ATTENTION !! The installation of this "electronic control board" requires a specific technical knowledge and must be carried out by professional installation
agents, who are qualified and certified to operate in compliance with the existing safety norms.
!
It is important to read and keep to these instructions to prevent any wrong use or incorrect installation of the board. The electronic control board ELPRO 980
has been designed and developed to control the oil-hydraulic road barriers BAYT 980s. Any different applications are forbidden, unless specified in this manual.
ATTENTION !! Meccanica Fadini declines any responsibility for damages to persons or properties caused by the incorrect application of the product or for failing
!
to observe the existing norms. The observance of the Machinery Directive 2006/42/CE is compulsory
Maintenance and inspections of the status of the product must be carried out by qualified technicians.
ATTENTION !! Before servicing, do not forget to disconnect the power supply.
!
It is also recommended to read the Safety Norms manual available from Meccanica Fadini.
The manufacturing company is not liable for the "electronic control board" in case of misuse.
1st Operation: undo the 3 screws (one outside and two inside the
1st Operation:
Cover
housing) and remove the Bayt 980 cover.
2nd Operation: Once removed the Bayt 980 cover, it is possible to see
the container where Elpro 980 control board
is enclosed.
3rd Operation: Undo the 4 screws and remove the container lid; the
PCB is positioned on the right.
2nd Operation:
the gate opener
Made in Italy
Barrier
Cover
Container
with PCB
Elpro 980
3rd Operation:
Bayt 980
GB
The Manufacturer:
Model:
Elpro 980 is to be installed into an "Automatic System", including the accessories and components as recommended by
the Manufacturing Company.
The manufacturing company is not liable for incorrect applications or misuse of the products, that are produced in compliance
with the following norms:
In order to certify the product the Manufacturer declares under his own responsibility the compliance with
03-03-2010
the PRODUCT NORMS .........................EN 13241-1
Meccanica Fadini s.n.c.
Direttore Responsabile
the Responsible Manager
Page 3
GB
Elpro 980980
CONTROL BOX WITH MICROPROCESSOR FOR ROAD BARRIERS BAYT 980
the gate opener
Made in Italy
DIAGNOSTIC LEDS
"Led"
L1= Photo cells, it switches off in case of an obstacle
L2= Open, it illuminates on pulsing to open
L3= Close, it illuminates on pulsing to close
L4= Stop, it switches off on pulsing to stop
L5= Radio, it illuminates whenever a transmitter is pulsed
L6= Limit switch Closing, off with gate in closed position
L7= Limit switch Opening, off with gate in open position
L8= Power supply 230V 50Hz illuminated
Red
63 64 65 66 60 61
Yellow
Green
Fuse 1A
Common
Red
Yellow
Green
Power supply
230V 50Hz
-
+
DWELL TIME
from 5 to 128s
F1
Traffic lights plug-in card
(Optional on request):
- Power supply 230V, lamp output 230V
- Power supply 24V, lamp output 24V
SINGLE-PHASE M MOTOR
2A mains
SINGLE-PHASE
230V 50Hz
POWER SUPPLY
FLASHING LAMP
230V 25W max
DRIVE UNIT COS 982
DIP-SWITCH
1= ON Photo cells stop barrier on Opening
2= ON Radio. No reversing (no stopping) on Opening
3= ON Automatic closing
4= ON Pre-flashing in service
5= ON Radio. Step by step with stop in between
6= ON Deadman control (Dip 4=OFF and Dip 3=OFF)
7= ON Deadman control only on Closing cycle
8= ON Flashing lamp off on dwell cycle
9= ON On Opening/Dwelling beam lowers after passing the photo cells.
10= ON All operations Opening/Closing after checking status of safety devices
assessing clearance from obstacles and operativity
11= OFF, blank.
12= ON Activation of the second board (slave mode)
DIP-SWITCH
6
4
2
1
7
3
5
Output connections
of the 2nd Elpro 980 for
the 2nd BARRIER "B"
COMMON
CLOSING
OPENING
PHOTO CELLS AND
SAFETY EDGES
COMMON
OPENING
CLOSING
STOP
RADIO
LIMIT SWITCH CLOSING
LIMIT SWITCH COMMON
LIMIT SWITCH OPENING
OUTPUT 24V ~ 350mA max load:
n°2 pairs Photo cells
n°1 Radio receiver
LIGHT “ON” 24V-3W - Beam in vertical position
1
2
3
12345678910111213
Traffic lights
connector
LIVE
M
NEUTRAL
COMMON
21 22
182019
17
16
ON
OFF
9121110
8
74
85
96
10
DANGER
E 980 V1.0
2A
5A
630mA
SCHEDA
SEMAFORO
F1
F2F3
16 17 18 19 20 21 22
SCHURTER
DFKH2-31-4,0-3,3/a
A5C08
11
TEMPO
PAUSA
RADIO FADINI
SITI-JUBI-BIRIO
4,0A - 3,3mH
12
_
13
+
COMELIT
MOD. ELPRO
POT. 20VA 50/60Hz
PRI: 230V
C. Ap Ch
27 28 29 23
1224/26/08/M
Made in Italy
SEC: 24V - 0.83A
24 Vdc 150mA
_
+
_
24V=
+
24
123456789101112
ON
fitted to the housing
for service programming
F2
Fuse
M Motor
5A
Blue led
Dip-switch
Plug-in radio card
connector
630mA
Transformer
protection
F3
Drwg. 5940
General Description: Elpro 980 is a control board with a microprocessor to operate the electro-hydraulic road barriers in the range of Bayt 980.
Power supply: 230V 50Hz±10% single-phase. In compliance with the Low Voltage Safety Norms 2006/95 CE and Electro-Magnetic Compatibility 2004/108/CE - 92/31/CEE.
The electrical connections for the mains power supply are well separated from the low voltage connections for the commanding and safety accessories. It includes a 5A fuse
to protect the board and the motor, a 630 mA primary transformer, and a 2A secondary transformer.
Operating logic : After an Opening pulse, an Opening-Dwell-Closing cycle is started either in automatic or semi-automatic mode. The following options can be selected: step
by step by remote control, non reversing by remote control on Opening cycle , pre-flashing or non pre-flashing, flashing lamp On - Off options in Dwell phase, deadman control
in both O/C cycles or only on Closing, Leds are fitted to provide status diagnostic of the system inputs.
The control board incorporates a special safety feature: the unit checks automaticaly, even if the motor is stopped, that no movement of the beam occurs unless the safety
accessories connected to the system, such as the photocells, safety edges or loop detectors, are cleared from any obstacle.
In the case where two barriers are required alike in length and speed to operate simultanueously (with very large lanes), it is possible to connect the two ELPRO 980s using
only three cables to the outputs 27/28/29 and, obviously, to the 230V power supply. In this way, one barrier becomes the master (to which all the commanding and safety
accessories are to be connected), and controls the secondary one (slave). The safety contacts (Stop, Photocells) of the second barrier are to be linked out.
IN CASE OF FAILURE:
- Check that the power supply to the electronic board is 230V ±10% 50 Hz
- Check that the power supply to the electric motor is 230V ±10% 50 Hz
- For distances beyond 50 metres increase the section of the wires.
- Check the fuses.
- Check all the normally closed contacts.
- Check that no power drop occurs between the board and the electric motor.
page 7
2003/108/CE Directive
for waste electrical and
electronic equipment
DISPOSE OF PROPERLY
ENVIRONMENT-NOXIOUS MATERIALS
Drw. N. 5755
Page 4
GB
Elpro 980980
LOW VOLTAGE ELECTRIC CONNECTIONS
Photo cells or Magnetic loops:
2
1
CONTACT FOR
PHOTO CELLS OR
MAGNETIC LOOPS
24V OUTPUT (MAX. LOAD 350mA:
12
N°2 PAIRS PHOTO CELLS
N°1 RADIO RECEIVER)
SAFETY ACCESSORIES - BAYT 980
DIP-SWITCH 1:
ON: Photo cells or loop stop beam on Opening
reverse on Closing once Obstacle is removed
OFF: Photo cells or loop do not stop beam on
13
1
Opening, reverse on Closing in case of
an obstacle
DIP-SWITCH 9:
ON: On Dwell , automatic mode
(Dip-Switch 3=ON) the beam lowers on
crossing the 2nd pair Photocells or loop
OFF: No beam lowering on crossing 2nd pair Photo cells
9
the gate opener
Made in Italy
Keyswitch:
Radio Contact:
- Open/Close (standard)
4
3
COMMON
OPEN
5
6
NONONC
STOP
CLOSE
3
COMMON
- Any new pulse reverses direction
- Step by step
ELECTRICAL POWER CONNECTIONS
Motor:
MOTOR RUN TIME: no motor run TRIMMER
is fitted, run time is controlled through the
limit switches and is factory preset at 25 sec.
max. (Max. time required is 19 sec. BAYT 980
with 8 m beam and skirt)
Power Supply:
The board is supplied with power after connecting the
cut off switch to the 230V 50Hz mains
18
COMMON
17
16
7
CONTACT
DIP-SWITCH 2:
RADIO
M
SINGLE-PHASE
MOTOR M
Limit Switches:
ON: No reversing on Opening
OFF: Any pulse reverses travel direction
2
Flashing
lamp:
DIP-SWITCH 4
ON: Pre-flashing
OFF: No pre-flashing
4
LIVE
BOARD POWER SUPPLY
21 22
NEUTRAL
230V ±10% 50Hz
SINGLE-PHASE
LIMIT SWITCH
CLOSING
9
8
10
LIMIT SWITCH
OPENING
LIMIT SWITCH
COMMON
DIP-SWITCH 5:
ON: Step by step, stop in between
OFF: Standard operations
5
2019
FLASHING LAMP 230V
25W max
DIP-SWITCH 8
ON: Lamp out of service on Dwell
time, automatic mode
OFF: Lamp flashes on Dwell time
8
automatic mode
VOLTAGE CUT
OFF SWITCH
2899
FADINI
l'apricancello
4565
240 VOLT
230 VOLT
FUNCTIONS
Automatic / Semi-automatic:
Automatic cycle: on pulsing to open, the beam rises and stays open (up position) on Dwell as long as the time
set on trimmer T2 expires, then it lowers automatically
Semi-automatic cycle: on pulsing to open, the beam rises. Another pulse is needed for the beam to lower.
Deadman (hold on switched) control:
Open and Close operations are achieved by "holding a switch on" (no relay self-holding is
DIP-SWITCH 6
ON= Deadman control
involved) therefore a physical attendance is required to keep the barrier opening or closing until
either the button or key is released.
6
-
DWELL TIME
from 0 to 207s
OFF= Standard operating mode
External Time Clock (Optional):
TIME CLOCK: Elpro 980 allows a standard time clock to be connected to it .
Connections: parallel connect the NO contact of the clock to the terminal n°4 OPEN and n°3 COMMON, and set the board
to the automatic mode by Dip-Switch n°3=ON
How it works: Set the clock to the required opening time. At the pre-set time the barrier is automatically opened and held
open (the lamp goes off and the led flashes twice shortly and a longer pause follows). Any further pulsing (even by remote
control) is not accepted by the system until the time pre-set by the clock has expired. On expiring, and after the pre-set
dwell time, the barrier is closed automatically.
DIP-SWITCH N°3=ON Automatic Closing
ON= Automatic closing
OFF= No automatic closing
3
Semi-automatic mode
page 8
Drw. N. 5755
+
DIP-SWITCH 3
ON= Automatic Closing
OFF= No automatic Closing
3
Semi-automatic mode
43
COMMON
OPEN
BAYT 980
Oleodinamica
External Clock
COMMON
NO
Page 5
GB
Elpro 980980
ELECTRICAL CONNECTIONS FOR 2 x BAYT 980 SIMULTANEOUS
TWO ELECTRONIC BOARDS FOR ROAD BARRIERS BAYT 980
the gate opener
Made in Italy
Before starting the electrical connections, decide which Elpro 980 is the - A "Master" in its respective Bayt 980 barrier and is to control the Elpro 980 - B "Slave" in the
second barrier.
MOST IMPORTANT: in the case of simultaneous barriers, the speed and the beam length must be the same, should they not, the barrier fitted with the longer beam,
slower speed, is to become the master one.
Electrical connections:
1) Elpro 980-A: Carry out all the required electrical connections with Bayt 980- A.
The commanding accessories, such as remote controls or other, must be
exclusively connected to Elpro 980-A
2) Elpro 980-B: Connect the board to the power supply, link out the NC contacts
(stop, photo cells and safety contacts), eventually connect the motor and the
limit switches of Bayt 980-B
Modello di scheda Elpro 980
semplificato con simbologia
Elpro 980 simplified diagram
GB
with symbols
Modèle de carte Elpro 980
F
simplifié avec symbolique
Sx
Elpro 980 vereinfachter
D
Schaltplan mit Zeichen
Elpro 980
Ejemplo de ficha Elpro 980
E
simplificada con simbología
BAYT 980
Oleodinamica
V
NL
ereenvoudigd voorbeeld van
Elpro 980
kaart met symbologie
pag. 26
Dis. N. 5755
Page 7
Elpro 980980
Vista esplosa scheda Elpro 980
I
con scatola e coperchio
l'apricancello
Made in Italy
COMELIT
MOD. ELPRO
POT. 20VA 50/60Hz
Exploded view of Elpro 980
GB
board
with container and cover
Vue eclaté carte Elpro 980
F
avec boîte et couvercle
Explosionszeichnung der
D
Platine Elpro 980
mit Kasten und Deckel
E 980 V1.0
Vista pormenorizada de la ficha
E
Elpro 980 con caja y tapa
1224/26/08/M
Made in Italy
PRI: 230V
SEC: 24V - 0.83A
Opengewerkte tekening van
NL
Elpro 980 kaart met doos en deksel
BAYT 980
Oleodinamica
pag. 27
Dis. N. 5755
Page 8
Elpro 980980
PROGRAMMATORE ELETTRONICO
l'apricancello
Made in Italy
Prima dell'installazione da parte di personale tecnico qualificato, si consiglia di
prendere visione del Libretto Normative di Sicurezza che la Meccanica Fadini
mette a disposizione.
Please note that installation must be carried out by qualified technicians following
Meccanica Fadini's Safety Norms Manual.
L'installation doit être effectuée par un technicien qualifié suivant le manuel des
Normes de Sécurité de Meccanica Fadini.
Vor der Montage durch einen Fachmann, wird es empfohlen die Anleitung zur
Sicherheitsnormen, die Meccanica Fadini zur Verfügung stellt, durchzulesen.
I
GB
F
D
Direttiva 2003/108/CE
Smaltimento dei materiali
elettrici ed elettronici
VIETATO GETTARE NEI RIFIUTI MATERIALI
NOCIVI PER L'AMBIENTE
2003/108/CE Directive
for waste electrical and
electronic equipments
DISPOSE OF PROPERLY
ENVIRONMENT-NOXIOUS
MATERIALS
Directive 2003/108/CE
Elimination des matériels
Electriques et Electroniques
INTERDIT JETER DANS LE DECHETS LES
MATERIELS NUISIBLES POUR
L'ENVIRONNEMENT
Richtlinie 2003/108/CE
Entsorgung der elektrischen
und elektronischen Materialien
ES IST VERBOTEN, DIE UMWELTGEFÄRLICHEN
MATERIALIEN IN DEN MÜLL ZU WERFEN
07-2010
Antes de la instalación por el personal técnico calificado, se recomienda leer
detenidamente el Folleto de la Reglamentación de Seguridad que la empresa
Meccanica Fadini pone a su disposición.
Voordat de installatie door gekwalificeerd technisch personeel wordt uitgevoerd,
wordt geadviseerd om het boekje met veiligheidsvoorschriften dat Meccanica Fadini
ter beschikking stelt door te lezen.
E
NL
Bayt 980
Timbro dell’installatore
Installer’s stamp
Timbre de l’installateur
Stempel des Installateurs
Sello del Instalador
Stempel van de Installateur