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1 - 12GB Instructions manual pages
FIBO 300 - FIBO 400
FIBO 300 - 1,5 HP FIBO 400 - 3,0 HP
Electromechanical operators for heavy industrial sliding gates
• Fibo 300 - 1,5 HP maximum gate weight 2.500 kg
• Fibo 400 - 3,0 HP maximum gate weight 4.000 kg
EN 13241
EN 12453
EN 12445
the gate opener
Page 2
Fibo 300
Fibo 400
GENERAL WARNINGS FOR PEOPLE SAFETY
INTRODUCTION
This operator is designed for a specic scope of applications as
indicated in this manual, including safety, control and signaling
accessories as minimum required with FADINI equipment. □
Any applications not explicitly included in this manual may
cause operation problems or damages to properties and
people. □ Meccanica Fadini snc is not liable for damages
caused by the incorrect use of the equipment, or for
English
applications not included in this manual or for malfunctioning
resulting from the use of materials or accessories not
recommended by the manufacturer. □ The manufacturer
reserves the right to make changes to its products without
prior notice. □ All that is not explicitly indicated in this manual
is to be considered not allowed.
BEFORE INSTALLATION
Before commencing operator installation assess the suitability
of the access, its general condition and the structure. □ Make
sure that there is no risk of impact, crushing, shearing,
conveying, cutting, entangling and lifting situations, which
may prejudice people safety. □ Do not install near any source of
heat and avoid contacts with ammable substances. □ Keep all
the accessories able to turn on the operator (transmitters,
proximity readers, key-switches, etc) out of the reach of the
children. □ Transit through the access only with stationary
operator. □ Do not allow children and/or people to stand in the
proximity of a working operator. □ To ensure safety in the
whole movement area of a gate it is advisable to install
photocells, sensitive edges, magnetic loops and detectors. □
Use yellow-black strips or proper signals to identify dangerous
spots. □ Before cleaning and maintenance operations,
disconnect the appliance from the mains by switching o the
master switch. □ If removing the actuator, do not cut the
electric wires, but disconnect them from the terminal box by
loosening the screws inside the junction box.
INSTALLATION
All installation operations must be performed by a qualied
technician, in observance of the Machinery Directive
2006/42/CE and safety regulations EN 12453 - EN 12445. □
Verify the presence of a thermal-magnetic circuit breaker
0,03 A - 230 V - 50 Hz upstream the installation. □ Use
appropriate objects to test the correct functionality of the
safety accessories, such as photocells, sensitive edges, etc. □
Carry out a risk analysis by means of appropriate instruments
measuring the crushing and impact force of the main opening
and closing edge in compliance with EN 12445. □ Identify the
appropriate solution necessary to eliminate and reduce such
□ In case where the gate to automate is equipped with a
risks.
pedestrian entrance, it is appropriate to prepare the system in
such a way to prohibit the operation of the engine when the
pedestrian entrance is used. □ Apply safety nameplates with CE
marking on the gate warning about the presence of an
automated installation. □ The installer must inform and instruct
the end user about the proper use of the system by releasing
him a technical dossier, including: layout and components of
the installation, risk analysis, verication of safety accessories,
verication of impact forces and reporting of residual risks.
Three-phase electromechanical geared motor
for sliding gates
INFORMATION FOR END-USERS
The end-user is required to read carefully and to receive
information concerning only the operation of the installation
so that he becomes himself responsible for the correct use of it.
□ The end-user shall establish a written maintenance contract
with the installer/maintenance technician (on -call). □ Any
maintenance operation must be done by qualied technicians.
□ Keep these instructions carefully.
WARNINGS FOR THE CORRECT OPERATION OF THE
INSTALLATION
For optimum performance of system over time according to
safety regulations, it is necessary to perform proper
maintenance and monitoring of the entire installation: the
automation, the electronic equipment and the cables
connected to these. □ The entire installation must be carried
out by qualied technical personnel, lling in the Maintenance
Manual indicated in the Safety Regulation Book (to be
requested or downloaded from the site
www.fadini.net/supporto/downloads).
□ Operator: maintenance inspection at least every 6 months,
while for the electronic equipment and safety systems an
inspection at least once every month is required. □ The
manufacturer, Meccanica Fadini snc, is not responsible for
non-observance of good installation practice and incorrect
maintenance of the installation.
DISPOSAL OF MATERIALS
Dispose properly of the packaging materials such as
cardboard, nylon, polystyrene etc. through specializing
companies (after verication of the regulations in force at the
place of installation in the eld of waste disposal). Disposal of
electrical and electronic materials: to remove and dispose
through specializing companies, as per Directive 2012/19/UE.
Disposal of substances hazardous for the environment is
prohibited.
CE DECLARATION OF CONFORMITY of the manufacturer:
Meccanica Fadini snc (Via Mantova, 177/A - 37053 Cerea - VR - Italy) declares under own responsibility that: Fibo 300 Fibo 400 comply with the 2006/42/CE Machinery Directive, and also that they are sold to be installed in an “automatic
system”, along with original accessories and components as indicated by the manufacturing company. An automatic gate
operator is, by law, a “machinery” and therefore the installer must t the equipment with all of the applicable safety norms.
The installer is also required to issue the installer’s Declaration of Conformity. The manufacturer is not liable for possible
incorrect use of the product. The product complies with the following specic norms: analysis of the risks and subsequent
action to cure them as per EN 12445 and EN 12453, Low Voltage Directive 2014/35/UE, Electromagnetic Compatibility
2014/30/UE. In order to certify the product, the manufacturer declares under own responsibility the compliance with the
EN 13241-1 PRODUCT NORMS.
Meccanica Fadini s.n.c.
Director in charge
2
Page 3
Fibo 300
Fibo 400
Three-phase electromechanical geared motor
for sliding gates
INSTRUCTIONS FOR THE INSTALLATION OF THE GEARED MOTORS FIBO 300 - FIBO 400 ON SLIDING GATES.
FOR A PERFECT APPLICATION AND IN ORDER TO ACHIEVE A RELIABLE PERFORMANCE OF FIBO 300 - FIBO 400 IT IS RECOMMENDED
THAT THE FOLLOWING STEPS BE CARRIED OUT AND DRAWINGS BE KEPT TO.
FIBO 300 and FIBO 400 are electromechanical operators designed to open and close heavy industrial sliding gates, up to 2.500 kg
(Fibo 300 -1,5 HP) max. and 4.000 kg (Fibo 400 - 3,0 HP) max. gate weights respectively; the motor comes enclosed in a metallic
casing (protection cover) and access to it is by a customized key. The worm and crown gear coupling is made of steel and bronze,
suitable to withstand high stress conditions and heavy duty applications where signicant loads are involved.
They are controlled by an electronic unit Elpro 37 HP with power contactors, to which complementary accessories can be connected
such as remote controls, photocells, mechanical safety edges, ashers and other safety devices.
The whole lot of them represents a perfect safety system in support to the installation.
The manual override, disengaging the motor from the gate and allowing manual operations, is by an hexagonal box spanner
whose action is directly on the motor shaft, that is located inside the protection cover.
GATE INSPECTION
Make sure that the gate sliding track be rmly set into the ground foundation to prevent it from moving or setting at a later stage,
which might eventually lead into the gate going o the rail during its opening/closing travels.
NOTE WELL:
• make sure that proper gate stops be xed to ground in open and closed gate positions, to prevent the gate
!
from overrunning the upper track;
• make sure the gate be tted with a safety system to prevent it from falling over;
• prevent the gate from crashing into the gate posts or gate stops.
English
MAIN COMPONENTS TO AUTOMATE A HEAVY SLIDING GATE
The gate must be tted with upper and lower rails for it to safely slide along them and be prevented from falling over independetly
from its travel position. In addition to this and as extra safety, provide one or two gate stops to be xed to the ground both in
opening and closing positions to prevent the gate from overrunning the rails.
Close to the gate, in the position as indicated in Pic. 1, provide an accessible pit for the electrical junctions of the safety and command
accessories, whose cables are to be laid underground through suitable conduits to be set up as indicated in Pic. 13.
VIEW OF THE INSTALLATION FROM INSIDE
Upper sliding
bracket
Arpo 58 transmitter
Arpo 58 receiver
Miri 4 asher with
Birio A8 aerial
Mechanical safety edge
Opening direction
Chis 37 keyswitch
recess mount
Fit 55 inner photocell unit
post mount
Installation position
Fibo 300 or Fibo 400
Gate stops in closed position
Gear rack
Mechanical safety edge
Lower
sliding rail
Gate stops in open
position
Fit 55 inner photocell unit
post mount
Junction pit,
near Fibo 300 or
Fibo 400, for the underground
connections of all the
accessories
Pic. 1
3
Page 4
Fibo 300
Fibo 400
English
Three-phase electromechanical geared motor
FIBO 300 MAIN COMPONENTS
Cover xing screws
with washers
Door with access customized
key
for sliding gates
Metal protection
cover
Control box
xing bracket
Bracket xing screws
with nuts and washers
Elpro 37 HP
control box
to be fastened
to the bracket
by screws,
washers and nuts
Control box bracket
support base plate
Base plate xing
screws with washers
Clean contact
microswitch for
voltage cuto
FIBO 400 MAIN COMPONENTS
Cover xing
screws with
washers
Electric motor
Drive gear
Command limit switch
Gear box
Pre-bored
operator xing
base plate
Release box spanner
E 23-27
BACK VIEW
Fibo 300
Pic. 2
Cover xing screws
with washers
Door with access customized
key
Control box
xing bracket
Bracket xing screws
with nuts and washers
Elpro 37 HP
control box
to be fastened
to the bracket
by screws,
washers and nuts
Control box bracket
support base plate
Base plate xing
screws with washers
Clean contact
microswitch for
voltage cuto
Metal protection
cover
Cover xing
screws with
washers
Electric motor
Drive gear
Command limit switch
Gear box
Pre-bored
operator xing
base plate
Release box spanner
E 30-32
BACK VIEW
Fibo 400
Pic. 3
4
Page 5
Fibo 300
Fibo 400
Three-phase electromechanical geared motor
for sliding gates
INSTALLING FIBO 300 AND FIBO 400
Removing the cover - Fibo 300 and Fibo 400:
The rst installation step is to bare the motor operator. To do this, undo the four
lateral screws and pull the cover upwards (Pic. 4).
NOTE WELL: in doing this operation the door is no longer supported
by the cover and might fall down: remove it from its seat along with
!
the cover.
Next step. Undo the xing screws of all the components indicated in Pic. 2 and in
Pic. 3, then proceed with the installation.
Positioning the base plate - Fibo 300 and Fibo 400:
Once satised with the correct position where Fibo 300 or Fibo 400 should be
installed next to the gate, respect the installation distances as in Pic. 5 and Pic. 6.
Mark the paving in correspondence with the four holes in the base plate, remove
Fibo 300 or Fibo 400, drill and insert the anchoring expanding bolts.
Protection
cover
English
Basa plate
Wall
IMPORTANT: to achieve rm anchoring of the Fibo 300 or Fibo 400
assess the ground rst and make sure it is adaquate to provide a rm
!
anchoring for the motor so it can properly operate a heavy gate.
Gate
65 mm
Make sure soil is adequate to provide a rm
!
anchoring for the Fibo 300
Fibo 300
Base plate
Fibo 300
500 mm
Wall Gate
Cover xing
screws with washers
80 mm
Make sure soil is adequate to provide a rm
!
anchoring for the Fibo 400
Pic. 4
Fibo 400
Base plate
Fibo 400
500 mm
NOTE WELL: the holes in the base
!
plate are factory-made
Ø 50 hole for
cable inlet
Drill and t the
expanding bolts
(not included)
Ø 16
350
290
NOTE WELL: the holes in the base
!
plate are factory-made
Ø 50 hole for
cable inlet
Drill and t the
expanding bolts
(not included)
5
Ø 16
430
280
Pic. 6Pic. 5
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Fibo 300
Fibo 400
Three-phase electromechanical geared motor
for sliding gates
FIXING THE ANCHORING BASE PLATE OF FIBO 300 AND FIBO 400
Before xing the operator base plate, it is advisable that a tube be laid under the ground from an accessible junction pit (to be
provided nearby) through the Ø 50 hole into the base plate (Pic. 8). Fit the four expanding bolts (not included with the equipment)
into the holes in the foundation as previously drilled, in respect of the distance between the holes in the base plate, while depth
is to follow the rules of good installation technique and soil nature (Pic. 7).
IMPORTANT: Make sure Fibo 300 or Fibo 400 be perfectly aligned by means of a spirit level (Pic. 8), then tighten
!
the four nuts and washers to the four bolts.
English
INSERTING AND FASTENING THE BOLTS
1
After drilling the 4 holes, making sure distances are
correct, insert the bolts and let them protrude 70 mm
2
M16
70 mm
Ø 16
70 mm
Tighten the nut very hard and let
the bolt protrude 70 mm
Pic. 7
M16 anchoring
bolts into the
foundation or
pavement
Base plate
Spirit level
Junction pit
Corrugated tube to be laid
under the ground for cable
leading
Fibo 300 - 65 mm
Fibo 400 - 80 mm
Spirit
level
Tighten the four nuts and washers
very hard
Pic. 8
MANUAL RELEASING FIBO 300 AND FIBO 400
In order to properly install the gear rack all along the gate, it is rst necessary to disengage the gate from the Fibo 300 or Fibo 400
motors, once these have been installed. Overriding for manual operations is by the spanner supplied with the equipment and the
release system is positioned in the front side of Fibo 300 or Fibo 400 on the drive gear shaft: unlock the M18 (for Fibo 300) or M22
(for Fibo 400) nuts by a few turns to release.
Fibo 300
M18 self locking nut
Release box spanner
E 23-27
LOCK
UNLOCK TO
RELEASE
Fibo 400
M22 self locking nut
Release box spanner
E 30-32
UNLOCK TO
RELEASE
LOCK
Pic. 10Pic. 9
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Page 7
Fibo 300
Fibo 400
Three-phase electromechanical geared motor
for sliding gates
FITTING THE GEAR RACK TO THE GATE
With heavy gates, the standard gear rack is to be double mounted and only the steel version 22x22 mm per bar is recommended.
It is to be tted using support angles (not included) which are to be rmly welded to the gate following these instructions:
• Weld the single bars into compact double modules as indicated in Pic. 11.
• The total length of the gear rack must be equal to the gate travel, including the parts taken by the limit switch striking plates,
which are to be fastened on the rack itself.
• Provide a temporary setup for the gear rack on the gate and make sure there is a tip clearance of about 2 mm between the drive
gear and the teeth of the bar.
• Make sure the gear rack is perfectly aligned all along the gate travel before welding it rmly: test the correct alignment by manually
running the gate full track, Fibo 300 or Fibo 400 in disengaged mode, and make sure the drive gear turns smoothly without any
friction or jerking.
• Once satised with the outcome of the rst running test, rmly weld the gear rack as indicated.
Single, galvanized
22x22 mm, m4 bars welded
into one double module
50x50x6 angle bracket
for gear rack xing
(not included)
22
22
2,0 m
22
English
Gear rack tted
to the gate
Zinc-coated 22x22
double gear rack
Pic. 11
When joining the gear rack bars
make sure the pitch is respected
by using a “counter-gear rack”
2 mm tip clearance between
drive gear and gear rack
"Counter-gear rack"
Gear rack
2 mm
Drive gear
Leave a clearance of
about 10 mm
Limit switch
50x50x6 angle bracket
for gear rack xing
(not included)
22x22 zinc-coated
double rack
Drive gear
LATERAL VIEW
INSTALLING THE LIMIT SWITCH STRIKING PLATES
Gate stop, ie. stop of the drive gear, occurs when either striking plate meets the respective limit switches. Therefore the striking
plates are to be installed on the gear rack once the open/closed positions of the gate have been precisely assessed, ie. when the
gate is at the end/limit of the open and close cycles as required: it is recommended that the limit switches be activated a few
seconds earlier than the gate reaches the end of the travel where a complete stop is required (Pic.12).
Command limit switch
mounted on
Fibo 300 or Fibo 400
Striking plate
fastening screw
Limit switch
striking plate
Limit switch feeler
The striking plate is to
engage the limit switch
feeler
Command limit switch
mounted on
Fibo 300 or Fibo 400
Pic. 12
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Page 8
Fibo 300
Fibo 400
LAYOUT OF THE INSTALLATION - WIRING DIAGRAM AND ACCESSORIES
Before installing Fibo 300 or Fibo 400 prepare all the command and safety accessories as required.
General layout: merely indicative, it is the installer’s care and responsibility to properly lay the tubes for the electrical connections.
Three-phase electromechanical geared motor
for sliding gates
English
230 V 50 Hz ±10%
1
2
RG58
n° 2x1
8
9
10
3
45
12
11
n° 2x1
6
n° 4x1
n° 4x1,5
7
n° 4x1
1 - Miri 4 asher - code 4612L
with Birio A8 aerial - code 4601L
2 - Arpo 58 transmitter - code 5802L
3 - Mechanical cable-operated safety edge - code 2077L
4 - Fit 55 recess photocell projector - code 551L
5 - Chis 37 recess key-switch - code 371L
6 - 230 V - 50 Hz - 0,03 A magneto-thermal dierential
circuit breaker (not supplied with the equipment)
(beyond 100 m increase cable section to 2,5 mm²)
7 - Junction box (not supplied with the equipment)
8 - Fit 55 recess photocell receiver - code 551L
14
3
8
n° 4x1
11
13
15
9 - 0,5 m post - code 555L
10 - Post xing base plate
and cover - code 554L
11 - Gate stop (mandatory, not supplied with the equipment)
12 - Gear rack code 2039L
13 - Fibo 300 or Fibo 400
with Elpro 37 HP electronic controller - code 7185L
and VIX 53/2 R plug-in receiver - code 5311L
14 - Arpo 58 receiver - code 5801L
15 - VIX 53/4 TR transmitter - code 5313GL
4
9
10
n° 2x1
IMPORTANT: all the electrical equipment must be properly grounded.
!
8
Pic. 13
Page 9
Fibo 300
Fibo 400
Three-phase electromechanical geared motor
for sliding gates
ADJUSTING THE MECHANICAL CLUTCH
It is possible to adjust power with Fibo 300 and Fibo 400 by a mechanical clutch (factory pre-set).
In order to adjust the mechanical clutch, ie. the operator torque to the gate weight, turn the self-locking nut positioned on the
operator base: screw the nut harder to increase torque, unscrew to decrease torque (Pic. 14 and Pic. 15).
M18 hexagonal nut
- power
E 23-27 box
spanner
+ power
Fibo 300 Fibo 400
M22 hexagonal nut
- power
+ power
E 30-32 box
spanner
Pic. 15Pic. 14
English
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Page 10
Fibo 300
FIBO 300 TECHNICAL DATA
ELECTRIC MOTOR
Power output 1,1 kW (1,5 HP)
Absorbed power 1.500 W
Three-phase supply voltage 230/400 Vac
Frequency 50/60 Hz
Absorbed current 5,1/3 A
Motor rotation speed 1.400 rpm (50 Hz) - 1.700 rpm (60 Hz)
English
Intermittent service S3 - 75%
Cooling by fan
ELECTROMECHANICAL GEARED OPERATOR
Ratio 1:40
Output revolutions 35 rpm (50 Hz) - 42,5 rpm (60 Hz)
Drive gear Z 24
Module 4,0
Nominal torque 300 Nm (50 Hz) - 247 Nm (60 Hz)
Transfer speed (1.400 rpm - 50 Hz) 10,5 m/1'
Transfer speed (1.700 rpm - 60 Hz) 12,8 m/1'
Hydraulic oil type Oil Fadini - art. 706L
Working temperature -25 °C +80 °C
Fibo 300 weight 65 kg
Maximum gate weight 2.500 kg
Protection standard IP 55 (inside the enclosure)
Limit switch mechanical
Three-phase electromechanical geared motor
for sliding gates
PERFORMANCE
Frequency of use very intensive
Service cycle 25 s opening - 30 s dwell - 25 s closing - 30 s dwell
Complete cycle time 110 s
Complete opening - dwell - closing - dwell cycles No. 33/hour
Annual cycles (with 8 hours of use per day) No. 96.000
FIBO 300 OVERALL DIMENSIONS
400
70
370
630
58050
236
420 mm
184
Ø 104 - Z24 - m4
138
10
232
42
190
138
54 400
454 320
Pic. 16
Page 11
Fibo 400
FIBO 400 TECHNICAL DATA
ELECTRIC MOTOR
Power output 2,2 kW (3,0 HP)
Absorbed power 2.800 W
Three-phase supply voltage 230/400 Vac
Frequency 50/60 Hz
Absorbed current 9,4/5,4 A
Motor rotation speed 1.400 rpm (50 Hz) - 1.700 rpm (60 Hz)
Intermittent service S3 - 40%
Cooling by fan
ELECTRO-MECHANICAL GEARED OPERATOR
Ratio 1:40
Output revolutions 35 rpm (50 Hz) - 42,5 rpm (60 Hz)
Drive gear Z 24
Module 4,0
Nominal torque 600 Nm (50 Hz) - 490 Nm (60 Hz)
Transfer speed (1.400 rpm - 50 Hz) 10,5 m/1'
Transfer speed (1.700 rpm - 60 Hz) 12,8 m/1'
Hydraulic oil type Oil Fadini - art. 706L
Working temperature -25 °C +80 °C
Fibo 400 weight 105 kg
Maximum gate weight 4.000 kg
Protection standard IP 55 (inside the enclosure)
Limit switch mechanical
Three-phase electromechanical geared motor
for sliding gates
English
PERFORMANCE
Frequency of use very intensive
Service cycle 60 s opening - 30 s dwell - 60 s closing - 30 s dwell
Complete cycle time 180 s
Complete opening - dwell - closing - dwell cycles No. 20/hour
Annual cycles (with 8 hours of use per day) No. 57.000
FIBO 400 OVERALL DIMENSIONS
480
75
370
705
65055
280
500 mm
220
Ø 104 - Z24 - m4
183
280
50
235
183
65 400
465 390
Pic. 17
11
Page 12
Fibo 300
Fibo 400
English
Three-phase electromechanical geared motor
for sliding gates
Via Mantova, 177/A - 37053 Cerea (VR) Italy
Ph. +39 0442 330422 Fax +39 0442 331054
info@fadini.net - www.fadini.net
2012/19/UE Directive
GB
Re. disposal of electric
and electronic waste
DISPOSE PROPERLY OF MATERIALS
ARMFUL TO THE ENVIRONMENT
2018/04
Page 13
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R
Boralesgamuwa, Sri Lanka.
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