THREE-PHASE FOR AUTOMATIONS WITH
HEAVY SLIDING GATES - DIGITAL PROGRAMMING
®
PLUG-ON
RECEIVER CARD
CONNECTOR
TRANSFORMER
D2 RED
Fan
1
2
PHOTOCELL 1
st
PAIR
Display
RESETENTER
CLOSE
STOP
74
RADIO
85
LIMIT SWITCH OPEN
11
96
10
INDICATION LIGHT 24V max 3W
LIMIT SWITCH COMMON
LIMIT SWITCH CLOSE
13
12
+
-
n°1 Radio receiver
n°2 Pairs Photocells
3
COMMON
OPEN / PEDESTRIAN OPENING
14 15 25 26 27 28
C
O
M
M
O
N
PHOTOCELL 2
PAIR
C
O
M
M
O
N
nd
GND
24V OUTPUT
. Max Load:
FUN1
temperature sensor
FUN1A
fan
D3 GREEN
SAFETY EDGE 2
SAFETY EDGE 1
V
W
MOTOR
connection:
230V
ELPRO
220
20
1816 17
1924
COMMON
U
M
GROUND
F1=10A Mains
212322
PHASE
S
230V 25W max
FLASHING LAMP
F2=10A Mains
NEUTRAL
230V ±10% 50Hz
SINGLE-PHASE
VOLTAGE SUPPLY
Terminal N°23
- ground IMPORTANT
N
R
S
T
Neutral
Electric network
Description: The electronic control panel Elpro 220 is an electronic unit with microprocessor for motors up to 3,0 HP (2,2KW) three-phase, installed on big sliding gates.
Power supply is of 230V 50Hz±10% single-phase. Elpro 220 controls three-phase motors 220V delta connection, or single-phase motors without condenser. A display allows
programming of the main function as required and real time visualising: braking with motor slowdown, motor gradual starting, gate limit travel learning, torque control on
lower speed setting on braking and starting phases, operator torque control adjustment. It is built in full compliance with the Low Voltage Safety Norms 2006/95 CE and
Electro-Magnetic Compatibility 2004/108/EEC - 92/31/EEC. Fitting operations are recommended to be carried out by a qualified technician in conformity to the existing safety
standards. The manufacturing company declines any responsability for incorrect handling and applications; also, it reserves the right to change these instructions or update
the control panel any time. Failure to observe the installation instructions may cause serious damages to properties and persons.
IMPORTANT:
- The control unit is to be fitted in a sheltered place inside a suitable enclosure
- Fit the mains to the control panel with a 0.03A high performance magnetic-thermal circuit breaker
- Verify that the power supply to the electronic control panel is 230V ±10% 50Hz
- For power supply to the electric motor 230V ±10% 50Hz use 2.5 mm² section wires to 50 m distances and set the motor terminal board for 230V power supply
-
Power supply, Flashing lamp use cables with 1,5 mm² section wires up to 50m of distance; for limit switches and accessories use cables with 1mm² section wires
- If photocells are not used bridge terminals 1 and 2, 25 and 26, 27 and 28 with 26
- If no key or button-operated switch is used bridge terminals 3 and 6
- To use shielded cables for the motor connection and to earth system by using terminal 19.
ATTENTION:
- Once power to the control panel is interrupted, wait until the condensers are discharged: D2 led must go off
- The control panel is factory pre-set on AUTOMATIC mode
- For the 24V direct current low voltage connections, respect strictly + and - symbols
- The system can work only if the ground terminals 19 and 23 are properly connected
- When power is set back after a power failure, the automation carries out motions at slow down speed until a limit switch is reached.
But all the previously selected modes stay in the memory.
In case of failure of operation:
- Verify that the power supply to the electronic unit is 230V ±10%
- Verify that the power supply to the Electric motor is 230V ±10%
Fault Ditection Led:
D2 = Normally on, card under voltage
D3 = Normally on green, 24V supplied
- For distances over 50 meters increase the wire section.
- Verify the fuses
- Verify that the Photocells are in closed contact setting
- Verify all the closed contacts NC: Stop and Safety Edges
- Verify that there is no voltage drop between control panel and electric motor
- Verify to have connected the earth ground terminals 19 and 23
- Verify that the Motor and its terminal board are connected to work at 230V
- Verify that low speed and operator torque settings are adapted to the weight of the gate.
Drwg. No.
4534
9
Page 4
®
GB
Important:
- Make sure that the three plates of the electric motor
header are positioned in parallel.
- Before going on with all the electrical connections, make
sure to properly ground the PCB (terminals No.19 and
No.23) and the metallic plate.
BUTTON FUNCTIONS
220
THREE-PHASE
THREE-PHASE FOR AUTOMATIONS WITH
HEAVY SLIDING GATES - DIGITAL PROGRAMMING
Header
2
W2U2V
1
U1V1W
Electric motor header
u
16
vw
Display
17
18
Electric motor
Limit switch
Cancel
settings
RESETENTER
Go to
next page
Go to
previous page
Confirm
settings
STARTING
IMPORTANT: It is advised to begin with the gate completely closed in order to shorten the times for gate travel autolearning.
Supplied the unit with 230V 50Hz ±10% its possible to see the status of the sliding automation on the display:
- Frequency and speed are on zero
- Closed Gate (the closing limit switch is engaged)
SCREEN 1
When the card is under voltage, after the first screen where the working program is indicated, appears
the screen for language selection:
Button ENTER to enter in the selection of the language function
Button selects the language. Button ENTER confirms the selected language
SCREEN 2
ph 1= 1°photocell terminals1-2 = zero Ø (=1 presence of an obstacle)
ph 2= 2° photocell terminals 25-26 = zero Ø (=1 presence of an obstacle)
Cs1= Safety rubber strip 1 on opening = zero Ø (=1 presence of an obstacle)
Cs2= Safety rubber strip 2 on closing = zero Ø (=1 presence of an obstacle)
Safety strips reverse gate travel in case of an obstacle, the gate stops and waits for a new command
Select the language
Safety Status
language select!
ENGLISH ENG
RESETENTER
DISPLAY
DISPLAY
ph1:Ø ph2:Ø
Cs1:Ø Cs2:Ø
Status of the system
SCREEN 3
O= Open, Open button = zero Ø (= 1 during the impulse)
C= Close, Close button = zero Ø (=1 during the impulse)
S= Stop, Stop button = zero Ø (=1 during the impulse)
SwO=Opening limit switch = zero Ø (=1 gate completely opened)
SwC= Closing limit switch = zero Ø (=1 gate completely closed)
R= radio control = zero Ø (=1 during the impulse)
10
Drwg. No.
PRESS 3 TIMES
4534
RESETENTER
DISPLAY
O:Ø C:Ø S:Ø R:Ø
swO Ø swC Ø
RESETENTER
Page 5
GB
220
THREE-PHASE
THREE-PHASE FOR AUTOMATIONS WITH
HEAVY SLIDING GATES - DIGITAL PROGRAMMING
®
SCREEN 4
It is visualized the status of the automation when power is supplied: door in stop (closed) position.
Status of the automation
DISPLAY
Ø.ØHz Ø sp
door Closed! ....
RESET
SCREEN 4.1
Memorizing
the gate travel
Once all the electrical connections are completed, with the gate in closed position (limit switch Close engaged) make sure the
electric motor turns in the correct direction in relation to the limit switches. During this phase, it is advisable to set the torque
at a suitable rating to prevent the clutch from slipping while the unit is learning ie storing this setting (a high rating is advisable).
During this operation, the gate moves very slowly at the minimum speed rate as factory pre-set.
!
- Press and hold the button (or give an Open command): the automation operates to Open on
- Let the gate travel to the limit switch Open, release the button and press ENTER to confirm. (To reduce the gate travel on to the Open limit switch, should the gate
over travel the limit position, press the button and then confirm).
NOTE WELL:
- Should the gate run into an obstacle ( eg. stones, etc. ...) during the open or close cycles, the automation stops on expiring of the pre-set time. Any new
command will reverse the gate motion to the next limit switch, at the minimum speed as factory pre-set. The subsequent operations are carried on following
the settings that are pre-set during the installation.
- After a power failure, when the board is powered back with voltage supply, the automation carries on the first operation at the minimum speed as factory
pre-set, provided that none of the limit switches is engaged. No memorizing is required. All previous settings are retained.
ENTER
DISPLAY
Max course quote
Ø 1ØØØ
deadman control mode.
SCREEN 5
RESET
RESETENTER
Function Automatic-Semiautomatic
ENTER
- Deadman control
Button ENTER , to enter the function
Button, to select the operating mode
Ø = Automatic, on an opening comand impulse, the gate Opens, stops for a pre-set Dwell time (see screen 7),
when its expired It closes automatically.
1 = Semiautomatic, on an opening command impulse the gate opens and stays open. A closing command
impulse is needed to close it.
2 = Deadman control, Open and Close operations are by hold on switched control (no relay self-holding is
involved). The automation is to be attended and the command unit is required to be held switched to achieve
gate operation. Any operation is stopped on releasing the button or key.
Once selected the mode press ENTER to confirm
RESETENTER
SCREEN 6
Radio function
DISPLAY
mode of use................
AutomaticØ
DISPLAY
Button ENTER to enter the function
Buttonto select the operating mode:
0 = Radio reverses on opening
1 = Radio step-by-step with intermediate Stop
2 = Radio doesnt reverse on opening
Once selected the mode press the ENTER button to confirm
Drwg. No.
4534
73
COMMON
RESETENTER
RADIO
radio: REVERSES
Ø
11
Page 6
®
GB
220
THREE-PHASE
THREE-PHASE FOR AUTOMATIONS WITH
HEAVY SLIDING GATES - DIGITAL PROGRAMMING
SCREEN 7
Button ENTER, to enter the function
Buttonto select time in seconds:
Once selected the time press ENTER button to confirm
SCREEN 8
Pause time on automatic mode
Photocells 1st pair
(terminals 1 and 2)
Button ENTER, to enter the function
Button, to select the operating mode:
Ø = Photocell
1 = Photocell stops gate on opening
Once selected the mode press ENTER button to confirm
SCREEN 9
doesnt stop gate on opening, it keeps always opening
Torque adjustment with low speed:
on the autolearning cycle, with
slowdown on starting and approaching
cycle end
Button ENTER to enter the function
Button to decrease torque from 15% to 30%:
Once selected the setting press ENTER button to confirm
RESETENTER
1
2
st
1
Pair
PHOTOCELLS
RESETENTER
DISPLAY
Pause time [S]
10.0
DISPLAY
photo1 mode ..........
opening freeØ
DISPLAY
boost LOW
boost25%
RESETENTER
SCREEN 10
Torque adjustment
with operating speed rating
Button ENTER to enter in the function
Buttonto decrease torque from 50% to 100%:
Once selected the setting press ENTER button to confirm
RESETENTER
SCREEN 11
Important: if the second Photocells pair or the safety edge are not present in the system it
is necessary to bridge terminals 25, 26, 27 and 28.
Button ENTER to enter the function
Buttonto select:
- IMMEDIATE STOP: the automation stops always and waits for a new command
- STOP/Invert: the automation stops on opening, stops and reverses gate travel on Closing.
This function is operating in Automatic and Semi-automatic modes (screen5)
Once selected the mode press ENTER button to confirm
Photocells 2nd pair (terminals 25 and 26)
RESETENTER
25 26
2
common
nd
pair photocells
DISPLAY
boost HIGH
boost 80%
DISPLAY
photo2 mode .....
Immediate STOP
SCREEN 12
Button ENTER, to enter the function:
ButtonSelect speed setting as required from 30Hz to 45Hz
Once selected the mode press ENTER button to confirm
12
Drwg. No.
Speed setting
4534
DISPLAY
MAX motor speed
SPEED40.0 Hz
Page 7
GB
220
THREE-PHASE
THREE-PHASE FOR AUTOMATIONS WITH
HEAVY SLIDING GATES - DIGITAL PROGRAMMING
®
SCREEN 13
Button ENTER, to enter the function:
Buttonto set opening (if greater than 0 terminal 4 Open is exclusively
set to get pedestrian opening). Set value on to 0 to put Pedestrian Opening out of service
Once selected the mode press ENTER button to confirm
SCREEN 14
It may happen that the control board enters a thermal protection phase and the electric motor is no longer powered
until the fan has sufficiently cooled it down to normal functioning condition. Check proper fan operation (it must
turn with gate moving and temperature higher than 45°)
SCREEN 15
Page to insert the password to programme the parameters of Elpro 220 card, used only by the
manufacturer (not controllable by user)
Pedestrian mode
RESETENTER
Visualization display:
Voltage, motor absorption, temperature on dissipator plate
RESETENTER
Programming code
(used only by the manufacturer of the control panel)
DISPLAY
Pedestrian Open
set>Ø
DISPLAY
350 V0.0 A
25 -C
Insert Password!
Ø
Drwg. No.
4534
13
Page 8
04-2010
I -
Prima dellinstallazione da parte di personale tecnico qualificato, si consiglia di prendere visione del
Libretto Normative di Sicurezza che la Meccanica Fadini mette a disposizione.
GB -
Please note that installation must be carried out by qualified technicians following Meccanica Fadinis
Safety Norms Manual.
F -
Linstallation doit être effectuée par un technicien qualifié suivant le manuel des Normes de Sécurité
de Meccanica Fadini.
D -
Vor der Installation durch qualifiziertes tecnisches Personal wird empfohlen das Handbuch zu den
Sicherheitsvorschriften durchzulesen, das die Meccanica Fadini zur Verfügung stellt.
E -
Antes de la instalación por parte del personal técnico cualificado, se aconseja consulter el Libreto
con las Normativas de Seguridad que Meccanica Fadini pone a disposición.
NL -
Vor der Installation durch qualifiziertes technisches Personal wird empfohlen das Handbuch zu den
Sicherheitsvorschriften durchzulesen, das die Meccanica Fadini zur Verfügung stellt.