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FIBO
User Manual
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Fadini FIBO User Manual

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INSTALLATION MANUAL
GB
®
FIBO 300
INSTRUCTIONS FOR THE INSTALLATION OF THE SLIDING
GATE OPERATOR
GENERAL INFORMATION
The three-phase 1.1KW (1.5 HP) FIBO 300 is an automation for heavy sliding gates and industrial doors (the field of use varies from a gate weight of 1˙000 to approx. 2˙500 Kg); the gear motor unit is installed inside a sheet steel protection cover, which is fixed to a thick metal base plate. The protection cover houses the power panel and the electronic command programmer, while the limit switches are already attached to the body of the gear motor. The protection cover can only be accessed by using the customized key. This is a strong and reliable automation for intense opening/closing cycles. The drive shaft is in direct contact with a mechanical torque control device; worm and gear are made of bronze and steel and are supported by bearings, in an oil bath. The irreversible worm-gear coupling makes it possible to block the gate in any stop position. A manual overriding system allows manual gate operation in emergency events such as power failure.
POINTS TO CHECK WITH THE GATE
- IMPORTANT: Make sure that the gate track is well fixed to a solid foundation in order to prevent deformation which would result in unbalanced gate motion (Pic. 1).
- IMPORTANT: Make sure that gate stops are fixed in the open and closed gate positions so that the gate does not over travel the permitted limit and exit the upper guide (Pic. 1).
- IMPORTANT: Make sure that, once the gate has reached the end of the permitted travel area, it does not hit the gate posts or special gate stops so as to avoid damaging the gate structure (Pic. 1).
PIC. 1
PIC. 2
OPENING GATE STOP
GATE POST
DOOR
“G”
BASE PLATE
UPPER GUIDE ON GATE POST
HEAVY GATE TO BE OPENED
GATE POST
SLIDING TRACK
“H”
PROTECTION COVER
“C”
INTERNAL ACCESS THROUGH CUSTOMIZED KEY
“A”
SCREWS TO FIX THE PROTECTION COVER
CLOSING GATE STOP
2
FITTING THE BASE PLATE
- The first operation involves preparing a cable containment well near the installation, connected to the FIBO 300 base plate by an appropriate conduit for electrical connections (Pic. 3).
- In order to fit the base plate “G” it is necessary to firstly remove the protection cover “H” by unscrewing the four fixing screws “A” from the bottom of the automation sides (Pic. 2).
- The base plate “G” should be fixed into place with M16 plugs “T”, which must be firmly anchored in the flooring,
respecting the base
plate hole centre distances and making sure that the automation base plate “G” is perfectly levelled by using spirit levels (Pic. 3).
500 mm
“T”
M16 FOUNDATION PLUGS TO BE FIXED TO THE FLOOR IN ORDER TO ANCHOR THE BASE PLATE
350 mm
290 mm
290 mm
350 mm
Ø16
FIBO 300 WITHOUT COVER
FOUNDATION PLINTH IN CONCRETE
ELECTRIC CABLE CONTAINMENT WELL 40x40 cm TO BE INSTALLED IN THE IMMEDIATE VICINITY OF THE FIBO 300
ELECTRIC
500 mm
600 mm
HOLE FOR ELECTRIC CABLE PASSAGE
CONNECTION CONDUIT Ø 40
POSITION THE BASE PLATE USING SPIRIT LEVELS
MOTOR
“G” BASE PLATE
PROCEDURE FOR INSERTING AND FIXING THE FOUNDATION PLUGS “T”
LIMIT SWITCH
Ø18 HOLES FOR FIXING THE M16 PLUGS
PIC. 3
1
BORE 4 HOLES IN KEEPING WITH THE DIAMETER OF THE PLUGS AND THE PASSAGE
2 3
INSERT THE PLUGS IN THE HOLES LEAVING A PART PROTRUDING FROM THE FLOOR EQUIVALENT TO THE THICKNESS OF THE BASE PLATE AND FIXTURE NUT, CONSIDERING THE PROTRUSION OF THE PLUG DURING TIGHTENING
70 mm
TIGHTENING THE PLUGS: ONCE THE PLUG PROTRUSION HAS BEEN ESTABLISHED, TIGHTEN THE NUT TO THE FLOOR IN ORDER TO FIRMLY FIX THE PLUG IN THE HOLE, THEN UNSCREW AND REMOVE THE NUT
3
MANUAL GATE AUTOMATION RELEASE
The release operation frees the gate’s movement from the installed operator in events such as power cuts and during Fibo 300 installation operations.
- Open the cover door using the customized key “C” (Pic. 2) Use a 27 mm box spanner “M” on the M18 self-locking nut on the drive shaft located immediately beneath the electric panel support:
­turn the nut a few times in an anti-clockwise direction so that the drive gear “I” located behind the automation becomes idle (Pic. 4).
LIMIT SWITCH ROLLER TIPS
RACK
27 mm HEXAGONAL MANUAL RELEASE NUT
“M”
27 mm BOX SPANNER
PIC. 4
ELECTRIC POWER PANEL SUPPORT
“I”
DRIVE GEAR
“A”
SCREWS TO FIX THE PROTECTION COVER
PIC. 5
RACK FITTING OPERATIONS
IMPORTANT: in order to achieve effective installation, there should be a gap of
approximately 2 mm between the teeth of the rack and
drive gear coupling (Pic. 7).
- Use a double rack of 22 x 22 mm thickness (we recommend using an angular support in order to connect the racks to the gate) (Pic. 6).
- Temporarily clamp the rack to the gate, levelling it using a spirit level for the entire length of the gate: the rack must mesh the idle Fibo 300 driving gear “I” smoothly and without friction. This should be manually tested by running the system backwards and forwards along the whole length of the gate for its effective course.
- Firmly weld the two racks together and then to the gate with an angular support 50x50x6, respecting the pitch between the teeth in the rack junctions, using a spare rack as a gage for that purpose (Pic. 8).
VIEW BEHIND GEAR SIDE RACK
RIGID SPOT WELDING
USE TWO 22x22 mm RACKS, ONE NEXT TO THE OTHER, FIRMLY SPOT WELDED TOGETHER
RACK
LEAVE A SPACE OF 2 mm BETWEEN THE GEAR TOOTH HEAD AND THE RACK
PIC. 6
4
“I”
DRIVE GEAR
LEAVE A SPACE OF APPROXIMATELY 10 mm
ANGULAR SUPPORT FOR FIXING THE RACKS TO THE GATE 50x50x6
PIC. 7
RACK
SPARE RACK AS A PITCH GAGE
IMPORTANT: IN THE JOINT BETWEEN THE RACK RODS MAKE SURE YOU RESPECT THE PITCH BETWEEN THE TEETH, USING A SPARE RACK DURING THE ASSEMBLY PHASE IN ORDER TO OBTAIN THE CORRECT SHAPE
PIC. 8
INSTALLATION OF LIMIT SWITCH STRIKE PLATES “F’
In order to stop the gate’s movement, the Fibo 300 has two hermetic roller tip limit switches positioned behind the automation, one of which operates during closing and one during opening (Pic. 5). The two strike plates “F” for stopping gate movement during opening and closing must be fixed to the gate by screws (Pic. 9), in such a position that the limit switch roller tips come into action as soon as they meet the strike plates “F”.
LIMIT SWITCH STRIKE PLATE FIXTURE TO THE RACK BY SCREWS
“F”
LIMIT SWITCH STRIKE PLATE
RACKS WELDED TOGETHER
INCORPORATED LIMIT SWITCH
LIMIT SWITCH ROLLER TIPS
PIC. 9
TORQUE CONTROL AND ADJUSTMENT
In order to adjust the operator torque, open the door with the customized key, then use a locking nut located on the front beneath the electric power panel “E.P.P.”: tighten in order to increase the torque and loosen in order to reduce the torque (Pic. 10).
“E.P.P.”
ELECTRIC POWER PANEL
27 mm box spanner “M” on the M18 self-
M18 SELF-LOCKING NUT FOR MANUAL RELEASE AND TORQUE ADJUSTMENT
“N.C.”
POWER CUT-OFF SWITCH UPON OPENING THE PROTECTION COVER DOOR
PIC. 10
“M”
RELEASE BOX SPANNER
ELECTRIC POWER PANEL SUPPORT
TIGHTENING THE M18 NUT INCREASES THE SHAFT DRIVING FORCE
LOOSENING THE M18 NUT REDUCES THE SHAFT DRIVING FORCE
5
FIBO 300 ELECTRIC POWER PANEL
Drwg. No. 3499
SLIDING GATES
THREE-PHASE
FADINI
230V/400V
ON - PHOTOCELLS. STOP WHILE OPENING
ON - RADIO. NO REVERSING WHILE OPENING
ON - AUTOMATIC CLOSING
ON - PREFLASHING ACTIVATED
ON - RADIO. STEP BY STEP. STOP IN BETWEEN
ON - DEAD MAN CONTROL (Dip 4=OFF and Dip 3=OFF)
ON - NO LAMP ON DURING DWELL TIME
OFF - NO FUNCTION
630 mA
27 26
28 3
DIP-SWITCH
1234
RADIO CONNECTOR
5678
L1
L10
ON
OFF
EXT
PEDESTRIAN
DWELL
MOTOR
MICROPROCESSOR
ELPRO10plus 1.4
L2 L3 L4 L5 L8 L9 L7 L6
12345678910111213
TIME
TIME
OPENING
TIME
RUN
TIME
RS RS
VOLTAGE CHANGE
630mA
OPEN
RELAY
LINE
CLOSE RELAY
DANGER
1A
RELAY
8A 8A 8A
ELPRO 10 PLUS
16 17 18 19 20 21
PIC. 11
SAFETY EDGE
PHOTOCELLS
COMMON
OPEN
CLOSE
LIMIT SWITCH CLOSE
RADIO
STOP
INDICATION LAMP 24V max. 3W
LIMIT SWITCH OPEN
COMMON LIMIT SWITCH
24V OUTPUT
{
1 radio receiver
2 pairs photocells
max. load:
230V COURTESY LIGHT
12V AC RELAY FOR
ELECTRIC LOCK OR
EARTH CABLE
6
100 n K 630
A
1
PLUS
10
SLIDING GATES - THREE-PHASE
POWER CONTACTOR
CLOSE"
"
A
2
22 23
12 3 4 5
13 5 21
100 n K 630
A
1
13 521
POWER CONTACTOR "OPEN"
HIGH VOLTAGE 10 A - 380 V FUSES
24 622
A
24 622
2
THREE­PHASE ELECTRIC MOTOR
16 17 18 19 20
M
230 V - 25 W max. FLASHING LAMP
21 22 23
RST
SUPPLY VOLTAGE 230 - 400 V ± 10% THREE-PHASE
7
PLUS
10
The electronic control panel Elpro 10 Plus, new generation, is designed to operate the sliding gates. Power supply is 230/400V three-phase. Built in full compliance with BT 93/68/CE Low/High Voltage and EMC 93/68/CE Electro-Magnetic Compatibility Regulations. Fitting operations are recommended by a qualified technician in conformity to the existing safety standards. The manufacturing company declines any responsability for incorrect handling and application; also, it reserves the right to change or update the control panel any time.
PLEASE NOTE:
- The control panel must be installed in a sheltered, dry place, inside the box provided with it.
- Make sure that the power supply to the electronic programmer is 400V ±10%
- Make sure that the power supply to the Electric Motor is 400V ±10%
- For distances of over 50 metres we recommend using electric cables with bigger sections.
- Fit the mains to the control panel with a 0.03A high performance circuit breaker.
- Use 1.5mm2 section wires for voltage supply, electric motor and flashing lamp. Maximum recommended distance 50m. Use 1mm
2
section wires for limit switches, photocells, push-buttons/key-switch and accessories.
- Bridge terminals 1 and 2 if no photocells are required.
- Bridge terminals 3 and 6 if no key- or push-button switches are required. N.W: To fit extra accessories such as lights, CCTV etc. use only solid state relays to prevent damages to the microprocessor.
Dip-Switch:
1= ON. Photocells. Stop while opening 2= ON. Radio. No reversing while opening 3= ON. Automatic closing 4= ON. Preflashing activated
2
1
5= ON. Radio. Step by step. Stop in between 6= ON. Dead Man Control (Dip 4=OFF and Dip 3=OFF) 7= ON. No lamp on during dwell time 8= OFF. No function
Led Status Indication:
L1= 230V 50Hz power supply. Alight L2= Photocells, if obstructed light goes off L3= Open. Alight whenever an Open pulse is given L4= Close. Alight whenever a Close pulse is given L5= Stop. It goes off on pulsing Stop L6= Radio. It goes on by pressing a transmitter button L7= Gate Status; it flashes on gate opening L8= Limit switch Close; off when gate is closed L9= Limit switch Open; off when gate is open L10= It stays on for a time equal to the time set on T4
LOW VOLTAGE ELECTRICAL CONNECTIONS
Photocells and Safety Edge:
2
1
PHOTOCELLS AND SAFETY EDGE
12 13
24V (500 mA) OUTPUT (MAX. LOAD: 2 PAIRS PHOTOCELLS 1 RADIO RECEIVER)
DIP-SWI TCH
4
3
5
In case of failure of the panel:
- Make sure that the power supply to the electronic programmer
ON
OFF
6
8
7
is 400V ±10%
- Make sure that the power supply to the Electric Motor is 400V ±10%
- Check fuses
- Check photocells if contacts are normally closed
- Check all NC contacts
- Check that no voltage drop has occurred from the control
panel to the electric motor
DIP-SWITCH 1:
ON: Photocells stop gate while opening, reverse it on closing once obstacle is removed OFF: Photocells do not stop gate while
1
opening, reverse it on closing in case of an obstacle
Button switch:
4
3
5
6
COMMON
OPEN
STOP
CLOSE
Limit switch:
8
10
9
LIMIT SWITCH
CLOSE
COMMON
LIMIT SWITCH
OPEN
Radio Contact:
3
- Open/Close (Standard)
- Travel reversing on pulsing
- Step by step
COMMON
24V 3W Indication Light:
3
Light ON = Open gate
11
Light OFF = Closed gate Flashing (fast) 0.5s = Closing gate Flashing (normally) 1s= Opening gate Flashing (slowly) 2s= gate is stopped
ELECTRIC POWER CONNECTIONS
Three-phase Motors (400V):
T1
-
MOTOR RUN TIME
+
OPEN / CLOSE from 5 to 128s
T2
-
DWELL TIME
from 5 to 128s
+
CAPACITOR
PIC. 12
7
CONTACT
RADIO
16
W
DIP-SWITCH 2 and 5 (NEVER set BOTH of them to ON at the same time):
ON: Gate is not reversed while opening
OFF: Any pulse reverses the gate
2
ON: Step by step. Stop in between
OFF: Standard operating mode
5
Flashing lamp:
18
17
COMMON
V
U
M
MOTOR
19
20
230V MAX 25W
Courtesy light:
RS
RS
Connect a 12VAC Relay ( Time from 2s to 255s) to operate a 230V lamp
DIP-SWITCH 4 and 7:
ON: Pre-flashing
OFF: No pre-flashing
4
ON: Lamp is not operating during Dwell Time. Automatic Mode.
OFF: It flashes during Dwell Time .
7
Automatic Mode.
Push Button Switch Pulin3:
28
26
27
3
COMMON
Electric lock:
RS
RS
T4 Trimmer
Led to indicate status of Open - Stop - Close switches
Set the T4 Trimmer Time to the lowest value The electric lock is excited for 2 seconds
Power supply:
21 22
LIVE
TRS
400V ±10% 50Hz
THREE-PHASE
DRWG. NO. 4135
230V
2322
LIVE
400V
LIVE
8
OPERATING MODES
10
PLUS
Automatic / Semiautomatic:
Automatic Operation: any pulse opens the gate, the gate stays
open as long as the Dwell time expires as set by T2 trimmer, then it closes automatically, no pulsing is required.
Semi-automatic Operation: any pulse opens the gate that stays open. A second pulse to Close is required for the gate to close.
DIP-SWITCH 3
+
-
Dwell Time
T2
from 5 to 128s
Remote Controlled Operations Excluded during Dwell Time on Automatic Mode:
ON: No reversing on opening
OFF: Travel reversing on any pulsing
2
Time clock installation:
ON= Automatic Closing
OFF= No Automatic. Semi-automatic
3
closing by pulse
With this setting it is not possible to operate the gate by remote control during the dwell time on automatic mode. DIP-SWITCH 2=ON, 3=ON and 5=ON
How it works: Set the clock to the required times. On the pre-set time the gate is automatically opened and held open. Any further pulsing (even by remote control) is not accepted by the system until the time pre­set by the clock has expired. On expiring and after the pre-set dwell time the gate is closed automatically. T3 trimmer on to zero, Dip-Switch 3=ON.
+
-
Pedestrian Trimmer T3
set on to zero
Pedestrian Opening:
Trimmer T3
+
-
from 3 to 30s. It can be activated by
any pulse (eg. by remote control)
superior to 2s
3
COMMON
ON= Automatic Closing
OFF= Closing by Pulse
3
DIP-SWITCH No.3=ON Automatic Closing
ON= Automatic Closing
OFF= No Automatic. Semi-automatic closing by pulse
3
4
OPEN
Hold on switched (Deadman) control:
Open and Close operations are achieved "by holding a switch on" (no relay self-holding in involved) therefore a phisical attendance is required to keep the gate opening or closing until either the button or key is released.
DIP-SWITCH 6
ON= Deadman Control. Dip-switch 4=OFF and Dip-switch 3=OFF
OFF= Standard Operations
6
ON: Step by step. Stop in between
OFF: Standard Operations
5
External time clock
43
COMMON
OPEN
NO
COMMON
PIC. 12
ELECTRICAL CONNECTIONS TO ELPRO 10 PLUS PROGRAMMER
Before making any connections, study the enclosed electrical diagrams carefully (Pic. 11, Pic. 12, Pic. 13). IMPORTANT: The whole electrical system must be earthed (Pic. 13).
- Power supply, electric motor and flashing light connections are made with electric cables with a section of 1.5 mm2 for a maximum distance of 50 m. For distances of over 50 metres, we recommend using electric cables with a section of 2 mm
- For limit switches, photocells, pushbuttons and accessories use cables with a 1 mm2 section (Pic. 11 - Drwg. 3499).
- The pneumatic safety rib attached to the gate is connected via cable, a cable winder is to be provided to take up the slack, or by radio link, in series with the limit switches or with the receiving photocell, connection diagram Drwg. 3499.
- The ELPRO 10 PLUS three-phase electronic programmer is installed in its own panel, inside the Fibo 300 protection cover; it is prepared for all programmed automatic and semiautomatic logic services, line relays and incorporated indication lights (Pic. 11 - Drwg. 3499).
400V 50Hz
1 234 5 634 7 89 11
n°2x1,5
n°4x1
n°4x1,5
n°4x1
n°2x1
1516 14
n°2x1
10
n°4x1
n°4x1
n°4x1
n°4x1
121313 17
2
.
1 - Magnetothermal differential
mains switch, 0.03A type 2 - Cruastro radio link receiver 3 - Rubber pneumatic rib 4 - Cruastro radio link transmitter 5 - Miri 4 flashing light 6 - Polo 44 receiving photocell 7 - Polo 44 projecting photocell 8 - Prit 19 keyswitch 9 - Birio A8 aerial 10 -Astro 43 external radio receiver 11 -Pulin 3 wall-mounted push
button panel 12 -Internal photocell Receiver
Polo 44 on post 13 -Gate stop required 14 -Radio transmitter Astro 43 Small 15 -Fibo 300 16 -Electric cable containment 17 -Internal photocell Projector
Polo 44 on post
PIC. 13
9
Fibo 300 is fitted with a safety system that is activated upon opening the front cover door, through an “NC” power cut-off switch which, for automations without an installed electric panel, must be connected to the Elpro 10 PLUS programmer, terminals 14-15 (Pic. 10 and Pic. 11); it is also necessary to earth the entire system (Pic. 14).
“E.P.P.”
ELECTRIC POWER PANEL WITH THE ELPRO 10 PLUS PROGRAMMER INCORPORATED
LOW VOLTAGE CUT-OFF SWITCH
UPON OPENING THE
FIBO 300 DOOR,
CONNECTED TO TERMINALS 14-15
OF THE ELPRO 10 PLUS PROGRAMMER
EARTH CONNECTION SYSTEM
SUPPORT PREPARED FOR ATTACHING THE POWER PANEL AND ALL THE ELECTRICAL CONNECTIONS TO THE PROGRAMMER
PIC. 14
SEPARATE LIMIT SWITCH ELECTRICAL CONNECTIONS
Fibo 300 has two independent limit switches, protected and isolated from outside (Pic. 15) and not connected to the electric panel “E.P.P.”, therefore once the protection cover has been removed (Pic. 2, p. 2), it is necessary to implement the wiring in keeping with the diagrams provided (Pic. 11 and Pic. 15) following the Elpro 10 PLUS function logic description, Drwg. 3499 p. 6.
“N.C.”
“OPENING” LIMIT SWITCH
“CLOSING” LIMIT SWITCH
ON
5678
OFF
RADIO CONNECTOR
MICROPROCESSOR
630 mA
L1
L10
27 26 28
3
DIP-SWITCH
1234
ELPRO10plus 1.4
L2 L3 L4 L5 L8 L9 L7 L6
12345678910111213
ELPRO 10 PLUS TERMINAL BOX (Pic. 11)
NEUTRAL
EXT
TIME
TIME
OPENING
PEDESTRIAN
TIME
DWELL
RUN
TIME
MOTOR
RS RS
FADINI
230V/400V
VOLTAGE CHANGE
630mA
OPEN RELAY
CLOSE RELAY
DANGER
ELPRO 10 PLUS
LINE
RELAY
1A
8A 8A 8A
16 17 18 19 20 21
22 23
PIC. 15
10
FIBO 300 TECHNICAL DATA
ELECTRIC MOTOR
Power output...............................................................1.1 KW (1.5 HP)
Three-phase supply voltage................................................230/400 V
Frequency .....................................................................................50 Hz
Absorbed current.......................................................................5.1/3 A
Absorbed power ......................................................................1˙500 W
Motor rotation speed ...........................................................1˙400 rpm
Intermittent service...........................................................................S1
Cooling..........................................................................................by fan
PERFORMANCE
Duty cycle ..............................25 s. Open – 30 s. Dwell – 25 s. Close
Time for one complete cycle.........................................................80 s
No. of complete cycles Open – Dwell – Close ....................45/hour
No. of cycles a year, 8 hours a day........................................131˙000
FIBO 300 OVERALL DIMENSIONS
REAR VIEW SIDE VIEW
FIBO 300 GEAR MOTOR
Output revolutions ..................................................................40.7 rpm
Drive gear.........................................................................................Z 24
Module................................................................................................4.0
Ratio................................................................................................1 / 32
Maximum nominal torque .......................................................128 Nm
Transfer speed.......................................................................12 m/min.
Hydraulic oil type....................................................AGIP ROTRA THT
Working temperature...................................................– 20 ºC + 80 ºC
Weight............................................................................................65 Kg
Protection standard....................................................................IP 557
630
580
50
236
420
400
184
138
2
190
1
232
138
370
70
34
ø 104 Z24
454
PIC. 16
315
“E.P.P.” ELECTRIC PANEL IN WATERTIGHT CABINET WITH ELPRO 10 PLUS PROGRAMMER AND POWER CONTACTORS
165
425
3
4
5
6
FIBO 300:
1 - ELECTRIC MOTOR 2 - PROTECTION COVER 3 - PANEL WITH INCORPORATED
ELECTRONIC PROGRAMMER 4 - LIMIT SWITCH 5 - BASE PLATE 6 - Z 24 DRIVE GEAR
11
FIBO 300 COMPONENTS
400
315
10-2005
630
70
gear
384
FIBO 300 INSIDE PROTECTION CABINET WITH
CUSTOMIZED KEY
130
30
“F”
LIMIT SWITCH STRIKE PLATES
UPON REQUEST: ELECTRIC POWER PANEL
“E.P.P.”
WITH ELPRO 10 PLUS PROGRAMMER
AND ACCESS KEYS
“M”
27 mm RELEASE BOX SPANNER
425
165
155
INSPECTIONS AND MAINTENANCE
In order to ensure optimal system performance over time and so as to comply with current safety standards, it is necessary to follow the correct maintenance and monitoring procedures for the entire automation, electronic devices and wiring:
- Oil-hydraulic automation: maintenance inspection around every 6 months
- Electronic devices and safety systems: maintenance inspection monthly.
WARNINGS
- Perform a Risk Analysis before every installation and resolve risks through the use of safety devices in compliance with EN 12445 and EN 12453 safety standards
- Follow the instructions provided
- Dispose of all cardboard, nylon, polystyrene and other packaging with specialized waste disposal firms
- If removing the actuator, do not cut the electric wires, but disconnect them from the terminal box by loosening the screws inside the junction box
- Disconnect the mains switch before opening the electrical wire junction box cover
- The whole automation should be earthed with the yellow/green wire
We recommend reading the “Safety Norms”, suggestions and observations in this booklet very carefully.
EUROPEAN MARK CERTIFYING CONFORMITY TO THE ESSENTIAL REQUIREMENTS OF THE STANDARDS 98/37/EC
• DECLARATION OF CONFORMITY
Made in Italy
®
• SAFETY NORMS
• EN 12453, EN 12445 STANDARDS
• CEI EN 60204-1 STANDARDS
• WARRANTY CERTIFICATE ON THE CUSTOMER’S REQUEST
®
Distributor’s box
AUTOMATIC GATE MANUFACTURERS
s.n.c.
The manufacturers reserve the right to change the products without any previous notice
Via Mantova, 177/A - 37053 Cerea (Verona) Italy - Tel. +39 0442 330422 r.a. - Fax +39 0442 331054 - e-mail: info@fadini.net - www.fadini.net
INSTALLATION MANUAL
GB
®
FIBO 400
INSTRUCTIONS FOR THE INSTALLATION OF THE SLIDING
GATE OPERATOR
GENERAL INFORMATION
The three-phase 2.2 KW (3.0 HP) FIBO 400 is an automation for heavy sliding gates and industrial doors (the field of use varies from a gate weight of 2˙500 to approx. 4˙000 Kg); the gear motor unit is installed inside a sheet steel protection cover, which is fixed to a thick metal base plate. The protection cover houses the power panel and the electronic command programmer, while the limit switches are already attached to the body of the gear motor without electrical connections. The protection cover can only be accessed by opening the door with a customized key. Personal safety is guaranteed by a voltage cut­off device. This is a strong and reliable automation for intense opening/closing cycles. The drive shaft is in direct contact with a mechanical torque control device; worm and gear are made of bronze and steel and are supported by bearings, in an oil bath. The irreversible worm-gear coupling makes it possible to block the gate in any stop position. A manual overriding system allows manual gate operation in emergency events such as power failure.
POINTS TO CHECK WITH THE GATE
- IMPORTANT: Make sure that the gate track is well fixed to a solid foundation in order to prevent deformation which would result in unbalanced gate motion (Pic. 1).
- IMPORTANT: Make sure that gate stops are fixed in the open and closed gate positions so that the gate does not over travel the permitted limit and exit the upper guide (Pic. 1).
- IMPORTANT: Make sure that, once the gate has reached the end of the permitted travel area, it does not hit the gate posts or special gate stops so as to avoid damaging the gate structure (Pic. 1).
PIC. 1
PIC. 2
OPENING GATE STOP
GATE POST
DOOR
“G”
BASE PLATE
UPPER GUIDE ON GATE POST
HEAVY GATE TO BE OPENED
GATE POST
SLIDING TRACK
“H”
PROTECTION COVER
“C”
INTERNAL ACCESS THROUGH CUSTOMIZED KEY
“A”
SCREWS TO FIX THE PROTECTION COVER
CLOSING GATE STOP
2
FITTING THE BASE PLATE
- The first operation involves preparing a cable containment well near the installation, connected to the FIBO 400 base plate by an appropriate conduit for electrical connections (Pic. 3).
- In order to fit the base plate “G” it is necessary to firstly remove the protection cover “H” by unscrewing the four fixing screws “A” from the bottom of the automation sides (Pic. 2).
- The base plate “G” should be fixed into place with M16 plugs “T”, which must be firmly anchored in the flooring,
respecting the base
plate hole centre distances and making sure that the automation base plate “G” is perfectly levelled by using spirit levels (Pic. 3).
500 mm
“T”
M16 FOUNDATION PLUGS TO BE FIXED TO THE FLOOR IN ORDER TO ANCHOR THE BASE PLATE
FOUNDATION PLINTH IN CONCRETE
430 mm
280 mm
280 mm
430 mm
Ø16
500 mm
FIBO 400 WITHOUT COVER
ELECTRIC MOTOR
“I”
DRIVE GEAR
ELECTRIC CABLE CONTAINMENT WELL 40x40 cm TO BE INSTALLED IN THE IMMEDIATE VICINITY OF THE FIBO 400
1
600 mm
HOLE FOR ELECTRIC CABLE PASSAGE
CONNECTION CONDUIT Ø 40
POSITION THE BASE PLATE USING SPIRIT LEVELS
PROCEDURE FOR INSERTING AND FIXING THE FOUNDATION PLUGS “T”
2 3
“G” BASE PLATE
LIMIT SWITCH
Ø18 HOLES FOR FIXING THE M16 PLUGS
PIC. 3
BORE 4 HOLES IN KEEPING WITH THE DIAMETER OF THE PLUGS AND THE PASSAGE
INSERT THE PLUGS IN THE HOLES LEAVING A PART PROTRUDING FROM THE FLOOR EQUIVALENT TO THE THICKNESS OF THE BASE PLATE AND FIXTURE NUT, CONSIDERING THE PROTRUSION OF THE PLUG DURING TIGHTENING
70 mm
TIGHTENING THE PLUGS: ONCE THE PLUG PROTRUSION HAS BEEN ESTABLISHED, TIGHTEN THE NUT TO THE FLOOR IN ORDER TO FIRMLY FIX THE PLUG IN THE HOLE, THEN UNSCREW AND REMOVE THE NUT
3
MANUAL GATE AUTOMATION RELEASE
The release operation frees the gate’s movement from the installed operator in events such as power cuts and during Fibo 400 installation operations.
- Open the cover door using the customized key “C” (Pic. 2)
- Use a 32 mm box spanner “M” on the M22 self-locking nut on the drive shaft located immediately beneath the electric panel support: turn the nut a few times in an anti-clockwise direction so that the drive gear “I” located behind the automation becomes idle (Pic. 4).
LIMIT SWITCH ROLLER TIPS
RACK
32 mm HEXAGONAL MANUAL RELEASE NUT
“M”
32 mm BOX SPANNER
PIC. 4
ELECTRIC POWER PANEL SUPPORT
“I”
DRIVE GEAR
“A”
SCREWS TO FIX THE PROTECTION COVER
PIC. 5
RACK FITTING OPERATIONS IMPORTANT: in order to achieve effective installation, there should be a gap of
approximately 2 mm between the teeth of the rack and
drive gear coupling (Pic. 7).
- Use a double rack of 22 x 22 mm thickness (we recommend using an angular support in order to connect the racks to the gate) (Pic. 6).
- Temporarily clamp the rack to the gate, levelling it using a spirit level for the entire length of the gate: the rack must mesh the idle Fibo 400 driving gear “I” smoothly and without friction. This should be manually tested by running the system backwards and forwards along the whole length of the gate for its effective course.
- Firmly weld the two racks together and then to the gate with an angular support 50x50x6, respecting the pitch between the teeth in the rack junctions, using a spare rack as a gage for that purpose (Pic. 8).
VIEW BEHIND GEAR SIDE RACK
RIGID SPOT WELDING
LEAVE A SPACE
USE TWO 22x22 mm RACKS, ONE NEXT TO THE OTHER, FIRMLY SPOT WELDED TOGETHER
RACK
OF 2 mm BETWEEN THE GEAR TOOTH HEAD AND THE RACK
PIC. 6
4
“I”
DRIVE GEAR
LEAVE A SPACE OF APPROXIMATELY 10 mm
ANGULAR SUPPORT FOR FIXING THE RACKS TO THE GATE 50x50x6
PIC. 7
RACK
SPARE RACK AS A PITCH GAGE
IMPORTANT: IN THE JOINT BETWEEN THE RACK RODS MAKE SURE YOU RESPECT THE PITCH BETWEEN THE TEETH, USING A SPARE RACK DURING THE ASSEMBLY PHASE IN ORDER TO OBTAIN THE CORRECT SHAPE
PIC. 8
INSTALLATION OF LIMIT SWITCH STRIKE PLATES “F’
In order to stop the gate’s movement, the Fibo 400 has two hermetic roller tip limit switches positioned behind the automation, one of which operates during closing and one during opening (Pic. 5). The two strike plates “F” for stopping gate movement during opening and closing must be fixed to the gate by screws (Pic. 9), in such a position that the limit switch roller tips come into action as soon as they meet the strike plates “F”.
LIMIT SWITCH STRIKE PLATE FIXTURE TO THE RACK BY SCREWS
“F”
LIMIT SWITCH STRIKE PLATE
RACKS WELDED TOGETHER
INCORPORATED LIMIT SWITCH
LIMIT SWITCH ROLLER TIPS
PIC. 9
TORQUE CONTROL AND ADJUSTMENT
In order to adjust the operator torque, open the door with the customized key, locking nut located on the front beneath the electric power panel “E.P.P.”: tighten in order to increase the torque and loosen in order to reduce the torque (Pic. 10).
“E.P.P.”
ELECTRIC POWER PANEL
then use a 32 mm box spanner “M” on the M22 self-
M22 SELF-LOCKING NUT FOR MANUAL RELEASE AND TORQUE ADJUSTMENT
“N.C.”
POWER CUT-OFF SWITCH UPON OPENING THE PROTECTION COVER DOOR
PIC. 10
“M”
RELEASE BOX SPANNER
ELECTRIC POWER PANEL SUPPORT
TIGHTENING THE M22 NUT INCREASES THE SHAFT DRIVING FORCE
LOOSENING THE M22 NUT REDUCES THE SHAFT DRIVING FORCE
5
FIBO 400 ELECTRIC POWER PANEL
Drwg. No. 3499
SLIDING
GATES
THREE­PHASE
FADINI
230V/400V
630 mA
27 26
28 3
DIP-SWITCH
1234
5678
L1
L10
ON
OFF
EXT
TIME
OPEN RELAY
VOLTAGE CHANGE
630mA
ON - PHOTOCELLS. STOP WHILE OPENING
ON - RADIO. NO REVERSING WHILE OPENING
ON - AUTOMATIC CLOSING
ON - PREFLASHING ACTIVATED
ON - RADIO. STEP BY STEP. STOP IN BETWEEN
ON - DEAD MAN CONTROL (Dip 4=OFF and Dip 3=OFF)
ON - NO LAMP ON DURING DWELL TIME
OFF - NO FUNCTION
PEDESTRIAN
DWELL
RADIO CONNECTOR
MICROPROCESSOR
MOTOR
ELPRO10plus 1.4
L2 L3 L4 L5 L8 L9 L7 L6
12345678910111213
SAFETY EDGE
PHOTOCELLS
COMMON
OPEN
CLOSE
LIMIT SWITCH CLOSE
RADIO
STOP
INDICATION LAMP 24V max. 3W
LIMIT SWITCH OPEN
COMMON LIMIT SWITCH
24V OUTPUT
{
1 radio receiver
2 pairs photocells
max. load:
TIME
OPENING
TIME
RUN
TIME
RS RS
230V COURTESY LIGHT
12V AC RELAY FOR
ELECTRIC LOCK OR
LINE
CLOSE RELAY
DANGER
1A
RELAY
8A 8A 8A
ELPRO 10 PLUS
16 17 18 19 20 21
6
EARTH CABLE
PIC. 11
100 n K 630
A
1
PLUS
10
SLIDING GATES - THREE-PHASE
POWER CONTACTOR
CLOSE"
"
A
2
22 23
12 3 4 5
13 5 21
100 n K 630
A
1
13 521
POWER CONTACTOR "OPEN"
HIGH VOLTAGE 10 A - 380 V FUSES
24 622
A
24 622
2
THREE­PHASE ELECTRIC MOTOR
16 17 18 19 20
M
230 V - 25 W max. FLASHING LAMP
21 22 23
RST
SUPPLY VOLTAGE 230 - 400 V ± 10% THREE-PHASE
7
PLUS
10
The electronic control panel Elpro 10 Plus, new generation, is designed to operate the sliding gates. Power supply is 230/400V three-phase. Built in full compliance with BT 93/68/CE Low/High Voltage and EMC 93/68/CE Electro-Magnetic Compatibility Regulations. Fitting operations are recommended by a qualified technician in conformity to the existing safety standards. The manufacturing company declines any responsability for incorrect handling and application; also, it reserves the right to change or update the control panel any time.
PLEASE NOTE:
- The control panel must be installed in a sheltered, dry place, inside the box provided with it.
- Make sure that the power supply to the electronic programmer is 400V ±10%
- Make sure that the power supply to the Electric Motor is 400V ±10%
- For distances of over 50 metres we recommend using electric cables with bigger sections.
- Fit the mains to the control panel with a 0.03A high performance circuit breaker.
- Use 1.5mm2 section wires for voltage supply, electric motor and flashing lamp. Maximum recommended distance 50m. Use 1mm
2
section wires for limit switches, photocells, push-buttons/key-switch and accessories.
- Bridge terminals 1 and 2 if no photocells are required.
- Bridge terminals 3 and 6 if no key- or push-button switches are required. N.W: To fit extra accessories such as lights, CCTV etc. use only solid state relays to prevent damages to the microprocessor.
Dip-Switch:
1= ON. Photocells. Stop while opening
DIP-SWI TCH
2= ON. Radio. No reversing while opening 3= ON. Automatic closing 4= ON. Preflashing activated
2
1
3
5= ON. Radio. Step by step. Stop in between 6= ON. Dead Man Control (Dip 4=OFF and Dip 3=OFF) 7= ON. No lamp on during dwell time 8= OFF. No function
Led Status Indication:
L1= 230V 50Hz power supply. Alight L2= Photocells, if obstructed light goes off L3= Open. Alight whenever an Open pulse is given L4= Close. Alight whenever a Close pulse is given L5= Stop. It goes off on pulsing Stop L6= Radio. It goes on by pressing a transmitter button L7= Gate Status; it flashes on gate opening L8= Limit switch Close; off when gate is closed L9= Limit switch Open; off when gate is open L10= It stays on for a time equal to the time set on T4
LOW VOLTAGE ELECTRICAL CONNECTIONS
Photocells and Safety Edge:
2
1
PHOTOCELLS AND SAFETY EDGE
12 13
24V (500 mA) OUTPUT (MAX. LOAD: 2 PAIRS PHOTOCELLS 1 RADIO RECEIVER)
4
In case of failure of the panel:
- Make sure that the power supply to the electronic programmer
ON
is 400V ±10%
- Make sure that the power supply to the Electric Motor
OFF
6
8
7
5
is 400V ±10%
- Check fuses
- Check photocells if contacts are normally closed
- Check all NC contacts
- Check that no voltage drop has occurred from the control panel to the electric motor
DIP-SWITCH 1:
ON: Photocells stop gate while opening, reverse it on closing once obstacle is removed
OFF: Photocells do not stop gate while
1
opening, reverse it on closing in case of an obstacle
Button switch:
4
3
5
6
COMMON
OPEN
STOP
CLOSE
Limit switch:
8
10
9
LIMIT SWITCH
CLOSE
COMMON
LIMIT SWITCH
OPEN
Radio Contact:
3
- Open/Close (Standard)
- Travel reversing on pulsing
- Step by step
COMMON
24V 3W Indication Light:
3
Light ON = Open gate
11
Light OFF = Closed gate Flashing (fast) 0.5s = Closing gate Flashing (normally) 1s= Opening gate Flashing (slowly) 2s= gate is stopped
ELECTRIC POWER CONNECTIONS
Three-phase Motors (400V):
T1
-
OPEN / CLOSE
from 5 to 128s
+
MOTOR RUN TIME
T2
-
DWELL TIME from 5 to 128s
+
CAPACITOR
PIC. 12
7
CONTACT
RADIO
16
W
DIP-SWITCH 2 and 5 (NEVER set BOTH of them to ON at the same time):
ON: Gate is not reversed while opening
OFF: Any pulse reverses the gate
2
ON: Step by step. Stop in between
OFF: Standard operating mode
5
Courtesy light:
Flashing lamp:
18
17
COMMON
V
U
M
MOTOR
19
20
230V MAX 25W
RS
RS
4
7
Push Button Switch Pulin3:
28
3
COMMON
Connect a 12VAC
T4 Trimmer
Relay ( Time from 2s to 255s) to operate a 230V lamp
DIP-SWITCH 4 and 7:
ON: Pre-flashing
OFF: No pre-flashing
ON: Lamp is not operating during Dwell Time. Automatic Mode.
OFF: It flashes during Dwell Time . Automatic Mode.
26
27
Led to indicate status of Open - Stop - Close switches
Electric lock:
RS
RS
Set the T4 Trimmer Time to the lowest value The electric lock is excited for 2 seconds
Power supply:
230V
21 22
LIVE
LIVE
TRS
400V ±10% 50Hz
THREE-PHASE
DRWG. NO. 4135
400V
2322
LIVE
8
OPERATING MODES
10
PLUS
Automatic / Semiautomatic:
Automatic Operation: any pulse opens the gate, the gate stays
open as long as the Dwell time expires as set by T2 trimmer, then it closes automatically, no pulsing is required.
Semi-automatic Operation: any pulse opens the gate that stays open. A second pulse to Close is required for the gate to close.
DIP-SWITCH 3
+
-
Dwell Time
T2
from 5 to 128s
Remote Controlled Operations Excluded during Dwell Time on Automatic Mode:
ON: No reversing on opening
OFF: Travel reversing on any pulsing
2
Time clock installation:
ON= Automatic Closing
OFF= No Automatic. Semi-automatic
3
closing by pulse
With this setting it is not possible to operate the gate by remote control during the dwell time on automatic mode. DIP-SWITCH 2=ON, 3=ON and 5=ON
How it works: Set the clock to the required times. On the pre-set time the gate is automatically opened and held open. Any further pulsing (even by remote control) is not accepted by the system until the time pre­set by the clock has expired. On expiring and after the pre-set dwell time the gate is closed automatically. T3 trimmer on to zero, Dip-Switch 3=ON.
+
-
Pedestrian Trimmer T3
set on to zero
Pedestrian Opening:
Trimmer T3
+
-
from 3 to 30s. It can be activated by
any pulse (eg. by remote control)
superior to 2s
3
COMMON
ON= Automatic Closing
OFF= Closing by Pulse
3
DIP-SWITCH No.3=ON Automatic Closing
ON= Automatic Closing
OFF= No Automatic. Semi-automatic closing by pulse
3
4
OPEN
Hold on switched (Deadman) control:
Open and Close operations are achieved "by holding a switch on" (no relay self-holding in involved) therefore a phisical attendance is required to keep the gate opening or closing until either the button or key is released.
DIP-SWITCH 6
ON= Deadman Control. Dip-switch 4=OFF and Dip-switch 3=OFF
OFF= Standard Operations
6
ON: Step by step. Stop in between
OFF: Standard Operations
5
External time clock
43
COMMON
OPEN
NO
COMMON
PIC. 12
ELECTRICAL CONNECTIONS TO ELPRO 10 PLUS PROGRAMMER
Before making any connections, study the enclosed electrical diagrams carefully (Pic. 11, Pic. 12, Pic. 13). IMPORTANT: The whole electrical system must be earthed (Pic. 13).
- Power supply, electric motor and flashing light connections are made with electric cables with a section of 1.5 mm2 for a maximum distance of 50 m. For distances of over 50 metres, we recommend using electric cables with a section of 2 mm
- For limit switches, photocells, pushbuttons and accessories use cables with a 1 mm2 section (Pic. 11 - Drwg. 3499).
- The pneumatic safety rib attached to the gate is connected via cable, a cable winder is to be provided to take up the slack, or by radio link, in series with the limit switches or with the receiving photocell, connection diagram Drwg. 3499.
- The ELPRO 10 PLUS three-phase electronic programmer is installed in its own panel, inside the Fibo 400 protection cover; it is prepared for all programmed automatic and semiautomatic logic services, line relays and incorporated indication lights (Pic. 11 - Drwg. 3499).
400V 50Hz
1 234 5 634 7 89 11
n°2x1,5
n°4x1
n°4x1,5
n°4x1
n°2x1
1516 14
n°2x1
10
n°4x1
n°4x1
n°4x1
n°4x1
121313 17
2
.
1 - Magnetothermal differential
mains switch, 0.03A type 2 - Cruastro radio link receiver 3 - Rubber pneumatic rib 4 - Cruastro radio link transmitter 5 - Miri 4 flashing light 6 - Polo 44 receiving photocell 7 - Polo 44 projecting photocell 8 - Prit 19 keyswitch 9 - Birio A8 aerial 10 -Astro 43 external radio receiver 11 -Pulin 3 wall-mounted push
button panel 12 -Internal photocell Receiver
Polo 44 on post 13 -Gate stop required 14 -Radio transmitter Astro 43 Small 15 -Fibo 400 16 -Electric cable containment 17 -Internal photocell Projector
Polo 44 on post
PIC. 13
9
Fibo 400 is fitted with a safety system that is activated upon opening the front cover door, through an “NC” power cut-off switch which, for automations without an installed electric panel, must be connected to the Elpro 10 PLUS programmer, terminals 14-15 (Pic. 10 and Pic. 11); it is also necessary to earth the entire system (Pic. 14).
“E.P.P.”
ELECTRIC POWER PANEL WITH THE ELPRO 10 PLUS PROGRAMMER INCORPORATED
SUPPORT PREPARED FOR ATTACHING THE POWER PANEL AND ALL THE ELECTRICAL CONNECTIONS TO THE PROGRAMMER
PIC. 14
LOW VOLTAGE CUT-OFF SWITCH
“N.C.”
UPON OPENING THE
FIBO 400 DOOR,
CONNECTED TO TERMINALS 14-15
OF THE ELPRO 10 PLUS PROGRAMMER
1 2
3
45
6
7
8
910
11
1213
14
15
EARTH
CONNECTION SYSTEM
SEPARATE LIMIT SWITCH ELECTRICAL CONNECTIONS
Fibo 400 has two independent limit switches, protected and isolated from outside (Pic. 15) and not connected to the electric panel “E.P.P.”, therefore once the protection cover has been removed (Pic. 2, p. 2), it is necessary to implement the wiring in keeping with the diagrams provided (Pic. 11 and Pic. 15) following the Elpro 10 PLUS function logic description, Drwg. 3499 p. 6.
FADINI
230V/400V
VOLTAGE CHANGE
630mA
OPEN
RELAY
CLOSE
RELAY
LINE
RELAY
1A
8A 8A 8A
16 17 18 19 20 21
22 23
“OPENING” LIMIT SWITCH
“CLOSING” LIMIT SWITCH
ON
5678
OFF
RADIO CONNECTOR
MICROPROCESSOR
630 mA
L1
L10
27 26 28
3
DIP-SWITCH
1234
ELPRO10plus 1.4
L2 L3 L4 L5 L8 L9 L7 L6
12345678910111213
EXT
TIME
TIME
OPENING
PEDESTRIAN
TIME
DWELL
RUN
TIME
MOTOR
RS RS
DANGER
ELPRO 10 PLUS
PIC. 15
10
ELPRO 10 PLUS TERMINAL BOX (Pic. 11)
NEUTRAL
FIBO 400 TECHNICAL DATA
ELECTRIC MOTOR
Power output...............................................................2.2 KW (3.0 HP)
Three-phase supply voltage................................................230/400 V
Frequency .....................................................................................50 Hz
Absorbed current....................................................................9.4/5.4 A
Absorbed power ......................................................................2˙800 W
Motor rotation speed ...........................................................1˙400 rpm
Intermittent service...........................................................................S3
Cooling..........................................................................................by fan
PERFORMANCE
Duty cycle ..............................25 s. Open – 30 s. Dwell – 25 s. Close
Time for one complete cycle.........................................................80 s
No. of complete cycles Open – Dwell – Close ....................45/hour
No. of cycles a year, 8 hours a day........................................131˙000
FIBO 400 OVERALL DIMENSIONS
REAR VIEW SIDE VIEW
FIBO 400 GEAR MOTOR
Output revolutions ..................................................................33.8 rpm
Drive gear.........................................................................................Z 24
Module................................................................................................4.0
Ratio................................................................................................1 / 42
Maximum nominal torque ....................................................311.4 Nm
Transfer speed....................................................................10.2 m/min.
Hydraulic oil type....................................................AGIP ROTRA THT
Working temperature...................................................– 20 ºC + 80 ºC
Weight..........................................................................................105 Kg
Protection standard....................................................................IP 557
705
650
55
10
315
277
165
480
500
425
183
223
10
370
35
280
235
ø 104 Z24
183
10 40
75
10
25
390
465
2
3
4
650
705
10
55
1
FIBO 400:
1 - ELECTRIC MOTOR
2 - PROTECTION COVER
3 - PANEL WITH INCORPORATED
ELECTRONIC PROGRAMMER 4 - LIMIT SWITCH 5 - BASE PLATE 6 - Z 24 DRIVE GEAR
PIC. 16
“E.P.P.” ELECTRIC PANEL IN
WATERTIGHT CABINET WITH ELPRO 10 PLUS PROGRAMMER AND POWER CONTACTORS
5
6
11
FIBO 400 COMPONENTS
480
315
10-2005
705
75
gear
390
FIBO 400 INSIDE PROTECTION CABINET WITH
CUSTOMIZED KEY
130
30
“F”
LIMIT SWITCH STRIKE PLATES
UPON REQUEST: ELECTRIC POWER PANEL
“E.P.P.”
WITH ELPRO 10 PLUS PROGRAMMER
AND ACCESS KEYS
“M”
32 mm RELEASE BOX SPANNER
425
165
165
INSPECTIONS AND MAINTENANCE
In order to ensure optimal system performance over time and so as to comply with current safety standards, it is necessary to follow the correct maintenance and monitoring procedures for the entire automation, electronic devices and wiring:
- Oil-hydraulic automation: maintenance inspection around every 6 months
- Electronic devices and safety systems: maintenance inspection monthly.
WARNINGS
- Perform a Risk Analysis before every installation and resolve risks through the use of safety devices in compliance with EN 12445 and EN 12453 safety standards
- Follow the instructions provided
- Dispose of all cardboard, nylon, polystyrene and other packaging with specialized waste disposal firms
- If removing the actuator, do not cut the electric wires, but disconnect them from the terminal box by loosening the screws inside the junction box
- Disconnect the mains switch before opening the electrical wire junction box cover
- The whole automation should be earthed with the yellow/green wire
We recommend reading the “Safety Norms”, suggestions and observations in this booklet very carefully.
EUROPEAN MARK CERTIFYING CONFORMITY TO THE ESSENTIAL REQUIREMENTS OF THE STANDARDS 98/37/EC
• DECLARATION OF CONFORMITY
Made in Italy
®
• SAFETY NORMS
• EN 12453, EN 12445 STANDARDS
• CEI EN 60204-1 STANDARDS
• WARRANTY CERTIFICATE ON THE CUSTOMER’S REQUEST
®
Distributor’s box
AUTOMATIC GATE MANUFACTURERS
s.n.c.
The manufacturers reserve the right to change the products without any previous notice
Via Mantova, 177/A - 37053 Cerea (Verona) Italy - Tel. +39 0442 330422 r.a. - Fax +39 0442 331054 - e-mail: info@fadini.net - www.fadini.net
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