Fadini MEC200 User Manual

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MEC 200

Electro-mechanical sliding gate operator

Vertical and horizontal installation

Gear movements and worm-gear coupling in oil bath fully mounted on ball bearings

Installation manual

INSTRUCTIONS TO FIT THE VERTICAL AND HORIZONTAL MEC 200 OPERATORS TO A SLIDING GATE

FOR A PROPER AND PERFECT PERFORMANCE OF MEC 200 READ THE INSTRUCTIONS THAT ARE OUTLINED IN THIS MANUAL AND KEEP TO THE DIAGRAMS. Mec 200 is an extremely versatile system and can suit any sliding gate as it can be mounted either vertically or horizontally, and the motor is available in different power specifications such as 0.37 KW (0.5 HP single- and three-phase); 0.73 KW (1.0 HP single- and three-phase);

1.1 KW (1.5 HP three-phase only). It is a strong and reliable automation. It has a torque control device that can be manually adjusted; worm and gear are made of bronze and steel and are supported by bearings, in an oil bath. A manual overriding system allows manual operations of the gate in emergency events like power failure.

POINTS TO CHECK WITH THE GATE

- Check that the gate track is well fixed to a solid foundation to prevent deformation which would result into an unbalanced travelling of the gate.

- IMPORTANT: Make sure that gate stops are fixed in the open and closed gate positions so that the gate does not over travel the permitted limit and go out of the upper guide.

- IMPORTANT: Make sure that, once at the end of the permitted travel, the gate does not hit the gate posts or special gate stops to avoid damages to its structure.

FITTING MEC 200 ON TO THE FIXING BASE PLATE

- The first operation is to fix the fixing base plate to the ground and make sure that it is perfectly levelled. Fixing distances are as indicated in pic.1 here below. Fixing is by setting the plate into a concrete foundation.

- Remove the MEC 200 cover by loosening the three screws-A and pulling it upwards; Temporary fix the MEC 200 operator to the fixing

base plate by means of the four screws-B. (pic. 2).

PIC. 1

FIXING

FIXING BASE PLATE TO SET IN CONCRETE

SPIRIT LEVEL

GROUND

MEC 200 HORIZONTAL

GROUND

MEC 200 VERTICAL

- Remove the MEC 200 cover by loosening the three screws-A and pulling it upwards; temporary fix the MEC 200 operator to the fixing base plate by means of the four screws-B (pic.2).

SCREWS TO FIX THE COVER - A

BASE PLATE TO SET IN CONCRETE

PROTECTION COVER

SCREWS TO FIX THE COVER - A

MEC 200 HORIZONTAL

4 Nos. FIXING SCREWS - B

MEC 200 VERTICAL

4 Nos. FIXING SCREWS - B

PIC. 2

RACK FITTING OPERATIONS

IMPORTANT: If installing MEC 200 Vertical it is recommended to insert 2 mm shims between the fixing bracket and the operator base plate before welding the rack to the gate, so that rack and gear mesh each other with an adequate clearance after that the shims have

been removed.

- Temporary fix MEC 200 on to the fixing bracket, perfectly levelled, by means of the 4 fixing screws C.

- MEC 200 outer gear must run idle: loosen (by 1 or 2 turns maximum) the hexagonal head screw by means of the release spanner E 17 supplied with the equipment (pic.3).

RELEASE SPANNER E 17

ANTI-CLOCKWISE TO RELEASE

M8 FIXING SCREWS - C

DRIVING GEAR OR SPROCKET

PIC. 3

FIXING BRACKET

M8 FIXING SCREWS - C

FIXING BRACKET

MEC 200 HORIZONTAL MEC 200 VERTICAL

ANTI-CLOCKWISE TO RELEASE

RELEASE SPANNER E 17

2 mm SHIMS TO REMOVE AFTER HAVING FIXED THE RACK TO THE GATE

- While fixing the rack it is required that the MEC 200 driving gear is not connected with the gate and it can be made run idle by means of the release spanner E17 supplied with the equipment; the gate can be freely moved by hand.

- Temporary clamp the rack to the gate so that it can adequately mesh the driving gear: the rack must mesh the driving gear, idle, of MEC 200 in a very smooth way, without friction (pic. 4). IMPORTANT: Before definitely fixing any component, make sure that the rack can mesh the driving gear of MEC 200 so that the whole system, gate included, can be smoothly run by hand the full travel open and close without any friction.

- Remove the 2 mm shims only after having fixed the rack. An adequete clearance between rack and gear has thus been achieved (pic. 4).

RACK FIXING BY WELDING IT TO THE GATE RACK FIXING BY MEANS OF SCREWS AND FITTING PARTS

PIC. 4

22x22 mm RACK, 2 m LENGTH

RIGID SPOT WELDING

MEC 200 HORIZONTAL MEC 200 VERTICAL

IMPORTANT: respect the same rack pitch when joining

the rack bars. Use a spare rack bar as in the picture to make sure that the junction has the same configuration.

PITCH GAUGING SPARE RACK

M8 SCREW

THREADED PIN

DISTANCE NUT

WASHER

MEC 200 VERTICAL IS SUPPLIED WITH 8 mm STEEL RACK, 1 m LENGTH TO BE FIXED BY SCREWS

LIMIT SWITCH FITTING INSTRUCTIONS

- Fix the limit switch striking plates as shown in the diagram: the distance between the roller tip of the limit switch spring and the striking plate front surface line must be 15 mm. This distance

LIMIT SWITCH STRIKING PLATE TO BE FIXED TO THE GATE BY BOLTS

will allow the correct operation of the limit switch spring in both travelling directions (pic. 5). Should the limit switch roller go beyond the 15 mm distance, unscrew and remove the roller, then cut the spring to measure.

- IMPORTANT: The gate must stop before hitting the gate post or

LIMIT SWITCH ROLLER

special gate stops to prevent any damage to its structure.

PIC. 5

ELECTRICAL CONNECTIONS TO THE ELECTRONIC CONTROL PANEL

- Voltage supply, electric motor, flashing lamp Miri 4 require 1.5 mm2 cables, which must not exceed a 50 m distance. For greater distances the recommended cable square section is 2 mm2 (pic. 6).

- Limit switches, photocells, keyswitch, push button switch and accessories: 1 mm2 cables can be used for these items (Pic.6).

- The safety pneumatic edge is to be fitted to the gate edge and is connected to the control box by a cable to be automatically rewound to take up the slack. A remote controlled switch can be fitted instead, series connected with the limit switch or the photocell receiver.

- The electronic control panels type ELPRO 10 PLUS (pic.7) and ELPRO 14 PLUS (for double bi-parting sliding gates only) are pre-set for all required operations, automatic or semi-automatic, and are fitted with line relays and fault-detecting led indicators.

- The electronic control panel type ELPRO 70/3 PLUS is incorporated in the operator and wiring is to be done as indicated in the diagram (pic.8).

N.W. CARRY OUT AN ANALYSIS OF THE RISKS INVOLVED IN COMPLIANCE WITH THE EN 12445 AND EN 12463 NORMS. PROVIDE SAFETY DEVICES WHERE NEEDED.

1) Flashing lamp MIRI 4

2) Photocell receiver POLO 44

3) Radio link receiver CRUASTRO

4) Electronic Programmer ELPRO 10 PLUS

5) Magnetic Thermal 0.03 A, 230 V 50 Hz Mains Circuit Breaker (beyond 100 m cable Ø 2.5 mm)

6) Gate operator MEC 200

7) Gear rack

8) Radio Link transmitter CRUASTRO

FIT THE GATE WITH A METALLIC NET IN CASE THE GATE OPENINGS ARE WIDER THAN 8 mm

n°3x1

230 V

n°2x1

n°4x1,5

n°2x1

n°4x1

n°3x1,5

9) Pneumatic Safety Edge or Sensor Barrier

10) Keyswitch PRIT 19

11) Plug-in Radio Receiver Card ASTRO 43/2R

12) Aerial BIRIO A8

13) Photocell Receiver POLO 44

14) Push Buttons PULIN 3

15) Post with POLO 44 Photocell Receiver

16) Post with POLO 44 Photocell Projector

17) Transmitter ASTRO 43/2 TR Piccolo/Small

n°4x1

n°2x1

cable RG58

n°4x1

JUNCTION BOX WHERE ALL CABLES ARE PRE-TERMINATED

n°2x1

IMPORTANT: All the electrical equipment to be properly earthed.

n°4x1

PIC. 6

PLUS

SINGLE- AND THREE-PHASE FOR SLIDING GATES AND AUTOMATIONS FITTED WITH LIMIT SWITCHES

PIC. 7

26 27

PULIN 3

28 3

RADIO PLUG-IN CARD CONNECTOR

SAFETY EDGE

PHOTOCELLS

COMMON

OPEN

DIP-SWITCH

ELPRO 10 plus 1.5

MICROPROCESSOR

RADIO

STOP

LIMIT SWITCH CLOSE

OFF

COMMON LIMIT SWITCH

LIMIT SWITCH OPEN

24V max 3W pilot light

1 radio receiver

2 pairs photocells

24V OUTPUT max. load:

EXT TIME (electric lock and courtesy light) from 2 to 255s

PEDESTRIAN OPENING TIME

from 3 to 30s

DWELL TIME

from 5 to 128s

MOTOR RUN TIME

from 5 to 128s

230V COURTESY LIGHT

12V AC RELAY FOR

ELECTRIC LOCK OR

F6=630mA

24V protection

COMMON

MOTOR

230V 400V

CAPACITOR

L10

TRANSFORMER

F5=1A flashing lamp

protection

ELPRO 10 PLUS

230V 25W max

FLASHING LAMP

230/400V

F4=630mA

Transformer

protection

F2=8A mains

F3=8A mains

21 22

LIVE

230V

SINGLE-PHASE

VOLTAGE SUPPLY

LIVE

400V ±10% 50Hz

THREE-PHASE

VOLTAGE SUPPLY

F1=8A mains

2322

NEUTRAL

±10% 50Hz

LIVE

NEUTRAL

General description: the electronic control panel Elpro 10 Plus, new generation, is designed to operate sliding gates. Power supply is 230/400V single-phase and threephase. Built in full compliance with BT 93/68/CE Low Voltage and EMC 93/68/CE Electro-Magnetic Compatibility Regulations. Fitting operations are recommended by a qualified technician in conformity to the existing safety standards.The manufacturing company declines any responsability for incorrect handling and application; also, it reserves the right to change or update the control panel any time. Failure to follow installation regalations may result in serious damage to property and persons.

PLEASE NOTE:

- The control panel must be installed in a sheltered, dry place, inside the box provided with it.

- Make sure that the power supply to the electronic programmer is 230V ±10% or 400V ±10%

- Make sure that the power supply to the Electric Motor is 230V ±10% or 400 V ±10%

- For distances of over 50 metres we recommend using electric cables with bigger sections.

- Fit the mains to the control panel with a 0.03A high performance circuit breaker.

- Use 1.5 mm2 section wires for voltage supply, electric motor and flashing lamp. Maximum recommended distance 50 m.Use 1 mm2 section wires for limit switches, photocells, push-buttons/key-switch and accessories.

- Bridge terminals 1 and 2 if no photocells are required.

- Bridge terminals 3 and 6 if no key- or push-button switches are required.

N.W: To fit extra accessories such as lights, CCTV etc. use only solid state relays to prevent damages to the microprocessor.

Dip-Switch:

DIP-SWITCH

1= ON. Photocells. Stop while opening 2= ON. Radio. No reversing while opening 3= ON. Automatic closing

4= ON. Preflashing activated 5= ON. Radio. Step by step. Stop in between 6= ON. Dead Man Control (Dip 4=OFF and Dip 3=OFF) 7= ON. No lamp on during dwell time 8= OFF. No function

In case of failure of the panel:

- Make sure that the power supply to the electronic programmer is

OFF

230V ±10% or 400V ±10%

- Make sure that the power supply to the Electric Motor is 230V ±10% or 400 V ±10%

- Check fuses

- Check photocells if contacts are normally closed

- Check all NC contacts

- Check that no voltage drop has occurred from the control panel to

the electric motor

Led Status Indication:

L1= 230V 50Hz power supply. Alight L2= Photocells, if obstructed light goes off L3= Open. Alight whenever an Open pulse is given L4= Close. Alight whenever a Close pulse is given L5= Stop. It goes off on pulsing Stop L6= Radio. It goes on by pressing a transmitter button L7= Gate Status; it flashes on gate opening L8= Limit switch Close; off when gate is closed L9= Limit switch Open; off when gate is open L10= It stays on for a time equal to the time set on T4

Drwg. No.

4135

LOW VOLTAGE ELECTRICAL CONNECTIONS

Photocells and Safety Edge:

PHOTOCELLS AND SAFETY EDGE

PLUS

12 13

24V (500 mA) OUTPUT (MAX. LOAD: 2 PAIRS PHOTOCELLS 1 RADIO RECEIVER)

SINGLE- AND THREE-PHASE FOR SLIDING GATES AND AUTOMATIONS FITTED WITH LIMIT SWITCHES

DIP-SWITCH 1:

ON: Photocells stop gate while opening, reverse it on closing once obstacle is removed OFF: Photocells do not stop gate while

opening, reverse it on closing in case of an obstacle

Button switch:

Radio Contact:

- Open/Close (Standard)

- Travel reversing on pulsing

- Step by step

Push Button Switch Pulin3:

24V 3W Indication Light:

COMMON

OPEN

STOP

COMMON

CONTACT

RADIO

DIP-SWITCH 2 and 5 (NEVER set BOTH of them to ON at the same time):

Led to indicate status of Open - Stop Close switches

Light ON = Open gate

Light OFF = Closed gate Flashing (fast) 0.5s = Closing gate Flashing (normally) 1s = Opening gate Flashing (slowly) 2s = gate is stopped

ON: Gate is not reversed while opening

OFF: Any pulse reverses the gate

Limit switch:

ON: Step by step. Stop in between

OFF: Standard operating mode

LIMIT SWITCH

COMMON

LIMIT SWITCH

OPEN

Courtesy light:

Connect a 12VAC Relay (

T4 Trimmer Time from 2s to 255s)

to operate a 230V lamp

Electric lock:

Set the T4 Trimmer Time to the lowest value The electric lock is excited for 2 seconds

Drwg. No.

4135

- TIME EXT (Electric lock and

courtesy light) from 2 to 255s

PLUS

SINGLE- AND THREE-PHASE FOR SLIDING GATES AND AUTOMATIONS FITTED WITH LIMIT SWITCHES

ELECTRICAL POWER CONNECTIONS

Single- (230V) and Three-phase (400V) Motors:

Flashing lamp:

Power supply:

230V

230V MAX 25W

400V

DIP-SWITCH 4 and 7:

ON: Pre-flashing

OFF: No pre-flashing

21 22

LIVE

230V ±10% 50Hz

SINGLE-PHASE

COMMON

MOTOR

CAPACITOR

2322

NEUTRAL

OPERATING MODES

Automatic / Semiautomatic:

Automatic Operation: any pulse opens the gate, the gate stays open as long as the Dwell time

expires as set by T2 trimmer, then it closes automatically, no pulsing is required.

Semi-automatic Operation: any pulse opens the gate that stays open. A second pulse to Close is required for the gate to close.

ON: Lamp is not operating during

Dwell Time. Automatic Mode.

OFF: It flashes during Dwell Time .

Automatic Mode.

21 22

LIVE

TRS

400V ±10% 50Hz

THREE-PHASE

Dwell Time

from 5 to 128s

MOTOR RUN TIME

OPEN / CLOSE from 5 to 128s

2322

NEUTRAL

DIP-SWITCH 3

ON= Automatic Closing

OFF= No Automatic. Semi-automatic

closing by pulse

DWELL TIME

from 5 to 128s

FADINI

l'apricancello

Pedestrian Opening:

Trimmer T3 at minimum disactivates Pedestrian Opening from 3 to 30s. It can be activated by any pulse (eg. by remote control) superior to 2s

Hold on switched (Deadman) control:

Open and Close operations are achieved "by holding a switch on" (no relay self-holding is involved) therefore a phisical attendance is required to keep the gate opening or closing until either the button or key is released.

DIP-SWITCH 6

ON= Deadman Control. Dip-switch 4=OFF

and Dip-switch 3=OFF

OFF= Standard Operations

PEDESTRIAN TIME

from 3 to 30s

Remote Controlled Operations Excluded during Dwell Time on Automatic Mode:

With this setting it is not possible to operate the gate by remote control during the dwell time on automatic mode. DIP-SWITCH 2=ON, 3=ON and 5=ON

ON: No reversing on opening

OFF: Travel reversing on any pulsing

ON= Automatic Closing

OFF= Closing by Pulse

ON: Step by step. Stop in between

OFF: Standard Operations

Time clock installation:

How it works: Set the clock to the required time. On the pre-set time the gate is automatically opened and held open. Any further pulsing (even by remote control) is not accepted by the system until the time pre-set by the clock has expired. On expiring and after the pre-set dwell time the gate is closed automatically. T3 trimmer on to zero, Dip-Switch 3=ON.

DIP-SWITCH No.3=ON Automatic Closing

Pedestrian Trimmer T3

set on to zero

ON= Automatic Closing

OFF= No Automatic. Semi-automatic

closing by pulse

COMMON

External Time Clock

OPEN

COMMON

Drwg. No.

4135

70/3

PLUS

SINGLE-/THREE-PHASE FOR SLIDING GATE OPERATORS MEC 200

L10

1514

COMMON

COURTESY LIGHT

LIMIT SWITCH OPEN

TRANSFORMER

F6=630mA for 24V

protection

191816 17

20 21

OR 12V AC RELAY FOR 230V

ELECTRIC LOCK

SUPPLY

24V PHOTOCELL

SAFETY SWITCH

230V 25W max

400V

230V

2322

FLASHING LAMP

16μF CAPACITOR for

single-phase application

F4=630mA

Transformer

Protection

F5=1A Flashing

Lamp Protection

25 2624 292827

COM.

MOTOR

F1=8A Mains

F2=8A Mains

F3=8A Mains

LIVE

230/400V

THREE-PHASE POWER

±10%

230V

SINGLE-PHASE

POWER SUPPLY

50Hz

±10%

SUPPLY

NEUTRAL

50Hz

DIP-SWI TCH

SUPPLY

24V RADIO POWER

INDICATION LAMP CLOSE

+24

OFF

INDICATION LAMP OPEN

STOP

COMMON

OPEN

INDICATION LIGHT 24V max 3W

DWELL TIME

from 5 to 150s

RADIO CONTACT

RADIO

PLUG-IN

CARD CONNECTOR

PEDESTRIAN TIME

from 3 to 30s

MOTOR RUN TIME from 5 to 150s

EXT TIME (Electric lock & Courtesy Light) from 2 to 255s

11 12

PHOTOCELL CONTACT

LIMIT SWITCH CLOSE

PIC. 8

General description: The electronic control panel Elpro 70/3 Plus, new generation, is designed to operate the sliding gate operators MEC 200. Power supply is 230-380V

single- and three-phase. It is built in full compliance with the Low Voltage and Electro-Magnetic Compatibility Regulations. Fitting operations are recommended to be carried out by a qualified technician in conformity to the existing safety standards. The manufacturing company declines any responsability for incorrect handling and applications; also, it reserves the right to change or update the control panel any time.

PLEASE NOTE:

- The control panel is fitted inside Mec 200.

- Make sure that the power supply to the electronic programmer is 230V ±10%

- Make sure that the power supply to the Electric Motor is 230V ±10%

- For distances of over 50 metres we recommend using electric cables with bigger sections.

- Fit the mains to the control panel with a 0.03A high performance circuit breaker.

- Bridge terminals 11 and 12 if no photocells are required.

- Bridge terminals 5 and 6 if no key- or push-button switches are required.

N.W: To fit extra accessories such as lights, CCTV etc. use only solid state relays to prevent damages to the microprocessor.

Failure to follow installation regalations may result in serious damage to property and persons.

Dip-Switch:

1= ON Photocells.Stop on opening 2= ON Radio. No reverse on opening 3= ON Automatic closing 4= ON Preflashing activated

DIP-SWI TCH

OFF

5= ON Radio.Step by step. stop in between 6= ON Dead Man Control (Dip 4=OFF n Dip 3=OFF) 7= ON No light during dwell time 8= OFF. No function

In case of failure of the panel:

- Make sure that the power supply to the electronic programmer is 230V ±10% or 400V ±10%

- Make sure that the power supply to the Electric Motor is 230V ±10% or 400 V ±10%

- Check fuses

- Check photocells if contacts are normally closed

- Check all NC contacts

- Check that no voltage drop has occurred from the control panel to the electric motor

Drwg. No.

4138

70/3

PLUS

LOW VOLTAGE ELECTRICAL CONNECTIONS

SINGLE-/THREE-PHASE FOR SLIDING GATE OPERATORS MEC 200

Photocell:

11 12

PHOTOCELL CONTACT

Push Button Switch:

INDICATION

LAMP CLOSE

48V max 3A

Radio Contact:

- Open/Close (Standard)

- Travel reversing on pulsing

- Step by step

24V 3W Indication Light:

18 19

INDICATION LAMP OPEN

48V max 3A

POWER SUPPLY 24V

STOP

OPEN

COMMON

+24V

DIP-SWITCH 1:

ON: Photocells stop gate while opening, reverse it on closing once obstacle is removed OFF: Photocells do not stop gate while

opening, reverse it on closing in case of an obstacle

LIGHT

CONTACT

RADIO

DIP-SWITCH 2 and 5 (NEVER set BOTH of them to ON at the same time):

ON: Gate is not reversed while opening

OFF: Any pulse reverses the gate

Light ON = Open gate Light OFF = Closed gate Flashing (fast) 0.5s = Closing gate Flashing (normally) 1s = Opening gate Flashing (slowly) 2s = gate is stopped

Limit switch:

LIMIT SWITCH

ON: Step by step. Stop in between

OFF: Standard operating mode

COMM

OPEN

LIMIT SWITCH

Electric lock:

Set the T4 Trimmer Time to the lowest value The electric lock is excited for 2 seconds

24V Power supply

Safety SwitchRadio Power Supply

Courtesy light:

Connect a 12VAC Relay (

T4 Trimmer Time from 2s to 255s)

to operate a 230V lamp

202221

Drwg. No.

4138

OPERATING MODES

ELECTRICAL POWER CONNECTIONS

70/3

PLUS

SINGLE-/THREE-PHASE FOR SLIDING GATE OPERATORS MEC 200

Single- (230V) and Three-phase (400V) Motors:

Flashing lamp:

Power supply:

Automatic / Semiautomatic:

230V

25 2624

COMMON

230V

SINGLE-PHASE

16μF CAPACITOR

230V MAX 25W

400V

DIP-SWITCH 4 and 7:

27 22

LIVE

RTS

230V

SINGLE-PHASE

±10% 50Hz THREE-PHASE

400V

from 5 to 128s

M 2

±10% 50Hz

MOTOR

ON: Pre-flashing

OFF: No pre-flashing

2928

NEUTRAL

LIVE

±10% 50Hz

Dwell Time

25 2624

M 3

230/400V

THREE-PHASE MOTOR

±10% 50Hz

ON: Lamp is not operating during

Dwell Time. Automatic Mode.

OFF: It flashes during Dwell Time .

Automatic Mode.

MOTOR RUN TIME

OPEN / CLOSE from 5 to 150s

DIP-SWITCH 3

ON= Automatic Closing

OFF= No Automatic. Semi-automatic

closing by pulse

DWELL TIME

from 5 to 150s

FADINI

l'apricancello

Pedestrian Opening:

Trimmer T3 from 3 to 30s. It can be activated by any pulse (eg. by remote control) superior to 2s

Hold on switched (Deadman) control:

Led Status Indication:

L1 = 230V 50Hz power supply. Alight L2 = Photocells, if obstructed light goes off L3 = Open. Alight whenever an Open pulse is given L4 = Close. Alight whenever a Close pulse is given L5 = Stop. It goes off on pulsing Stop L6 = Radio. It goes on by pressing a transmitter button L7 = Gate Status; it flashes on gate opening L8 = Limit switch Close; off when gate is closed L9 = Limit switch Open; off when gate is open L10= It stays on for a time equal to the time set on T4

Trimmer

DIP-SWITCH 6

ON= Deadman Control. Dip-switch 4=OFF

and Dip-switch 3=OFF

OFF= Standard Operations

Drwg. No.

4138

- It is recommended to fit three-phase operators with a safety device consisting of a switch to cut off power to the low voltage circuit. Connections are in series with the limit switch common terminal (pic. 9). The switch is activated whenever the override spanner is inserted for manual operations or the operator cover is removed.

Should the limit switches be wrongly connected so that their action opposes the normal travelling of the gate, reverse their connections in the main board. Change over the live connections, keep the common fixed in the same terminal.

INCORPORATED ELECTRONIC CONTROL CARD ELPRO 70/3 PLUS

ILLUMINATED LED

VOLTAGE CUT OFF

MICROSWITCH

BOARD ON VOLTAGE

LIMIT SWITCH TERMINAL BOARD TO BE CONNECTED TO THE MAIN PANEL

LIMIT SWITCH

MICROSWITCH

COMMON

LIVE 2

LIVE 1

VOLTAGE CUT OFF SAFETY DEVICE

VOLTAGE CUT OFF MICROSWITCH

LIVE 1

COMMON

LIVE 2

MAIN BOARD CONTROL PANEL ELPRO 10 PLUS

PIC. 9

LIVE 1

COMMON

LIVE 2

MAIN BOARD CONTROL PANEL ELPRO 70/3 PLUS N.C.

-The electrical connections to the motor are as described in the diagram included in each specific control box (pic.7 and pic.8)

Should it be needed to reverse the rotation direction of the motor, change live 1 with live 2, but the neutral is to remain fixed in its terminal (pic.10).

NOTE: SHOULD THE MOTOR FAIL TO OPERATE THE GATE IN CASE OF POWER SHORTAGE, ADD AN EXTRA 12.5 μF CAPACITOR AND PARALLEL CONNECT IT TO THE ELECTRIC MOTOR LIVE 1 AND 2 (PIC 10).

ADDITIONAL STARTING 12,5 μF CAPACITOR

LIVE 1

LIVE 2

TWO-PHASE 230 V 50 Hz ELECTRIC MOTOR

CONTROL PANEL

MAIN BOARD

ELPRO 10 PLUS

CONTROL PANEL

MAIN BOARD

ELPRO 70/3 PLUS N.C.

LIVE 1

COMMON

LIVE 2

COMMON

LIVE 1

COMMON

LIVE 2

PIC. 10

TORQUE CONTROL AND ADJUSTMENT MEC 200 incorporates an adjustable clutch system for torque control. The system is in an oil bath and can be adjusted to the gate weight. Adjusting is by a screw which is located on one side of the operator (pic.11). A special spanner E17 is provided with the equipment for this purpose: unscrew the locknut; the more you tighten the screw clockwise, the more you increase the operator torque; by unscrewing it torque is decreased. Once set it to meet the site requirements, tighten the locknut hard.

TORQUE SETTING SCREW = +TORQUE UNSCREW = –TORQUE

MEC 200 VERTICALMEC 200 HORIZONTAL

PIC. 11

TECHNICAL SPECIFICATIONS

SINGLE-PHASE THREE-PHASE SINGLE-PHASE THREE-PHASE THREE-PHASE

ELECTRIC MOTOR

Power output Supply voltage Frequency Absorbed power Absorbed current Motor rotation speed Capacitor Intermittent service

Rated torque Gear ratio Running speed Oil temperature Oil type (AGIP ROTRA THT) Protection standard Weight. Mec 200 Vertical Weight. Mec 200 Horizontal Max. gate weight

Duty cycle

0.37 KW (0.5 HP) 230 V

50/60 Hz

510 W

2.4 A

1˙380 rpm

20 μF

40 Nm

1:32

9.6 m/1’

-20°C +80°C

W 80 - Kg 0.22

IP 557

19 Kg

19.5 Kg 400 Kg

No. of complete cycles per year (8 hours’ service per day): 131˙000 cycles

0.37 KW (0.5 HP) 230/400 V

50/60 Hz

575 W

2.1-1.2 A

1˙380 rpm

0.73 KW (1 HP) 230 V

50/60 Hz

1˙130W

5.7 A

1˙380 rpm

30 μF

0.73 KW (1 HP)

MEC 200 GEAR BOX

40 Nm

1:32

9.6 m/1’

-20°C +80°C

W 80 - Kg 0.22

IP 557

18 Kg

18.5 Kg 450 Kg

25 s Open - 30 s Dwell - 25 s Close

Time for one complete cycle 80 s

No. of complete cycles Open-Dwell-Close: 45/Hour

80 Nm

1:32

9.6 m/1’

-20°C +80°C

W 80 - Kg 0.22

IP 557

23 Kg

23.5 Kg 800 Kg

W 80 - Kg 0.22

230/400 V

50/60 Hz 1˙030 W

3.7-2.2 A

1˙380 rpm

80 Nm

1:32

9.6 m/1’

-20°C +80°C

IP 557

21 Kg

21.5 Kg 850 Kg

1.1 KW (1.5 HP) 230/400 V

50/60 Hz 1˙500 W

5.1-3 A

1˙380 rpm

110 Nm

1:32

9.6 m/1’

-20°C +80°C

W 80 - Kg 0.22

IP 557 25 Kg

25.5 Kg

1˙200 Kg

ELPRO 10 PLUS ELECTRONIC PANEL

Power supply Voltage output Low voltage output E.M. max. power output Line fuses Secondary fuses Logic switching Box dimensions Protection standard Elesta relay marking

230 / 400 V

230 V - 25 W

24 V - 10 W

1˙100 W

5 A

1A - 630 mA

Open-Stop-Close

290x205x140

IP 437

VDE-CSA-DEMCO-SEV

10 A 230 V

4 A 400 V

Power transformer Magnetic core Voltage Outputs Frequency Insulation Main switch Contact rating

SECTION VIEW WITH BRAKE (on request) AND RELEASE KEY

Drwg. No. 3404

BUILT-IN AIR-COOLED BRAKE (on request)

20 VA

1.5 W / 0.5 thick 0-230 V

0-12-18-24 V

50-60 Hz 4 Kv x 1’

T215K Mark SAA

15A 250 V AC

PIC. 12

ADJUSTMENT

SPANNER E17

ANTI-CLOCKWISE

TO RELEASE

MEC 200 OVERALL DIMENSIONS

MEC 200 HORIZONTAL

245

174

290

130

467

MEC 200 VERTICAL

160 130

290

498

467

172

280

1˙000

1 meter LENGHTS GEAR RACK

200

120

260

FIXING BASE PLATE

PIC. 13

FITTING ACCESSORIES FOR INSTALLING MEC 200

MEC 200 VERTICAL

GEAR RACK FIXING SET

MEC 200 HORIZONTAL

LIMIT SWITCH STRIKING PLATES FOR SCREW FIXING TO THE GATE

STEEL GEAR RACK 22 x 22 mm THICKNESS

NYLON GEAR RACK 8 mm THICKNESS

FIXING BASE PLATE

STEEL GEAR RACK WITH FIXING SLOTS

E 17 RELEASE SPANNER

POWER CUT OFF DEVICE

PIC. 14

MEC 200

ELECTRO-MECHANICAL SLIDING GATE OPERATOR

CHECKING AND MAINTENANCE: To achieve an optimum performance and longer life of the equipment and in observance of the safety regulations, it is recommended that inspections and proper maintenance are made by qualified technicians to the whole installation ie. both the mechanical and electronic parts, as well as wiring.

- Mechanical parts: maintenance every 6 months approx.

- Electronic apparatus and safety equipment: maintenance every month approx.

IMPORTANT WARNING NOTES

- Before installing the equipment carry out a Risk Analysis and fit any required device in compliance with EN 12445 and EN 12453 Safety Norms.

- lt is recommended to keep to the instructions in this booklet - make sure that the motor specifications as printed on the motor sticker conform to those of the mains.

- Dispose properly of the packaging materials such as cardboard, nylon and polystyrene through specialized companies.

- Should the operator be removed, do not cut the electrical cables, but properly remove them by loosening the pins in the terminal board.

- Switch off the mains switch before the cover of the cable junction box is removed.

- All the equipment must be properly earthed by the yellow/green cable marked with the specific symbol.

- It is recommended to carefully read the regulations, advice and remarks in the book “Safety Norms”.

09-2007

The growth of MECCANICA FADINI has always been based on the development of guaranteed products thanks to our “TOTAL QUALITY CONTROL” system which ensures constant quality standards, updated knowledge of the European Standards and compliance with their requirements, in view of an ever increasing process of improvement.

The “CE” mark certifies that the operator conforms to the essential requirements of the European Directive art. 10 EEC 73/23, in relation to the manufacturer’s declaration for the supplied items, in compliance with the body of the regulations ISO 9000-UNI EN

29000. Automation in conformity to EN 12453, EN 12445 safety standard.

EUROPEAN MARK CERTIFYING CONFORMITY TO THE ESSENTIAL REQUIREMENTS OF THE STANDARDS 98/37/EC

• DECLARATION OF CONFORMITY

• SAFETY NORMS

• EN 12453, EN 12445 STANDARDS

• CEI EN 60204-1 STANDARDS

2003/108/CE Directive for waste electrical and

electronic equipments

DISPOSE OF PROPERLY

ENVIRONMENT-NOXIOUS MATERIALS

s.n.c.

AUTOMATIC GATE MANUFACTURERS

Via Mantova, 177/A - 37053 Cerea (Verona) Italy Tel. +39 0442 330422 r.a. - Fax +39 0442 331054

e-mail: info@fadini.net - www.fadini.net

• WARRANTY CERTIFICATE ON THE CUSTOMER'S REQUEST

Distributor’s box

The manufacturers reserve the right to change the products without any previous notice

Fadini MEC200 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual