fadini Elpro 37, Elpro 37 HP User Manual

Page 1

meccanica

FADINI

Dis. N.

7583

Programmatore elettronico monofase - trifase con freno elettronico per cancelli scorrevoli e automazioni con o senza finecorsa (max 1,5 CV trifase o 1,0 CV monofase).

Via Mantova 177/A - 37053 Cerea (VR) Italy Tel. +39 0442 330422 r.a. - Fax. +39 0442 331054 e-mail: info@fadini.net - www.fadini.net

- FRENO ELETTRONICO

- FUNZIONE PASSO PASSO

- UOMO PRESENTE

- APERTURA PEDONALE

- POSSIBILITA' DI ESCLUDERE LAMPEGGIANTE IN PAUSA

- FUNZIONE OROLOGIO

- AUTOMATICO / SEMIAUTOMATICO

- USCITA ELETTROSERRATURA

- LUCE DI CORTESIA TEMPORIZZATA

ELECTRONIC BRAKE

STEP BY STEP FUNCTION

- HOLD-ON SWITCHED (DEADMAN) CONTROL

- PEDESTRIAN OPENING

FLASHING LAMP DURING DWELL TIME MADE ON/OFF SWITCHED ABLE

TIME CLOCK OPTION

- AUTOMATIC / SEMI-AUTOMATIC FUNCTION

- ADJUSTABLE COURTESY LIGHT TIME

- ELECTRIC LOCK OUTPUT

Elektronische Steuerung, einphasig – dreiphasig, mit Elektrobremse für Schiebetore, und Automationen mit oder ohne Endschalter max 1,5 PS dreiphasig oder 1,0 PS einphasig)

- ELEKTROBREMSE

- SCHRITTWEISE FUNKTION

- TOTMANNBETRIEB

- FUßGÄNGERFUNKTION

- MÖGLICHKEIT ZUM AUSSCHLUSS DER BLINKLEUCHTE BEI DER PAUSE

- UHR-FUNKTION

- AUTOMATISCH/HALBAUTOMATISCH

- ELEKTROSCHLOß AUSGANG

- HILFSBELEUCHTUNG TIMER

- FONCTION HORLOGE

- FONCTION AUTOMATIQUE / SEMIATUMATIQUE

- LAMPE D’ECLAIRAGE TEMPORISEE

- SORTIE SERRURE ELECTRIQUE

- FREIN ELECTRONIQUE

- FONCTION PAS A PAS

- HOMME MORT

- OUVERTURE PIETON

- POSSIBILITE D’ETEINDRE LA LAMPE DE SIGNALISATION EN PAUSE

Single-Three phase electronic control board for sliding gate and automatic systems with or without limit switches (max 1,5 HP three-phase or 1,0 CV single-phase).

Programmateur electronique monophasé - triphasé avec frein electronique pour portails coulissants et automatismes avec ou sans fin de course (max 1,5 HP triphasé ou 1,0 HP monophasé).

Page 2

page 9

meccanica

FADINI

IN CASE OF FAILURE PLEASE MAKE SURE THAT:

- Power supply to the electronic control board is 230V ±10% or 400V ±10%

- Power supply to the electric motor is 230V ±10% or 400V ±10%

- All of the fuses is all right

- The photocell contacts are closed

- No voltage drop has occurred from the Elpro board to the electric motor

- The limit switches are properly connected and work correctly

- All of the NC contacts of the control board are all right.

IMPORTANT FOR THE INSTALLATION AND THE CORRECT FUNCTIONING:

- The control box must be installed in a dry and sheltered place; suitable holes are provided with the FADINI universal box for fitting purpose and in case any commercial box is used, this must be adequate to the job

- Make sure that power supply to the control board be 230V ±10% or 400V ±10%

- Make sure that power supply to the electric motor be 230V ±10% or 400V ±10%

- For distances longer than 50 metres increase the section of the wires

- Fit the mains to the control box with a high sensitivity, 0.03A, differential, magnetic-thermal circuit breaker

- Cables with 1.5mm² section wires are to be used for the power supply, electric motor and flasher for distances up to 50 m

- Cables with 1mm² section wires are to be used for the limit switches, photocells, push buttons and accessories

- If no photocells are used link out terminals 1 and 2

- If no stop button is used link out terminals 3 and 6

- Open/close motor run time trimmer must be always superior to the time actually required for the gate travel N.W.: For applications such as light switching, CCTV, etc. use solid state relays to prevent the microprocessor from being affected

Diagnostic LEDs: L ON = Board on 230V or 400 V voltage and F1, F2, F3, F4, F5, F6 fuses all right L0 OFF = Pedestrian mode, it switches on by any pedestrian pulsing L1 ON = Pair photocells in closing not obstructed L4 OFF = Open, it switches on by any open pulse L5 OFF = Close, it switches on by any close pulse L6 ON = Stop, it switches off by any stop pulse L7 OFF = Radio, it switches on by any pulse from the transmitter/radio contact L8 ON = It switches off when Fc.C (limit switch closing = L-sw.C) is engaged, M1 L10 ON = It switches off when Fc.O. (limit switch opening = L-sw.O) is engaged, M1 L33 ON = Safety edge protecting closing not obstructed L34 ON = Safety edge or photocell protecting opening not obstructed

ATTENTION: Before starting the electrical connections, check the voltage (230V or 400V) selector switch to be set correctly. In cases a motor with mechanical brake is used or a control board ELPRO 10 is to be changed, the DIP-switch-A No.12 has to be in OFF.

Symbols

NC contact

contact

Led ON

ed OFF

Pilot light

Flasher

SINGLE – THREE PHASE ELECTRONIC CONTROL BOARD WITH ELECTRONIC BRAKE FOR SLIDING GATE AUTOMATIC SYSTEMS WITH OR WITHOUT LIMIT SWITCHES

General description: the electronic control box ELPRO 37 has been developed to provide a reliable unit to control sliding gate automatic systems with or without electronic brake and limit switches. Single-phase 230V 50/60Hz or Three-phase 400V 50/60Hz ELPRO 37 complies with the Low Voltage Norms 2006/95 CE and Electro-magnetic Compatibility 2004/108/CE. Installation is recommended by qualified technical installation agents in compliance with the existing regulations. The manufacturer is not liable for any incorrect use of this appliance; and also reserves the right to change and update it without previous notice.

ELECTRIC MOTOR

power supply

TRANSFORMER

UNL

OFF

1 2 3 4 5 6 7 8 9 10 11 12

DIP-SWITCH - A

1 2 3 4 5 6 7 8 9 10 11 1213 14 15

PLUG-IN RADIO

CARD CONNECTOR

pedestrian

photocell

in closing

radio contact

common

open

stop

Indication lamp 24V

max 3W

24Vac output (max load:

n°1 radio receiver

n°3 pairs photocells

power supply for

electric lock 15VA max

or indication lamp

230Vac OUTPUT for

flashing lamp

max 25W

Single-phase control board

power supply

230V - 50/60Hz ±10%

24V AC output

for photocell TX

enabling DSA control

common

NEUTRAL

LIVE

CARD CONNECTOR FOR

TRAFFIC LIGHTS (Item 7282L)

Power supply

24V - 50mA max.

230V

400V

OFF

1 2 3 4

DIP-SWITCH - B

ELPRO 37

UNL

E 37

L1 L4 L5 L6 L7 L8 L10

RUN TIME

0s - 120s

DWELL TIME

1s - 220s

PEDESTRIAN

1s - 45s

T.FUN

L33 L34

32 33 34

SAFETY EDGE

in OPENING

8,2 kΩ

or NC

common

1 2

SETUP EDGE TYPE

1 2

Resistive contact 8,2 k

or NC

NOTE: The green LEDs must always be on.

L.s.O

L.s. C

common

8,2 kΩ or NC

SAFETY EDGE

in CLOSING

ELECTRONIC BRAKE

INTENSITY

1 2 4 53

F3=8A network

F2=8A network

F1=8A network

16 17 18 19

22 23

F5=630A flashing

light protection

F4=2A transformer and electronic brake protection

38 39

F6=2A protection 24V

Three-phase control board

power supply

400V - 50/60Hz ±10%

LIVE

Capacitor for

single-phase motors

EARTH CONNECTION

Page 3

page10

Key-switch:

Photocells in closing:

DIP-SWITCH-A N° 1:

ON: stop gate/s in opening and reverse travel in closing when cleared

OFF: no stop in opening and reverse travel in closing when obstructed

Radio Contact (step by step mode):

Any NO connection to these two terminals will perform the following:

- Opening only: Dip 2=ON and Dip 5=OFF

- Gate travel reversing by any pulse

Dip 2=OFF and Dip 5=OFF

- Step by step: Open-Stop-Close-Stop

Dip 2=OFF and Dip 5=ON

- No new pulse is accepted in opening. In Dwell phase and in closing any new pulse stops and reverses gate travel:

Dip 2=ON and Dip 5=ON

ON: It does not stop and reverse gate travel

in opening OFF: always stops & reverses in opening

ON: step by step with intermediate stop

OFF: gate travel reversed by any radio pulse

DIP-SWITCH-A N°2 and N°5:

All NC contacts of safety accessories such as Photocells (receivers) must be connected in series with terminals 1 and 2

Accessory

Electrical connections

NO and NC contacts to be connected to the respective terminals in the keyor button-switches. All of the possible setting combinations are described in the instructions sheets included with the respective control accessories

1 2

3 4 5 6

AD IN I

OPEN

TOP

COMMON

RADIO

CONTACT

COMMON

3 7

L1 ON = no obstacle, it goes off in case of obstruction

L4 OFF = no OPENING contact, it goes on whenever an opening pulse is given

L5 OFF = no CLOSING contact, it goes on whenever a closing pulse is given

L6 ON = STOP contact closed, it goes off whenever a stop pulse is given

L7 OFF = no RADIO contact, it goes on by any radio pulse

Dip-Switch A 1 = ON Photocells stop gate in opening 2 = ON Radio, no reversing in opening 3 = ON Automatic closing 4 = ON Pre-flashing enabled 5 = ON Radio step-by-step 6 = ON Dead man

7 = ON Flasher off in dwell time in automatic

8 = ON Gate re-closing in opening and dwell on photocells engaging 9 = ON DSA control of photocells before any movement

10 = ON Photocells not obstructed before moving 11 = Blank 12 = ON Electronic brake enabled

Dip-Switch B 1 = ON set braking duration 2 = ON set additional stop time after braking when safety devices are activated 3 = ON set electric lock or courtesy lamp duration 4 = OFF Blank

1 2 3 4

OFF

DIP-SWITCH - B

Dip-Switch setting and LED indication of functions

Output for a 24V max 3W indication lamp showing the status of the system: Lamp On = Gate open Lamp Off = Gate closed

0.5s (fast) flashing = gate closing 1s (normal) flashing = gate opening

Indication lamp output 24V- max 3W:

COMMON

3 11

12 13

24Vac output max. load:

n°1 radio receiver

n°3 pairs photocells

FADINI

Limit switches:

L8 ON = OFF on engaging L.sw. closing

L10 ON = OFF on engaging L.sw. opening

8 9 10

IMPORTANT: if no limit switches are involved, link out terminals

8 - 9 - 10. Limit switches ( L-sw.) must have normally closed contacts.

meccanica

FADINI

common

Opening Limit switch

Closing Limit switch

ATTENTION: Before starting the electrical connections, check the voltage (230V or 400V) selector switch to be set correctly. In cases a motor with mechanical brake is used or a control board ELPRO 10 is replaced, the DIP-switch -A No.12 has to be in OFF.

SINGLE – THREE PHASE ELECTRONIC CONTROL BOARD WITH ELECTRONIC BRAKE FOR SLIDING GATE AUTOMATIC SYSTEMS WITH OR WITHOUT LIMIT SWITCHES

OFF

1 2 3 4 5 6 7 8 9 10 11 12

DIP-SWITCH - A

FAD INI

T OP

Page 4

page 11

SAFETY EDGES

Accessory

Electrical connections

LED indications

L33

Normally alight:

whenever the safety edge is engaged, the LED goes off.

8,2KΩ Resistive

safety edge

Safety edge in closing:

The two inputs, that are fitted to control the safety edges, are separated for the opening and closing phases. Also, it is possible to select the type of contact connected to them, either N.C. mechanical or 8,2 kΩ resistive, by means of the two jumpers JA1 or JA2 (SELECT EDGE TYPE). Thanks to a dedicated microcontroller circuit separately fitted on to the board, the actual integrity and correct functioning of the safety system is constantly controlled. Any possible fault or loss of efficiency is signalled by the L33 and L34 LEDs keeping flashing.

1 2

NC safety edge

(JA1 bridged)

L34

Normally alight:

whenever the safety edge is engaged, the LED goes off.

Safety edge in opening:

In series if safety edges

are mechanical, N.C.

32 33

Selecting functioning:

Gate travel is reversed on Opening and Closing for a short spell.

1 2

Gate travel is reversed in Opening and Closing for twice as much the spell.

Once the safety edge has been engaged and the obstacle removed, the gate closes automatically. (If automatic close mode has been selected).

1 2

Once the safety edge has been engaged and the obstacle removed, the gate stays stopped until a new pulse is given. (Even if automatic close mode has been selected).

In parallel if safety edges

are resistive 8,2 k

Safety edge selection:

8,2KΩ Resistive

safety edge

1 2

NC safety edge

(JA2 bridged)

In series if safety edges

are mechanical, N.C.

In parallel if safety edges

are resistive 8,2 k

Safety edge selection:

32 33 34 33 34

8,2 k

8,2 kΩ

meccanica

FADINI

32 33

(JB1 bridged) (JB2 bridged)

SINGLE – THREE PHASE ELECTRONIC CONTROL BOARD WITH ELECTRONIC BRAKE FOR SLIDING GATE AUTOMATIC SYSTEMS WITH OR WITHOUT LIMIT SWITCHES

Page 5

page 12

230Vac output

for flashing lamp max 25W

Flashing lamp 230V:

2019

l'apricancello

DIP-SWITCH-A N°4 and N°7:

ON: Pre-flashing before movement

OFF: No pre-flashing

ON: Out of service in dwell phase automatic mode (by Dip 3= ON)

OFF: Powered, ie. in service in dwell phase automatic mode (by Dip 3= ON)

SINGLE- OR THREE-PHASE control board 230V - 400V power supply

NEUTRAL

LIVE

SINGLE-PHASE

control board power supply

230V - 50/60Hz ±10%

DWELL TIME 1s - 220s

RUN TIME

OPEN - CLOSE

0s - 120s

Output for motors:

single-phase 230V

max 735W - 1,0 HP

three-phase 400V

max 1100W - 1,5 HP

24V Output :

FAD INI

Astro 43

FAD INI

24Vac OUTPUT max load: No.3 pairs photocells No.1 radio receiver No.1LED Chis 37 / Chis-E 37 key-switch Instructions are attached to the related control accessories

12 13

meccanica

FADINI

Accessory

Electrical connections

Dip-Switch setting and LED indication of functions

SINGLE-PHASE

ELECTRIC MOTORS

power supply

common

16 17 18

CAPACITOR

THREE-PHASE

ELECTRIC MOTORS

power supply

common

16 17 18

230V

21 22 23

LIVE

THREE-PHASE

control board power supply

400V - 50/60Hz ±10%

21 22

LIVE

400V

SINGLE – THREE PHASE ELECTRONIC CONTROL BOARD WITH ELECTRONIC BRAKE FOR SLIDING GATE AUTOMATIC SYSTEMS WITH OR WITHOUT LIMIT SWITCHES

Page 6

page 13

Traffic lights plug-in card (optional - Item No. 7282L):

The power supply of this card is independent from that of the control board: 230V 50Hz with an output of 100W at 230V each lamp. Logic of operation:

- GREEN light = driveway OPEN

- RED light = driveway CLOSED

- YELLOW light = it switches on before light changes from green to red Note: In pedestrians mode the traffic light is always RED.

RED

YELLOW

GREEN

Power supply

230V 50Hz

Red

Yellow

Green

Red

Yellow

Green

Fuse 1A

Common

63 64 65 66 60 61

(Optional: Traffic lights

plug-in card for

230V Lamps)

Item 7282L

Dip-switch A 4= ON Pre-flashing enabled: traffic lights red - yellow - green 4= OFF Pre-flashing disabled: traffic lights red - green

Functioning with 2 lamps (red and green):

Dip-switch A 4 = OFF

Power connections to Pulin 3 LEDs:

Terminals for the connections of the LEDs of the push buttons

Pulin 3

28 2627

OUTPUT 24Vdc - 5W max

24Vdc-5W output:

36 37

+ -

meccanica

FADINI

Accessory

Electrical connections

SINGLE – THREE PHASE ELECTRONIC CONTROL BOARD WITH ELECTRONIC BRAKE FOR SLIDING GATE AUTOMATIC SYSTEMS WITH OR WITHOUT LIMIT SWITCHES

Page 7

page 14

AUTOMATIC / SEMI-AUTOMATIC:

Automatic cycle: by one pulse from the open command the gate opens and stops in

dwell mode for the time as pre-set on the dwell trimmer. When this time expires the gate closes automatically.

Semi-automatic cycle: by one pulse from the open command the gate opens and stops in fully open position. To close the gate, a close pulse is needed.

Dip-switch setting and LED indication of functions

Dwell trimmer: adjust dwell time on automatic mode from 1s up to 220s

ON: Automatic closing

OFF: Semi-automatic, closing by pulse

DIP-SWITCH-A N°3:

Description

DIP-SWITCH-A N°8:

PEDESTRIAN OPENING:

With the gate in fully closed position, a pulse to terminals P-P operates the gate for pedestrians.

(On pedestrian mode, it is advisable to set Dip-A N°3= ON for automatic re-closing).

The function "pedestrian opening" is not in service during the first operation cycle, after a power failure.

ON: DSA safety control enabled

OFF: DSA safety control disabled

DIP-SWITCH-A N°9:

DEADMAN (HOLD-ON-SWITCHED) CONTROL:

The open/close operations are achieved by " holding on a command switched" (the relays are not self-holding) and consequently the user must be actively present during gate movements until the push-button or the key-switch is released.

ON: Deadman control enabled

OFF: Deadman control disabled

DIP-SWITCH-A N°6:

DIP-SWITCH-A N°3:

3 4

24V ac output

for photocell TX

enabled for DSA control

FUNCTIONS FOR SLIDING GATE OPENING

PARTY FUNCTION

OPEN-AND-HOLD BY EXTERNAL CLOCK:

Connect the clock NO contact to OPEN terminals No. 4 and COMMON No. 3, and activate automatic closing by setting Dip-Switch No. 3=ON.

How it works: program the opening time on the clock. At the preset time, the gates will open and remain open (the flashing light will turn off) and will not accept any other command (not even radio commands) until the time set on the clock expires. When this time expires the gates close automatically after the pause time. While the gates are held open by the time set on the "clock", the indication light keeps giving out two consecutive flashes followed by a long pause.

DSA: PHOTOCELL AUTOMATIC CONTROL:

For the DSA control (Device for Safety Auto-test) it is necessary to connect only the photocell transmitters (TX) to this output and select Dip-A No.9=ON: if this function is enabled, ELPRO 37 checks that all the connected photocell devices are cleared from obstacles and properly working before starting any door/gate movements, otherwise the door/gate is not started.

RE-CLOSING BY PASSING ACROSS THE PHOTOCELLS: in opening and dwell cycles (DIP-A N°3=ON)

Gate is automatically closed after 3s from passing between the photocells.

L0 OFF = no pedestrian contact given, it goes on by pulsing for pedestrians

1 2 3 4 5 6

OPEN PEDESTRIANS

ON: Automatic closing on passing across the photocells after 3 seconds

OFF: No automatic closing on passing across the photocells

COMMON

External Clock

ON: Automatic closing

OPEN

COMMON

IMPORTANT: use always and only with Dip-A N°3= ON

PEDESTRIAN

OPENING

1s - 45s

meccanica

FADINI

SINGLE – THREE PHASE ELECTRONIC CONTROL BOARD WITH ELECTRONIC BRAKE FOR SLIDING GATE AUTOMATIC SYSTEMS WITH OR WITHOUT LIMIT SWITCHES

Page 8

IIIIII

30s5s

0s 5min

T.FUN

2 3 4

OFF

DIP-SWITCH - B

Operations

IIIIII

T.FUN

0s - 3s

2 3 4

OFF

DIP-SWITCH - B

For setting working time of the electric lock or courtesy lamp connected to the 14-15 outputs, put the Dip-switch B No.3 in ON and adjust the working time by mean of trimmer T.FUN.

In this mode, the trimmer T.FUN enables you adjust electric lock working time from 0s to 5s on the first half of trimmer travel. On the second half of trimmer travel it allows you to connect a relé to 14-15 outputs for a courtesy lamp working time control, adjustable from 30s to 5 min.

Once the electric lock or courtesy lamp working time is set, put all Dip-switches B in OFF.

Operations

IIIIII

T.FUN

0s - 2s

2 3 4

OFF

DIP-SWITCH - B

To adjust the braking duration put the Dip-Switch B No.1 in ON and set the braking time by Trimmer T.FUN.

Once the calibration of braking duration is completed put all Dip-switches B in OFF.

page 15

Dip - switch and trimmer of functions

Description

ELECTRONIC BRAKE FUNCTION

Electric lock:

14 15

12Vac power supply output for electric lock 15VA max or relè for courtesy lamp control

or courtesy lamp:

ATTENTION: In cases a motor with mechanical brake is used or a control board ELPRO 10 is replaced, the DIP-switch-A No.12 has to be in OFF.

To enable the electronic brake function set the Dip-switch-A No. 12 in ON and adjust the electronic brake intensity by the selector in the figure.

The factory preset adjustments are suitable for most installations.

For a more precise regulation of the electronic brake, it is possible to set up various braking parameters by following the advanced instructions bellow.

ELECTRONIC BRAKE

INTENSITY

1 2 4 53

OFF

1 2 3 4 5 6 7 8 9 10 11

DIP-SWITCH - A

Operations

Dip - switch and trimmer of functions

Function

ADVANCED INSTRUCTIONS FOR THE ELECTRONIC BRAKE

ATTENTION: the electronic brake is to be enabled by putting the Dip-switch No.12 in ON

Description

Braking time:

To set the additional stop time after braking put the Dip-switch B No.2 in ON and adjust the stop time by mean of trimmer T.FUN.

Once the calibration of additional stop time is completed put all Dip-switches B in OFF.

N.W.: this function is enabled and adjustable even if the electronic brake is disabled. It allows more time for the gate to reverse the travel direction when safety devices as photocells or sensitive edges are engaged, so as proper reverse movement is achieved, especially for single-phase motors where high inertia is involved.

Additional stop time after braking when safety devices are activated:

meccanica

FADINI

SINGLE – THREE PHASE ELECTRONIC CONTROL BOARD WITH ELECTRONIC BRAKE FOR SLIDING GATE AUTOMATIC SYSTEMS WITH OR WITHOUT LIMIT SWITCHES

1 2 3 4

OFF

DIP-SWITCH - B

1 2 3 4

OFF

DIP-SWITCH - B

1 2 3 4

OFF

DIP-SWITCH - B

Page 9

10-2016