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1 - 12GB Instructions manual pages
Oil-hydraulic road barrier for 4 meters gateways
• Left- and right-handed versions
• Folding or fixed pedestal options
• Adjustable slowdown in opening and closing
• option with articulated arm
EN 13241
EN 12453
EN 12445
the gate opener
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BARRI 88
GENERAL WARNINGS FOR PEOPLE SAFETY
INTRODUCTION
This operator is designed for the specic scope of applications
as indicated in this manual, it includes safety, control and
signaling accessories as minimum required and FADINI
equipment. □ Any applications not explicitly included in this
manual may cause operation problems or damages to
properties and people. □ Meccanica Fadini snc is not liable for
damages caused by the incorrect use of the equipment, or for
English
applications not included in this manual or for malfunctioning
resulting from the use of materials or accessories not
recommended by the manufacturer. □ The manufacturer
reserves the right to make changes to its products without
prior notice. □ All that is not explicitly indicated in this manual
is to be considered not allowed.
BEFORE INSTALLATION
Before commencing operator installation assess the suitability
of the access, its general condition and the structure. □ Make
sure that there is no risk of impact, crushing, shearing,
conveying, cutting, entangling and lifting situations, which
may prejudice people safety. □ Do not install near any source of
heat and avoid contacts with ammable substances. □ Keep all
the accessories able to turn on the operator (transmitters,
proximity readers, key-switches, etc) out of the reach of the
children. □ Transit through the access only with stationary
operator. □ Do not allow children and/or people to stand in the
proximity of a working operator. □ To ensure safety in the
whole movement area of a gate it is advisable to install
photocells, sensitive edges, magnetic loops and detectors. □
Use yellow-black strips or proper signals to identify dangerous
spots. □ Before cleaning and maintenance operations,
disconnect the appliance from the mains by switching o the
master switch. □ If removing the actuator, do not cut the
electric wires, but disconnect them from the terminal box by
loosening the screws inside the junction box.
in the near proximity or inside the installation accessories there
aren’t any electromagnetic sources of disturbance, such that
they can cover or aect the magnetic/electromagnetic
detections of possible loop detectors as well as of all of the
electronic units that command and control the system.
Oil-hydraulic road barrier with beam of 4 meters
□ Make sure that
□ During the rotation of the beam there must not be obstacles
or points of contact that interfere with the movement.
In case where the gate to automate is equipped with a
□
pedestrian entrance, it is appropriate to prepare the system in
such a way to prohibit the operation of the engine when the
pedestrian entrance is used. □ Apply safety nameplates with
CE marking on the gate warning about the presence of an
automated installation. □ The installer must inform and
instruct the end user about the proper use of the system by
releasing him a technical dossier, including: layout and
components of the installation, risk analysis, test of safety
accessories, test of impact forces and report of residual risks.
INFORMATION FOR END-USERS
The end-user is required to read carefully and to receive
information concerning only the operation of the installation
so that he becomes himself responsible for the correct use of it.
□ The end-user shall establish a written maintenance contract
with the installer/maintenance technician (on -call). □ Any
maintenance operation must be done by qualied technicians.
□ Keep these instructions carefully.
WARNINGS FOR THE CORRECT OPERATION OF THE
INSTALLATION
To achieve a long lasting performance of system in compliance
with the safety regulations, it is necessary that proper
maintenance and monitoring of the entire installation be
performed: including the automation, the electronic
equipment and the cables connected to these. □ The entire
installation must be carried out by qualied technical
personnel, lling in the Maintenance Manual indicated in the
Safety Regulation Book (to be requested or downloaded from
the site www.fadini.net/supporto/downloads).
□ Operator: maintenance inspection at least every 6 months,
while for the electronic equipment and safety systems an
inspection at least once every month is required. □ The
manufacturer, Meccanica Fadini snc, is not responsible for
non-observance of good installation practice and incorrect
maintenance of the installation.
INSTALLATION
All installation operations must be performed by a qualied
technician, in observance of the Machinery Directive
2006/42/CE and safety regulations EN 12453 - EN 12445. □
Verify the presence of a thermal-magnetic 0,03 A - 230 V - 50 Hz
circuit breaker where the main electric source of power of the
installation is located. □ Use appropriate objects to test the
correct functionality of the safety accessories, such as
photocells, sensitive edges, etc. □ Carry out a risk analysis by
means of appropriate instruments measuring the crushing and
impact force of the main opening and closing edge in
compliance with EN 12445. □ Identify the appropriate solution
necessary to eliminate and reduce such risks.
CE DECLARATION OF CONFORMITY of the manufacturer:
Meccanica Fadini snc (Via Mantova, 177/A - 37053 Cerea - VR - Italy) declares under own responsibility that: Barri 88 complies
with the 2006/42/CE Machinery Directive, and also that it is sold to be installed in an “automatic system”, along with original
accessories and components as indicated by the manufacturing company. An automatic gate operator is, by law, a “machinery”
and therefore the installer must t the equipment with all of the applicable safety norms. The installer is also required to issue
the installer’s Declaration of Conformity. The manufacturer is not liable for possible incorrect use of the product. The product
complies with the following specic norms: analysis of the risks and subsequent action to cure them as per EN 12445 and EN
12453, Low Voltage Directive 2014/35/UE, Electromagnetic Compatibility 2014/30/UE. In order to certify the product, the
manufacturer declares under own responsibility the compliance with the EN 13241-1 PRODUCT NORMS.
DISPOSAL OF MATERIALS
Dispose properly of the packaging materials such as
cardboard, nylon, polystyrene etc. through specializing
companies (after verication of the regulations in force at the
place of installation in the eld of waste disposal). Disposal of
electrical and electronic materials: remove and dispose
through specializing companies, as per Directive 2012/19/UE.
Disposal of substances hazardous for the environment is
prohibited.
Meccanica Fadini s.n.c.
Director in charge
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BARRI 88
Oil-hydraulic road barrier with beam of 4 meters
MAIN ACCESSORIES FOR THE INSTALLATION OF THE BARRIER
13
12
11
1
English
2
3
14
1. Miri 4 flasher with Birio A8 aerial (optional)
2. Braking adjustment
3. Oil-hydraulic actuator
4. Main assembly motor/pump/actuator
5. Pressure control valves
6. Balance spring
7. Anchoring base plate with hook bolts
8. Emergency release
9. Elpro 88 control board
10. Control board support arm
11. Beam limit switch assembly with adjustment screws
12. 80x30 L = 4 m beam
13. Folding pedestal
14. Fixed pedestal (optional)
IDENTIFYING BARRI 88 INTO RIGHT- OR LEFT-HANDED
10
4
9
5
6
8
7
Pic. 1
Barri 88
Left - Sx
Barri 88
Right - Dx
Entry side Entry side
Pic. 3Pic. 2
3
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BARRI 88
SETTING THE ANCHORING BASE PLATE INTO THE GROUND FOUNDATION
The rst operation is xing the anchoring base plate on a at level into a concrete foundation; it is advised that, during this phase,
one or two corrugated tubes, 30 mm of diameter, be laid in the foundation allowing for the electric cables to be driven through
(electric power supply to the installation, command and safety accessories), as illustrated in Pic. 4.
Oil-hydraulic road barrier with beam of 4 meters
English
245 mm
~ 400 mm
245 mm
~ 400 mm
Ø 30Ø 30
65 mm
Two x M14 hook bolts
5 mm
0.0
Road level
~ 500 mm
Important: before cementing the anchoring base plate, drive the 2 bolts thoroughly out, to the end of the thread.
Important: by means of a spirit level make sure the anchoring base plate be perfectly at in both directions; it is
!
also recommended that it be 5 mm higher than the road nish level (Pic. 4).
FITTING THE BEAM
1)
Pic. 4
3)
2)
Pic. 5
4
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BARRI 88
FIXED PEDESTAL INSTALLATION
Oil-hydraulic road barrier with beam of 4 meters
English
INSTALLATION OF THE POST SUPPORTING THE PHOTOCELL
Pic. 6
TRIFO 11
Post mounted
with TRIFO 11
photocell
Ø 30
Ø 30
Ø 30
Junction pit
Pic. 7
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BARRI 88
MAIN COMPONENTS FOR THE ELECTRICAL INSTALLATION
IMPORTANT: cabling and electrical connections are to be carried out to the rules of the art, in compliance with the general standards
of a good technical installation, in full respect of the safety norms in force (Machinery Directive 2006/42/CE) by qualified technicians.
An accurate analysis of the hazards involved is to be formulated, proper actions to cure are to be taken and the technical data
section in this manual to be filled in, in compliance with the EN 12445 and EN 12453 regulations.
For power supply, electric motor and flasher 1 mm² square section cables are to be used up to 50 meters of distance. For longer
distances, suitable cables are to be used following the standards of a good technical installation.
Electric cables having wires of 0,5 mm² square section are to be used for all the accessories external to the electric board.
English
1. 230 V - 50 Hz magneto-thermal 0,03 A circuit breaker
(not provided with the equipment). Beyond 100 m cable section to be 2,5 mm²
2. Miri 4 flasher with Birio A8 aerial
3. Trifo 11 photocell receiver
4. Barri 88 oil-hydraulic barrier with Elpro 88 controller
and Vix 53/2 R plug-in radio receiver
5. Fixed pedestal with fork end
6. Trifo 11 photocell projector
7. Post with Trifo 11 mounted on it
8. Vix 53/4 TR transmitter
Oil-hydraulic road barrier with beam of 4 meters
2
3
230 V
50 Hz
1
6
7
8
INSTALLATION OF THE VOLTAGE CUT-OFF SWITCH (OPTIONAL)
OPTIONAL
General layout; it is the installer’s care to provide and properly lay the tubes
in the most suitable way for the cables to be led through.
!
Important: the entire installation must be properly grounded.
5
n° 2x0,5
The voltage cut-off switch is factory-fitted on demand on to the control
box support arm and touches the door. On opening the door, the 230 V -
!
50 Hz power supply is automatically disconnected, whole unit safe.
All ground wires to be properly connected to the dedicated terminals.
4
n° 3x1
Pic. 8
230 V
50 Hz
VOLTAGE
CUT-OFF
(OPTIONAL)
16 17
ELPRO 88
Pic. 9
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BARRI 88
Oil-hydraulic road barrier with beam of 4 meters
LIMIT SWITCH SETTING
The two screws for limit switch adjustment are to be unlocked rst to be allowed then to be set in the required position. To do this,
unscrew by two turns the locking screw positioned between them.
Once satised the beam is in the correct position and a couple of operations performed to assess this, tighten the central screw to
“lock back” the adjustment screws (Pic. 10).
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1st OPERATION 2nd OPERATION 3rd OPERATION
UNSCREW
ADJUSTMENT
LOCK
SLOWING DOWN AT END OF MOVEMENTS
+ slowdown
BARRI 88 LEFT BARRI 88 RIGHT
LIMIT SWITCH
ADJUSTMENT
HORIZONTAL BEAM
LIMIT SWITCH
ADJUSTMENT
VERTICAL BEAM
LIMIT SWITCH
ADJUSTMENT
VERTICAL BEAM
LIMIT SWITCH
ADJUSTMENT
HORIZONTAL BEAM
+ slowdown
TIGHTEN
ADJUSTMEN
LOCK
Pic. 10
- slowdown
BARRI 88 LEFT
SLOWDOWN
SETTING
CLOSING
BARRI 88 RIGHT
SLOWDOWN
SETTING
OPENING
- slowdown
7
BARRI 88 LEFT
SLOWDOWN
SETTING
OPENING
BARRI 88 RIGHT
SLOWDOWN
SETTING
CLOSING
Pic. 11
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BARRI 88
Oil-hydraulic road barrier with beam of 4 meters
PRESSURE VALVE ADJUSTMENT
BARRI 88 LEFT BARRI 88 RIGHT
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+ more power
- less power
(green screw)
POWER CONTROL
OPENING
RELEASING FOR MANUAL OPERATIONS
(red screw)
POWER CONTROL
CLOSING
+ more power
- less power
(green screw)
POWER CONTROL
CLOSING
(red screw)
POWER CONTROL
OPENING
PIc. 12
MAINTENANCE
max 1-2 turns
Pic. 13
GREASE
PERIODICALLY
(ONCE A YEAR
AT LEAST)
Pic. 14
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BARRI 88
Oil-hydraulic road barrier with beam of 4 meters
APPPLICATION WITH FOLDING ARM (OPTIONAL)
Depending on the site requirements, it is possible to equip Barri 88 with a folding device, following the indications in Pic. 15.
Ceiling
Beam section B = max 1 m
10 cm
Folding
device
Beam section A = max 2 m
190
English
H = max 2.950
820
1010
A + B = max 3 m
INSTALLATION OF BARRI 88 WITH MAGNETIC LOOP DETECTOR (OPTIONAL)
Loop power supply cable
total length = 10 meters
Code ref. 2037L - Preassembled loop 6 meters
circumference.
Code ref. 2042L - Preassembled loop 12 meters
circumference.
from detector
Pic. 15
Loop detector
Code ref. 2037L - Preassembled loop 6 meters
circumference.
Code ref. 2042L - Preassembled loop 12 meters
circumference.
Barri 88
Loop power supply cable
total length = 10 meters
from detector
For those installations where one or two magnetic loops are required, it is advisable to keep to
the instructions provided along with the detector (drwg. ref. No. 7038).
9
Pic. 16
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BARRI 88
Oil-hydraulic road barrier with beam of 4 meters
MAINTENANCE RECORD
hand over to the end user of the installation
the gate opener
Installation address:
Maintainer: Date:
English
Installation type:
Sliding gate
Swinging gate
Over-head door
Lateral folding
door
NOTE WELL: this document must record any ordinary and extraordinary services including installation, maintenance,
repairs and replacements to be made only by using Fadini original spare parts.
This document, for the data included in it, must be made available to authorized inspectors/officers, and a copy of it must
be handed over the end user/s.
The installer/maintainer are liable for the functionalities and safety features of the installation only if maintenance is
carried on by qualified technical people appointed by themselves and agreed upon with the end user/s.
N°
Service date
Folding door
Road barrier
Bollard
.............................
Operator model:
Dimensions per gate leaf:
X
Weight per gate leaf: Installation date:
Technical maintainer End user/sService description
Quantity of models
installed:
1
2
3
4
hand over to the end user of the installation
5
6
Stamp and signature
installation technician/maintainer
Signed for acceptance
end user
buyer
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BARRI 88
Oil-hydraulic road barrier with beam of 4 meters
English
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BARRI 88
Oil-hydraulic road barrier with beam of 4 meters
TECHNICAL SPECIFICATIONS
HYDRAULIC UNIT
Pump flow rate - P10 2,75 l/min
Average working pressure 20 atm
Max. pump pressure 40 atm
Working temperature -20 °C +80 °C
Oil type Oil Fadini - Item 708L
Reservoire capacity 1,2 liters
English
ELECTRONIC PROGRAMMER
Three relays. One for safety 24 V - 16 A
Transformer 8 VA
Capacitor 12,5 µF
ELECTRIC MOTOR
Power output 0,24 kW (0,33 HP)
Supply voltage 230 Vac
Frequency 50 Hz
Absorbed current 1,8 A
Absorbed power 330 W
Capacitor 12,5 µF
Motor rotation speed 1.350 rpm
Intermittent service S3
Insulation class F
ROAD BARRIER
Shaft rotation max 95°
Weight without beam 58 kg
Rated torque 185,2 Nm
Length of aluminium beam R526 4 m
Colour of the housing RAL 1018 zinc yellow
Protection standards IP 67
OVERALL DIMENSIONS OF THE HOUSING AND SPECIFIC ACCESSORIES
usable length 4 m
PERFORMANCE
Frequency of use intensive
Service cycle opening ~ 5 s
dwell 30 s
closing ~ 5 s
dwell 30 s
Complete cycle time ~ 70 s
Complete cycles
pening-dwell-closing-dwell No. 51/hour
Annual cycles (with 8 hours of use per day) No. 149.000
93
1.010 mm
820 190
865
780
240
24073
Ø 40
35x35
FIXED LEGWITH
FORKED END
780
150x100
861
Via Mantova, 177/A - 37053 Cerea (VR) Italy
Ph. +39 0442 330422 Fax +39 0442 331054
info@fadini.net - www.fadini.net
2012/19/UE Directive
GB
Re. disposal of electric
and electronic waste
DISPOSE PROPERLY OF MATERIALS
ARMFUL TO THE ENVIRONMENT
2018/07
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