fadini Fibo 300, Fibo 400 Instruction Manual

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1 - 12GB Instructions manual pages
FIBO 300 - FIBO 400
FIBO 300 - 1,5 HP FIBO 400 - 3,0 HP
Electromechanical operators for heavy industrial sliding gates
• Fibo 300 - 1,5 HP maximum gate weight 2.500 kg
• Fibo 400 - 3,0 HP maximum gate weight 4.000 kg
EN 13241 EN 12453 EN 12445
the gate opener
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GENERAL WARNINGS FOR PEOPLE SAFETY
INTRODUCTION
This operator is designed for a specic scope of applications as indicated in this manual, including safety, control and signaling accessories as minimum required with FADINI equipment. Any applications not explicitly included in this manual may cause operation problems or damages to properties and people. Meccanica Fadini snc is not liable for damages caused by the incorrect use of the equipment, or for
English
applications not included in this manual or for malfunctioning resulting from the use of materials or accessories not recommended by the manufacturer. The manufacturer reserves the right to make changes to its products without prior notice. All that is not explicitly indicated in this manual is to be considered not allowed.
BEFORE INSTALLATION
Before commencing operator installation assess the suitability of the access, its general condition and the structure. Make sure that there is no risk of impact, crushing, shearing, conveying, cutting, entangling and lifting situations, which may prejudice people safety. Do not install near any source of heat and avoid contacts with ammable substances. Keep all the accessories able to turn on the operator (transmitters, proximity readers, key-switches, etc) out of the reach of the children. Transit through the access only with stationary operator. Do not allow children and/or people to stand in the proximity of a working operator. To ensure safety in the whole movement area of a gate it is advisable to install photocells, sensitive edges, magnetic loops and detectors. Use yellow-black strips or proper signals to identify dangerous spots. Before cleaning and maintenance operations, disconnect the appliance from the mains by switching o the master switch. If removing the actuator, do not cut the electric wires, but disconnect them from the terminal box by loosening the screws inside the junction box.
INSTALLATION
All installation operations must be performed by a qualied technician, in observance of the Machinery Directive 2006/42/CE and safety regulations EN 12453 - EN 12445. Verify the presence of a thermal-magnetic circuit breaker 0,03 A - 230 V - 50 Hz upstream the installation. Use appropriate objects to test the correct functionality of the safety accessories, such as photocells, sensitive edges, etc. Carry out a risk analysis by means of appropriate instruments measuring the crushing and impact force of the main opening and closing edge in compliance with EN 12445. Identify the appropriate solution necessary to eliminate and reduce such
In case where the gate to automate is equipped with a
risks. pedestrian entrance, it is appropriate to prepare the system in such a way to prohibit the operation of the engine when the pedestrian entrance is used. Apply safety nameplates with CE marking on the gate warning about the presence of an automated installation. □ The installer must inform and instruct the end user about the proper use of the system by releasing him a technical dossier, including: layout and components of the installation, risk analysis, verication of safety accessories, verication of impact forces and reporting of residual risks.
Three-phase electromechanical geared motor
for sliding gates
INFORMATION FOR END-USERS
The end-user is required to read carefully and to receive information concerning only the operation of the installation so that he becomes himself responsible for the correct use of it. The end-user shall establish a written maintenance contract with the installer/maintenance technician (on -call). Any maintenance operation must be done by qualied technicians. Keep these instructions carefully.
WARNINGS FOR THE CORRECT OPERATION OF THE INSTALLATION
For optimum performance of system over time according to safety regulations, it is necessary to perform proper maintenance and monitoring of the entire installation: the automation, the electronic equipment and the cables connected to these. The entire installation must be carried out by qualied technical personnel, lling in the Maintenance Manual indicated in the Safety Regulation Book (to be requested or downloaded from the site www.fadini.net/supporto/downloads). Operator: maintenance inspection at least every 6 months, while for the electronic equipment and safety systems an inspection at least once every month is required. The manufacturer, Meccanica Fadini snc, is not responsible for non-observance of good installation practice and incorrect maintenance of the installation.
DISPOSAL OF MATERIALS
Dispose properly of the packaging materials such as cardboard, nylon, polystyrene etc. through specializing companies (after verication of the regulations in force at the place of installation in the eld of waste disposal). Disposal of electrical and electronic materials: to remove and dispose through specializing companies, as per Directive 2012/19/UE. Disposal of substances hazardous for the environment is prohibited.
CE DECLARATION OF CONFORMITY of the manufacturer: Meccanica Fadini snc (Via Mantova, 177/A - 37053 Cerea - VR - Italy) declares under own responsibility that: Fibo 300 ­Fibo 400 comply with the 2006/42/CE Machinery Directive, and also that they are sold to be installed in an “automatic
system”, along with original accessories and components as indicated by the manufacturing company. An automatic gate operator is, by law, a “machinery” and therefore the installer must t the equipment with all of the applicable safety norms. The installer is also required to issue the installer’s Declaration of Conformity. The manufacturer is not liable for possible incorrect use of the product. The product complies with the following specic norms: analysis of the risks and subsequent action to cure them as per EN 12445 and EN 12453, Low Voltage Directive 2014/35/UE, Electromagnetic Compatibility 2014/30/UE. In order to certify the product, the manufacturer declares under own responsibility the compliance with the EN 13241-1 PRODUCT NORMS.
Meccanica Fadini s.n.c.
Director in charge
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Three-phase electromechanical geared motor
for sliding gates
INSTRUCTIONS FOR THE INSTALLATION OF THE GEARED MOTORS FIBO 300 - FIBO 400 ON SLIDING GATES.
FOR A PERFECT APPLICATION AND IN ORDER TO ACHIEVE A RELIABLE PERFORMANCE OF FIBO 300 - FIBO 400 IT IS RECOMMENDED THAT THE FOLLOWING STEPS BE CARRIED OUT AND DRAWINGS BE KEPT TO. FIBO 300 and FIBO 400 are electromechanical operators designed to open and close heavy industrial sliding gates, up to 2.500 kg (Fibo 300 -1,5 HP) max. and 4.000 kg (Fibo 400 - 3,0 HP) max. gate weights respectively; the motor comes enclosed in a metallic casing (protection cover) and access to it is by a customized key. The worm and crown gear coupling is made of steel and bronze, suitable to withstand high stress conditions and heavy duty applications where signicant loads are involved. They are controlled by an electronic unit Elpro 37 HP with power contactors, to which complementary accessories can be connected such as remote controls, photocells, mechanical safety edges, ashers and other safety devices. The whole lot of them represents a perfect safety system in support to the installation. The manual override, disengaging the motor from the gate and allowing manual operations, is by an hexagonal box spanner whose action is directly on the motor shaft, that is located inside the protection cover.
GATE INSPECTION
Make sure that the gate sliding track be rmly set into the ground foundation to prevent it from moving or setting at a later stage, which might eventually lead into the gate going o the rail during its opening/closing travels.
NOTE WELL:
• make sure that proper gate stops be xed to ground in open and closed gate positions, to prevent the gate
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from overrunning the upper track;
• make sure the gate be tted with a safety system to prevent it from falling over;
• prevent the gate from crashing into the gate posts or gate stops.
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MAIN COMPONENTS TO AUTOMATE A HEAVY SLIDING GATE
The gate must be tted with upper and lower rails for it to safely slide along them and be prevented from falling over independetly from its travel position. In addition to this and as extra safety, provide one or two gate stops to be xed to the ground both in opening and closing positions to prevent the gate from overrunning the rails. Close to the gate, in the position as indicated in Pic. 1, provide an accessible pit for the electrical junctions of the safety and command accessories, whose cables are to be laid underground through suitable conduits to be set up as indicated in Pic. 13.
VIEW OF THE INSTALLATION FROM INSIDE
Upper sliding bracket
Arpo 58 transmitter
Arpo 58 receiver
Miri 4 asher with Birio A8 aerial
Mechanical safety edge
Opening direction
Chis 37 keyswitch recess mount
Fit 55 inner photocell unit post mount
Installation position Fibo 300 or Fibo 400
Gate stops in closed position
Gear rack
Mechanical safety edge
Lower sliding rail
Gate stops in open position
Fit 55 inner photocell unit post mount
Junction pit, near Fibo 300 or Fibo 400, for the underground connections of all the accessories
Pic. 1
3
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Three-phase electromechanical geared motor
FIBO 300 MAIN COMPONENTS
Cover xing screws with washers
Door with access customized key
for sliding gates
Metal protection cover
Control box xing bracket
Bracket xing screws with nuts and washers
Elpro 37 HP control box to be fastened to the bracket by screws, washers and nuts
Control box bracket support base plate
Base plate xing screws with washers
Clean contact microswitch for
voltage cuto
FIBO 400 MAIN COMPONENTS
Cover xing screws with washers
Electric motor
Drive gear
Command limit switch
Gear box
Pre-bored operator xing base plate
Release box spanner E 23-27
BACK VIEW
Fibo 300
Pic. 2
Cover xing screws with washers
Door with access customized key
Control box xing bracket
Bracket xing screws with nuts and washers
Elpro 37 HP control box to be fastened to the bracket by screws, washers and nuts
Control box bracket support base plate
Base plate xing screws with washers
Clean contact microswitch for voltage cuto
Metal protection cover
Cover xing screws with washers
Electric motor
Drive gear
Command limit switch
Gear box
Pre-bored operator xing base plate
Release box spanner E 30-32
BACK VIEW
Fibo 400
Pic. 3
4
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Three-phase electromechanical geared motor
for sliding gates
INSTALLING FIBO 300 AND FIBO 400
Removing the cover - Fibo 300 and Fibo 400: The rst installation step is to bare the motor operator. To do this, undo the four lateral screws and pull the cover upwards (Pic. 4).
NOTE WELL: in doing this operation the door is no longer supported by the cover and might fall down: remove it from its seat along with
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the cover.
Next step. Undo the xing screws of all the components indicated in Pic. 2 and in Pic. 3, then proceed with the installation.
Positioning the base plate - Fibo 300 and Fibo 400: Once satised with the correct position where Fibo 300 or Fibo 400 should be installed next to the gate, respect the installation distances as in Pic. 5 and Pic. 6. Mark the paving in correspondence with the four holes in the base plate, remove Fibo 300 or Fibo 400, drill and insert the anchoring expanding bolts.
Protection cover
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Basa plate
Wall
IMPORTANT: to achieve rm anchoring of the Fibo 300 or Fibo 400 assess the ground rst and make sure it is adaquate to provide a rm
!
anchoring for the motor so it can properly operate a heavy gate.
Gate
65 mm
Make sure soil is adequate to provide a rm
!
anchoring for the Fibo 300
Fibo 300
Base plate Fibo 300
500 mm
Wall Gate
Cover xing screws with washers
80 mm
Make sure soil is adequate to provide a rm
!
anchoring for the Fibo 400
Pic. 4
Fibo 400
Base plate Fibo 400
500 mm
NOTE WELL: the holes in the base
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plate are factory-made
Ø 50 hole for cable inlet
Drill and t the expanding bolts (not included)
Ø 16
350
290
NOTE WELL: the holes in the base
!
plate are factory-made
Ø 50 hole for cable inlet
Drill and t the expanding bolts (not included)
5
Ø 16
430
280
Pic. 6Pic. 5
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Three-phase electromechanical geared motor
for sliding gates
FIXING THE ANCHORING BASE PLATE OF FIBO 300 AND FIBO 400
Before xing the operator base plate, it is advisable that a tube be laid under the ground from an accessible junction pit (to be provided nearby) through the Ø 50 hole into the base plate (Pic. 8). Fit the four expanding bolts (not included with the equipment) into the holes in the foundation as previously drilled, in respect of the distance between the holes in the base plate, while depth is to follow the rules of good installation technique and soil nature (Pic. 7).
IMPORTANT: Make sure Fibo 300 or Fibo 400 be perfectly aligned by means of a spirit level (Pic. 8), then tighten
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the four nuts and washers to the four bolts.
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INSERTING AND FASTENING THE BOLTS
1
After drilling the 4 holes, making sure distances are
correct, insert the bolts and let them protrude 70 mm
2
M16
70 mm
Ø 16
70 mm
Tighten the nut very hard and let
the bolt protrude 70 mm
Pic. 7
M16 anchoring bolts into the foundation or pavement
Base plate
Spirit level
Junction pit
Corrugated tube to be laid under the ground for cable leading
Fibo 300 - 65 mm Fibo 400 - 80 mm
Spirit level
Tighten the four nuts and washers
very hard
Pic. 8
MANUAL RELEASING FIBO 300 AND FIBO 400
In order to properly install the gear rack all along the gate, it is rst necessary to disengage the gate from the Fibo 300 or Fibo 400 motors, once these have been installed. Overriding for manual operations is by the spanner supplied with the equipment and the release system is positioned in the front side of Fibo 300 or Fibo 400 on the drive gear shaft: unlock the M18 (for Fibo 300) or M22 (for Fibo 400) nuts by a few turns to release.
Fibo 300
M18 self locking nut
Release box spanner E 23-27
LOCK
UNLOCK TO RELEASE
Fibo 400
M22 self locking nut
Release box spanner E 30-32
UNLOCK TO RELEASE
LOCK
Pic. 10Pic. 9
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Three-phase electromechanical geared motor
for sliding gates
FITTING THE GEAR RACK TO THE GATE
With heavy gates, the standard gear rack is to be double mounted and only the steel version 22x22 mm per bar is recommended. It is to be tted using support angles (not included) which are to be rmly welded to the gate following these instructions:
• Weld the single bars into compact double modules as indicated in Pic. 11.
• The total length of the gear rack must be equal to the gate travel, including the parts taken by the limit switch striking plates, which are to be fastened on the rack itself.
• Provide a temporary setup for the gear rack on the gate and make sure there is a tip clearance of about 2 mm between the drive gear and the teeth of the bar.
• Make sure the gear rack is perfectly aligned all along the gate travel before welding it rmly: test the correct alignment by manually running the gate full track, Fibo 300 or Fibo 400 in disengaged mode, and make sure the drive gear turns smoothly without any friction or jerking.
• Once satised with the outcome of the rst running test, rmly weld the gear rack as indicated.
Single, galvanized 22x22 mm, m4 bars welded into one double module
50x50x6 angle bracket
for gear rack xing
(not included)
22
22
2,0 m
22
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Gear rack tted to the gate
Zinc-coated 22x22
double gear rack
Pic. 11
When joining the gear rack bars
make sure the pitch is respected
by using a “counter-gear rack”
2 mm tip clearance between
drive gear and gear rack
"Counter-gear rack"
Gear rack
2 mm
Drive gear
Leave a clearance of about 10 mm
Limit switch
50x50x6 angle bracket
for gear rack xing
(not included)
22x22 zinc-coated
double rack
Drive gear
LATERAL VIEW
INSTALLING THE LIMIT SWITCH STRIKING PLATES
Gate stop, ie. stop of the drive gear, occurs when either striking plate meets the respective limit switches. Therefore the striking plates are to be installed on the gear rack once the open/closed positions of the gate have been precisely assessed, ie. when the gate is at the end/limit of the open and close cycles as required: it is recommended that the limit switches be activated a few seconds earlier than the gate reaches the end of the travel where a complete stop is required (Pic.12).
Command limit switch mounted on Fibo 300 or Fibo 400
Striking plate fastening screw
Limit switch striking plate
Limit switch feeler
The striking plate is to engage the limit switch feeler
Command limit switch mounted on Fibo 300 or Fibo 400
Pic. 12
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LAYOUT OF THE INSTALLATION - WIRING DIAGRAM AND ACCESSORIES
Before installing Fibo 300 or Fibo 400 prepare all the command and safety accessories as required.
General layout: merely indicative, it is the installer’s care and responsibility to properly lay the tubes for the electrical connections.
Three-phase electromechanical geared motor
for sliding gates
English
230 V 50 Hz ±10%
1
2
RG58
n° 2x1
8
9
10
3
45
12
11
n° 2x1
6
n° 4x1
n° 4x1,5
7
n° 4x1
1 - Miri 4 asher - code 4612L with Birio A8 aerial - code 4601L 2 - Arpo 58 transmitter - code 5802L 3 - Mechanical cable-operated safety edge - code 2077L 4 - Fit 55 recess photocell projector - code 551L 5 - Chis 37 recess key-switch - code 371L 6 - 230 V - 50 Hz - 0,03 A magneto-thermal dierential circuit breaker (not supplied with the equipment) (beyond 100 m increase cable section to 2,5 mm²) 7 - Junction box (not supplied with the equipment) 8 - Fit 55 recess photocell receiver - code 551L
14
3
8
n° 4x1
11
13
15
9 - 0,5 m post - code 555L
10 - Post xing base plate and cover - code 554L 11 - Gate stop (mandatory, not supplied with the equipment) 12 - Gear rack code 2039L 13 - Fibo 300 or Fibo 400 with Elpro 37 HP electronic controller - code 7185L and VIX 53/2 R plug-in receiver - code 5311L 14 - Arpo 58 receiver - code 5801L 15 - VIX 53/4 TR transmitter - code 5313GL
4
9
10
n° 2x1
IMPORTANT: all the electrical equipment must be properly grounded.
!
8
Pic. 13
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Three-phase electromechanical geared motor
for sliding gates
ADJUSTING THE MECHANICAL CLUTCH
It is possible to adjust power with Fibo 300 and Fibo 400 by a mechanical clutch (factory pre-set). In order to adjust the mechanical clutch, ie. the operator torque to the gate weight, turn the self-locking nut positioned on the operator base: screw the nut harder to increase torque, unscrew to decrease torque (Pic. 14 and Pic. 15).
M18 hexagonal nut
- power
E 23-27 box spanner
+ power
Fibo 300 Fibo 400
M22 hexagonal nut
- power
+ power
E 30-32 box spanner
Pic. 15Pic. 14
English
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FIBO 300 TECHNICAL DATA ELECTRIC MOTOR
Power output 1,1 kW (1,5 HP) Absorbed power 1.500 W Three-phase supply voltage 230/400 Vac Frequency 50/60 Hz Absorbed current 5,1/3 A Motor rotation speed 1.400 rpm (50 Hz) - 1.700 rpm (60 Hz)
English
Intermittent service S3 - 75% Cooling by fan
ELECTROMECHANICAL GEARED OPERATOR
Ratio 1:40 Output revolutions 35 rpm (50 Hz) - 42,5 rpm (60 Hz) Drive gear Z 24 Module 4,0 Nominal torque 300 Nm (50 Hz) - 247 Nm (60 Hz) Transfer speed (1.400 rpm - 50 Hz) 10,5 m/1' Transfer speed (1.700 rpm - 60 Hz) 12,8 m/1' Hydraulic oil type Oil Fadini - art. 706L Working temperature -25 °C +80 °C Fibo 300 weight 65 kg Maximum gate weight 2.500 kg Protection standard IP 55 (inside the enclosure) Limit switch mechanical
Three-phase electromechanical geared motor
for sliding gates
PERFORMANCE
Frequency of use very intensive Service cycle 25 s opening - 30 s dwell - 25 s closing - 30 s dwell Complete cycle time 110 s Complete opening - dwell - closing - dwell cycles No. 33/hour Annual cycles (with 8 hours of use per day) No. 96.000
FIBO 300 OVERALL DIMENSIONS
400
70
370
630
58050
236
420 mm
184
Ø 104 - Z24 - m4
138
10
232
42
190
138
54 400
454 320
Pic. 16
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FIBO 400 TECHNICAL DATA ELECTRIC MOTOR
Power output 2,2 kW (3,0 HP) Absorbed power 2.800 W Three-phase supply voltage 230/400 Vac Frequency 50/60 Hz Absorbed current 9,4/5,4 A Motor rotation speed 1.400 rpm (50 Hz) - 1.700 rpm (60 Hz) Intermittent service S3 - 40% Cooling by fan
ELECTRO-MECHANICAL GEARED OPERATOR
Ratio 1:40 Output revolutions 35 rpm (50 Hz) - 42,5 rpm (60 Hz) Drive gear Z 24 Module 4,0 Nominal torque 600 Nm (50 Hz) - 490 Nm (60 Hz) Transfer speed (1.400 rpm - 50 Hz) 10,5 m/1' Transfer speed (1.700 rpm - 60 Hz) 12,8 m/1' Hydraulic oil type Oil Fadini - art. 706L Working temperature -25 °C +80 °C Fibo 400 weight 105 kg Maximum gate weight 4.000 kg Protection standard IP 55 (inside the enclosure) Limit switch mechanical
Three-phase electromechanical geared motor
for sliding gates
English
PERFORMANCE
Frequency of use very intensive Service cycle 60 s opening - 30 s dwell - 60 s closing - 30 s dwell Complete cycle time 180 s Complete opening - dwell - closing - dwell cycles No. 20/hour Annual cycles (with 8 hours of use per day) No. 57.000
FIBO 400 OVERALL DIMENSIONS
480
75
370
705
65055
280
500 mm
220
Ø 104 - Z24 - m4
183
280
50
235
183
65 400
465 390
Pic. 17
11
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English
Three-phase electromechanical geared motor
for sliding gates
Via Mantova, 177/A - 37053 Cerea (VR) Italy Ph. +39 0442 330422 Fax +39 0442 331054 info@fadini.net - www.fadini.net
2012/19/UE Directive
GB
Re. disposal of electric
and electronic waste
DISPOSE PROPERLY OF MATERIALS
ARMFUL TO THE ENVIRONMENT
2018/04
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No: 92/3, Colombo Road, Katuwawala,
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Boralesgamuwa, Sri Lanka.
T: +94(0) 115288856-8 F: +94(0) 11 4835334
info@leadingway.lk www.leadingway.lk
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