Below ground oil-hydraulic operator for swinging gates
STANDARD VERSION:
110° or 175° Leaf Rotation
• Compact, internal drive unit and hydraulic jack
• Normal version or version with two-way Locking device
• Models with or without hydraulic Brake
• Models with or without flow Regulator
Instructions manual
pages 17-32
17
MAIN COMPONENTS OF THE BELOW GROUND OIL-HYDRAULIC GATE OPENER
Emergency manual release with
square ferrule, release key and
welding plate
(for hydraulic jacks
with hydraulic locking device)
1790
1790
Stainless steel cover (Optional)
Aluminium enclosure
cover
Plate with square ferrule
(for hydraulic jacks without hydraulic locking device)
English
DESCRIPTION OF JACK / MOTOR PUMP COMPONENTS
Combi 740 110°
Flow regulator
(version with Flow
Regulator)
Maximum and minimum pressure valves
in both shaft rotation directions
Hydraulic jack
release lever
Oil reservoir plug
Motor pump oil reservoir
Combi 740 175°
Enclosure
(zinc-coated or stainless steel)
Sx
Braking adjustment
(Braking version)
Rotation shaft
Hydraulic jack
Combi
Right or Left Indication
Braking adjustment
(Braking version)
Flow regulator
(version with Flow
Regulator)
Electric power 4x1mm
cable 230V
length 2.50 meters
Gate spacer
hinge
2
PIC. 1
PIC. 2
18
INSTRUCTIONS TO BE FOLLOWED BEFORE INSTALLING THE OPERATOR
TO ENSURE THE PERFECT INSTALLATION AND OPERATION OF THE COMBI 740 ADHERE TO THE FOLLOWING EXPLANATORY POINTS AND RELATIVE DRAWINGS.
IMPORTANT: THE ENTIRE INSTALLATION PROCESS MUST BE CARRIED OUT BY QUALIFIED, TECHNICAL PERSONNEL IN COMPLIANCE WITH EN 12453 - EN 12445
SAFETY STANDARDS, AND IN ACCORDANCE WITH MACHINERY DIRECTIVE 2006/42/CE.
CARRY OUT A CAREFUL ANALYSIS OF RISKS IN ACCORDANCE WITH SAFETY REGULATIONS IN FORCE.
GENERAL INFORMATION:
The COMBI 740 is an oil-hydraulic automated operator designed to open and close swinging gates; it is installed below ground at the
base of the gate's rotation hinges. It is an oil-hydraulic operator with a built-in hydraulic drive unit; the entire operator is housed inside
its enclosure, cemented at the base of the gate leaf. The electronic programmer control is installed externally in a protected area and
it controls all possible movement functions automatically or semi-automatically, depending on the client's requirements.
The gate opener includes a number of accessories that ensure necessary safety and manoeuvrability, making this operator suitable for
installation in any public or private place.
PRELIMINARY WARNINGS FOR SAFETY AND GOOD SYSTEM OPERATION
!
Before installing the operator in the ground, be sure to verify the following:
- Installation, checks, testing, and risk analysis and further maintenance must be carried out by qualified, authorised, technical personnel.
- This automated device was designed for specific use, as indicated in this manual, with safety, control and signalling accessories as
minimum required.
- Any use of the operator which is not explicitly stated in this manual may cause operational disruption or damage to property and people.
- Check the consistency of the soil to avoid settling or subsequent deformation in the installation area.
- Ensure that there are no utility lines in the immediate vicinity or underground which may hinder any digging required.
- Ensure that in the immediate vicinity of installation accessories, both above and below ground, there are no sources of electromagnetic
disturbance that could hide or influence magnetic/electromagnetic readings from any metal loop detectors and from all electronic
control and system management equipment.
- Ensure that the mains power and voltage to the electric motor is 230V±10% 50Hz.
- Combi 740 must be powered with electrical cables having 1mm
than 50 meters, the use of electrical cables with appropriate diameter wires is recommended.
- For any replacements of parts or accessories, use original components indicated by the manufacturer.
- All packaging materials must be disposed of by specialised companies. Do not throw away, in normal waste receptacles, any material
that may be harmful to the environment.
- Meccanica Fadini is not responsible for any damage caused by improper use, or use not specifically mentioned in this manual, and is
not liable for malfunctions resulting from the use of materials or accessories not provided by the company itself.
- The manufacturer reserves the right to make changes to this manual without prior notice.
2
diameter for a maximum distance of 50 meters. For distances longer
English
Meccanica Fadini, the manufacturer, is not responsible for installations failing to comply with correct installation and application
!
technique and for applications not included in this manual.
VERSIONS OF THE COMBI 740 OIL-HYDRAULIC OPERATOR
110° Version = underground swing gate opener with 110° maximum leaf rotation.
175° Version = underground swing gate opener with 175° maximum leaf rotation.
Normal version = 110° and 175° non locking in the two movement directions. Use of an electric lock is always recommended.
Locking version = 110° and 175° locking in the two movement directionss.
Version with Brake = 110° and 175° rotation with adjustable hydraulic braking in the two movement directions, during the last 40 cm (approx.) of movement.
Version with Flow Regulator = 110° and 175° rotation with adjustment of hydraulic flow (controls the leaf speed) in the two movement directions for leafs longer than
2.5 meters.
Combi 740 version and rotation identification sticker
Combi 740 110° Normal
(blue sticker)
Combi 740 175° Normal
blue sticker)
(
Combi 740 110° Locking
red sticker)
(
Combi 740 175° Locking
(red sticker)
Version (Normal or Locking)
Colour: Blue (Normal)
Colour: Red (Locking)
Maximum shaft rotation:
110° or 175°
PIC.3
Maximum leaf
open rotation
Hydraulic pump type
19
MAIN COMPONENTS FOR STANDARD INSTALLATION
Right gate
English
Sx
The abbreviation “Sx”
indicates
the Left Combi 740
(as seen from inside
the property)
Support plate
with ferrule
Left
Combi 740
Left
Left gate
Left Combi 740
Left gate open stop
(not provided by the manufacturer)
Manual release
Left
Gate close stop
Right Combi 740
Manual release
Right
Dx
The abbreviation “Dx”
indicates
the Right Combi 740
(as seen from inside
the property)
Right gate open stop
(not provided by the manufacturer)
Support plate
with ferrule
Right
Combi 740
Right
Normal
enclosure
VIEW FROM BELOW VIEW FROM BELOW
Normal
enclosure
Important: For installations with Combi 740 (Normal or Locking) with leafs longer than 2.0 meters it is always necessary to install an
Electric lock or a Leaf stop bolt: the possible solutions are shown in Pic. 5 and Pic. 6. For a single leaf, it is recommended
!
that the electric lock be installed horizontally.
Electric lock catch plate
to be secured on the first
leaf that closes,
or on the wall with single
leaf gates
Gate close stop bolt
welded on the
first leaf that closes
“Horizontal” Electric lock
on the second leaf that closes.
For single-leaf gates
this solution is recommended
Gate close stop
to be secured to the ground
Vertical
application of the
Electric lock
Electric lock catch plate
to be secured to the ground
PIC. 4
Gate close
stop
20
PIC. 5 PIC. 6
IDEAL USE OF THE COMBI 740 BELOW GROUND OIL-HYDRAULIC OPERATOR
- Combi 740 Normal version, 110° rotation:
1) The Combi 740 110° can be used on any leaf, always with an electric lock.
2) For leafs
longer than 2.50 meters use of the Combi 740 with brake is recommended.
3) For special 4.0 and 5.0 meter leafs a Flow regulator must be installed.
4) The static weight that the Combi 740 can bear is 700Kg, for a 1.0 meter long leaf. If this
length is exceeded the weight of the leaf must be decreased (Pic.7).
- Combi 740 locking version, 110° rotation:
All previous four points apply.
5) The Combi 740
electric lock. An electric lock is always necessary for leafs that are longer than 2.0 meters.
Locking is recommended for leafs up to 2.0 meters long, without an
- Combi 740 Normal version, 175° rotation:
All previous four points apply.
- Combi 740 Locking version, 175° rotation:
All previous five points apply.
INSTALLING THE ENCLOSURE
WARNINGS: ensure that the gate structure is suited to the operator and check to see
if the fixed and moving parts require any special reinforcements for installation,
making sure that there are no obstacles or friction during the entire movement of the
leaf.
The normal enclosure must be cemented to the base of the gate in order to receive
and secure the operator. However, the lower leaf hinge must be removed first because
the Combi 740 rotation shaft acts as a lower rotation hinge (Pic.8).
1.0m
700Kg
COMBI 740
Maximum leaf length 1.0 meter Maximum weight 700 Kg
Maximum leaf length 2.0 meters Maximum weight 400 Kg
Maximum leaf length 3.0 meters Maximum weight 300 Kg
Maximum leaf length 4.0 meters Maximum weight 250 Kg
2.0m
400Kg
300Kg
3.0m
250Kg
PIC. 7
Top hinge
Brickwork
4.0m
Remove the lower
hinge
(if present)
PIC. 8
SETTING UP AND SECURING THE ENCLOSURE
Dig a hole at the base of the column in accordance with the measurements indicated in Pic.9. At the same time, pre-set an
the enclosure to the installation site of the Electronic programmer (it is recommended that the Programmer be installed in a protected and dry place);
the pipe must be of a suitable diameter to permit the passage of the operator's power cables (corrugated pipe Ø20 - Ø25mm).
Hole for piping
to the electronic
programmer
50
Hole for normal
enclosure housing
350
Underground piping
for the passage of
the electric power
cable
underground pipe to connect
Set up drainage piping
that directs
rainwater outside
the enclosure
English
PIC. 9
220
500
Layer of gravel
for fluid drainage
Normal enclosure
installed flush with
the ground
21
Attention: when installing gates with two leafs it is important to align the two enclosures; this can be done by pulling a string
!
through the four holes (two per enclosure), as shown in Pic. 10.
Hole to align with the string in order
to achieve perfect alignment
Before securing the enclosures, they must be
perfectly aligned, one in front of the
!
other; this can be done by pulling a string
through the four holes (two per enclosure).
Alignment string
of the two enclosures
PIC. 10
Attention: before securing the Enclosure with concrete, align the inner hole of the enclosure with the upper hinge (Pic.11) and make sure
!
the enclosure is perfectly levelled. The upper edge of the enclosure must be flush with the finished ground level.
Fixing hole of the
alignment string
Inside the enclosure there is a hole
that must be aligned with the upper
!
hinge
English
Level
Level
Concrete
casting
The upper edge of the
Enclosure must be level
!
with the finished ground
level
0.0
Level
Hole for alignment
with upper hinge,
located inside the
Enclosure
Threaded bars for securing
Combi 740 to the
Enclosure
PIC. 11
The gate leaf can be installed even without the Combi 740: the Enclosure, as a matter of fact, is pre-set to receive the Gate spacer hinge which, once
secured inside of it, replaces the lower hinge of the leaf (Pic. 12).
M8 fixing nuts
22
PIC. 12
Bronze washer
Gate spacer hinge
Enclosure sunk in the ground
Temporary installation of the leaf above the Enclosure with the Gate spacer
hinge (after having welded the plate with the ferrule to the gate - pg.23, Pic.13)
After having allowed the concrete to set around the Enclosure, and depending on the application requirements for the leaf to be
operated, the following overall measurements will be obtained (Pic. 13):
Measurement A=30mm
Measurement A=42mm
Measurement A=80mm
code 761 Ferrule with square hole
code 746 Ferrule with square hole
with Support plate (Right or Left)
code 748 Emergency
release with square ferrule,
release key and welding
plate (Right or Left)
PIC. 13
PREPARING THE LEAF: SECURING THE EMERGENCY RELEASE OR THE FERRULE
The connection between the gate leaf to be opened and the Combi 740 operator may occur in three possible versions depending on if there is an
emergency manual release system, a simple Support plate with square hole ferrule or only a Square hole ferrule. However, in all cases it is necessary
to tightly weld these three items to the leaf base, in alignment with the upper hinge of the leaf itself (Pic.14).
At this time, the measurement indicated in Pic. 13, between the enclosure and the above leaf becomes important.
IMPORTANT: the Support plate with a square hole ferrule and the single square hole ferrule must be welded to the leaf with the Combi 740 shaft
rotated by 5° or 10°, before it arrives at the end of travel. (Pic.14). (Putting into phase process).
Emergency Manual Release Gate connection: by welding either the ferrule directly or the support plate
Shaft rotation
closing
end of travel
Travel end axle
Sx
shaft arrives at the end of travel.
Leaf axle
axle
Leaf rotation
Leaf rotation
PIC. 14
Level
axle
Rotate by 5° or 10°, before the rotation
English
INSTALLING THE RIGHT AND LEFT COMBI 740 INSIDE THE ENCLOSURE
IMPORTANT: The Right and Left Combi 740 are installed respectively to the right and left of the gate, as seen from the inside of the
property: this distinction (version Right and Left) is indicated by the stamp on the base of the square rotation shaft, made during the
manufacturing process at the factory (Pic.15).
NOTE: All what previously described also applies to installations with single leaf swing gates.
IMPORTANT: Before installing and making the electrical connections to the automated devices, the leaf opening and closing stops
must be secured to the ground (Opening leaf stop approx. 5° before the rotation shaft's end of travel).
The abbreviation “Dx”
indicates the Right Combi 740
Dx
The abbreviation “Sx”
indicates the Left Combi 740
PIC. 15
Sx
(Not provided by the manufacturer)
Right gate
Left gate
Close stop
Right Combi 740
Left Combi 740
Right leaf open gate stop
(Not provided by the manufacturer)
Left leaf open stop
23
IMPORTANT: the emergency manual release is installed differently for the 110° and 175° versions.
The RIGHT Combi 740, 110°, is paired with the RIGHT (Dx) emergency manual release, and the LEFT with the LEFT (Pic.16).
-
-
The RIGHT Combi 740, 175°, is paired with the LEFT (Sx) emergency manual release, and the LEFT with the RIGHT (Pic.17).
110° Combi 740
Sx
Dx
Sx Dx
PIC. 16
- The Combi 740 is inserted into the enclosure, secured using the two
hexagonal studs and held in place by two raised slits at the base of the
enclosure (Pic.18).
- After inserting the Right and Left Combi 740 into the enclosures, the gate
leafs can be installed.
Important: before beginning any operation, even manual, the
!
closing and opening gate stops must be installed (Pic. 15, pg. 23).
The first opening manoeuvres, even manual, can be carried out by “releasing”
the Combi 740 from the leaf, using the release key (if the emergency manual
release is installed), or by turning the release lever of the hydraulic jack
(Pic.19).
Attention: this lever must always be closed during normal
!
Combi 740 operation.
175° Combi 740
Dx
Sx
PIC. 17
PIC. 18
Sx
Dx
E13 hexagonal studs
for securing the Combi 740
to the normal enclosure
Guide slits
English
Release lever
Emergency manual
PIC. 19
FIRST OPERATION TESTS
To carry out the first shaft rotation tests, the power supply
can be connected directly to the Combi 740 motor.
Make the connection in accordance with the diagram
μ
in Pic.20, adding a 12.5
with the two phases. To invert the shaft rotation direction,
swap the connections of the phases.
F condenser, installed in parallel
release
OR
12,5 μF
Sx
Hydraulic jack
release lever
Mains power
230V 50Hz
single-phase
Red - Phase
Blue - Common
24
PIC. 20
Red - Phase
Yellow Green - Earthing
SYSTEM ELECTRICAL CONNECTIONS
IMPORTANT: all of the electrical connections and wiring (Pic. 21) must be completed in compliance with installation standards and in
accordance with current laws in force (Machinery Directive 2006/42/CE); they must be carried out by qualified, technical personnel,
formulating a complete analysis of all risks and adopting appropriate safety measures in accordance with the regulations EN 12445 and
EN 12453 when filling out the Technical File.
- The Elpro 13 exp programmer should be installed in a dry, protected place, inside its own container; in the case of added components,
for the proper operation of the control and safety accessories, it is advised to install everything inside a cabinet certified for outdoor
use (not provided by the manufacturer).
- The Elpro 13 exp programmer is powered by 1 mm
longer than 50 meters, use electrical cables with wires of appropriate diameter, in accordance with good installation technique. For
all the accessories outside the electrical panel, electrical cables with 1 mm2 or 0.5 mm2 diameter wires can be used.
2
3
1
2
2x1mm
2
diameter electrical cables, for a maximum distance of up to 50 meters. For distances
16
18
17
2
2
4x1mm
2
2x1mm
2
2
2x1mm
RG58
2x1mm
4x1mm
15
14
13
230V ±10%
50 Hz
2
2
4x1.5mm
4x1mm
4x1mm
2
4
5
2x1mm
2
6
Key:
1 - Miri 4 Flashing lamp (code 4600)
2 - Elpro 13 exp control box (code 7079)
3 - Mains switch 230V - 50Hz Magnetic-thermal differential 0.03A
(not provided by the manufacturer) (for distances longer than 100m,
use 2.5 mm
4 - Junction box (not provided by the manufacturer)
5 - Left Combi 740
6 - Trifo 11 Projector Photocell (internal) on post (code 108)
7 - Left leaf open gate stop (not provided by the manufacturer)
8 - Jubi 433 Transmitter (code 4334)
9 - Electric lock with closing leaf stop (code 7083)
2
section cable)
2x1mm
7
2
2x1mm
2
4x1mm
2
9
10
8
10 - Right leaf open gate stop (not provided by the manufacturer)
11 - Trifo 11 Receiver photocell (internal) on post (code 108)
12 - Right Combi 740
13 - Prit 19 Key-switch (code 190)
14 - Jubi 433 radio receiver, stand alone (code 4330)
15 - Birio A8 Aerial (code 4605)
16 - Trifo 11 Projector photocell (external) (code 107)
17 - Trifo 11 Receiver photocell (external) (code 107)
18 - Mechanical wire edge - 6 pieces (code 2077)
(2 pcs on closing, 2 pcs on opening and 2 pcs fixed to the gate post)
12
4x1mm
11
English
2
PIC. 21
25
GB
13
exp
230V SINGLE-PHASE PROGRAMMER FOR SWING GATE
OPERATORS
English
26
TERMINAL BOARD FOR
27
CONNECTING THE PULIN 3
28
BUTTON SWITCH
DIP-SWITCH
1 456 7823
Elpro 13 exp FADINI
L1
1
1
2
CONTACT NC
nd
pair of PHOTOCELLS
CONTACT NC
st
pair of PHOTOCELLS
2
L2
3
L3
COMMON
OPEN NO
PLUG-IN RADIO CARD
ON
OFF
L4
74
CLOSE NO
STOP NC
SUPPORT FOR
-
-
-
L5
85
COMMON
RADIO NO
CLOSING LEAF
DELAY TIME
0s - 18s
+
DWELL TIME
0s - 120s
+
OPERATING TIME
2s - 100s
+
L6
96
10
11
12
Indicator light 24V 3W max
SUPPLY OUTPUT
12V AC, 15VA POWER
ELECTRIC LOCK
13 14 15
SAFETY NC CONTACT
- 2 pairs
- 1 Radio receiver
OUTPUT 24V 250mA for max. load:
of
photoelectric
cells
Fuse 24V
F5= 1A
12.5 μF
Capacitor
Motor M1
Opening Delay
Relay
Closing Delay
Relay
181617
COMMON
M1
SINGLE-PHASE
MOTOR M1
230V
12.5 μF
Capacitor
Motor M2
19
20
COMMON
M2
MOTOR M2
Motor M1
direction relay
21
SINGLE-PHASE
230V
FLASHING LIGHT
25W
max
230V
230V – 24V
Transformer
Motor M2
direction relay
Flashing light fuse
25
242223
Transformer
fuse
F4= 630mA
Line relay
F3= 630mA
F1= 5A
Line fuse
Line fuse
230V ±10% 50Hz SINGLE-PHASE
POWER SUPPLY INPUT
F2= 5A
General description: The Elpro 13 exp is an electronic microprocessor programmer for controlling and managing single-phase gate openers fitted on swinging
gates. With its single-phase 50Hz 230V±10% power supply, it satisfies the Low Voltage 2006/95/CE and Electro Magnetic Compatibility regulations 2004/108/CE
- 92/31/CEE safety standards and should therefore be installed by a qualified technician in compliance with applicable regulations.
Programmed operation
logic: automatic function, semi-automatic, pre-flashing, step-by-step by radio remote control, input for 2nd pair of photocells, electric lock output, pedestrian
opening function, stroke reversing pulse function, operator status indicator light.
The Manufacturer declines responsibility for improper use of the programmer and reserves the right to amend and update this manual and the programmer
without prior notice. Non-compliance with installation rules can cause serious damage to properties and people.
IMPORTANT:
!
- The programmer must be installed in a protected, dry place with its own protective case
- Apply a high sensitivity differential Thermo-magnet circuit breaker type 0.03 A to the programmer’s power supply
- Make sure that the electronic programmer has a 230V ±10% 50Hz power supply
- For power supply, flashing light use cable with wires with a section of 1.5 mm
use cables with wires with 1mm2 sections.
- If the Photocells are not used, insert a jumper between terminals 1 and 2 and if the 2
2
up to a distance of 50m; for Limitswitches and other accessories,
nd
pair is not used, jumper the relative terminals
- If no Button switches or key switches without stop button are used, insert a jumper between terminals 3 and 6 NC contact
IF THE PROGRAMMER DOES NOT WORK:
- Ensure that the electronic programmer has a 230V ±10% power supply
- Ensure that the electric motor has a 230V ±10% power supply
- For distances of over 50 metres, increase the section of the wires.
- Check the single-phase 230V supply voltage
- Check the fuses
- Check all normally closed NC contacts of the programmer
Diagnostic LEDs
L1= ON if the programmer is powered
L2= Photocell, normally ON, switches off with obstacle present
L3= Open, normally OFF, lights when Open pulse is received
L4= Close, normally OFF, lights when Close pulse is received
L5= Stop, normally ON, switches off when Stop impulse is given
L6= Radio, normally OFF, lights when Radio pulse is received
- Check that there is no drop in voltage between the programmer and the electric motor
26
Drwg. No. 1643
GB
13
exp
230V SINGLE-PHASE PROGRAMMER FOR SWING GATE
OPERATORS
DIP-SWITCH
1= ON 1st pair of Photocells stop gates during opening
2= ON Radio does not invert during opening
3= ON Closes in Automatic mode
4= ON Pre-flashing of flashing light
5= ON Step-by-step by radio with intermediate stop
6= ON Single pedestrian when gate is closed
7= ON Stroke reversing pulse function enabled when opening from closed gate position
8= ON Eliminates the Leaf Delay when opening. The motors start together
1 456 7823
LOW VOLTAGE ELECTRICAL CONNECTIONS
st
pair of Photocells (device installed on gate posts) is managed by Dip-Switch 1
Photocells:
NC CONTACT
PHOTOCELLS
The 1
nd
pair of photocells (device installed inside entrance) stops gate during opening and changes gate direction when
The 2
closing once the obstacle has been removed
1
2
2
nd
pair of
NC CONTACT
st
1
pair of
PHOTOCELLS
OUTPUT 24Vac(MAX. LOAD:
2 pairs of PHOTOCELLS
1 RADIO RECEIVER)
ON
OFF
1
2
3
12
13
74
85
96
10
DIP-SWITCH 1 (only for 1st pair of Photocells):
ON: Photocell stops gate on opening and changes direction
when closing once the obstacle has been removed
1
OFF: Photocell no stop on opening and changes direction
when closing in case of an obstacle
13 14 15
11
12
Pushbutton
switch:
3
COMMON
4
5
6
STOP NC
CLOSED NO
OPEN NO
Radio contact:
- Open/Close (normal) changes direction at each
pulse
- Step-by-step with intermediate stop
3
COMMON
Electric lock:
Accessory that mechanically locks the gate in closed position, recommended
for installation with leaves over 1.80 m in length and non locking operators.
Operating time: power supply for 2 seconds, 100ms in advance before leaf
movement starts
24V 3W Indicator light showing gate in movement:
Indicator light On = Gate open
Indicator light Off = Gate closed
0.5s flashing (fast)= closing movement
1s flashing= opening movement
7
8
COMMON
RADIO NO
10
9
12V AC, 15VA OUTPUT
ELECTRIC LOCK POWER SUPPLY
11
24V INDICATOR LIGHT
3W max
DIP-SWITCH 2:
ON: Does not change direction
during opening
2
OFF: Changes direction at each pulse
DIP-SWITCH 5:
ON: Step-by-step with intermediate stop
OFF: Normal operation
5
English
Safety contact:
Microswitch on housing lid. If not
used, short-circuit terminals 14 and 15
Drwg. No. 1643
14
15
SAFETY CONTACT NC
27
GB
13
exp
230V SINGLE-PHASE PROGRAMMER FOR SWING GATE
OPERATORS
ELECTRIC POWER CONNECTIONS
Motors:
Flashing light:
Pre-flashing Dip-Switch 4=ON: Once the control pulse has been given the
flashing light switches on and the operator starts 3 seconds later.
Programmer power supply:
Apply a high sensitivity differential Thermo magnet circuit breaker type 0.03A to the
programmer’s power supply.
The card requires a 230V ±10% 50Hz single-phase power supply once all the low voltage and
power connections have been completed.
FUNCTIONS
Automatic / Semi-automatic function:
Automatic cycle: when an open pulse is given, the leaves open, they stop in dwell for the time
set on the timer, after which they close automatically.
English
Semi-automatic cycle: when an open pulse is given, the leaves open. To close the leaves, give
the close pulse.
211816 17 19 20 2422 23 25
Having terminated the electrical connections to the Motors, the three timers must be adjusted:
-
-
-
CLOSING LEAF DELAY TIME
0s - 18s
+
DWELL TIME (If Dip-Switch 3=ON)
0s - 120s
+
OPERATING TIME
2s - 100s
+
MOTOR M1 OUTPUT
230V SINGLE-PHASE
(Motor for opening 1
and Pedestrian)
16
COMMON
st
leaf
19
18
17
M1 M2
COMMON
22 23
21
20
FLASHING LIGHT
230V 25W max
Leaf delay on closing, Dwell Time and Operating Time
DIP-SWITCH 8:
ON: Eliminates the Leaf delay when opening.
The motors start together
8
OFF: Leaf delay when opening enabled
DIP-SWITCH 3
MOTOR M2 OUTPUT
230V SINGLE-PHASE
24 25
-
+
DWELL TIME
0s - 120s
POWER SUPPLY INPUT
SINGLE-PHASE 230V ±10% 50Hz
ON = Closes in Automatic mode
OFF = Does not close in Automatic
3
mode Semi-automatic function
DIP-SWITCH 4:
ON: Pre-flashing
OFF: Without pre-flashing
4
DIP-SWITCH 3
ON = Closes in Automatic mode
OFF = Does not close in Automatic mode
3
Semi-automatic function
l'apricancello
230 VOLT
Pedestrian opening:
Pedestrian opening of a completely closed gate leaf is obtained giving an Open command,
with Dip-Switch no. 6=ON, to terminals 3-4:
- a first opening command opens the Motor 1 leaf
- with a second command to terminals 3 and 4, the second leaf also opens.
The transmitter is always enabled for both leaves with Radio Contact 7-8
Stroke reversing pulse:
Function (Dip-Switch no. 7=ON) that facilitates disengagement of the electric lock when the
gate is completely closed, even in Pedestrian Opening mode: with the gate leaves closed,
before opening they are pushed to close for 2 seconds.
Step-by-step function:
Dip-Switch no.5=ON At each pulse on the radio contact the gate performs open-stop-close-stop
External clock (Optional):
CLOCK: The Elpro 13 exp Programmer makes it possible to connect a normal clock for
opening-closing
Wiring: connect in parallel the NO contact of the Clock with terminal no. 4 OPEN and
no. 3 COMMON, activating automatic re-closing with the Dip-Switch no. 3=ON and
setting the dwell time on the trimmer
Operation: programme the opening time on the clock, at the time set the gate will open
and remain open (the flashing light switches off and the indicator light gives the signal
with two quick flashes followed by a longer dwell) and will not accept any further
command (including radio commands) until the time set on the clock has elapsed, at
the end of which, following the dwell time, automatic reclosure will take place.
DIP-SWITCH No. 3=ON Automatic Closing
ON = Closes in Automatic mode
OFF = Does not close in Automatic mode
3
DIP-SWITCH 6:
ON= Single-leaf pedestrian service
OFF= Normal service
6
DIP-SWITCH 7:
ON: Stroke reversing pulse function enabled
when opening from closed gate
OFF: Stroke reversing pulse deactivated
7
DIP-SWITCH 5:
ON: Step-by-step function enabled
OFF: Step-by-step function deactivated
5
-
+
DWELL TIME
0s - 120s
Semi-automatic function
COMMON
M1
External clock
43
OPEN
NO
COMMON
28
Drwg. No.1643
ELECTRICAL WIRING DIAGRAM OF COMBI 740 AND ACCESSORIES WITH ELPRO 13 exp
26 27 28 3
LED
Pushbutton switch
Pulin 3
26
TERMINAL BOARD FOR
27
CONNECTING THE PULIN 3
28
BUTTON SWITCH
DIP-SWITCH
1 456 7823
Elpro 13 exp FADINI
L2
L1
Plug-in RADIO
Jubi 433/2R
Jubi
Cable RG58
Birio A8 Aerial
230V – 24V
12.5 μF
Transformer
Motor M1
direction relay
Motor M2
direction relay
Flashing light fuse
Line relay
F3= 630mA
Transformer
fuse
F4= 630mA
F1= 5A
Line fuse
F2= 5A
Line fuse
SUPPORT FOR
PLUG-IN RADIO
CARD
CLOSING LEAF
ON
OFF
-
-
-
DELAY TIME
+
0s - 18s
DWELL TIME
0s - 120s
+
OPERATING TIME
2s - 100s
+
24V Fuse
F5= 1A
Opening Delay
Relay
Closing Delay
Relay
12.5 μF
Capacitor
Motor M1
L3
L5
L4
L6
Capacitor
Motor M2
1
2
PHOTOCELLS
2
CONTACT NC
nd
pair of PHOTOCELLS
CONTACT NC
2
1
12
13
12 345 45
Polo 44
Photocell
receiver
Polo 44
Photocell
projector
3
COMMON
OPEN NO
4
3
3
4
3
apre
4
CLOSE NO
STOP NC
56
5
3
blocco
74
85
96
10
11
COMMON
RADIO NO
SUPPLY OUTPUT
12V AC, 15VA POWER
ELECTRIC LOCK
1234
n
llo
e
c
e
n
FADINI
a
p
ric
p
o
l’a
e
s
o
l
c
Prit 19
key-switch
5
3
chiude
pushbutton
13 14 15
12
Indicator light 24V 3W max
SAFETY NC CONTACT
- 2 pairs
- 1 Radio receiver
OUTPUT 24V 250mA for max. load:
of photoelectric
cells
12
14 15
13
Pulin 3
switch
COMMON
gate 1 and Pedestrian)
(Motor for opening
16
Combi 740
Motor M1
Programmer
housing
19
181617
COMMON
M1 M2
MOTOR
M1
17 18
MOTOR M2
SINGLE-PHASE
230V
19 20 21
21
20
SINGLE-PHASE
230V
22 23
Combi 740
Motor M2
242223
230V
FLASHING LIGHT
25W
max
25
230V 50Hz ±10% SINGLE-PHASE
POWER SUPPLY INPUT
l'apricancello
Flashing light
English
2322
Miri 4
PIC. 22
29
ADJUSTMENTS
ADJUSTING THE THRUST FORCE
The anti-crushing safety of Combi 740 is ensured by the maximum hydraulic pressure valves, which allow for an accurate and stable
adjustment of thrust force over time. These are protected by a casing, secured during testing at the factory; once the protective casing
has been removed, loosening the screws with an Allen wrench, the valves can be adjusted. (Pic.23).
- Red adjusting screw:
- Green adjusting screw:
tightening (clockwise) the thrust force is increased during Closing, loosening it is decreased.
tightening (clockwise) the thrust force is increased during Opening, loosening it is decreased.
Casing Fixing
screws
Protective casing
valve adjusting screws
Clockwise: + Thrust
force
Green adjusting screw:
adjusts the thrust force
during opening
PIC. 23
ADJUSTING THE BRAKE FOR COMBI 740 DURING OPENING AND CLOSING
It is possible to adjust the slowdown during the last few leaf rotation degrees (approx. 40cm) (Pic. 24).
12
1
11
2
10
9
3
8
4
567
Clockwise: + Slow Counter clockwise: + Fast
12
1
11
2
10
9
3
8
4
567
English
12
1
11
2
10
9
3
8
4
567
12
1
11
2
10
9
3
8
4
567
Counter clockwise: - Thrust
force
Red adjusting screw: adjusts
the thrust force during
closing
12
1
11
2
10
9
3
8
4
567
12
1
11
2
10
9
3
8
4
567
Clockwise: + Slow Counter clockwise:
+ Fast
PIC. 24
LEAF SPEED REGULATOR FOR COMBI 740 WITH FLOW REGULATORS
The hydraulic flow regulator allows leaf speed adjustment in the two movement directions, opening and closing; it is recommended
mostly for leafs longer than 2.50 meters (Pic. 25).
Casing fixing screws
Protective casing
valve adjusting screws
Flow regulator
Flow regulator
PIC. 25
30
Manufacturer:
DECLARATION OF CONFORMITY
of the Manufacturer
s.n.c.
Address:
Model:
ground-installed oil-hydraulic gate opener
Via Mantova 177/A - C.P. 126 - 37053 Cerea (VR) Italy
Tel. +39 0442 330422 - Fax +39 0442 331054
e-mail: info@fadini.net - www.fadini.net
CERTIFIES, ASSUMING SOLE RESPONSIBILITY THAT:
CONFORMS TO MACHINERY DIRECTIVE .........2006/42/CE
FURTHER:
The Combi 740 is sold to be installed as an "automated system", with original accessories and components specified
by the manufacturer.
An automation, in legal terms, is a "machine" and therefore all safety regulations must be applied by the installer.
The installer is also required to issue a Declaration of Conformity.
The Manufacturer does not assume responsibility for improper use of the product.
The product conforms to the following, specific legislation:
- Risk analysis and subsequent actions to remove them:...........................................................
- Low Voltage Directive...........................................................................................................................................2006/95 CE
- Electromagnetic Compatibility Directive..............................................................................2004/108/CE & 92/31 CEE
EN 12445 & EN 12453
English
In order to certify the product, the Manufacturer declares, assuming sole responsibility, its compliance with
PRODUCT STANDARDS .........................EN 13241-1
Meccanica Fadini s.n.c.
Managing Director
Date:
03-03-10
Managing Director
GB
31
COMBI 740 TECHNICAL SPECIFICATIONS
ELECTRIC MOTOR, TWO PHASE CLASS H
Power output .........................................................................................0.18KW (0.25CV)
Absorbed power.......................................................................................................250W
Frequency...................................................................................................................50Hz
Supply voltage.................................................................................................230V ±10%
Absorbed current.......................................................................................................1.2A
Capacitor..................................................................................................................12.5μF
Motor rotation speed ....................................................................................1˙350 r.p.m.
Intermittent service.......................................................................................................S3
PERFORMANCE (for 110°)
Duty service cycles.............................23s Open - 30s Dwell - 23s Close - 30s Dwell
Time of one complete cycle....................................................................................106 s
No. Completed cycles Open - Dwell - Close - Dwell ......................................34/hour
No. cycles a year, 8 hours of operation a day ...................................................99˙000
COMBI 740 OVERALL DIMENSIONS
175
40
PLATE WITH SQUARE HOLE FERRULE
(FOR HYDRAULIC JACKS
WITHOUT A HYDRAULIC LOCK)
340
190
145
10
0
5
46
Ø12
36
EMERGENCY MANUAL RELEASE WITH
SQUARE FERRULE, RELEASE KEY
(FOR HYDRAULIC JACKS
WELDING PLATE
395
DOUBLE STROKE JACK AND OIL-HYDRAULIC PUMP
Pump flow rate - P3.............................................................................................0.85
Working pressure .....................................................................................1 MPa (10bar)
Max pressure ............................................................................................3 MPa (30bar)
Working temperature.................................................................................-20°C +80°C
Rotation time (110°).....................................................................................................23 s
Rotation time (175°).....................................................................................................28 s
Oil type.................................................................................................................Oil Fadini
Shaft rotation angle ........................................................................................110° / 175°
Torque.....................................................................................................................235 Nm
Cylinder bore...........................................................................................................75 mm
Stroke .......................................................................................................................52 mm
Weight of Combi 740 with accessories ................................................................27 Kg
IP standards.............................................................................................................IP 673
Leaf maximum static weight ....................700 Kg(1.0m length) - 350Kg(2.8m length)
Overall dimensions (LxWxH)...............................................................475x305x130 mm
73
75
WITH A HYDRAULIC LOCK)
17
210
145
465
10
295
ENCLOSURE COVER
MADE OF ALUMINIUM OR
STAINLESS STEEL (OPTIONAL)
475
l/1’
English
PIC. 26
270
COMBI 740 110°
CABLE 4x1 mm
l=2.50 METERS
2
270
COMBI 740 175°
CABLE 4x1 mm
l=2.50 METERS
ORDINARY MAINTENANCE
To ensure optimal system performance over time and according to safety regulations, it is necessary to carry out correct maintenance and monitoring
of the entire installation: the automation, the electronic equipment installed and all cabling attached to such equipment. Installation must be
completed by qualified technical personnel, filling out the Maintenance Manual indicated in the Regulations Booklet to be requested:
- Oil-hydraulic automation: maintenance check at least every six months.
- Electronic equipment and safety systems: maintenance check at least once per month.
- Scheduled and extraordinary maintenance operations must be agreed upon between the client and the company that will perform the work.
- Leave the handling of all packaging materials including cardboard, nylon, polystyrene, etc... to companies that specialise in waste recovery.
- THROWING AWAY MATERIALS HARMFUL TO THE ENVIRONMENT IS PROHIBITED
- In case the actuator is removed, do not cut the electrical wires; instead remove them from the terminal board by loosening the screws inside
the junction box.
The MECCANICA FADINI'S development has always been based on ensuring the quality of products and on the
existence of a TOTAL QUALITY CONTROL system, which guarantees quality levels over time as well as constant
updating in compliance with European standards, in order to ensure continued improvement.
2003/108/CE Directive
for waste electrical and
GB
electronic equipments
DISPOSE OF PROPERLY
s.n.c.
AUTOMATIC GATE MANUFACTURERS
Via Mantova, 177/A - C.P. 126 - 37053 Cerea (Verona) Italy
Tel. +39 0442 330422 r.a. - Fax +39 0442 331054
e-mail: info@fadini.net - www.fadini.net
ENVIRONMENT-NOXIOUS MATERIALS
The manufacturer reserves the right to make amendments to this manual without prior
notice and declines all responsibility for any errors, personal injury or damage to property.
2
130
305
HOUSING ENCLOSURE
(ZINC-COATED OR STAINLESS STEEL)
32
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