Fadini Elpro 980 User Manual

I

GB

F

Elpro 980

LIBRETTO DI ISTRUZIONI

Programmatore a microprocessore per
Barriere stradali Bayt 980

INSTRUCTIONS

Control box with microprocessor
for Bayt 980 road barriers

NOTICES D'INSTRUCTION

Programmateur à microprocesseur pour
Barrières routières Bayt 980

- FUNZIONE PASSO-PASSO

- UOMO PRESENTE

- PREDISPOSTO PER SEMAFORO A 3 LUCI

- AUTOMATICO O SEMIAUTOMATICO

- SISTEMA DI SUPERVISIONE SICUREZZE

- PREDISPOSIZIONE PER OROLOGIO ESTERNO

- PREDISPOSIZIONE PER N°2 BAYT 980 SIMULTANEE

- STEP BY STEP

- DEADMAN CONTROL

- PRESET FOR TRAFFIC LIGHTS with 3 lamps

- AUTOMATIC OR SEMI-AUTOMATIC

- SAFETY DEVICE SUPERVISION / WATCHDOG

- PRESET FOR EXTERNAL TIME CLOCK

- PRESET FOR 2 BAYT 980's SIMULTANEOUS

- FONCTION PAS-PAS

- HOMME MORT

- PREREGLAGE POUR FEU DE CIRCULATION A 3 LUMIERES

- AUTOMATIQUE OU SEMIAUTOMATIQUE

- SYSTEME DE SUPERVISION SECURITES

- PREREGLAGE POUR HORLOGE EXTERNE

- PREREGLAGE POUR N°2 BAYT 980 SIMULTANEES

l'apricancello

Made in Italy

pag. 2,3,4,5

pages 6,7,8,9

pages 10,11,12,13

D

E

NL

ANLEITUNG

E-Steuerung mit Mikroprozessor
für Strassenschranke Bayt 980

FOLLETO DE INSTRUCCIONES

Programador de microprocesador para
Barreras para pasos de
carretera Bayt 980

GEBRUIKSAANWIJZING

Programmeereenheid
met microprocessor voor
verkeersbarrières Bayt 980

- SCHRITT-IMPULS-FUNKTION

- TOTMANN-BEDIENUNG

- VORGESEHEN FÜR AMPEL MIT 3 LICHTERN

- AUTOMATISCH ODER HALBAUTOMATISCH

- ÜBERWACHUNGSSYSTEM DER SICHERHEITSVORRICHTUNGEN

- VORGESEHEN FÜR EXTERNE UHR

- VORGESEHEN FÜR 2 GLEICHZEITIGE BAYT 980

- FUNCION PASO A PASO

- HOMBRE PRESENTE

- PREDISPUESTO PARA SEMAFORO DE 3 LUCES

- AUTOMATICO O SEMIAUTOMATICO

- SISTEMA DE SUPERVISION DE LAS SEGURIDADES

- PREDISPOSICION PARA RELOJ EXTERIOR

- PREDISPOSICION PARA 2 BAYT 980 SIMULTANEAS

- STAP-VOOR-STAP FUNCTIE

- AANWEZIGHEID PERSOON

- UITGERUST VOOR STOPLICHTEN MET 3 LAMPEN

- AUTOMATISCH OF SEMI-AUTOMATISCH

- SYSTEEM VOOR TOEZICHT VEILIGHEIDSINRICHTINGEN

- INSTELLING VOOR EXTERNE KLOK

- INSTELLING VOOR 2 SIMULTANE BAYT 980

Seite 14,15,16,17

pág. 18,19,20,21

pag. 22,23,24,25

Dis. N. 5755

meccanica

FADINI

Via Mantova 177/A - C.P. 126 - 37053 Cerea (Verona) Italy
Tel. [phone] - Fax [phone] e-mail: [e-mail] - www.fadini.net

GB

Elpro 980980

ELECTRONIC CONTROL BOARD

FOR ROAD BARRIERS BAYT 980

ATTENTION !! The installation of this "electronic control board" requires a specific technical knowledge and must be carried out by professional installation
agents, who are qualified and certified to operate in compliance with the existing safety norms.

!

It is important to read and keep to these instructions to prevent any wrong use or incorrect installation of the board. The electronic control board ELPRO 980
has been designed and developed to control the oil-hydraulic road barriers BAYT 980s. Any different applications are forbidden, unless specified in this manual.

ATTENTION !! Meccanica Fadini declines any responsibility for damages to persons or properties caused by the incorrect application of the product or for failing

!

to observe the existing norms. The observance of the Machinery Directive 2006/42/CE is compulsory
Maintenance and inspections of the status of the product must be carried out by qualified technicians.

ATTENTION !! Before servicing, do not forget to disconnect the power supply.

!

It is also recommended to read the Safety Norms manual available from Meccanica Fadini.
The manufacturing company is not liable for the "electronic control board" in case of misuse.

1st Operation: undo the 3 screws (one outside and two inside the

1st Operation:

Cover

housing) and remove the Bayt 980 cover.

2nd Operation: Once removed the Bayt 980 cover, it is possible to see

the container where Elpro 980 control board
is enclosed.

3rd Operation: Undo the 4 screws and remove the container lid; the

PCB is positioned on the right.

2nd Operation:

the gate opener

Made in Italy

Barrier

Cover

Container
with PCB
Elpro 980

3rd Operation:

Bayt 980

GB

The Manufacturer:

Model:

Elpro 980 is to be installed into an "Automatic System", including the accessories and components as recommended by
the Manufacturing Company.
The manufacturing company is not liable for incorrect applications or misuse of the products, that are produced in compliance
with the following norms:

- Law Voltage Directive 2006/95 CE

- Electro-magnetic Compatibility Directive 2004/108/CE & 92/31 CEE

E

lpro 980

meccanica

FADINI

electronic control box with microprocessor

980

IS IN COMPLIANCE WITH THE MACHINERY DIRECTIVE ............2006/42/CE

DECLARATION OF CONFORMITY

Via Mantova 177/A - C.P. 126 - 37053 Cerea (VR) Italy Tel. [phone] - Fax [phone]
e-mail: [e-mail] - www.fadini.net

DECLARES UNDER HIS OWN RESPONSIBILITY THAT:

PCB
Elpro 980

page 6

Date:

Drw. N. 5755

In order to certify the product the Manufacturer declares under his own responsibility the compliance with

03-03-2010

the PRODUCT NORMS .........................EN 13241-1

Meccanica Fadini s.n.c.

Direttore Responsabile

the Responsible Manager

GB

Elpro 980980

CONTROL BOX WITH MICROPROCESSOR FOR ROAD BARRIERS BAYT 980

the gate opener

Made in Italy

DIAGNOSTIC LEDS

"Led"

L1= Photo cells, it switches off in case of an obstacle
L2= Open, it illuminates on pulsing to open
L3= Close, it illuminates on pulsing to close
L4= Stop, it switches off on pulsing to stop
L5= Radio, it illuminates whenever a transmitter is pulsed
L6= Limit switch Closing, off with gate in closed position
L7= Limit switch Opening, off with gate in open position
L8= Power supply 230V 50Hz illuminated

Red

63 64 65 66 60 61

Yellow

Green

Fuse 1A

Common

Red
Yellow
Green

Power supply

230V 50Hz

-

+

DWELL TIME

from 5 to 128s

F1

Traffic lights plug-in card
(Optional on request):

- Power supply 230V, lamp output 230V

- Power supply 24V, lamp output 24V

SINGLE-PHASE M MOTOR

2A mains

SINGLE-PHASE

230V 50Hz

POWER SUPPLY

FLASHING LAMP

230V 25W max

DRIVE UNIT COS 982

DIP-SWITCH

1= ON Photo cells stop barrier on Opening
2= ON Radio. No reversing (no stopping) on Opening
3= ON Automatic closing
4= ON Pre-flashing in service
5= ON Radio. Step by step with stop in between
6= ON Deadman control (Dip 4=OFF and Dip 3=OFF)
7= ON Deadman control only on Closing cycle
8= ON Flashing lamp off on dwell cycle
9= ON On Opening/Dwelling beam lowers after passing the photo cells.
10= ON All operations Opening/Closing after checking status of safety devices
assessing clearance from obstacles and operativity
11= OFF, blank.
12= ON Activation of the second board (slave mode)

DIP-SWITCH

6

4

2

1

7

3

5

Output connections

of the 2nd Elpro 980 for

the 2nd BARRIER "B"

COMMON

CLOSING

OPENING

PHOTO CELLS AND

SAFETY EDGES

COMMON

OPENING

CLOSING

STOP

RADIO

LIMIT SWITCH CLOSING

LIMIT SWITCH COMMON

LIMIT SWITCH OPENING

OUTPUT 24V ~ 350mA max load:

n°2 pairs Photo cells

n°1 Radio receiver

LIGHT “ON” 24V-3W - Beam in vertical position

1

2

3

12345678910111213

Traffic lights
connector

LIVE

M

NEUTRAL

COMMON

21 22

18 2019
17

16

ON

OFF

9121110

8

74

85

96

10

DANGER

E 980 V1.0

2A

5A

630mA

SCHEDA

SEMAFORO

F1

F2 F3

16 17 18 19 20 21 22

SCHURTER

DFKH2-31-4,0-3,3/a

A5C08

11

TEMPO
PAUSA

RADIO FADINI

SITI-JUBI-BIRIO

4,0A - 3,3mH

12

_

13

+

COMELIT

MOD. ELPRO

POT. 20VA 50/60Hz

PRI: 230V

C. Ap Ch

27 28 29 23

1224/26/08/M

Made in Italy

SEC: 24V - 0.83A

24 Vdc 150mA

_

+

_

24V=

+

24

123456789101112

ON

fitted to the housing

for service programming

F2

Fuse

M Motor

5A

Blue led

Dip-switch

Plug-in radio card

connector

630mA

Transformer

protection

F3

Drwg. 5940

General Description: Elpro 980 is a control board with a microprocessor to operate the electro-hydraulic road barriers in the range of Bayt 980.
Power supply: 230V 50Hz±10% single-phase. In compliance with the Low Voltage Safety Norms 2006/95 CE and Electro-Magnetic Compatibility 2004/108/CE - 92/31/CEE.
The electrical connections for the mains power supply are well separated from the low voltage connections for the commanding and safety accessories. It includes a 5A fuse
to protect the board and the motor, a 630 mA primary transformer, and a 2A secondary transformer.
Operating logic : After an Opening pulse, an Opening-Dwell-Closing cycle is started either in automatic or semi-automatic mode. The following options can be selected: step
by step by remote control, non reversing by remote control on Opening cycle , pre-flashing or non pre-flashing, flashing lamp On - Off options in Dwell phase, deadman control
in both O/C cycles or only on Closing, Leds are fitted to provide status diagnostic of the system inputs.
The control board incorporates a special safety feature: the unit checks automaticaly, even if the motor is stopped, that no movement of the beam occurs unless the safety
accessories connected to the system, such as the photocells, safety edges or loop detectors, are cleared from any obstacle.
In the case where two barriers are required alike in length and speed to operate simultanueously (with very large lanes), it is possible to connect the two ELPRO 980s using
only three cables to the outputs 27/28/29 and, obviously, to the 230V power supply. In this way, one barrier becomes the master (to which all the commanding and safety
accessories are to be connected), and controls the secondary one (slave). The safety contacts (Stop, Photocells) of the second barrier are to be linked out.

IN CASE OF FAILURE:

- Check that the power supply to the electronic board is 230V ±10% 50 Hz

- Check that the power supply to the electric motor is 230V ±10% 50 Hz

- For distances beyond 50 metres increase the section of the wires.

- Check the fuses.

- Check all the normally closed contacts.

- Check that no power drop occurs between the board and the electric motor.

page 7

2003/108/CE Directive

for waste electrical and

electronic equipment

DISPOSE OF PROPERLY

ENVIRONMENT-NOXIOUS MATERIALS

Drw. N. 5755