fadini Fibo 300, Fibo 400 Instruction Manual

1 - 12GB Instructions manual pages
FIBO 300 - FIBO 400
FIBO 300 - 1,5 HP FIBO 400 - 3,0 HP
Electromechanical operators for heavy industrial sliding gates
• Fibo 300 - 1,5 HP maximum gate weight 2.500 kg
• Fibo 400 - 3,0 HP maximum gate weight 4.000 kg
EN 13241 EN 12453 EN 12445
the gate opener
GENERAL WARNINGS FOR PEOPLE SAFETY
INTRODUCTION
This operator is designed for a specic scope of applications as indicated in this manual, including safety, control and signaling accessories as minimum required with FADINI equipment. Any applications not explicitly included in this manual may cause operation problems or damages to properties and people. Meccanica Fadini snc is not liable for damages caused by the incorrect use of the equipment, or for
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applications not included in this manual or for malfunctioning resulting from the use of materials or accessories not recommended by the manufacturer. The manufacturer reserves the right to make changes to its products without prior notice. All that is not explicitly indicated in this manual is to be considered not allowed.
BEFORE INSTALLATION
Before commencing operator installation assess the suitability of the access, its general condition and the structure. Make sure that there is no risk of impact, crushing, shearing, conveying, cutting, entangling and lifting situations, which may prejudice people safety. Do not install near any source of heat and avoid contacts with ammable substances. Keep all the accessories able to turn on the operator (transmitters, proximity readers, key-switches, etc) out of the reach of the children. Transit through the access only with stationary operator. Do not allow children and/or people to stand in the proximity of a working operator. To ensure safety in the whole movement area of a gate it is advisable to install photocells, sensitive edges, magnetic loops and detectors. Use yellow-black strips or proper signals to identify dangerous spots. Before cleaning and maintenance operations, disconnect the appliance from the mains by switching o the master switch. If removing the actuator, do not cut the electric wires, but disconnect them from the terminal box by loosening the screws inside the junction box.
INSTALLATION
All installation operations must be performed by a qualied technician, in observance of the Machinery Directive 2006/42/CE and safety regulations EN 12453 - EN 12445. Verify the presence of a thermal-magnetic circuit breaker 0,03 A - 230 V - 50 Hz upstream the installation. Use appropriate objects to test the correct functionality of the safety accessories, such as photocells, sensitive edges, etc. Carry out a risk analysis by means of appropriate instruments measuring the crushing and impact force of the main opening and closing edge in compliance with EN 12445. Identify the appropriate solution necessary to eliminate and reduce such
In case where the gate to automate is equipped with a
risks. pedestrian entrance, it is appropriate to prepare the system in such a way to prohibit the operation of the engine when the pedestrian entrance is used. Apply safety nameplates with CE marking on the gate warning about the presence of an automated installation. □ The installer must inform and instruct the end user about the proper use of the system by releasing him a technical dossier, including: layout and components of the installation, risk analysis, verication of safety accessories, verication of impact forces and reporting of residual risks.
Three-phase electromechanical geared motor
for sliding gates
INFORMATION FOR END-USERS
The end-user is required to read carefully and to receive information concerning only the operation of the installation so that he becomes himself responsible for the correct use of it. The end-user shall establish a written maintenance contract with the installer/maintenance technician (on -call). Any maintenance operation must be done by qualied technicians. Keep these instructions carefully.
WARNINGS FOR THE CORRECT OPERATION OF THE INSTALLATION
For optimum performance of system over time according to safety regulations, it is necessary to perform proper maintenance and monitoring of the entire installation: the automation, the electronic equipment and the cables connected to these. The entire installation must be carried out by qualied technical personnel, lling in the Maintenance Manual indicated in the Safety Regulation Book (to be requested or downloaded from the site www.fadini.net/supporto/downloads). Operator: maintenance inspection at least every 6 months, while for the electronic equipment and safety systems an inspection at least once every month is required. The manufacturer, Meccanica Fadini snc, is not responsible for non-observance of good installation practice and incorrect maintenance of the installation.
DISPOSAL OF MATERIALS
Dispose properly of the packaging materials such as cardboard, nylon, polystyrene etc. through specializing companies (after verication of the regulations in force at the place of installation in the eld of waste disposal). Disposal of electrical and electronic materials: to remove and dispose through specializing companies, as per Directive 2012/19/UE. Disposal of substances hazardous for the environment is prohibited.
CE DECLARATION OF CONFORMITY of the manufacturer: Meccanica Fadini snc (Via Mantova, 177/A - 37053 Cerea - VR - Italy) declares under own responsibility that: Fibo 300 ­Fibo 400 comply with the 2006/42/CE Machinery Directive, and also that they are sold to be installed in an “automatic
system”, along with original accessories and components as indicated by the manufacturing company. An automatic gate operator is, by law, a “machinery” and therefore the installer must t the equipment with all of the applicable safety norms. The installer is also required to issue the installer’s Declaration of Conformity. The manufacturer is not liable for possible incorrect use of the product. The product complies with the following specic norms: analysis of the risks and subsequent action to cure them as per EN 12445 and EN 12453, Low Voltage Directive 2014/35/UE, Electromagnetic Compatibility 2014/30/UE. In order to certify the product, the manufacturer declares under own responsibility the compliance with the EN 13241-1 PRODUCT NORMS.
Meccanica Fadini s.n.c.
Director in charge
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Three-phase electromechanical geared motor
for sliding gates
INSTRUCTIONS FOR THE INSTALLATION OF THE GEARED MOTORS FIBO 300 - FIBO 400 ON SLIDING GATES.
FOR A PERFECT APPLICATION AND IN ORDER TO ACHIEVE A RELIABLE PERFORMANCE OF FIBO 300 - FIBO 400 IT IS RECOMMENDED THAT THE FOLLOWING STEPS BE CARRIED OUT AND DRAWINGS BE KEPT TO. FIBO 300 and FIBO 400 are electromechanical operators designed to open and close heavy industrial sliding gates, up to 2.500 kg (Fibo 300 -1,5 HP) max. and 4.000 kg (Fibo 400 - 3,0 HP) max. gate weights respectively; the motor comes enclosed in a metallic casing (protection cover) and access to it is by a customized key. The worm and crown gear coupling is made of steel and bronze, suitable to withstand high stress conditions and heavy duty applications where signicant loads are involved. They are controlled by an electronic unit Elpro 37 HP with power contactors, to which complementary accessories can be connected such as remote controls, photocells, mechanical safety edges, ashers and other safety devices. The whole lot of them represents a perfect safety system in support to the installation. The manual override, disengaging the motor from the gate and allowing manual operations, is by an hexagonal box spanner whose action is directly on the motor shaft, that is located inside the protection cover.
GATE INSPECTION
Make sure that the gate sliding track be rmly set into the ground foundation to prevent it from moving or setting at a later stage, which might eventually lead into the gate going o the rail during its opening/closing travels.
NOTE WELL:
• make sure that proper gate stops be xed to ground in open and closed gate positions, to prevent the gate
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from overrunning the upper track;
• make sure the gate be tted with a safety system to prevent it from falling over;
• prevent the gate from crashing into the gate posts or gate stops.
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MAIN COMPONENTS TO AUTOMATE A HEAVY SLIDING GATE
The gate must be tted with upper and lower rails for it to safely slide along them and be prevented from falling over independetly from its travel position. In addition to this and as extra safety, provide one or two gate stops to be xed to the ground both in opening and closing positions to prevent the gate from overrunning the rails. Close to the gate, in the position as indicated in Pic. 1, provide an accessible pit for the electrical junctions of the safety and command accessories, whose cables are to be laid underground through suitable conduits to be set up as indicated in Pic. 13.
VIEW OF THE INSTALLATION FROM INSIDE
Upper sliding bracket
Arpo 58 transmitter
Arpo 58 receiver
Miri 4 asher with Birio A8 aerial
Mechanical safety edge
Opening direction
Chis 37 keyswitch recess mount
Fit 55 inner photocell unit post mount
Installation position Fibo 300 or Fibo 400
Gate stops in closed position
Gear rack
Mechanical safety edge
Lower sliding rail
Gate stops in open position
Fit 55 inner photocell unit post mount
Junction pit, near Fibo 300 or Fibo 400, for the underground connections of all the accessories
Pic. 1
3
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Three-phase electromechanical geared motor
FIBO 300 MAIN COMPONENTS
Cover xing screws with washers
Door with access customized key
for sliding gates
Metal protection cover
Control box xing bracket
Bracket xing screws with nuts and washers
Elpro 37 HP control box to be fastened to the bracket by screws, washers and nuts
Control box bracket support base plate
Base plate xing screws with washers
Clean contact microswitch for
voltage cuto
FIBO 400 MAIN COMPONENTS
Cover xing screws with washers
Electric motor
Drive gear
Command limit switch
Gear box
Pre-bored operator xing base plate
Release box spanner E 23-27
BACK VIEW
Fibo 300
Pic. 2
Cover xing screws with washers
Door with access customized key
Control box xing bracket
Bracket xing screws with nuts and washers
Elpro 37 HP control box to be fastened to the bracket by screws, washers and nuts
Control box bracket support base plate
Base plate xing screws with washers
Clean contact microswitch for voltage cuto
Metal protection cover
Cover xing screws with washers
Electric motor
Drive gear
Command limit switch
Gear box
Pre-bored operator xing base plate
Release box spanner E 30-32
BACK VIEW
Fibo 400
Pic. 3
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