Fadini Elpro 220 User Manual

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Page 1

pag. 1,2,4,5,6,7,8

LIBRETTO DI ISTRUZIONI

220

PER AUTOMAZIONI TRIFASE

SU CANCELLI SCORREVOLI,

A PROGRAMMAZIONE DIGITALE

TRIFASE

INSTRUCTIONS

220

AUTOMATIONS FOR SLIDING GATES

DIGITAL PROGRAMMING LOGIC

THREE-PHASE

TO SUIT TRHEE-PHASE

MANUEL DINSTRUCTION

220

TRIPHASEES SUR PORTAILS COULISSANTS,

A PROGRAMMATION DIGITALE

TRIPHASE

POUR AUTOMATIONS

BETRIEBSANLEITUNG

220

FÜR DREIPHASIGE AUTOMATIONEN

DIGITALER PROGRAMMIERUNG

DREIPHASIG

AUF SCHIEBETOREN MIT

- AUTOAPPRENDIMENTO DEL TEMPO DI LAVORO

- ACCELERAZIONE GRADUALE E RALLENTAMENTO IN FRENATA

- FUNZIONE PASSO PASSO

- UOMO PRESENTE

- DISPLAY DI SEGNALAZIONE

- REGOLAZIONE DELLA VELOCITÀ

- PASSAGGIO PEDONALE

- MOTOR RUNTIME AUTOLEARNING

- GRADUAL ACCELERATION AND BRAKING SLOWDOWN

- STEP BY STEP OPERATIONS

- DEADMAN CONTROL

- GATE STATUS INDICATION BY DISPLAY

- SPEED ADJUSTMENT

- PEDESTRIAN MODE

- AUTOAPPRENTISSAGE DU TEMPS DE TRAVAIL

- ACCELERATION GRADUELLE ET RALENTISSEMENT EN FREINAGE

- FONCTION PAS-PAS

- HOMME MORT

- DISPLAY DE SIGNALISATION DE LETAT DE LAUTOMATION

- REGLAGE DE LA VITESSE

- PASSAGE PIETONS

- SELBSTEINLERNUNG DER LAUFZEITEN

- GRADUELLE BESCHLEUNIGUNG UND ENDLAGENDÄMPFUNG

- IMPULSBETRIEB

- TOTMANN-BETRIEB

- DISPLAY ZUR SIGNALISIERUNG DES ZUSTANDS DER AUTOMATION

- GESCHWINDIGKEITSEINSTELLUNG

- GEHTÜRFUNKTION

page 1,2,9,10,11,12,13

page 1,2,14,15,16,17,18

Seite 1,3,19,20,21,22,23

Dis. N.

4534

MANUAL DE INSTRUCCIONES

220

PARA AUTOMACIONES TRIFÁSICAS

DE VERJAS CORREDIZAS CON

PROGRAMACIÓN DIGITAL

TRIFASE

HANDLEIDING

220

VOOR DRIEFASENAUTOMATISERINGEN

OP SCHUIFHEKKEN, MET

DIGITALE PROGRAMMERING

DRIEFASE

s.n.c.

- AUTOAPRENDIZAJE DEL TIEMPO DE TRABAJO

- ACELERACIÓN GRADUAL Y DESACELERACIÓN EN FRENADA

- FUNCIÓN PASO-PASO

- HOMBRE PRESENTE

- PANTALLA DE SEÑALIZACIÓN ESTADO DE LA AUTOMACIÓN

- REGULACION DE LA VELOCIDAD

- PASO DE PEATONES

- SELF-LEARNING VAN DE WERKTIJD

- GELEIDELIJKE ACCELERATIE EN VERTRAGING TIJDENS REMWERKING

- STAP-VOOR-STAP FUNCTIE

- DODEMANSFUNCTIE

- DISPLAY VOOR SIGNALERING VAN DE TOESTAND VAN DE AUTOMATISERING

- SNELHEIDSREGELING

- VOETGANGERSMODUS

Via Mantova, 177/A - C.P. 126 - 37053 Cerea (Verona) Italy - Tel. +39 0442 330422 r.a. Fax +39 0442 331054 - e-mail: info@fadini.net - www.fadini.net

pág. 1,3,24,25,26,27,28

pag. 1,3,29,30,31,32,33

Page 2

Schermata 15

Codici di programmazione

GB F

Screen 15

Programming code

Page-écran 15

Code de programmation

Schermata 14

Schermata di visualizzazione

Schermata 13

Passaggio pedonale

Schermata 12

Impostazione velocità

Schermata 11

Fotocellule 2ª coppia

(morsetti 25 e 26)

Schermata 10

Regolazione Forza

alla velocità di lavoro

Schermata 9

Regolazione Forza

a bassa velocità

Screen 14

Visualization display

Screen 13

Pedestrian mode

Screen 12

Speed setting

Screen 11

Photocells 2nd pair

(terminals 25 and 26)

Screen 10

Torque adjustment with

operating speed rating

Screen 9

Torque adjustment

with low speed:

Page-écran 14

Ecran de visualisation

Page-écran 13

Passage piétons

Page-écran 12

Réglage vitesse

Page-écran 11

Photocellules n°2 (bornes 25 et 26)

Page-écran 10

Régulation Force

à la vitesse de travail

Page-écran 9

Régulation Force

à basse vitesse

Stato dellautomazione

Accensione

Schermata 8

Fotocellule 1ª coppia

(morsetti 1 e 2)

Schermata 7

Tempo di pausa in

modalità Automatico

Schermata 6

Funzione Radio

Schermata 5

Funzione Automatico-

Semiautomatico -

Uomo Presente

Schermata 4

Schermata 1

Selezionare la lingua

Schermata 4.1

Memorizzazione corsa cancello

Status of the automation

Starting

Screen 8

Photocells 1st pair

(terminals 1 and 2)

Screen 7

Pause time on

automatic mode

Screen 6

Radio function

Screen 5

Function Automatic-

Semiautomatic -

Deadman control

Screen 4

Screen 1

Select the language

Screen 4.1

Memorizing the gate travel

Allumage

Page-écran 8

Photocellules 1° couple

(bornes 1 et 2)

Page-écran 7

Temps de pause en

modalité Automatique

Page-écran 6

Fonction Radio

Page-écran 5

Fonction Automatique-

Semiautomatique -

Homme Mort

Page-écran 4

État de lautomation

Page-écran 1

Sélectionner la langue

Page-écran 4.1

Mémorisation de la course du portail

Schermata 2

Stato delle Sicurezze

Schermata 3

Stato dellimpianto

Dis. N.

4534

Screen 2

Safety Status

Screen 3

Status of the system

Page-écran 2

Conditions de sûreté

Page-écran 3

Conditions de linstallation

Page 3

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THREE-PHASE

THREE-PHASE FOR AUTOMATIONS WITH HEAVY SLIDING GATES - DIGITAL PROGRAMMING

PLUG-ON RECEIVER CARD CONNECTOR

TRANSFORMER

D2 RED

Fan

PHOTOCELL 1

PAIR

Display

RESET ENTER

STOP

RADIO

LIMIT SWITCH OPEN

INDICATION LIGHT 24V max 3W

LIMIT SWITCH COMMON

LIMIT SWITCH CLOSE

n°1 Radio receiver

n°2 Pairs Photocells

COMMON

OPEN / PEDESTRIAN OPENING

14 15 25 26 27 28

O M M O N

PHOTOCELL 2

PAIR

O M M O N

GND

24V OUTPUT

. Max Load:

FUN1 temperature sensor

FUN1A fan

D3 GREEN

SAFETY EDGE 2

SAFETY EDGE 1

MOTOR

connection:

230V

ELPRO

220

1816 17

19 24

COMMON

GROUND

F1=10A Mains

21 2322

PHASE

230V 25W max

FLASHING LAMP

F2=10A Mains

NEUTRAL

230V ±10% 50Hz

SINGLE-PHASE

VOLTAGE SUPPLY

Terminal N°23

- ground IMPORTANT

R S T

Neutral

Electric network

Description: The electronic control panel Elpro 220 is an electronic unit with microprocessor for motors up to 3,0 HP (2,2KW) three-phase, installed on big sliding gates. Power supply is of 230V 50Hz±10% single-phase. Elpro 220 controls three-phase motors 220V delta connection, or single-phase motors without condenser. A display allows programming of the main function as required and real time visualising: braking with motor slowdown, motor gradual starting, gate limit travel learning, torque control on lower speed setting on braking and starting phases, operator torque control adjustment. It is built in full compliance with the Low Voltage Safety Norms 2006/95 CE and Electro-Magnetic Compatibility 2004/108/EEC - 92/31/EEC. Fitting operations are recommended to be carried out by a qualified technician in conformity to the existing safety standards. The manufacturing company declines any responsability for incorrect handling and applications; also, it reserves the right to change these instructions or update the control panel any time. Failure to observe the installation instructions may cause serious damages to properties and persons.

IMPORTANT:

- The control unit is to be fitted in a sheltered place inside a suitable enclosure

- Fit the mains to the control panel with a 0.03A high performance magnetic-thermal circuit breaker

- Verify that the power supply to the electronic control panel is 230V ±10% 50Hz

- For power supply to the electric motor 230V ±10% 50Hz use 2.5 mm² section wires to 50 m distances and set the motor terminal board for 230V power supply

Power supply, Flashing lamp use cables with 1,5 mm² section wires up to 50m of distance; for limit switches and accessories use cables with 1mm² section wires

- If photocells are not used bridge terminals 1 and 2, 25 and 26, 27 and 28 with 26

- If no key or button-operated switch is used bridge terminals 3 and 6

- To use shielded cables for the motor connection and to earth system by using terminal 19.

ATTENTION:

- Once power to the control panel is interrupted, wait until the condensers are discharged: D2 led must go off

- The control panel is factory pre-set on AUTOMATIC mode

- For the 24V direct current low voltage connections, respect strictly + and - symbols

- The system can work only if the ground terminals 19 and 23 are properly connected

- When power is set back after a power failure, the automation carries out motions at slow down speed until a limit switch is reached. But all the previously selected modes stay in the memory.

In case of failure of operation:

- Verify that the power supply to the electronic unit is 230V ±10%

- Verify that the power supply to the Electric motor is 230V ±10%

Fault Ditection Led:

D2 = Normally on, card under voltage D3 = Normally on green, 24V supplied

- For distances over 50 meters increase the wire section.

- Verify the fuses

- Verify that the Photocells are in closed contact setting

- Verify all the closed contacts NC: Stop and Safety Edges

- Verify that there is no voltage drop between control panel and electric motor

- Verify to have connected the earth ground terminals 19 and 23

- Verify that the Motor and its terminal board are connected to work at 230V

- Verify that low speed and operator torque settings are adapted to the weight of the gate.

Drwg. No.

4534

Page 4

Important:

- Make sure that the three plates of the electric motor header are positioned in parallel.

- Before going on with all the electrical connections, make sure to properly ground the PCB (terminals No.19 and No.23) and the metallic plate.

BUTTON FUNCTIONS

220

THREE-PHASE

THREE-PHASE FOR AUTOMATIONS WITH HEAVY SLIDING GATES - DIGITAL PROGRAMMING

Header

W2U2V

U1V1W

Electric motor header

Display

Electric motor

Limit switch

Cancel

settings

RESET ENTER

Go to

Confirm

settings

STARTING

IMPORTANT: It is advised to begin with the gate completely closed in order to shorten the times for gate travel autolearning.

Supplied the unit with 230V 50Hz ±10% its possible to see the status of the sliding automation on the display:

- Frequency and speed are on zero

- Closed Gate (the closing limit switch is engaged)

SCREEN 1

When the card is under voltage, after the first screen where the working program is indicated, appears the screen for language selection: Button ENTER to enter in the selection of the language function

Button selects the language. Button ENTER confirms the selected language

SCREEN 2

ph 1= 1°photocell terminals1-2 = zero Ø (=1 presence of an obstacle) ph 2= 2° photocell terminals 25-26 = zero Ø (=1 presence of an obstacle) Cs1= Safety rubber strip 1 on opening = zero Ø (=1 presence of an obstacle) Cs2= Safety rubber strip 2 on closing = zero Ø (=1 presence of an obstacle)

Safety strips reverse gate travel in case of an obstacle, the gate stops and waits for a new command

Select the language

Safety Status

language select! ENGLISH ENG

RESET ENTER

DISPLAY

ph1:Ø ph2:Ø

Cs1:Ø Cs2:Ø

Status of the system

SCREEN 3

O= Open, Open button = zero Ø (= 1 during the impulse) C= Close, Close button = zero Ø (=1 during the impulse) S= Stop, Stop button = zero Ø (=1 during the impulse) SwO=Opening limit switch = zero Ø (=1 gate completely opened) SwC= Closing limit switch = zero Ø (=1 gate completely closed) R= radio control = zero Ø (=1 during the impulse)

Drwg. No.

PRESS 3 TIMES

4534

RESET ENTER

DISPLAY

O:Ø C:Ø S:Ø R:Ø

swO Ø swC Ø

RESET ENTER

Page 5

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THREE-PHASE

THREE-PHASE FOR AUTOMATIONS WITH HEAVY SLIDING GATES - DIGITAL PROGRAMMING

SCREEN 4

It is visualized the status of the automation when power is supplied: door in stop (closed) position.

Status of the automation

DISPLAY

Ø.ØHz Ø sp

door Closed! ....

RESET

SCREEN 4.1

Memorizing the gate travel

Once all the electrical connections are completed, with the gate in closed position (limit switch Close engaged) make sure the electric motor turns in the correct direction in relation to the limit switches. During this phase, it is advisable to set the torque at a suitable rating to prevent the clutch from slipping while the unit is learning ie storing this setting (a high rating is advisable).

During this operation, the gate moves very slowly at the minimum speed rate as factory pre-set.

- Press and hold the button (or give an Open command): the automation operates to Open on

- Let the gate travel to the limit switch Open, release the button and press ENTER to confirm. (To reduce the gate travel on to the Open limit switch, should the gate over travel the limit position, press the button and then confirm).

NOTE WELL:

- Should the gate run into an obstacle ( eg. stones, etc. ...) during the open or close cycles, the automation stops on expiring of the pre-set time. Any new

command will reverse the gate motion to the next limit switch, at the minimum speed as factory pre-set. The subsequent operations are carried on following the settings that are pre-set during the installation.

- After a power failure, when the board is powered back with voltage supply, the automation carries on the first operation at the minimum speed as factory pre-set, provided that none of the limit switches is engaged. No memorizing is required. All previous settings are retained.

ENTER

DISPLAY

Max course quote

Ø 1ØØØ

deadman control mode.

SCREEN 5

RESET

RESET ENTER

Function Automatic-Semiautomatic

ENTER

- Deadman control

Button ENTER , to enter the function Button , to select the operating mode

Ø = Automatic, on an opening comand impulse, the gate Opens, stops for a pre-set Dwell time (see screen 7), when its expired It closes automatically. 1 = Semiautomatic, on an opening command impulse the gate opens and stays open. A closing command impulse is needed to close it. 2 = Deadman control, Open and Close operations are by hold on switched control (no relay self-holding is involved). The automation is to be attended and the command unit is required to be held switched to achieve gate operation. Any operation is stopped on releasing the button or key.

Once selected the mode press ENTER to confirm

RESET ENTER

SCREEN 6

Radio function

DISPLAY

mode of use................

Automatic Ø

DISPLAY

Button ENTER to enter the function Button to select the operating mode:

0 = Radio reverses on opening 1 = Radio step-by-step with intermediate Stop 2 = Radio doesnt reverse on opening

Once selected the mode press the ENTER button to confirm

Drwg. No.

4534

COMMON

RESET ENTER

RADIO

radio: REVERSES

Page 6

220

THREE-PHASE

THREE-PHASE FOR AUTOMATIONS WITH HEAVY SLIDING GATES - DIGITAL PROGRAMMING

SCREEN 7

Button ENTER, to enter the function Button to select time in seconds: Once selected the time press ENTER button to confirm

SCREEN 8

Pause time on automatic mode

Photocells 1st pair (terminals 1 and 2)

Button ENTER, to enter the function Button , to select the operating mode:

Ø = Photocell 1 = Photocell stops gate on opening

Once selected the mode press ENTER button to confirm

SCREEN 9

doesnt stop gate on opening, it keeps always opening

Torque adjustment with low speed: on the autolearning cycle, with slowdown on starting and approaching cycle end

Button ENTER to enter the function Button to decrease torque from 15% to 30%: Once selected the setting press ENTER button to confirm

RESET ENTER

Pair

PHOTOCELLS

RESET ENTER

DISPLAY

Pause time [S]

10.0

DISPLAY

photo1 mode ..........

opening free Ø

DISPLAY

boost LOW

boost 25%

RESET ENTER

SCREEN 10

Torque adjustment with operating speed rating

Button ENTER to enter in the function Button to decrease torque from 50% to 100%: Once selected the setting press ENTER button to confirm

RESET ENTER

SCREEN 11

Important: if the second Photocells pair or the safety edge are not present in the system it

is necessary to bridge terminals 25, 26, 27 and 28. Button ENTER to enter the function

Button to select:

- IMMEDIATE STOP: the automation stops always and waits for a new command

- STOP/Invert: the automation stops on opening, stops and reverses gate travel on Closing. This function is operating in Automatic and Semi-automatic modes (screen5)

Once selected the mode press ENTER button to confirm

Photocells 2nd pair (terminals 25 and 26)

RESET ENTER

25 26

common

pair photocells

DISPLAY

boost HIGH

boost 80%

DISPLAY

photo2 mode .....

Immediate STOP

SCREEN 12

Button ENTER, to enter the function:

Button Select speed setting as required from 30Hz to 45Hz

Once selected the mode press ENTER button to confirm

Drwg. No.

Speed setting

4534

DISPLAY

MAX motor speed SPEED 40.0 Hz

Page 7

220

THREE-PHASE

THREE-PHASE FOR AUTOMATIONS WITH HEAVY SLIDING GATES - DIGITAL PROGRAMMING

SCREEN 13

Button ENTER, to enter the function:

Button to set opening (if greater than 0 terminal 4 Open is exclusively set to get pedestrian opening). Set value on to 0 to put Pedestrian Opening out of service

Once selected the mode press ENTER button to confirm

SCREEN 14

It may happen that the control board enters a thermal protection phase and the electric motor is no longer powered until the fan has sufficiently cooled it down to normal functioning condition. Check proper fan operation (it must turn with gate moving and temperature higher than 45°)

SCREEN 15

Page to insert the password to programme the parameters of Elpro 220 card, used only by the manufacturer (not controllable by user)

Pedestrian mode

RESET ENTER

Visualization display:

Voltage, motor absorption, temperature on dissipator plate

RESET ENTER

Programming code (used only by the manufacturer of the control panel)

DISPLAY

Pedestrian Open set> Ø

DISPLAY

350 V 0.0 A

25 -C

Insert Password!

Drwg. No.

4534

Page 8

04-2010

I -

Prima dellinstallazione da parte di personale tecnico qualificato, si consiglia di prendere visione del Libretto Normative di Sicurezza che la Meccanica Fadini mette a disposizione.

GB -

Please note that installation must be carried out by qualified technicians following Meccanica Fadinis Safety Norms Manual.

F -

Linstallation doit être effectuée par un technicien qualifié suivant le manuel des Normes de Sécurité de Meccanica Fadini.

D -

Vor der Installation durch qualifiziertes tecnisches Personal wird empfohlen das Handbuch zu den Sicherheitsvorschriften durchzulesen, das die Meccanica Fadini zur Verfügung stellt.

E -

Antes de la instalación por parte del personal técnico cualificado, se aconseja consulter el Libreto con las Normativas de Seguridad que Meccanica Fadini pone a disposición.

NL -

Vor der Installation durch qualifiziertes technisches Personal wird empfohlen das Handbuch zu den Sicherheitsvorschriften durchzulesen, das die Meccanica Fadini zur Verfügung stellt.

Direttiva 2003/108/CE Smaltimento dei materiali

elettrici ed elettronici

VIETATO GETTARE NEI RIFIUTI

MATERIALI NOCIVI PER LAMBIENTE

2003/108/CE Directive for waste electrical and

electronic equipments

DISPOSE OF PROPERLY

ENVIRONMENT-NOXIOUS MATERIALS

s.n.c.

Via Mantova, 177/A - C.P. 126 - 37053 Cerea (Verona) Italy - Tel. +39 0442 330422 r.a. - Fax +39 0442 331054

e-mail: info@fadini.net - www.fadini.net

La ditta costruttrice si riserva di apportare modifiche al presente libretto senza preavviso