wrong use or incorrect installation of the board. The electronic control board ELPRO 980 has been designed and developed to control the oil-hydraulic road barriers BAYT 980s. Any different applications are forbidden, unless specified in this manual.

ATTENTION !! Meccanica Fadini declines any responsibility for damages to persons or properties caused by the incorrect application of the product or for failing

!to observe the existing norms. The observance of the Machinery Directive 2006/42/CE is compulsory Maintenance and inspections of the status of the product must be carried out by qualified technicians.

ATTENTION !! Before servicing, do not forget to disconnect the power supply.

!It is also recommended to read the Safety Norms manual available from Meccanica Fadini. The manufacturing company is not liable for the "electronic control board" in case of misuse.

1st Operation:

Cover

1st Operation: undo the 3 screws (one outside and two inside the housing) and remove the Bayt 980 cover.

2nd Operation: Once removed the Bayt 980 cover, it is possible to see the container where Elpro 980 control board is enclosed.

3rd Operation: Undo the 4 screws and remove the container lid; the PCB is positioned on the right.

2nd Operation:

Cover

Container	3rd Operation:
with PCB
Elpro 980

PCB

Elpro 980

Barrier Bayt 980

	GB				DECLARATION OF CONFORMITY
			meccanica
	The Manufacturer:				Via Mantova 177/A - C.P. 126 - 37053 Cerea (VR) Italy Tel. [phone] - Fax [phone]
			FADINI e-mail: [e-mail] - www.fadini.net
					DECLARES UNDER HIS OWN RESPONSIBILITY THAT:
	Model:	Elpro 980 electronic control box with microprocessor
				IS IN COMPLIANCE WITH THE MACHINERY DIRECTIVE ............2006/42/CE
	Elpro 980 is to be installed into an			"Automatic System", including the accessories and components as recommended by
	the Manufacturing Company.
	The manufacturing company is not liable for incorrect applications or misuse of the products, that are produced in compliance
	with the following norms:
	- Law Voltage Directive					2006/95 CE
	- Electro-magnetic Compatibility Directive					2004/108/CE & 92/31 CEE
		In order to certify the product the Manufacturer declares under his own responsibility the compliance with
					the PRODUCT NORMS .........................EN 13241-1
		03-03-2010				Meccanica Fadini s.n.c.
	Date:					Direttore Responsabile
						the Responsible Manager

page 6 Drw. N. 5755

1 2 3 4 5 6 7 8 9 10 11 12

GB Elpro 980 CONTROL BOX WITH MICROPROCESSOR FOR ROAD BARRIERS BAYT 980

the gate opener

Made in Italy

DIAGNOSTIC LEDS

"Led"

L1= Photo cells, it switches off in case of an obstacle L2= Open, it illuminates on pulsing to open

L3= Close, it illuminates on pulsing to close L4= Stop, it switches off on pulsing to stop

L5= Radio, it illuminates whenever a transmitter is pulsed L6= Limit switch Closing, off with gate in closed position L7= Limit switch Opening, off with gate in open position L8= Power supply 230V 50Hz illuminated

PHOTO CELLS AND SAFETY EDGES

COMMON

OPENING

CLOSING

STOP

RADIO

LIMIT SWITCH CLOSING

LIMIT SWITCH COMMON

LIMIT SWITCH OPENING

LIGHT “ON” 24V-3W - Beam in vertical position

OUTPUT 24V ~ 350mA max load: n°2 pairs Photo cells n°1 Radio receiver

Output connections of the 2nd Elpro 980 for the 2nd BARRIER "B"

COMMON

OPENING

CLOSING

Red	Yellow	Green	Common	Power supply	230V 50Hz
	63 64	65 66		60	61
			Fuse 1A		-	+
					DWELL TIME
			Red		from 5 to 128s
			Yellow
			Green			F1
					2A mains

Traffic lights plug-in card (Optional on request):

- Power supply 230V, lamp output 230V

- Power supply 24V, lamp output 24V SINGLE-PHASE 230V 50Hz

POWER SUPPLY

FLASHING LAMP 230V 25W max

SINGLE-PHASE M MOTOR

M

DRIVE UNIT COS 982

DIP-SWITCH

1= ON Photo cells stop barrier on Opening

DIP-SWITCH

2= ON Radio. No reversing (no stopping) on Opening

3= ON Automatic closing

4= ON Pre-flashing in service

5= ON Radio. Step by step with stop in between

6= ON Deadman control (Dip 4=OFF and Dip 3=OFF)

7= ON Deadman control only on Closing cycle

8= ON Flashing lamp off on dwell cycle

9= ON On Opening/Dwelling beam lowers after passing the photo cells.

10= ON All operations Opening/Closing after checking status of safety devices assessing clearance from obstacles and operativity

11= OFF, blank.

12= ON Activation of the second board (slave mode)

1

2

3

4

5

6

7

8

9

10

11

12

13

Traffic lights connector

	LIVE	22
	NEUTRAL
		21
		20
		19
	COMMON	18
		17
		16

ON

OFF

1	2	3	4	5	6	7	8	9	10	11 12 13		+24V=_
										C. Ap Ch
										27	28 29	23 24

SCHEDASEMAFORO

F1

16 181720192221

	TEMPO	_	+
	PAUSA
	980 E 0.V1
	RADIO FADINI
2A	SITI-JUBI-BIRIO
DANGER
5A	630mA
			1224/26/08/M
F2	F3	MOD. ELPRO	COMELIT POT. 20VA 50/60Hz PRI: 230V SEC: 24V - 0.83A	Made in Italy
SCHURTER DFKH2-31-4,0-3,3/a	4,0A - 3,3mH

A5C08

2 1	ON
5 4 3
1211 10 9 8 7 6

24 Vdc 150mA

+ _

Blue led fitted to the housing

Dip-switch for service programming

Plug-in radio card connector

630mA Transformer protection

F2 F3

Fuse

MMotor 5A

Drwg. 5940

General Description: Elpro 980 is a control board with a microprocessor to operate the electro-hydraulic road barriers in the range of Bayt 980. Power supply: 230V 50Hz±10% single-phase. In compliance with the Low Voltage Safety Norms 2006/95 CE and Electro-Magnetic Compatibility 2004/108/CE - 92/31/CEE. The electrical connections for the mains power supply are well separated from the low voltage connections for the commanding and safety accessories. It includes a 5A fuse to protect the board and the motor, a 630 mA primary transformer, and a 2A secondary transformer.

Operating logic : After an Opening pulse, an Opening-Dwell-Closing cycle is started either in automatic or semi-automatic mode. The following options can be selected: step by step by remote control, non reversing by remote control on Opening cycle , pre-flashing or non pre-flashing, flashing lamp On - Off options in Dwell phase, deadman control in both O/C cycles or only on Closing, Leds are fitted to provide status diagnostic of the system inputs.

The control board incorporates a special safety feature: the unit checks automaticaly, even if the motor is stopped, that no movement of the beam occurs unless the safety accessories connected to the system, such as the photocells, safety edges or loop detectors, are cleared from any obstacle.

In the case where two barriers are required alike in length and speed to operate simultanueously (with very large lanes), it is possible to connect the two ELPRO 980s using only three cables to the outputs 27/28/29 and, obviously, to the 230V power supply. In this way, one barrier becomes the master (to which all the commanding and safety accessories are to be connected), and controls the secondary one (slave). The safety contacts (Stop, Photocells) of the second barrier are to be linked out.

IN CASE OF FAILURE:

-Check that the power supply to the electronic board is 230V ±10% 50 Hz

-Check that the power supply to the electric motor is 230V ±10% 50 Hz

-For distances beyond 50 metres increase the section of the wires.

-Check the fuses.

-Check all the normally closed contacts.

-Check that no power drop occurs between the board and the electric motor.

2003/108/CE Directive for waste electrical and electronic equipment

DISPOSE OF PROPERLY

ENVIRONMENT-NOXIOUS MATERIALS

page 7 Drw. N. 5755