fadini Junior 633, Junior 650 Instruction Manual

Dis. 6399

meccanica

FADINI

Via Mantova 177/A - C.P. 126 - 37053 Cerea (VR) Italy -

Tel. [phone] - Fax [phone] - [e-mail] - www.fadini.net

I

Junior 624 - Junior 633 - Junior 650

IL PROGRAMMATORE È GIÀ COLLEGATO IN FABBRICA PER IL CORRETTO FUNZIONAMENTO DEI FINECORSA, PERTANTO NON INVERTIRE
MAI FILI O CONNETTORI GIÀ INSTALLATI E COLLEGATI DALLA DITTA COSTRUTTRICE.

INSTALLATO FISICAMENTE IL JUNIOR ALLA BASE DEL CANCELLO, PROSEGUIRE CON TUTTI I DIP-SWITCH IN OFF AD ESCLUSIONE DEL DIP­SWITCH 11 CHE IDENTIFICA L'INSTALLAZIONE DESTRA O SINISTRA. SELEZIONARE PROGRESSIVAMENTE I DIP-SWITCH DELLE FUNZIONI SOLO
DOPO AVER LETTO E COMPRESO ATTENTAMENTE LE SINGOLE FUNZIONI SUL LIBRETTO ISTRUZIONI.

NON È GARANTITO IL FUNZIONAMENTO DEL JUNIOR CON ACCESSORI NON ORIGINALI FADINI: la certificazione secondo normative

EN 12445 e EN 12453 e' stata ottenuta con test di laboratorio con l'uso esclusivo degli accessori originali della MECCANICA FADINI.

In particolare il JUNIOR 624 deve essere installato solo con fotocellule FIT 55 o ORBITA 57.

DURANTE LA PROCEDURA DI APPRENDIMENTO (Fig.17-Fig.27 del Libretto Istruzioni) TUTTE LE SICUREZZE SONO DISATTIVATE

prestare quindi la massima attenzione affinchè non ci sia alcun transito nella zona di movimento del cancello.

LE ASOLE DI FINECORSA MAGNETICO HANNO I MAGNETI INTERNI GIÀ INSTALLATI CORRETTAMENTE SULLE STAFFE METALLICHE, NON APRIRLE
O INVERTIRE I MAGNETI.
DEVONO ESSERE INSTALLATE

SUL LATO DESTRO E SINISTRO SULLA CREMAGLIERA, COME STAMPIGLIATO SULLA COPERTURA PLASTICA DELLE
STESSE (Fig.14 a pag. 8 del Libretto Istruzioni), PENA IL NON FUNZIONAMENTO CORRETTO DELL'APRICANCELLO: IN TAL CASO TOGLIERE
IMMEDIATAMENTE IL FUSIBILE DI RETE DA 5A E RIPOSIZIONARE CORRETTAMENTE LE ASOLE.

PRIMA DI DARE TENSIONE VERIFICARE LA POSIZIONE DI MONTAGGIO DELL'APRICANCELLO "JUNIOR INSTALLATO DESTRO OPPURE SINISTRO"
VISTO ALL'INTERNO DEL CANCELLO DA MUOVERE.

Selezionare il Dip/Switch 11 a tensione assente (Fig. 6 a pag. 5 del Libretto Istruzioni): posizionare il cancello a metà corsa circa, tenere
premuto il pulsante di programmazione LP e dare tensione inserendo il fusibile di linea da 5A, quindi trascorsi 3 secondi rilasciare il
pulsante di programmazione, il led corrispondente lampeggia segnalando la modalità di apprendimento della corsa.
Premere con un impulso per far aprire il cancello e proseguire come descritto da Fig. 17 a Fig. 27 del libretto istruzioni.

IMPORTANTE: SE INVECE IL CANCELLO CHIUDE, TOGLIERE IL FUSIBILE DI LINEA DA 5A PER FERMARLO: SI E' VERIFICATO UN ERRORE DI
PARTENZA, SICURAMENTE

NON SI E' SELEZIONATO LA CORRETTA INSTALLAZIONE DESTRA O SINISTRA CON IL DIP-SWITCH 11 A TENSIONE

ASSENTE. RIPETERE LA PROCEDURA PARTENDO DALL'INIZIO: IL PRIMO IMPULSO DI PROGRAMMAZIONE DEVE ESSERE SEMPRE IN APERTURA.

ALLA PRIMA ACCENSIONE VERIFICARE CHE I LED COLOR VERDE SIANO CORRETTAMENTE ACCESI; PROCEDERE POI SENZA DARE ULTERIORI
COMANDI ALLA VERIFICA DELLA LETTURA DEI FINECORSA: I LED X E Y DEI FINECORSA SI TROVANO SUL LATO DIETRO LA SCHEDA A FIANCO
IL CONNETTORE DEL FINECORSA (Fig.16).

IL DIP-SWITCH 10 DEL CONTROLLO "DSA" DELLE FOTOCELLULE DEVE ESSERE SELEZIONATO SOLO SE I TRASMETTITORI DELLE FOTOCELLULE
SONO ALIMENTATI ATTRAVERSO I MORSETTI DEDICATI 13-14 (Fig.16 DEL LIBRETTO ISTRUZIONI), PENA IL BLOCCO COSTANTE DEL CANCELLO.

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GB

= IMPORTANTE

!

= IMPORTANT

!

Junior 624 - Junior 633 - Junior 650

THE CONTROL BOARD IS FACTORY PRE-WIRED FOR THE CORRECT FUNCTIONING OF THE LIMIT SWITCHES, NEVER CHANGE THE CONNECTIONS
OR CONNECTORS AS SET BY THE MANUFACTURER.

ONCE JUNIOR IS INSTALLED ON TO THE GATE, GO ON WITH ALL THE DIP-SWITCHES TO OFF, WITH THE EXCLUSION OF DIP-SWITCH 11 TO
BE SET TO THE INSTALLATION REQUIREMENTS EITHER RIGHT OR LEFT. THE DIP-SWITCHES ARE TO BE SET SO TO MEET THE APPLICATION
REQUIREMENTS, AFTER CORRECT UNDERSTANDING OF THEIR RESPECTIVE FUNCTIONS AS EXPLAINED IN THE INSTALLATION HANDBOOK.

THERE IS NO GUARANTEE OF CORRECT FUNCTIONING FOR JUNIOR UNLESS ORIGINAL FADINI ACCESSORIES ARE USED:the certificate of

compliance to EN 12445 and EN 12453 norms has been obtained through lab tests only with original accessories by MECCANICA FADINI.

It is recommended that JUNIOR 624 is installed only along the FIT 55 or ORBITA 57 photocells.

DURING THE SELF-LEARNING PHASE (Fig. 17- Fig. 27 in the installation handbook) ALL THE SAFETY DEVICES ARE OUT OF SERVICE , make

absolutely sure that there is no transiting at all in the gate travel area.

THE MAGNETS ARE FACTORY-FITTED INSIDE THE LIMIT SWITCH METALLIC BRACKETS, DO NOT OPEN THEM OR CHANGE THE POSITION OF
THE MAGNETS. THE BRACKETS ARE DESIGNED TO BE FIXED ON TO THE GEAR RACK TO THE RIGHT AND LEFT SIDES OF THE GATE, AS MARKED
ON THE PLASTIC COVERS OF THEM (Fig. 14 page 8 in the installation handbook), INCORRECT POSITIONING WILL RESULT INTO FAILURE
OF THE GATE OPERATOR: IF THIS IS THE CASE REMOVE THE 5A MAINS FUSE AND POSITION THE BRACKETS IN THE CORRECT WAY.

BEFORE POWERING THE SYSTEM, CHECK THE MOUNTING POSITION OF THE GATE OPERATOR “JUNIOR RIGHT OR LEFT INSTALLATION”, VIEW
THE OPERATOR FROM INSIDE THE GATE.

Set dip-switch 11 as required (Fig. 6 on page 5 in the fitting instructions manual), no power supply: drive the gate to halfway of its total
travel, press and hold the programming LP button and power the operator by fitting the 5A mains fuse. After 3 seconds release the
button, the correspo

nding Led flashes to indicate that gate travel learning mode is on. Give a pulse to open the gate and carry on as

described from Fig. 17 to Fig. 27 in the installation handbook.

IMPORTANT: SHOULD THE GATE MOVE TO CLOSE INSTEAD, REMOVE THE 5A FUSE TO STOP IT: A MISTAKE MUST HAVE OCCURRED ON
STARTING, YOU MUST HAVE FAILED TO SELECT THE CORRECT INSTALLATION POSITION LEFT OR RIGHT WITH DIP-SWITCH 11, IN ABSENCE
OF POWER. START AGAIN FROM THE BEGINNING: ON PROGRAMMING THE UNIT, THE FIRST PULSE MUST BE OPEN, ALWAYS.

ON FIRST SWITCHING THE UNIT ON, THE GREEN LEDS MUST BE ALIGHT; NO OTHER COMMANDS ARE TO BE GIVEN, AND CHECK THE LEDS
CORRESPONDING TO THE LIMIT SWITCHES: THE LIMIT SWITCH X and Y LEDS ARE ON TOP SIDE OF THE PCB NEXT TO THE LIMIT SWITCH
CONNECTOR (Fig. 16).

DIP-SWITCH 10 “DSA” CONTROL ON THE PHOTOCELLS MUST BE ACTIVATED ONLY IF THE TRANSMITTERS OF THE PHOTOCELLS ARE POWERED
BY TERMINALS 13-14 Fig. 16 of the instructions), OTHERWISE THE SYSTEM IS TURNED INTO A PERMANENT STOP CONDITION.

1 ­2 -

3 -

4 -

5 -

6 -

7 -

8 -

!

- ATTENZIONE ! -

LEGGERE LE SEGUENTI INFORMAZIONI PRIMA DI PROCEDERE ALLA PRIMA INSTALLAZIONE

- ATTENTION ! -

READ THE FOLLOWING NOTICE BIFORE GOING ON WITH THE FIRST INSTALLATION

1 -

2 -

3 -

4 -

5 -

6 -

7 -

8 -

EN 13241
EN 12453
EN 12445

I - Libretto di istruzioni pag. 2-13
GB - Instructions Manual pag. 14-25
F - Notices de montage pag. 26-37
D - Betriebsanleitung pag. 38-49
E - Manual de instrucciones pag. 50-61
NL - Instructieboekje pag. 62-73

ITT-PDC/0977-2010-30/04/2010 ITT-PDC/0978-2010-30/04/2010

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Junior 633 Junior 650

GB

page 14

The Responsible Manager

Meccanica Fadini s.n.c.

Responsible Manager

The Responsible Manager

Meccanica Fadini s.n.c.

Responsible Manager

Date:

03-03-10

Date:

03-03-10

Notified institute and laboratory for product certification according to DM 2004/108/EC:

Istituto di Ricerche e Collaudi M.Masini srl - Via Moscova, 11 - 20017 Rho (MI)

- CE 0068 - Notified

- SINCERT 047A Certified - SINAL 0019 Certified

- Conforming to the following Standards: UNI EN 13241-1, UNI EN 12604, UNI EN 12605, UNI EN 12445, UNI EN 12453

Notified institute and laboratory for product certification according to DM 2004/108/EC:

Istituto di Ricerche e Collaudi M.Masini srl - Via Moscova, 11 - 20017 Rho (MI)

- CE 0068 - Notified

- SINCERT 047A Certified - SINAL 0019 Certified

- Conforming to the following Standards: UNI EN 13241-1, UNI EN 12604, UNI EN 12605, UNI EN 12445, UNI EN 12453

ITT - PDC/0977-2010 - 30/04/2010

ITT - PDC/0978-2010 - 30/04/2010

s.n.c.

s.n.c.

Via Mantova, 177/A - C.P. 126 - 37053 Cerea (VR) Italy
Tel.[phone] r.a. - Fax [phone]
e-mail: [e-mail] - www.fadini.net

Via Mantova, 177/A - C.P. 126 - 37053 Cerea (VR) Italy
Tel.[phone] r.a. - Fax [phone]
e-mail: [e-mail] - www.fadini.net

Manufacturing
company:

Manufacturing
company:

Electro-mechanical operator for sliding gates

Electro-mechanical operator for sliding gates

DECLARES UNDER ITS OWN RESPONSIBILITY THAT:

DECLARES UNDER ITS OWN RESPONSIBILITY THAT:

IS IN COMPLIANCE WITH THE NORMS.........2006/42/CE

IS IN COMPLIANCE WITH THE NORMS .........2006/42/CE

Junior 633 is to be sold and installed as a comprehensive “Automatic System”, including the accessories and components as recommended by the Manufacturing Company. In
observance of the current directives, any automation is to be regarded as a “machine”. Therefore it is required that all the applicable safety norms are strictly complied with by
installation agents, who are also required to issue a Declaration of Conformity. The manufacturing company is not liable for incorrect applications or misuse of its products that are
declared to be produced in compliance with the following norms:

- Analysis of the risk and actions to cure them:.....................................EN 12445 & EN 12453

- Low Voltage Directive:..............................................................................2006/95 CE

- Electro-magnetic Compatibility Directive:.............................................2004/108/CE & 92/31 CEE

In order to certify the product the Manufacturer declares under his own responsibility the compliance

with the PRODUCT regulations under the NORMS.........................EN 13241-1

Junior 650 is to be sold and installed as a comprehensive “Automatic System”, including the accessories and components as recommended by the Manufacturing Company. In
observance of the current directives, any automation is to be regarded as a “machine”. Therefore it is required that all the applicable safety norms are strictly complied with by
installation agents, who are also required to issue a Declaration of Conformity. The manufacturing company is not liable for incorrect applications or misuse of its products that are
declared to be produced in compliance with the following norms:

- Analysis of the risk and actions to cure them:.....................................EN 12445 & EN 12453

- Low Voltage Directive:..............................................................................2006/95 CE

- Electro-magnetic Compatibility Directive:.............................................2004/108/CE & 92/31 CEE

In order to certify the product the Manufacturer declares under his own responsibility the compliance

with the PRODUCT regulations under the NORMS.........................EN 13241-1

DECLARATION OF CONFORMITY of the Manufacturer

DECLARATION OF CONFORMITY of the Manufacturer

the gate opener

the gate opener

Pic. 1

1 2 3 4 5 6 7

MAIN COMPONENTS FOR INSTALLATION

1 - Junior series sliding electro-mechanical Junior 633/

Junior 650 operator complete with programmer Elpro 63
2 - n° 2 coded keys for manual unlocking
3 - Base plate
4 - n° 4 Anchor bolts
5 - n° 8xM 10 hexagonal nuts+washers
6 - LH magnet bracket for limit switch

7 - RH magnet bracket for limit switch
8 - Nylon gear rack (not supplied in the kit)
9 - 30x8 steel gear rack (not supplied in the kit)
10 - n° 30 pcs. Self-threading screws with square washer for

nylon gear rack (not supplied in the kit)

11 - n° 30 pcs. Washers and fixing bolts for steel gear rack

(not supplied in the kit)

8 9 10 11

page 15

GB

A - Led light, blue and amber colours,
for automation status indication
B - Casing fixing screws
C - Casing
D - Power cord for LED
E - Elpro 63 programmer for Junior 633 and Junior 650
F - Condenser 12.5μF
G - Programmer support
H - 230V input power supply terminals with removable fuse
I - Junior series gear box
L - Manual unlock handle with coded key
M - Plug-in radio receiver
N - Encoder
O - Electrical Motor 230V - 0.33 HP
P - Electrical power disconnection microswitch for the unlocking handle

MAIN COMPONENT LIST

Pic. 2

Q

R

S

T

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F

G
H

I

L

M
N

U

P

A

B

C

D

B

Q

R

S

T

Q - Magnetic limit switch
R - m4 Z18 pinion
S - Programmer cover
T - 230V - 24V - 20VA Transformer for Junior 633 and Junior 650
U - Electrical motor 230V - 0.5 HP

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SYSTEM ACCESSORIES AND ELECTRICAL CONNECTIONS

4x1mm

2

2x1mm

2

+

RG58

6

1

2

4

3

4x1mm

2

1

2x1mm

2

8

4x1mm

2

5

3

7

2

2x1mm

2

230V 50Hz ± 10%

5 - 230V - 50Hz magneto-thermal differential line circuit breaker, 0.03A
6 - Miri 4 flasher with rod aerial
7 - Radio transmitter
8 - Key-switch CHIS 37

1- Fit 55 photocell receiver
2 - Gate end stop
3 - Fit 55 photocell projector
4 - Junior 633/Junior 650 with programmer Elpro 63 and plug-in radio receiver

= Attention: verify the integrity of the structure and the linearity of the gate movement, removing any noted friction or resistance

Pic. 3

E
F
G

H

I

L

M

N

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P

page 16

GB

Pic. 4

CASING OPENING ANCHOR PLATE

ATTENTION: once the two side screws Have
been removed, lift the casing and vertically
pull out the LED card cable connector very
carefully to avoid damaging.

1234 567

ATTENTION: the nut under the plate must be
47 mm from the end of the bolt

Pic. 5

- n°1 Base plate

- n°4 Anchor bolts

- n°8xM10 hexagonal nuts+washers

ANCHORING WITH A BASE PLATE ANCHORING WITH PLUGS (not supplied)

position and anchor the base plate at a distance of 60 mm from the gate to be
opened, levelling it flat

It is important that the threading should project 40 mm from the ground

!

!

60 mm

Junction box

Pic. 6

Pic. 7

!

60 mm

Junction box

M10 Plug

(not supplied)

must be anchored

projecting 40mm

from the ground

40 mm

page 17

GB

2° 3°

17

1°

!

ANCHORING THE JUNIOR

2 mm

Pic. 8

!

NO

230V

ELECTRICAL POWER SUPPLY TO THE PROGRAMMER

Pic. 9

ATTENTION: disconnect the 230V

electrical power supply from the

electrical system

terminal board for Junior

power supply

DISTINCTION OF JUNIOR INSTALLED ON THE RIGHT OR LEFT

The first operation to be performed is to identify the Junior installation with respect to the opening of the gate, moving Dip-Switch n°11 on the Elpro 63 programmer
(already installed on the Junior 633/Junior 650), depending on the position of Junior as seen inside the gate to be opened.

opening direction

Junior installed to the LEFT:

position Dip-Switch n°11

to OFF

opening direction

Junior installed to the RIGHT:
position Dip-Switch
n°11 to ON

Pic. 10