IMPORTANT SAFETY INFORMATIONIMPORTANT SAFETY INFORMATION
WARNING - Not following these instructions may cause severe injury or death to persons.
IMPORTANT SAFETY INSTRUCTIONS
WARNING – To reduce the risk of severe injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Never let children operate or play with gate controls. Keep the remote control away from children.
3. Always keep people and objects away from the gate.
THE MOVING GATE
4. Test the gate operator monthly. The gate
an object activates the non-contact sensors. After adjusting the force or the limit of travel,
retest the gate operator. Failure to adjust and retest the gate operator properly can increase the
risk of injury or death.
5. Use the manual release only when the gate is not moving.
6.
KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual. Have a qualified service person make repairs to gate hardware.
The entrance is for vehicles only. Pedestrians must use separate entrance.
7.
8.
Every gate operator installation
against entrapment, such as edge sensors and photo beams mor
in places where the risk of entrapment is more likely to occur.
9. SAVE THESE INSTRUCTIONS.
.
MUST reverse on contact with a rigid object or when
T
MMUUSST
have secondary protection devices
NO ONE SHOULD CROSS THE PATH OF
e in particularly
IMPORTANT INSTALLATION INSTRUCTIONS
Install the gate operator only when:
1.
a) The operator is appropriate for the construction of the gate and the usage Class of the gate
(refer to page 5),
b) All openings of a horizontal slide gate are guarded or screened from the bottom of the gate
to a minimum of 4 feet (1.22 m) above the ground to prevent a 2-1/4 inch (57.2 mm)
diameter sphere from passing through the openings anywhere in the gate, and in that
portion of the adjacent fence that the gate covers in the open position,
c)
ALL EXPOSED PINCH POINTS ARE ELIMINATED OR GUARDED, AND
d) GUARDING IS SUPPLIED FOR EXPOSED ROLLERS.
The operator is intended for installation only on gates used for vehicles. P
2.
supplied with a separate access opening. The pedestrian access opening shall be designed to
promote pedestrian usage. Locate the gate such that persons will not come in contact with the
vehicular gate during the entire path of travel of the vehicular gate.
3. The gate must be installed in a location so that enough clearance is supplied between the gate
and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging
gates shall not open into public access areas.
The gate must be properly installed and work freely in both directions prior to the installation
4.
of the gate operator. Do not over-tighten the operator clutch or pressure
relief valve to compensate for a damaged gate.
5. The gate operator controls must be placed so that the user has full view
of the gate area when the gate is moving AND AWAY FROM THE GATE
PATH PERIMETER,
edestrians must be
2
TECHNICAL SUPPORT 1 800 908 0884
Page 7
IMPORTANT SAFETY INFORMATIONIMPORTANT SAFETY INFORMATION
WARNING - Not following these instructions may cause severe injury or death to persons.
IMPORTANT INSTALLATION INSTRUCTIONS Continued
6. Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the user is prevented from reaching over, under, around or
through the gate to operate the controls. Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use.
7. The Stop and/or Reset button must be located in the line-of-sight of the gate. Activation of the
reset control shall not cause the operator to start.
8. All warning signs and placards must be installed where visible in the area of the gate. A minimum
of two placards shall be installed. A placard is to be installed in the area of each side of the
gate and be visible to persons located on the side of the gate on which the placard is installed.
9.
For gate operators utilizing a non-contact sensor (Photo beam or like) in
accordance with section 31.1.1 of the UL325 standard:
a) See instructions on the placement of non-contact sensors for each Type of
application (refer to page 6),
b) Care shall be exercised to reduce the risk of nuisance tripping, such as when
a vehicle, trips the sensor while the gate is still moving, and
c) One or mor
or obstruction exists, such as the perimeter reachable by a moving gate or
barrier (refer to page 6).
d) Use only Omron E3K-R10K4 photoelectric eye to comply with UL325
e non-contact sensors shall be located where the risk of entrapment
10.
For a gate operator utilizing a contact sensor (Edge sensor or like) in
accordance with section 31.1.1 of the UL325 standard:
a) One or more contact sensors shall be located where the risk of entrapment or
obstruction exists, such as at the leading edge, trailing edge, and post mounted
both inside and outside of a vehicular horizontal slide gate (r
b) One or more contact sensors shall be located at the bottom edge of a vehicular
vertical lift gate.
c) One or more contact sensors shall be located at the pinch point of a vehicular
vertical pivot gate.
d) A hardwired contact sensor shall be located and its wiring arranged so that the
communication
mechanical damage.
e) A wireless contact sensor such as one that transmits radio frequency (RF)
signals to the gate operator for entrapment pr
located where the transmission of the signals are not obstructed or impeded
by building structures, natural landscaping or similar obstruction. A wireless
contact sensor shall function under the intended end-use conditions.
f) One or more contact sensors shall be located on the inside and outside leading
edge of a swing gate. Additionally, if the bottom edge of a swing gate is greater
than 6 inches (152 mm) above the gr
or more contact sensors shall be located on the bottom edge (refer to page 7).
between the sensor and the gate operator is not subjected to
otection functions shall be
ound at any point in its ar
g) One or more contact sensors shall be located at the bottom
edge of a vertical barrier (arm).
h) Use only Miller Edge Model MGR20 or MGS20 edge sensor
to comply with UL325
TECHNICAL SUPPORT 1 800 908 0884
efer to page 7).
c of travel, one
3
Page 8
IMPORTANT SAFETY INFORMATIONIMPORTANT SAFETY INFORMATION
WARNING - Not following these instructions may cause severe injury or death to persons.
MAINTENANCE
Remove the Power Harness from the Control Board (refer to page 17)
• Clean and lubricate the turning pins and gate hinges using the recommended lubricant.
• Check that all mounting hardware of the gate operator is properly tighten.
• Ensure that the gate moves freely.
• Check for corroded parts and replace if necessary.
• Check the battery for the following:
Battery connections must be free of corrosion.
Battery voltage must be 26 VDC (fully charged battery).
Reconnect the Power Harness for the Control Board (refer to page 17)
• Check and confirm the proper operation of all safety devices (photoelectric eye, edge sensors or like).
• Check and confirm the operation of all installed accessories.
• Check and confirm the operation of all special features such as the Intelligent Obstruction Sensor, Hold
Open Timer (refer to page 20 to 27)
• Check and confirm the operation of the manual release (refer to page 7)
• Verify battery backup functionally by turning off the power source (120 VAC and 220 VAC). DO NOT
FORGET TO TURN ON THE POWER SOURCE AFTER VERIFICATION.
GENERAL SAFETY PRECAUTIONS
The following precautions are an integral and essential part of the product and must be supplied to the user.
Read them carefully as they contain important indications for the safe installation, use and maintenance.
• These instruction must be kept and forwarded to all possible future users of the system.
• This product must be used only for that which it has been expressly designed.
• Any other use is to be considered improper and therefore dangerous.
• The manufacturer cannot be held responsible for possible damage caused by improper, erroneous or
unreasonable use.
• Avoid operating in the proximity of the hinges or moving mechanical parts.
• Do not enter the path of the moving gate while in motion.
• Do not obstruct the motion of the gate as this may cause a situation of danger.
• Do not allow children to play or stay within the the path of the moving gate.
• Keep remote control or any other control devices out of the reach of children, in order to avoid possible
involuntary activation of the gate operator.
In case of break down or malfunctioning of the product, disconnect from the main power source. Do not
•
attempt to repair or intervene directly
• Failure to comply with the above may create a situation of danger.
All cleaning, maintenance or repair work must be carried out by qualified personnel.
•
• In order to guarantee that the system works efficiently and correctly it is important to have the manufacturer’s
instructions on maintenance of the gate and operator carried out by qualified personnel.
• In particular, regular checks are recommended in order to verify that the safety devices are operating correctly.
All installation, maintenance and repair work must be documented and made available to the user.
IMPORTANT SAFETY INFORMATIONIMPORTANT SAFETY INFORMATION
CAUTION: To Reduce the Risk of Fire or Injury to Persons
a) Use only the following type and size of battery(ies): Yuasa NP7-12
b) Do not dispose of the battery(ies) in fire. The cells may explode. Check with local codes for possible dis-
posal instructions.
c) Do not open or mutalate the battery(ies). Released electrolyte is corrosive and may cause damage to the
eyes or skin. It may be toxic fi swallowed.
d) Exercise care in handling batteries in order not to short the battery with conductying materials such as
rings, bracelets and keys.
e) Change the battery(ies) provided with or identified for use with this product only in accordance with the
instructions and limitations specified in this manual.
f) Observe proper polarity orientation between the battery(ies) and charging circuit.
g) Do not mix batteries of different sizes or from different manufacturers in this product (applies to products
employing more than one user replaceable secondary battery).
h) A battery-operated product employing a secondary battery supply intended to be charged within the
product shall contain specific instructions concerning the proper method of charging.
UL325 Gate Operator Classification
GLOSSARY
RESIDENTIAL VEHICULAR GA
CLASS I
in a home of one-to four single family dwelling, or a garage or
parking area associated therewith.
COMMERCIAL/GENERAL ACCESS VEHICULAR GATE OPERATOR
CLASS II
in a commercial location or building such as a multi-family housing unit (five or more single family units), hotel, garages, retail
store, or other building servicing the general public.
INDUSTRIAL/LIMITED A
CLASS III
use in an industrial location or building such as a factory or
loading dock area or other locations not intended to service the
general public.
RESTRICTED ACCESS VEHICULAR GATE OPERATOR
CLASS IV
use in a guarded industrial location or building such as an air
port security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented
via supervision by security personnel.
– A vehicular gate operator (or system) intended for use
– A vehicular gate operator (or system) intended for use
– A vehicular gate operator (or system) intended for
– A vehicular gate operator (or system) intended for
TE OPERATOR
CCESS VEHICULAR GA
TE OPERA
TOR
-
Install the gate operator only when:
The operator is appropriate for the construction of the gate
and the Usage Class of the gate.
TECHNICAL SUPPORT 1 800 908 088455TECHNICAL SUPPORT 1 800 908 0884
Page 10
IMPORTANT SAFETY INFORMATIONIMPORTANT SAFETY INFORMATION
Radio StationLoop ConnectorOpen CommandsGuard StationMaster/Slave
Gnd
Center
Gnd
Reopen
Gnd
UL
Gnd
+28v
Gnd
Radio
Gnd
+28v
+28v
Mag.
Lock
Fail
Safe/Secure
MAG.LOCK
N.C.
COM
N.O.
Charger
Power
Low Battery
Check Motor
Radio
Rec.
UL
Sens
Safety
Loop
Center
Loop
11
(C1)(C1)
33
(NC1)(NC1)
24VDC24VDC
1
(C1)3(NC1)
24VDC
Turn Switch
to 'Light On'
Position
24 VDC Power Connections
24 VDC Power Connections
Omron
Model
E3K-R10
Shown
Connection '3' (NC1)
Connection '1' (C1)
WARNING - Not following these instructions may cause severe injury or death to persons.
NOTE - This type of installation DOES NOT reverse the gate all the way back to its limits when the photo-beam
is obstructed. This installation is only to protect against entrapment and to comply with UL325.
Photo Beam (non-contact sensor) Installation
Secondary Entrapment Protection
Photo beams or like must be installed to reduce the risk of entrapment.
Use only Omron E3K-R10K4 photoelectric eye to comply with UL325
Make the electrical connections of the photoelectric sensor as described here in this page.
Care shall be exercised to reduce the risk of nuisance tripping, such as when a
vehicle, trips the sensor while the gate is still moving, and
One or more non-contact sensors shall be located where the risk of entrapmentor
obstruction exists, such as the perimeter reachable by a moving gate or barrier.
One or more non-contact sensors shall be located where the risk of entrapment or
obstruction exists, such as the perimeter reachable by a moving gate or barrier.
Consult the installation manual for the UL325 device (photo
beam or like) for detail information about the usage,
installation and maintenance
Radio StationLoop ConnectorOpen CommandsGuard StationMaster/Slave
Exit
Gnd
Center
Gnd
Reopen
Gnd
UL
Gnd
+28v
Gnd
Radio
Gnd
+28v
+28v
Mag.
Lock
F
ail
Safe/Secure
MAG.LOCK
N.C.
COM
N.O.
Charger
Power
Low Battery
Check Motor
30
Off
1
Radio
Rec.
UL
Sens
Safety
Loop
Center
Loop
IMPORTANT SAFETY INFORMATIONIMPORTANT SAFETY INFORMATION
3-Sided Edge Sensor
3-Sided Edge Sensor
WARNING - Not following these instructions may cause severe injury or death to persons.
Edge Sensor (contact sensor) Installation
Secondary Entrapment Protection
Edge sensor or like must be installed to reduce the risk of entrapment.
Use only Miller Edge 3-sided activation type MGR20 or MDS20 to comply with UL325
One or more contact sensors shall be located on the inside and outside leading edge
of a swing gate. Additionally, if the bottom edge of a swing gate is greater than 6
inches (152 mm) above the ground at any point in its arc of travel, one or more
contact sensors shall be located on the bottom edge.
1. A hardwired contact sensor shall be located and its wiring arranged so that the
communication between the sensor and the gate operator is not subjected to
mechanical damage.
2. A wireless contact sensor such as one that transmits radio frequency (RF) signals
to the gate operator for entrapment protection functions shall be located where
the transmission of the signals are not obstructed or impeded by building
structures, natural landscaping or similar obstruction. A wireless contact sensor
shall function under the intended end-use conditions.
Manual Release
When manual operation is required:
Insert Key provided and rotate 180°.
At end of operations, lock the geared motor again
by rotating the Key 180° in the opposite direction.
Attention: Lock and release operations MUST
be performed with motor NOT RUNNING.
TECHNICAL SUPPORT 1 800 908 0884
7
Page 12
IMPORTANT SAFETY INFORMATIONIMPORTANT SAFETY INFORMATION
Radio StationLoop ConnectorOpen CommandsGuard StationMaster/Slave
Stop
Open
GND
Close
Stop
Open
Gnd
Fire
Gnd
Strike
Gnd
Exit
Gnd
Center
Gnd
Reopen
Gnd
UL
Gnd
+28v
Gnd
Radio
Gnd
+28v
+28v
Mag.
Lock
F
ail
Safe/Secure
MAG.LOCK
N.C.
COM
N.O.
Charger
Power
Low Battery
Check Motor
HoldOpen
Timer
Stop
Close
Open
30
60
Off
1
Radio
Rec.
UL
Sens
Safety
Loop
Center
Loop
COM
N.O.
STOP
WARNING - Not following these instructions may cause severe injury or death to persons.
Audible Alarm Reset Switch Installation
Manual Reset for the Audible Alarm
UL325 standard requires an audible alarm to go off after two consecutive events
detected by the primary entrapment protection of the gate operator (obstruction sensor).
The audible alarm will continue to sound for 5 minutes or until a stop command
gets actuated.
The Stop command can be actuated in two different forms
1. Using the Built in Stop switch on the Control Box or
2. Using an External Stop button within the sight of the gate, away from moving
parts of the gate and out of reach of children.
3. Controls intended for user activation must be located at least six feet (6’) away
from any moving part of the gate and where the user is prevented from reaching
over, under, around or through the gate to operate the controls. Outdoor or easily
accessible controls shall have a security feature to prevent unauthorized use.
4. The Stop and/or Reset button must be located in the line-of-sight of the gate.
Activation of the reset control shall not cause the operator to start.
placards shall be installed. A placard is
Warning Placard Installation
All Warning Signs and Placards must be installed where visible in the area
of the gate. A minimum of two
to be installed in the area of each side of the gate and be visible.
8
TECHNICAL SUPPORT 1 800 908 0884
Page 13
IMPORTANT INSTALLATION INFORMATIONIMPORTANT INSTALLATION INFORMATION
650 lb.
MAX.
12'-0"
C
LOSE
S
TOP
OPEN
CAUTION -
FOR USE WITH GATES OF A MAXIMUM OF 12 FT IN LENGTH AND 650 LBS. IN WEIGHT.
WARNING - TO REDUCE THE RISK OF SEVERE INJURY OR DEATH TO PERSONS:
This is NOT a pedestrian gate operator
Do NOT Install the gate operator to lift gates
12’ maximum gate length
650 pounds maximum gate weight
Specifications
Maximum Gate Length: 12 feet
Maximum Gate Weight: 650 lbs.
Maximum Aperture Angle: 110 deg.
Power Requirements:120 VAC Single Phase at 2 Amps
Locate Control Buttons:
1. Within sight of the gate,
2. At a minimum height of 5 feet so
small children are not able to
reach it, and
3. Away from all moving parts of
the gate.
Or
220 VAC Single Phase at 1 Amp
Maximum Operating Temperature:-20°C (-4°F) to
TECHNICAL SUPPORT 1 800 908 0884
70°C (158°F)
9
Page 14
PLAN OF INSTALLATIONPLAN OF INSTALLATION
2.56"
Hinge
Foundation
Casing Hinge
Approx.
0.20"
Inside
Outside
Gate in
Closed
Position
11 0°
Maximum
Gate in
Open Position
G
ate Support
Column
2.56"
13.46"
16.61"
G
ate in
Closed
Position
11 0°
Maximum
Gate in
Open Position
Gate Support
Column
2
.56"
13.46"
16.61"
The gate must be installed in a location so that enough clearance is supplied
between the gate and adjacent structures when opening and closing to reduce the
risk of entrapment.
Swinging gates shall not open into public access areas.
Gate Operator Opens RightGate Operator Opens Left
STEP 1
Ensure the center of the Upper Hinge is 2.56”
from mounting surface. Weld in place.
If the hinge center is less than 2.56” form the
surface, clearance will have to cut into the lower
mounting surface to allow the center of the
articulation point to align to the hinge used.
STEP 2
Use a Plumb Bob and mark a center ref
the Articulation Point of the Gate Operator. This will
show appro
be work
STEP 3
Mark the area to be work
STEP 4
ximately how much area will need to
ed to inground the unit.
ed.
Remove the dirt or concrete and prepare the
surface area for the Gate Operator
operator will sit level and that the Articulation
Point will be aligned with the Upper Hinge.
10
erence for
. Ensure the
TECHNICAL SUPPORT 1 800 908 0884
Page 15
INSTALLATION DETAILSINSTALLATION DETAILS
Positive
Drainage
Electrical
Conduit
Electrical
Junction Box
Upper Hinge
Must Line Up
with Hinge in
Foundation
Casing
Foundation
Casing Must
Be Set Level In
Both Directions
16.60"
6.60"
2.25"
5" (minimum)
Approx.
0.60" Gap
Lower Hinge
(optional)
STEP 5
Prepare for the wiring using
conduit suited for underground
application. Route the the conduit
to an above ground junction box.
STEP 6
Run a flexible drain pipe from the
Gate Operator to an area drain.
Ensure that the pipe has proper
slope to prevent any water
accumulation in the operator or
adjacent area.
STEP 7
Ensure the Gate Operator is level in
both directions and that the
Articulation Point is properly
aligned. Fill the area with concrete
and level off approximately 0.200”
below the top of the Operator
Casing. Before the concrete is fully
cured, check for level and
alignment again.
TECHNICAL SUPPORT 1 800 908 0884
Note: Once the concrete is set you
will not be able to change the
level or alignment of the Gate
Operator.
STEP 8
An additional (lower) hinge can be
installed. This hinge must be
precisely aligned between the
Upper Hinge and the Articulation
Point in the Gate Operator.
Mount the Gearmotor on the chassis and
secure it using the provided hardware.
Verify the proper direction of the Gearhead
depending on the opening direction.
STEP 10
Install the Primary Drive Arm,
lining up its slot with the flats
on the Gearhead.
STEP 11
Insert the Ball Bearing into the
Intermediate Drive Arm,
lubricating it with silicone-based
grease. Install the arm onto the
Articulation Point of the Gate
Operator
STEP 12
Install the Secondary Drive
Arm onto the Primary Drive
Arm and the Intermediate
Drive Arm as shown.
Install the Gate Attachment to the Intermediate Drive Arm. Mount the gate on the
hinge(s) and verify its alignment with the hinge(s) and Articulation Point. Weld the
gate to the Gate Attachment.
STEP 14
Lock the Manual Release Mechanism (so that
the gate is engaged with the Gate Operator).
STEP 15
Route the wires for the Gearmotor through
the conduit already in place. Connect the
two wires to the wires coming from the
Control Board.
To have the gate operator slow down prior to reaching its limits use the following steps:
1. Setup the positive stops manually to obtain the desired open and closed positions.
2. Allow the gate operator to run a full open
and close cycle (from stop to stop) without
interruption.
3. Allow a complete cycle from limit to limit so
the operator recognizes the limit settings.
STEP 18
After final installation and adjustment, put
the Aluminum Cover in place and secure
with screw provided.
TECHNICAL SUPPORT 1 800 908 0884
15
Page 20
CONTROL BOX INSTALLATIONCONTROL BOX INSTALLATION
17"
Depth: 6.5"
16"
Mounting Surface
Control Box
Sealed Washer
(Supplied with Unit)
Mounting Fastener
(Customer Supplied)
WARNING - If the control box is not mounted properly it may fall, causing damage
and/or injury. The control box weight is approximately 40 lbs. Be sure that the
substrate being mounted to and the fasteners being used are appropriate to
support the weight of the control box.
1. Remove the control board mounting plate.
The plate is held in the box by four
screws.
2. Position the control box in the desired
place and mark the mounting holes.
Prepare the holes to receive the
anchors/fasteners.
3. Position the control box and secure it to
Note: Depending on type of anchor used, it
the mounting surface using the sealed
washers provided (place the rubber side
of the washers against the inside of the
control box).
may be necessary to enlarge the
mounting holes in the control box.
TECHNICAL SUPPORT 1 800 908 0884
1516
Page 21
ELECTRICAL INSTALLATIONELECTRICAL INSTALLATION
Ground Rod
Earth Ground
N
e
u
t
r
a
l
H
o
t
P
o
w
e
r
G
r
o
u
n
d
E
a
r
t
h
G
r
o
u
n
d
To
Transformer
EMI
Board
3A FUSE
Part # VAEMI
24VBAT24VAC
Black
Red
Green
White
Caution – Do not connect the power harness to the board
until the installation is ready for verification.
The X-9 Gate Operator requires a single phase
AC line to operate and charge the batteries.
1. Turn off the main switch or breaker for
the power line being used.
2. Move the selector switch on the Incoming
Voltage Selector to the proper position
(115 for 110 to 120VAC, 230 for 200 to 240VAC).
3. Connect the incoming power wires to the
terminals as shown in the illustration.
4. Turn on the main switch or breaker once
the installation is ready for performance
check and adjustments.
5. Verify that the green ‘Charger’ LED on
the main circuit board is illuminated. If
not, see page 29 for troubleshooting.
Tips for proper ground installation
A good ground in a gate operator
installation will minimize or prevent damage
to the operator cause by natural events such
as lightning strikes.
Power Harness
uxiliary Power Connection.
A
See page 29 for further details.
The following will provide a guideline for
proper grounding:
1. Use a ground rod to provide a ground
reference.
2. Consult your city code and be aware of
under-ground services in the site of the
gate operator to prevent inconveniences.
3. Use always a single bonding point for
grounding.
4. All ground wires must be as short and as
thick as possible.
5. Prevent unnecessary turns or loops in all
ground wires.
TECHNICAL SUPPORT 1 800 908 0884
17
Page 22
ELECTRICAL INSTALLATION – SINGLE UNITELECTRICAL INSTALLATION – SINGLE UNIT
Match
Colors
Radio
OPEN RIGHT
OPEN LEFT
Charger
Charger
Radio
Radio
UL
OPEN RIGHT
OPEN LEFT
Charger
Charger
Radio
UL
Single Unit Connections
Connect the wires from the motor unit to
the terminal block mounted next to the
control board. Match wire colors to the
terminal block.
Connect the wire harness to the “OPEN
RIGHT” connector if the gate opens towards
the right side. Connect the wire harness to
the “OPEN LEFT” connector if the gate opens
towards the left side.
A Master/Slave control board is available,
when required, to run two gate operators in
synchronous mode.
Using the connectors provided insert the
wires from the motor units as shown in the
diagram below. Insert the connectors in the
proper receptacles (Master or Slave, Open
Inside or Outside).
Guidelines for Vehicular Loop Detector Installation
1. Prevent sharp corners in the geometry of the loop sensor.
2. Install the appropriate number of turns for your loop geometry based on the loop perimeter. Use
Table C (below) as a guide.
3. Use XLP (cross-linked-polyethylene) type of wire. This wire reduces the effects of moisture and
other environmental events in altering the functionality of the vehicular loop detector.
4. Twist the lead wire at least 6 turns per foot.
5. Use BACKER-ROD to minimize damage to the loop detector wire prior to using the sealant.
6. Place the loop detector wire and adjust the sensitivity of the vehicular loop detector unit in a
way to minimize the effects of the gate over the loop detector wire.
IMPORT
ANT – Some of the following parameters may affect the proper functionality of the
vehicular loop detector (consult the installation manual and the manufacturer of the
vehicular loop detector).
• Gate size,
• Number of turns in the loop sensor wire;
• Distance from the loop sensor wire to the gate either at the open or close position.
Radio StationLoop ConnectorOpen CommandsGuard StationMaster/Slave
Gnd
Exit
Gnd
Center
Gnd
Reopen
Gnd
UL
Gnd
+28v
Gnd
Radio
Gnd
+28v
+28v
Mag.
Lock
F
ail
Safe/Secure
MAG.LOCK
N.C.
COM
N.O.
Charger
Power
Low Battery
Check Motor
Timer
30
60
Off
1
Radio
Rec.
UL
Sens
Safety
Loop
Center
Loop
Center
Loop
Detector
Reopen
Loop
Detector
Photo
Beam
Edge Sensor
1
2
Open Commands
Connection Locations
(Single Unit Board shown)
Vehicle loop detectors must be installed to
decrease the possibility of vehicle
entrapment on the gate (see page 20).
The SECONDARY ENTRAPMENT PROTECTION
like the edge sensor and the photoelectric
beam MUST BE PART OF EVERY SINGLE
INSTALLATION to prevent pedestrian or
animal entrapment (see pages 6 and 7).
The edge sensor and/or the photoelectric
beam must be UL325 compliant devices.
1
Safety Connections
2
22
TECHNICAL SUPPORT 1 800 908 0884
Page 27
ACCESSORY CONNECTIONSACCESSORY CONNECTIONS
Radio Station
Mag.
Lock
Mag.Lock
Radio
Rec.
UL
Sensor
OPENRIGHT
24VBAT24VAC
OPENLEFT
Charger
Power
Low Battery
Motor Sensor
Radio StationLoop ConnectorOpen CommandsGuard StationMaster/Slave
Gnd
UL
Gnd
+28v
Gnd
Radio
Gnd
+28v
+28v
Mag.
Lock
F
ail
MAG. LOCK
N.C.
COM
N.O.
Charger
Power
Low Battery
Check Motor
Radio
Rec.
UL
Sens
Loop
External
Accessories
COM
NO
Gnd
+24VDC
Mag.
Lock
Radio
Rec.
UL
Sensor
OPENRIGHT
24VBAT24VAC
OPENLEFT
Safety
Loop
Center
Loop
Obstruction
Sensor
Charger
Power
Low Battery
Motor Sensor
Hold Open
Timer
Obstruction
Sensor
min.MAX
Overlap
Delay
1.5
0
3
Mag.
Lock
Fail
Safe/Secure
N.C.
COM
Charger
Power
Low Battery
Check Motor
Hold Open
Timer
Open
30
60
Off
1
Radio
Rec.
UL
Sens
Safety
Loop
Center
Loop
2
1
Radio Receiver
Note: All controls are normally open.
When connecting the Radio Receiver carefully verify the proper connections.
The maximum voltage that the control board provides for external accessories is the
maximum voltage of the battery, which is about 28 volts.
In the event of an electrical short the board will protect itself by shutting down and
will remain shut down until the short is corrected.
The control board provides two modes of
operation that a radio receiver can control
the gate:
Open-Stop-Close
1
1. By having the radio receiver connected as
illustrated and with the Hold Open Timer
OFF (see below):
Every command of the radio transmitter
will control the gate as follow:
a) First command opens the gate,
b) Second command stops the gate and
c) Third command closes the gate
d) Any subsequent commands will continue
in the same order to control the gate.
This type of configuration is not
recommended for a commercial
installations.
Open Only
2. By having the radio receiver connected as
Connection Locations
(Single Unit Board shown)
TECHNICAL SUPPORT 1 800 908 0884
2
illustrated and with the Hold Open Timer
ON (see below):
Each command of the radio transmitter is
ALWAYS AN OPEN COMMAND to the gate.
Hold Open Timer
The Hold Open Timer function holds the gate at
the open position for a predetermined amount
of time, prior to closing automatically.
Set the Timer to the desired time, from 1 to
60 seconds.
If this feature is not needed, turn the Trim
Pot clockwise to the “off” position.
Note: The Hold Open Timer affects the “radio
receiver command” and the sequence of
operation for the gate.
Radio StationLoop ConnectorOpen CommandsGuard StationMaster/Slave
Stop
Open
GND
Close
Stop
Open
Gnd
Fire
Gnd
Strike
Gnd
Exit
Gnd
Center
Gnd
Reopen
Gnd
UL
Gnd
+28v
Gnd
Radio
Gnd
+28v
+28v
Mag.
Lock
F
ail
Safe/Secure
MAG.LOCK
N.C.
COM
N.O.
Charger
Power
Low Battery
Check Motor
HoldOpen
Timer
Stop
Close
Open
30
60
Off
1
Radio
Rec.
UL
Sens
Safety
Loop
Center
Loop
N.O.
N.O.
N.O.
COM
CLOSE
STOP
OPEN
ACCESSORY CONNECTIONSACCESSORY CONNECTIONS
Radio Station
Mag.
Lock
Mag.Lock
OPENRIGHT
24VBAT24VAC
Charger
Power
Low Battery
Motor Sensor
Radio StationLoop ConnectorOpen CommandsGuard StationMaster/Slave
Mag.
Lock
MAG. LOCK
N.C.
COM
N.O.
Charger
Power
Low Battery
Check Motor
Radio Station
Mag.
Lock
Mag.Lock
OPENRIGHT
24VBAT24VAC
Charger
Power
Low Battery
Motor Sensor
Radio StationLoop ConnectorOpen CommandsGuard StationMaster/Slave
Mag.
Lock
MAG. LOCK
N.C.
COM
N.O.
Charger
Power
Low Battery
Check Motor
21
Magnetic Lock
External supply for the magnetic lock must
be provided. This will prevent rapid drainage
of the battery in the event of power failure.
Relay Contact 10A-250VAC
Connection Locations
(Single Unit Board shown)
Solenoid Connection
External supply for the solenoid connection
must be provided. This will prevent rapid
drainage of the battery in the event of
power failure.
Relay Contact 10A-250VAC
Guard Station
1
1
The guard station provides control of the
gate operator to open, stop and close the
gate.
All three switches must be Normally Open
type of switch, and can share the same
common (ground).
Place the control switch box within sight of
the gate, away from moving parts of the
gate and out of reach of children.
TECHNICAL SUPPORT 1 800 908 0884
2
2624
Page 30
Radio
Rec.
UL
Sensor
24VBAT24VAC
OPENLEFT
Safety
Loop
Center
Loop
Obstruction
Sensor
Charger
Power
Low Battery
Motor Sensor
Obstruction
Sensor
min.MAX
Delay
1.5
0
3
F
ail
Safe/Secure
Charger
Power
Low Battery
Check Motor
Radio
Rec.
UL
Sens
Safety
Loop
Center
Loop
SPECIAL FEATURESSPECIAL FEATURES
Intelligent Obstruction Sensor
Trim Pot Location
(Single Unit Board shown)
The Obstruction Sensor detects obstructions
in the path of the traveling gate. The Trim
Pot for the Obstruction Sensor adjusts the
sensitivity level that triggers the Sensor.
When the Obstruction Sensor detects an
obstruction it will:
(Primary Entrapment Protection)
Turning the Trim Pot clockwise
increases the sensitivity.
Turning the Trim Pot counterclockwise decreases the sensitivity
.
1. Stop the gate’s movement and reverse it
momentarily.
2. Bring the gate to a resting position.
Disable the Hold Open Timer feature until the
3.
Gate Operator receives a new command.
If another obstruction is detected before the
gate reaches either limit it will:
1. Stop the gate’s movement.
2. Bring the gate to a resting position.
3. Disable the Gate Operator.
UL325 standard requires an audio alarm to
go off after two consecutive entrapment
events
Protection of the Gate Operator.
The audio alarm will sound for a period of 5
minutes or until the “Stop” Button is
pressed (see page 8 for remote installation
of a “Stop” Button).
sensed by the Inherent Entrapment
26
TECHNICAL SUPPORT 1 800 908 0884
Page 31
SPECIAL FEATURESSPECIAL FEATURES
Inside
Outside
Opens First
Slave UnitMaster Unit
Radio
Rec.
UL
Sensor
Safety
Loop
Charger
Power
Low Battery
Slave
Limit Open
Limit Close
Slave
Limit Open
Limit Close
Obstruction
Sensor
Overlap Delay
1.5
Center
Loop
Hold Open
03
Gate Overlap Setting
Setting the Overlap Delay Pot to “0” will cause the master and the slave units to
open and close at the same time
A Master/Slave control board is required to
operate two gates with a single controller.
Setting the Overlap Delay Pot to any value
other than zero will cause the master unit to
delay in opening.
The time delay can be set for up to 3 seconds.
Trim Pot Location
(Master/Slave Unit Board shown)
TECHNICAL SUPPORT 1 800 908 0884
27
Page 32
SPECIAL FEATURESSPECIAL FEATURES
Mag.
Lock
Radio
Rec.
UL
OPENRIGHT
24VBAT24VAC
OPENLEFT
Charger
Power
Low Battery
Motor Sensor
Charger
Power
Low Battery
Check Motor
Radio
Rec.
UL
Sens
Radio
Rec.
UL
Sensor
24VBAT24VAC
OPENLEFT
Safety
Loop
Center
Loop
Obstruction
Sensor
Charger
Power
Overlap Delay
Sensor
Delay
1.5
Fail
S
afe/Secure
Charger
Power
Radio
Rec.
UL
Sens
Reopen
Loop
Center
Loop
JP3
C35 C36
Auto-Open Feature
The Auto-Open feature in Viking Gate Operators enables the following functionality in
the event of power failure:
a) Open the gate in case of power failure (120 or 220 VAC).
b) Keep the gate at the open position as long as the there is no power.
c) Resume to normal operation when the power has been restored.
The Auto-Open feature allows proper operation while opening in case of power failure
for the following devices:
• All accessories,
• All safety devices,
• All entrapment protections.
The only operation that can not be executed while opening in case of power failure is to
CLOSE the gate.
To enable the Auto-Open feature : Use the
“jumper” provided and place it on the pinheader of JP3, on the terminals close to C35 as
the illustration indicates.
Once you put the “jumper” on the control
board the “Check Motor” light will come on
indicating that the Auto-Open feature has been
enabled.
OPTIONAL VIKING BLUE INSTALLATIONOPTIONAL VIKING BLUE INSTALLATION
OPENRIGHT
24VBAT24VAC
OPENLEFT
Charger
Power
Charger
Power
Low Battery
Check Motor
Rec.
RadioStation
OpenComma
nds
GuardStation
Master/Slave
Obstruction
Sensor
.
m
in
.
.
MA
X
Overlap
Delay
1.5
1.5
0
3
3
RadioStation
Loop
Connec
t
or
OpenComma
nds
GuardStation
Master/Slave
GN
D
Clo
se
Sto
p
Op
en
GN
D
Clo
se
Sto
p
Op
en
Gn
d
Fire
Gn
d
Strike
Gn
d
E
xit
Gn
d
Cen
ter
Gn
d
R
eo
p
en
Gn
d
UL
Gn
d
+2
8
v
Gn
d
R
a
d
io
Gn
d
+2
8
v
+2
8
v
MAG.LOCK
COM
N.O
.
HoldOpen
T
imer
Stop
Stop
Close
Open
Open
30
60
O
ff
1
Reopen
Cent
er
Loop
B
ra
k
e
Si
ren
JP3
C3
5
C3
6
JP2
Match upMatch up
White DotsWhite Dots
Match up
White Dots
InstallInstall
JumperJumper
Install
Jumper
JP3JP3JP3
JP2JP2JP2
1. Insert CD into host computer
2. Install MS ActiveSync (check your
computer, it may already be installed to
communicate with a PDA or smart phone.
3. Install Viking Blue software
Select Install Viking-Blue for PC (to have the
computer to communicate with the Operator)
Select Install Viking-Blue for PDA (to have
the PDA to communicate with the Operator)
WARNING: If this PDA is a new device, turn off
all options when syncing with the computer.
For either installation, follow the steps in the
user manual.
4. Plug the Viking Blue Module into the Viking
Gate Operator Control Board.
WARNING: Connecting the plug backwards can
result in damage to the Control Board and
will render the Viking Blue Module useless.
Use care in connecting the plug to the Control
Board. The pins are small and easily bent.
Match the white dot on the plug to the white
dot on the control board (near the JP2 legend
as depicted).
5. Install the Jumper (near the JP3 legend
If you are using the computer:
• Hold the computer near the Gate
Operator.
• Run the application by clicking the
icon on the desktop.
• Select “Setting” in the top right of the
screen.
If you are using a PDA:
• Hold the PDA near the Gate Operator.
TECHNICAL SUPPORT 1 800 908 0884
depicted). Viking-Blue requires this jumper
to operate. The “Low Battery” LED will turn
ON, indicating the Control Board is ready for
use with the Viking-Blue Module.
6. Open Viking Blue software on the chosen
device.
• Select “Start” and “Programs”.
• Click the Viking-Blue Application.
• Select “Connection” on the toolbar.
• Click “Search” (looking for available
Viking devices).
• Select the Operator you want to
communicate with.
• Click “Connect” to start communication.
The Light on the Viking-Blue module
will turn green upon connection to the
Computer or PDA.
Follow the steps in the user manual.
29
Page 34
OPTIONALSOLAR PANEL INSTALLATIONOPTIONAL SOLAR PANEL INSTALLATION
Use a 24V solar panel or two solar panels of 12V
in series with a total capacity of 80 Watts..
STEP 2
Connect the solar panel cables to the power
harness as shown. Make sure you cut the wires
coming from the toroidal transformer.
STEP 3
Replace the existing batteries with a battery pack
of 35AHr or greater.
STEP 4
Refer to the maps provided to get an idea about the
number of cycles the gate will be operated per day.
This figure is for a single gate operator with just:
a) One Radio reiver,
b) One low voltage low current loop detector and
c) One low voltage, low current photo cell
1.
The greater capacity of the batteries, the longer the system will operate on cloudy days.
2. If more specific information is needed, please consult with Viking Access Systems.
For more information regarding solar energy refer to http:/www.nrel.gov.
TECHNICAL SUPPORT 1 800 908 0884
31
Page 36
TROUBLESHOOTINGTROUBLESHOOTING
Gate does not run – Motor Sensor indicator comes ON
Check all motor connections to
be fully engaged. Refer to page
18 and 19.
Check the 15 Amp fuse in the
control board
Ensure that the motor
connections are:
a) Properly connected;
b) Tight enough and;
c) Match color code.
Refer to page 13.
Gate does not run – Motor Sensor indicator is OFF
Check all motor connections to
be fully engaged. Refer to 1, 15
and 19.
Check that the UL command
(photo beam and/or edge
sensor) is not active. Refer to
page 6, 7 and 22.
Ensure that you external accessories are working properly.
Check that the stop command
is not active. Refer to page 8
and 25.
Check that the vehicular loop
detectors are working properly.
Refer to page 20, 21 and 22.
Check the 4 Amps fuse in the
control board
Check that all motor cable
connections, junctions and
extensions are properly
connected and color-coded.
Refer to page 13.
Check that the radio command
is not active. Refer to page 23.
Ensure that you power cables are
adequate in voltage and properly
connected. Refer to page 17.
Gate does not run – Power failure
Check the 15 Amp battery fuse.
Refer to page 16.
Check the battery connections
and cables.
Check the voltage of the
battery.
Gate does not run – Obstruction sensor ON and audio alarm is SOUNDING
Ensure that the gate path is
clear of obstructions.
Note: T
use the stop command. Refer
to page 8 and 25.
o stop the audio alarm,
Gate runs, stops and reverse momentarily – Obstruction sensor ON and audio alarm OFF
Ensure that the gate path is
clear of obstructions.
Check for proper functionality
and lubrication of the gate and
hardware (hinges and the like).
Adjust the trim pot of the
obstruction sensor. Refer to
page 26.
32
TECHNICAL SUPPORT 1 800 908 0884
Page 37
TROUBLESHOOTINGTROUBLESHOOTING
Gate does not open or close
Check all motor connections to
be fully engaged. Refer to page
13, 18 and 19.
Check that the UL command
(photo beam and/or edge
sensor) is not active. Refer to
page 6, 7 and 22.
Ensure that you external
accessories are working
properly
Check that the stop command
is not active. Refer to page 8
and 25.
Check that the vehicular loop
detectors are working properly.
Refer to page 20, 21 and 22.
Automatic close does not function
Check that the trim pot of the
hold open timer is set to the
proper time delay. Refer to
page 23.
Note: Hold open timer closes
the gate automatically once the
gate reaches the limit open.
The time delay to close is set
by the trim pot.
To turn this system off turn the
trim pot all the way clockwise
Gate opens in the opposite desired direction
Check that the radio command
is not active. Refer to page 23.
Verify your motor cable is
connected to the proper
connector
and 19.
. Refer to page 18
Check that all motor cable
connections, junctions and
extensions are properly
connected and color-coded.
Refer to page 13, 18 and 19.
Gate does not open but after few seconds
Set the overlap delay trim pot
to 0. Refer to page 27.
Note: Overlap trim pot is
normally recommended to use
in overlapping gates. Refer to
page 27.
Gate opens. Closes or stops on its own
Check that your external
devices are working properly
Check that your wires from
your accessories are:
a) Not shorting together
b) Not shorting a power line
c) Not shorting to metal or
earth ground.
Green ‘Charger’ LED not illuminated
Check power supply
TECHNICAL SUPPORT 1 800 908 0884
Check that there is A
Check Fuse on EMI board.
Check for proper power selection
(120/220 VAC) on EMI board.
Check power harness plug on
control board.
C power
.
33
Page 38
our continuous commitment to excellence
Viking Access Systems is continuously working hard to identify and design products
that will appeal to the industry and it’s needs. As technology continues to advance, we
have developed a completely efcient and intelligent line of gate operators to meet the
changing demands. These machines offer; full UL325 and UL991 compliance, soft-start
and soft-stop, intelligent obstruction sensors, continuous operation (100% duty cycle)
and extreme power efciency. Innovative features include; adaptive and self-learning
algorithms, redundancy design in both hardware and software to ensure operation and
functionality, protection from lightning, short circuit and power surges, and our exclusive
helical gearing offering the highest efciency rating in the industry. Our entire product
line is continually modied and improved based on the latest technology and our
customer’s valuable feedback. The results are products that offer accuracy, efciency,
reliability and performance, all in sleek, high-tech designs.
We pledge to continue establishing ourself as the leader in high quality, innovative gate
operators by developing “Next Level” technology. We are committed to providing safety
and convenience with innovative solutions for every security gate need.
Page 39
VIKING
standard features
and operator specications
UL325 and UL991 Listed by Underwriter Laboratories (UL) • Convenient manual
release • Standard Auto Open feature • No limit switches necessary • Elegant design,
appealing to any architectural project • Opening up to 110° • Operation speed of
13 to 15 seconds per 90° • 100% duty cycle under very wide temperature range •
400 cycles of operation on backup battery (500 lb. gate and 12' length) • Intelligent
speed control with smooth start and stop, self-adjust system • Modulated speed
regulator prevents exceeding operating speed that may reduce the service life of the
gate operator and/or installation • Intelligent obstruction detection with adjustable
sensitivity • Overlap delay that holds one gate momentarily by an adjustable time
while the other gate is operating (Master/Slave installation with overlap gates) •
Built-in protection against lightning strikes or similar electrical surges • Inherent
overload protection in the regulated power supply for external accessories with
multiple devices of protection
Viking Access Systems
Phone 800.908.0884 Fax 949.753.1640
631 Wald Irvine, CA 92618
www.vikingaccess.com
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