GB
Instruction Booklet
BAYT 980
INOX Stainless Steel and Painted Versions
Oil-Hydraulic barrier for traffic control of from 3 to 8 metres wide
Version with aluminium fencing
Version with cabled hinged road barrier beam
Folding or fixed leg with yoked pedestal
Fully convertible to right and left versions
B
A
YT 980
Oleodinamica
Fixed braking when opening and adjustable when closing
Road barrier beams set up for flashing LED lamps
Made in Italy
the gate opener
Bayt 980
MAIN ELEMENTS FOR THE INSTALLATION OF A ROAD BARRIER BEAM
INSTRUCTIONS TO BE FOLLOWED BEFORE INSTALLATION OF THE AUTOMATED MECHANISM
2491
page
2
1.
Miri 4 flasher with Birio A8
aerial (optional)
2.
Housing cabinet cover
3.
Accessory control box with
Elpro 980 unit
4.
Cos 982 hydraulic control unit
group with hydraulic piston
and oil reservoir
5.
Barrier cabinet - right hand
version
6.
Cabinet door switch for
general electrical power
disconnection
7.
Anchor plate with anchor
bolts
8.
Beam arm in R532 anodised
aluminium, made up of two
modules: 2.10 m + 3.20 m
9.
Folding leg (optional)
10.
Fixed pedestal with yoke
(optional)
1
2
3
4
5
6
7
8
9
10
Bayt 980
Hydraulic
!
The firm Meccanica Fadini, as the manufacturing firm, is not responsible for the lack of observance of
proper standards of installation or of applications not indicated in this instruction booklet.
FIG. 1
PRELIMINARY WARNINGS FOR SAFETY AND THE PROPER OPERATION OF THE SYSTEM
Before proceeding to the actual installation of the automated mechanism in the ground it is necessary to verify as follows:
- The installation, inspection, testing, risk analysis and following maintenance procedures must be performed by qualified and authorised technical
personnel.
- This automated mechanism has been designed for the exclusive use with the minimum required safety, signalling and command accessories, which are
indicted in this booklet.
- Any other application not expressly indicated in this booklet could bring about malfunction or damages to things or persons.
- Check and verify the consistency of the terrain so as to avoid future settling or deformation in the area in which the automated mechanism is to be
installed.
- Check and verify in the immediate vicinity of the site and underneath it that there are no service conduits that could interfere with the necessary excavations
in the ground.
- Verify that, in the immediate vicinity and underneath the site of the installation of the accessories, there are no sources of electromagnetic disturbances,
such that the magnetic/electromagnetic fields of any possible metallic mass detection loops and of all the system command and control electronics for
the device might be masked or unduly influenced.
- Check and verify that the electrical mains supply lines powering the electrical motor are 230V±10% at 50Hz.
- Electrical power supply for the Bayt 980 must be delivered by way of electrical cables with a section of 1 mm
2
for a maximum distance of 50 metres. For
distances longer than 50 metres it is recommended that cables with sections suitable for a proper standard of installation be used.
- During the entire movement of the barrier beam there must be no obstacles or aerial contacts that obstruct its movement.
- For any necessary substitutions of elements or accessories, utilise only original components indicated by the manufacturing firm.
- All of the packing material and other waste must be disposed of through specialised firms. Do not dispose of toxic substances into the environment.
The Meccanica Fadini Company is not responsible for any damages brought about by improper utilisation or any use that is not specifically indicated in
this booklet. Furthermore, it will not respond for malfunctions due to the use of materials or accessories not indicated by the same firm.
- The manufacturing firm reserves the right to bring about modifications to this booklet without notice.
- All of the drawings and figures in this booklet are purely indicative and may not represent a real installation. It is the job of the installer to verify them
and adapt them to the actual requirements.
!
FOR PERFECT APPLICATION AND FUNCTION OF THE BAYT 980 IT IS RECOMMENDED THAT THE FOLLOWING EXPLANATION POINTS AND THEIR
RESPECTIVE DRAWINGS FOUND IN THIS INSTRUCTION BOOKLET ARE FOLLOWED.
IMPORTANT: THE ENTIRE INSTALLATION MUST BE PERFORMED BY QUALIFIED TECHNICAL PERSONNEL,
WITH RESPECT FOR THE EN 12453 - EN 12445 SAFETY REGULATIONS
AND MACHINE DIRECTIVE 2006/42/CE.
CARRY OUT A CAREFUL RISK ANALYSIS ACCORDING TO THE REGULATIONS IN FORCE.
!
Made in Italy
the gate opener
F
ADINI
Bayt 980
RECOGNITION OF THE RIGHT AND LEFT HANDED BAYT 980
Movement of the barrier
beam when opening
Bayt 980
- internal view
A
Right - RH -
Movement of the barrier
beam when opening
Bayt 980
- internal view
B
External
entrance
page
3
!
Important: screw down the entire length of the threading of the anchor bolts to the anchor plate before cementing it in its site.
Important: the anchor plate must be perfectly levelled before it is cemented using a level in both directions. Furthermore, it is
necessary that it be raised by 5 mm from the level of the roadway pavement (Fig.3).
304mm
354mm
5mm
~ 500mm
~ 500mm
65mm
Four M14
anchor bolts
8
~ 600mm
Roadway pavement
7
7
6
4
5
3
1
1.
Cabinet door
2.
Bayt 980 housing cabinet
3.
Installed anchor plate
4.
Conduit for the cables for
the installation of a possible
second Bayt 980 barrier or
for photocells attached to
the fixed pedestal with
yoke.
5.
Base foundation in
concrete
500x500x600 mm
6.
ø50mm conduit for
service cabling
7.
Level both sides
8.
Four M14 anchor bolts
that extend for 65 mm
Internal side of the closure
of the driveway
Left - LH -
FIG. 2
INSTALLATION OF THE ANCHORING PLATE IN THE GROUND
FIG. 3
2
The Bayt 980 traffic control barrier is distinguished in Right Handed or Left Handed versions according to how it is observed
from outside the installation: in any case the opening thrust of the hydraulic piston must always lift the barrier beam (Fig. 2).
The first operation to be carried out is the cementing of the Anchor Plate into the ground on a levelled surface obtained through the
pouring of a cement slab, paying attention that the longer side corresponds to the cabinet door side. It is necessary then to arrange
one or two flex conduit tubes with a 50mm diameter, which will enable the later passage of the electrical service cables (Electrical
powering of the system and for the command and safety accessories), as illustrated in Fig. 3.
!
Important
Made in Italy
the gate opener
INSTALLATION OF THE ANCHORING PLATES FOR TWO BARRIERS
Important: At the moment of the attachment of the housing
cabinet on top of the anchor plate, it is necessary to pay
attention to the insertion of the electrical cable conduit as
well, having it pass inside of the two holes in the base of
the housing cabinet.
B
3
5
6
4
3
A
BA
YT 980
Oleodinamica
80 mm
IMPORTANT
DIMENSION
4
13
5
5
11
6
12
10
7
8
9
2
1.
One pair of Fit 55 photocells
2.
Fixed pedestal with yoke
3.
Anchor bolts
4.
0.54 m Column
5.
0.30 x 0.30 x 0.20 m Concrete
block for photocell
6.
Important dimension 80 mm
7.
ø20 mm flex conduit for
connection of cabling for fixed
pedestal with yoke for the
electromagnet
8.
ø20 mm flex conduit for
photocell connection cabling
9.
Derivation well
10.
ø50 mm flex conduit for barrier
and accessories connection
cabling
11.
0.5 x 0.5 x 0.6 m
Concrete block
12.
ø50 mm flex conduit for
electrical power supply cabling
13.
0.304 x 0.354 m Anchor plate
For the installation of the "Fixed pedestal with yoke" - 2 - it is necessary to arrange a service conduit for the passage of electrical cabling for the
photocells or for a possible application of the electromagnet (optional) anchoring the "Aluminium Barrier Beam" between the barrier and the fixed
pedestal with yoke - 2 -; this operation must be performed after having set the Bayt 980 foundation plate at a distance determined by the length of
the barrier beam from the fixed pedestal - 2 - 80 mm out of line from the corner of the housing cabinet base (Fig. 5).
Once the Anchor Plate Anchor Plate has been well set in the ground (it is necessary to wait until the concrete has set), the Bayt 980 housing cabinet
may be installed and then tighten the four M14 hexagonal nuts securely with their relative washers (screwing them down tight on the anchor bolts
extruding from the base of the cabinet) as illustrated in Fig. 6.
1.
Right handed - RH - Bayt 980
Hydraulic Barrier
(seen from outside)
2.
Left handed - LH - Bayt 980
Hydraulic Barrier
(seen from outside)
3.
Anchor plate 304 x 354mm
4.
ø50mm conduit for connection
of cabling between the two
barriers
5.
M14 anchor bolts - 4 pcs.
for each barrier
6.
ø50mm conduit for service
cabling
1
5
2
RH
LH
FIG. 4
INSTALLATION OF THE FIXED PEDESTAL WITH YOKE
View from the door
side inside property
!
Tighten the four M 14
hexagonal nuts with
the washers supplied
A
LH
FIG. 6
3
1
1
4
For installations that require two Bayt 980 roadway barriers it is necessary to arrange underground electrical conduit for communication
between the two housing cabinets, for the connection of the photocells or other accessories for the service cabling (Fig. 4).
FIG. 5
Version
A
RH
M14
Housing
cabinet
!
Insert the conduit inside
of the cabinet passing
by way of the two holes
in the anchor plate.
!
Bayt 980
page
4
Made in Italy
the gate opener
MAIN COMPONENTS FOR THE BAYT 980 ELECTRICAL SYSTEM
B
AYT 980
Oleodinamica
n°3x1
n°2x0.5
1.
230V - 50Hz magneto-thermic
differential line switch of 0.03A
(not provided by the
manufacturer) (more than
100 m of 2.5 mm2 section cable)
2.
Miri 4 flasher with
Birio A8 aerial
3.
Chis 37 built-in keyed selector
switch
4.
Fit 55 built-in photocell
receiver
5.
Bayt 980 hydraulic barrier with
Elpro 980 programmer and
Siti 63/2 R plug-on radio card
6.
Pedestal with yoke
7.
Fit 55 built-in photocell
receiver
8.
Housing cabinet with photocell
support
9.
Siti 63/2 TR Transmitter
1
5
2
3
7
8
6
Siti
9
!
Important: before carrying out any procedure on the PCB, disconnect the electric power supply mains.
It is furthermore recommended that the booklet "Safety Regulations" made available by Meccanica Fadini
be examined thoroughly.
2691
4723
DX
4723
DX
4723
DX
!
4723
SX
4723
SX
4723
SX
2691
Important:
Once the Bayt 980 desired has been obtained it is necessary to:
1) Invert the limit switch connections for opening and closing in
the electronic programmer terminals.
2) Invert the electrical motor phases in the output of their respective
electronic programmer terminals
Bayt 980
- LH -
Left
FIG. 7
HOW TO MAKE THE LEFT HANDED BAYT INTO A RIGHT HANDED BAYT AND VICE VERSA
B
AYT 980
B
AYT 980
Bayt 980
- RH -
Right
FIG. 8
4723
SX
4723
SX
4723
SX
4723
DX
4723
DX
4723
DX
LH
RH
!
Important: THE ENTIRE SYSTEM MUST BE CONNECTED TO EARTH
Important: all of the electrical connections and the cabling must be carried out to standard, with respect for the proper rules of installation, according to the safety
regulations in force (Machine Directive 2006/42/CE) and must be performed by qualified technical personnel, formulating a complete risk analysis and adopting
suitable safety measures in the filling out of the Technical File, according to the EN 12445 ed EN 12453 Regulations.
- For the Electrical power supply of the electrical motor and the flasher, electrical cables with a section of 1 mm
2
will be utilised for a maximum distance of 50 metres.
For distances longer than 50 metres it is recommended that cables with sections suitable for a proper standard of installation be used. For all of the accessories
external to the electrical control panel, electrical cables with wires of a section of 0.5 mm2 may be utilised.
4
Actuation
connecting rods
!
!!
Bayt 980
page
5
Made in Italy
the gate opener
INSTALLATION OF THE BARRIER BEAM AND POSSIBLE COMBINATIONS
1)
loosen the screws located underneath the
coupling clamp.
!
2)
Insert the coupling clamp to the halfway point
(note the horizontal arrow indicators).
!
!
3)
Insert the other barrier beam section until it contacts
the first and then tighten the clamp screws.
2.10 metres
3.20 metres
R532
R532 aluminium
barrier beam
FIG. 9
INSTALLATION:
The R532 aluminium barrier beam is attached to the beam clamp located on the side of the
housing cabinet, facing the entrance that is to be controlled with the barrier.
To perform this operation it is first of all necessary to loosen the eight attachment screws
on the beam clamp then insert the barrier beam, so that the end with the black plastic cap
extends slightly beyond the clamp, to then finally tighten the attachment screws (Fig. 9).
4
TURN IT UPSIDE DOWN
4
FIG. 10
R532
R532
R532
FIG. 11
Barrier beam
3.20
"
2.10 + 2.10 = ............... 4.20
"
3.20 + 2.10 = ............... 5.30
"
3.20 + 3.20 = ............... 6.40
"
3.20 + 2.10 + 2.10 = .... 7.40
"
3.20 + 3.20 + 2.10 = ... .8.50
.....................................................
metres
2.85
...............
"
3.85
...............
"
4.95
...............
"
6.05
...............
"
7.05
...............
"
8.15
Actual length maximum
dimensions
(metres)
Net length for the
roadway
(metres)
POSSIBLE COMBINATIONS:
The R532 barrier beam is provided in two modules: of 2.10 metres and
of 3.20 metres, with the possibility of making up barrier beams of
different lengths, as represented in the table in Fig.11.
Beam clamp with 8
attachment
screws
LED
signal lamp
always
lighted
R532 aluminium barrier beam
Union of the two R532 barrier
beams with the expandable
coupling clamp
coupling clamp
Red reflective adhesive (optional) Quantity
to be defined based upon the length of the
barrier beam.
The union of the two barrier beams is possible utilising the coupling clamp, which
has the characteristic of expanding when the screws are tightened and contracting
when the screws are loosened (Fig. 10).
Net length
L
Actual Length
X
X L
Bayt 980
page
6
Made in Italy
the gate opener
Loading...