Maximum Open Direction Current Setting . . . . . . . . . . . . . . . . . . . . 12
Maximum Close Direction Current Setting . . . . . . . . . . . . . . . . . . .12
WARNING
ONLY QUALIFIED TECHNICIANS
SHOULD WORK ON
LINEAR SLIDE GATE
OPERATORS
WARNING
CONTROLS INTENDED FOR USER ACTIVATION MUST BE
LOCATED AT LEAST SIX FEET (6') AWAY FROM ANY MOVING
PART OF THE GATE AND WHERE THE USER IS PREVENTED
FROM REACHING OVER, UNDER, AROUND OR THROUGH THE
GATE TO OPERATE THE CONTROLS. OUTDOOR OR EASILY
ACCESSIBLE CONTROLS SHALL HAVE A SECURITY FEATURE
TO PREVENT UNAUTHORIZED USE.
Before unpacking, inspect the carton for exterior damage. If
you fi nd damage, advise the delivery carrier of a potential
claim. Inspect your package carefully. You can check your
accessory box parts with the enclosed packing slip for your
convenience. Claims for shortages will be honored for only
30 days from the date of shipment.
Before installing the operator, read this manual completely to
ensure all requirements for proper installation are present. Verify
that the voltage to be used matches the voltage of the operator.
If you have any questions about the requirements for proper
installation of this gate operator contact technical support at
800-421-1587
Always Check the Gate’s Action
It’s very important before installing the gate operator to
make sure the gate slides free and level throughout the
entire opening distance. If the gate does not seem to
operate properly, it may affect the operator performance
or greatly shorten the life of the unit. The gate should
also be designed so that airfl ow is ample to prevent
wind resistance and drag.
Gate Operator Classifi cations
All gate operators can be divided into one of four different
classifi cations, depending on their design and usage. Install
this gate operator only when the operator is appropriate for
the construction and usage class as defi ned below:
• Class I Residential Vehicular Gate Operator
A vehicular gate operator intended for use in a home or for one to
four single family dwellings with a common garage or parking area
associated with these dwellings.
• Class II Commercial / General Access Vehicular Gate Operator
A vehicular gate operator intended for use in a commercial location or
building such as a multi-family housing unit of fi ve or more single family
units, hotel, retail store or other building servicing the general public.
• Class III Industrial / Limited Access Vehicular Gate Operator
A vehicular gate operator intended for use in an industrial location or
building such as a factory or loading dock area or other location not
intended to service the general public.
• Class IV Restricted Access Vehicular Gate Operator
A vehicular gate operator intended for use in a guarded industrial
location or building such as an airport security area or other restricted
access locations not servicing the general public, in which unauthorized
access is prevented via supervision by security personnel.
Approved Obstruction Detection Devices
The following contact or non-contact obstruction detection
devices have been approved for use with this slide gate
operator as part of a UL325 compliant installation:
• Contact Edges
Miller Edge Models MGO20, MGR20, MGS20, ME120
• Photoeyes
MMTC Model IR-55 (165’ range - P/N 2520-441)
MMTC Model E3K (28’ range - P/N 2520-031)
Safety Information and Warnings
THE FOLLOWING FORMATS ARE USED FOR SAFETY NOTES
IN THESE INSTRUCTIONS.
CAUTION
This type of warning note is used to
indicate the possibility of damage to the
gate or gate operator.
WARNING
This type of warning note is used to
indicate possible mechanical hazards that
may cause serious injuries or death.
WARNING
This type of warning note is used to indicate
possible electrical shock hazards that may
cause serious injuries or death.
Regulatory Warnings
Read the following before beginning to install this slide gate
operator:
IMPORTANT INSTALLATION SAFETY INSTRUCTIONS
WARNING
TO REDUCE THE RISK OF SEVERE INJURY OR DEATH
TO PERSONS, REVIEW THESE INSTALLATION SAFETY
STEPS BEFORE PROCEEDING
1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.
2. Read the yellow “Safety Instructions” brochure enclosed with the
packet of information. If any pages are missing or are unreadable,
or you do not have the safety instructions, please call Linear at
1-800-333-1717 to request additional copies.
3. ALL ELECTRICAL CONNECTIONS TO THE POWER SUPPLY MUST
BE MADE BY A LICENSED ELECTRICIAN AND MUST OBSERVE ALL
NATIONAL AND LOCAL ELECTRICAL CODES.
4. A separate power-disconnect switch should be located near the
operator so that primary power can be turned off when necessary.
5. Install the enclosed warning signs on both sides of the gate. A
minimum of two (2) WARNING SIGNS shall be installed, one on each
side of the gate where easily visible.
6. Never reach between, through or around the fence to operate the
gate.
7. Never connect a button station within reach of the gate or on the
side of the gate operator.
8. Do not adjust the operator controller’s current sensing feature too
high. It should be adjusted high enough to keep the gate from falsely
triggering the sensing, but no higher than necessary for the gate to
operate. DO NOT DEFEAT THE PURPOSE OF THIS FUNCTION!
9. You must install all required safety equipment.
10. UL325 Compliance requires the use of contact edges or photoelectric
controls on all automatic or remotely-controlled gate operators.
11. The operator is intended for installation only on gates used for
vehicles. Pedestrians must be supplied with a separate access
opening. The pedestrian access opening shall be designed to
promote pedestrian usage. Locate the gate such that persons will
not come into contact with the vehicular gate during the entire path
Refer to the following steps for details on power and
accessory wiring for the operator.
WARNING
ALL AC ELECTRICAL CONNECTIONS TO THE POWER SOURCE AND
THE OPERATOR MUST BE MADE BY A LICENSED ELECTRICIAN
AND MUST OBSERVE ALL NATIONAL AND LOCAL ELECTRICAL
CODES.
USE COPPER WIRE ONLY!
AC Power Wiring
1. Find the listing on this page corresponding to the model, voltage and
horsepower rating of your operator.
2. The distance shown in the table is measured in feet from the
operator to the power source. DO NOT EXCEED THE MAXIMUM DISTANCE. These calculations have been based on standard 115 V
and 230 V supplies with a 10% drop allowable. If your supply is under
the standard rating, the runs listed may be longer than what your
application will handle, and you should not run wire too near the
maximum distance for the gauge of wire you are using.
3. When large-gauge wire is used, a separate junction box (not
supplied) may be needed for the operator power connection.
4. Wire length calculations are based on the National Electrical Code,
Article 430 and have been carefully determined based on motor
inrush, brake solenoids, and operator requirements.
5. Connect power in accordance with local codes. The green ground
wire must be properly connected.
6. Wire insulation must be suitable to the application.
7. Electrical outlets are supplied in all 115 VAC models for convenience
with occasional use or low power consumption devices only. If
you choose to run dedicated equipment from these devices, it will
decrease the distance for maximum length and the charts will no
longer be accurate.
DC Control and Accessory Wiring
1. All control devices are now 24 VDC, which can be run up to 2000
feet with 14 AWG wire.
2. Control wiring must be run in a separate conduit from power wiring.
Running them together may cause interference and faulty signals in
some accessories.
3. A three-wire shielded conductor cable is required to connect two
operators together for dual operation. You must use Belden 8760
Twisted Pair Shielded Cable (or equivalent) only – P/N 2500-1982,
per foot). See Page 23 for details of this connection. Note: The shield
The gate operator mounts bolted to posts secured in
concrete footings. The posts support the operator and
prevent it from moving during operation. For optional pad
mounting instructions, see Linear drawing #2700-360.
Gate Preparation
Before installing, make sure the gate rolls or slides freely,
and that all exposed rollers are properly covered. The gate
must be covered with fabric with openings no larger than
2-1/4” in size, to a minimum height of 72” above ground
level. On picket-style gates, if pickets are spaced less than
2-1/4” apart, mesh is optional.
Mounting Specifi cations
Use two 3 - 3-1/2” OD galvanized posts and secure with
concrete footings as shown, length to be determined by
local codes, frost line depth and soil conditions.
Attach the operator with the U-bolts, side plates and
hardware provided. Four 3/16” side plates go on the outside
top and bottom, two 1/2” side plates go on the inside top,
and two 3/16” side plates go on the inside bottom (see the
illustration at right).
To assemble the drive chain and gate brackets, refer to
Page 4. Make sure that the chain sag does not exceed
recommended sizes and that the chain does not come into
contact with the moving parts of the gate or ground.
WARNING
The operator is intended for installation only on gates used for
vehicles. Pedestrians must be supplied with a separate access
opening. The pedestrian access opening shall be designed to
promote pedestrian usage. Locate the gate such that persons
will not come into contact with the vehicular gate during the
entire path of travel of the vehicular gate.
WARNING
The gate must be installed in a location so that enough
clearance is supplied between the gate and adjacent
structures when opening and closing to reduce the risk of
entrapment.
✓NOTE: The item numbers shown in these illustrations
are for reference only. For the actual part numbers, refer
to the parts lists in the rear of this manual.
Assemble a gate bracket (1) to the front edge of the gate,
using two U-bolts (2), and mounting hardware (3). Before
tightening down completely, be sure the bracket is parallel
to the gate. Tighten the U-bolt hardware the rest of the way,
then screw the square head bolts (4) into the threaded
holes in the gate plate until they bottom out against the gate.
These will help keep the bracket from twisting on the pipe.
Slide a threaded chain pin (5) through the bracket as shown,
with spring (6), fl at washer (10), and two hex nuts (7). Attach
one end of the drive chain (8) to the chain pin using master
link (9) and begin unrolling the chain toward the operator.
Remove the rain cover from the back of the slide gate
operator. Carefully thread the drive chain under the fi rst
idler, over the drive sprocket, and then under the last idler.
Make sure you feed most of the chain through the idlers and
sprocket before attaching the chain to the back end of the
gate.
Assemble the other gate bracket on the rear edge of the
gate, using the same process as the front gate bracket.
Once this is done, take the other chain pin, spring and jam
nuts and assemble with the end of drive chain and the other
master link.
At this point you should be able to adjust the chain tension
by tightening the jam nuts on each end. Approximately 1/4” to 3/8” of slack per foot of drive chain is acceptable.
Make sure the chain does not drag on the ground, across
the gate rollers or the idler frame of the operator.
Additional mounting holes have been provided in the gate
bracket for installer convenience.
END OF GATE PIPE SHOWN
REFERENCE ONLY
1
2
4
Figure 3. Mounting Gate Bracket to Gate
8
9
5
6
7
10
3
Figure 4. Chain Pin and Chain Assembly
DRIVE SPROCKET
IDLER WHEEL
CHAIN
PATH
NOTE: IDLER CONFIGURATION
MAY APPEAR DIFFERENT DEPENDING
ON THE SLIDE OPERATOR MODEL
The Controller is protected by a plastic dust cover (single
phase models only). To remove the dust cover, loosen the
cover’s wing-screw and lift the cover off (see Figure 6).
Manual Disconnect
The manual disconnect shifter lever and the locking lever
is illustrated in Figure 7. They can be found at the center
bottom of the operator cabinet. (The handle of each has
been fi nished in easy to spot red fi rm-grip coating.)
To disconnect the unit for manual operation, grasp the
handle of the spring-loaded shifter lever and pull it directly
toward you until the spring-loaded locking lever snaps into
place behind it. This action disengages the pinned shifter
block from the drive mechanism and holds the block in the
disengaged position.
To re-engage the operator, move the locking lever to the
right, releasing the spring-loaded shifter lever to snap back
into the engaged position.
WARNING
ALL AC ELECTRICAL CONNECTIONS TO THE POWER SOURCE AND
THE OPERATOR MUST BE MADE BY A LICENSED ELECTRICIAN AND
MUST OBSERVE ALL NATIONAL AND LOCAL ELECTRICAL CODES
LOOSEN KNOB
TO REMOVE
CONTROLLER
COVER
Figure 6. Controller Access
TO MANUALLY MOVE THE GATE,
PULL SHIFTER LEVER TO
DISENGAGE THE DRIVE TRAIN
GATE LIMIT SETTINGS WILL
NOT BE AFFECTED WHEN
GATE IS MANUALLY MOVED
AC Power Connection
All Linear gate operators are supplied with a power
disconnect switch to turn on and off the power available
to the operator. Following wiring specifi cations on Page 2,
incoming power should be brought into the operator and
connected to the labeled pigtails from the disconnect box.
A wiring connections print can also be found on the label
inside the cover of the operator.
Proper thermal protection is supplied with the operator. The
motor contains a thermal overload protector to guard from
overheating the motor due to overload or high-frequency
operation. This overload protector will reset automatically
after the motor cools down.
Earth Ground
Install a ground rod and connect it to the operator’s frame
in every gate operator installation. A good earth ground
is necessary to allow the Controller’s built-in surge and
lightning protection circuitry to work effectively. The physical
bolting of the operator to the mounting posts is not suffi cient
for a good earth ground.
✓NOTE: Do not splice the ground wire. Use a single piece of solid
copper 12 AWG wire between the ground rod and the operator.
1. Install an 8-foot long copper ground rod next to the operator mounting
pad within three feet of the operator.
2. Use a clamp to connect a solid copper 12 AWG ground wire to the
ground rod.
3. Route the ground wire to the operator.
4. Connect the ground wire to the operator’s frame.
The limit nuts are not preset at the factory and must be adjusted
for the gate in each installation. The limit switches are activated
by two threaded nylon rotary limit nuts which are attached to
a threaded limit shaft driven by a chain and sprockets from
the main drive shaft. REMOVE THE CARDBOARD FILLER
BEFORE ADJUSTING THE LIMIT NUTS.
The Controller is factory setup for right hand installations.
The OPEN limit switch is the one closer to the front of the
operator. In left hand installations, the CLOSE limit switch is
the one closer to the front of the operator (see Figure 9).
RIGHT-HAND INSTALLATION
OPEN LIMITCLOSE LIMIT
LIMIT
SHAFT
LIMIT
SWITCHES
LEFT-HAND INSTALLATION
OPEN LIMITCLOSE LIMIT
FRONT OF
OPERATOR
CAUTION
If the operator is installed in a left-hand installation. Set the
Controller to left-hand operation BEFORE running the operator
for the fi ne setting of the limit nuts. Failure to do so will result
in over-shooting the limit switches, and can cause damage to
the operator and/or gate. Refer to programming on Page 11.
Limit Nuts Rough Adjustment
Before running the operator, set the limit nuts as follows:
1. With the gate connected to the gate operator in a mid-travel position,
the power disconnect switch turned OFF, disconnect the operator
by using the manual disconnect lever, once the operator has been
disconnected, manually move the gate by hand to within a foot of
its fully open position (the foot of distance is necessary to allow for
coasting of the operator after the limit switch is tripped).
2. Once the gate is in this position, adjust the OPEN limit nut until it
activates the limit switch for open. Press down the detent plate and
rotate the nut along the threaded shaft (see Figure 10).
3. After setting the open limit, move the gate to one foot from fully
closed and repeat the process for the CLOSE limit nut.
Limit Nuts Fine Adjustment
After fi nishing the rough limit nut adjustments, reposition the
gate to approximately the center of travel.
1. Re-engage the operator using the disconnect handle.
2. Turn the power disconnect switch ON.
3. Stand clear of any moving parts and press the OPEN button.
4. After the gate opens, press the CLOSE button.
5. Observe the gate in both directions as it runs through each complete
cycle. Adjust the open or close limit nuts again if necessary. Fine levels
of adjustment can be made by adjusting a few teeth on the nut at a
time. If the gate stops during travel, you may need to adjust the Open or
Close Current Setting or the Maximum Run Timer (see Pages 12-13).
Torque Limiter Adjustments
Before adjusting the torque limiter, make sure the gate is in
good working condition. One person should be able to move
the gate by hand. Be certain the gate moves freely and
without binding throughout its travel. Torque limiters are set
light at the factory and must be adjusted during installation.
Adjust the torque limiter tight enough to keep it from slipping
during normal operation. See Figure 11.
To adjust the torque limiter in model HSLG:
1. Loosen the jam nut.
2. To increase the output, turn the adjustment nut clockwise
one fl at, or 1/6 turn, at a time until desired output is obtained.
To reduce the output, turn the adjustment nut counterclockwise one
fl at, or 1/6 turn, at a time until desired output is obtained.
3. Tighten the jam nut against the adjustment nut when fi nished.
Figure 9. Limit Box Assembly
PRESS DETENT
PLATE DOWN
ROTATE
LIMIT NUT
Figure 10. Setting the Limits
MORE
TIGHTEN JAM NUT
DURING TESTING
AND WHEN FINISHED !!!
Figure 11. Torque Limiter Adjustment
LIMIT
NUTS
ADJUSTMENT NUT
LESS
TO DECREASE TORQUE
TURN ADJUSTMENT NUT
COUNTERCLOCKWISE
ONE FLAT THEN RE-TEST
JAM NUT
TO INCREASE TORQUE
TURN ADJUSTMENT NUT
CLOCKWISE ONE FLAT
THEN RE-TEST
ACCESSORY POWERPROVIDES 24 VOLT DC POWER FOR ACCESSORIES. (.5A MAX)
RESET BUTTONFACTORY CONNECTED TO THE CONTROLLER’S RESET BUTTON.
COMM LINKFOR 3-WIRE NETWORK CONNECTION TO SECOND OPERATOR IN DUAL GATE INSTALLATIONS.B
SINGLE BUTTON INPUT
FIRE BOX INPUTCONNECT TO NORMALLY OPEN SWITCH IN FIRE BOX FOR FIRE DEPARTMENT ACCESS.
OPEN INPUT
3-BUTTON
STATION INPUT
FACTORY CONNECTED TO 24 VAC FROM TRANSFORMER OR
24 VDC FROM CONTINUOUS DUTY DC SUPPLY.
CONNECT TO NORMALLY OPEN SWITCH FOR SINGLE BUTTON OPERATION. ALTERNATES
BETWEEN OPEN-CLOSE OR OPEN-STOP-CLOSE DEPENDING ON PROGRAMMING.
CONNECT TO NORMALLY OPEN DEVICES (KEYPAD, CARD READER, KEYSWITCH,
TELEPHONE ENTRY SYSTEM) TO OPEN THE GATE. A CONSTANT OPEN INPUT WILL
OVERRIDE THE MID-TRAVEL STOP AND HALT THE AUTO CLOSE TIMER UNTIL RELEASED.
CONNECT TO 3-BUTTON STATION FOR OPEN-CLOSE-STOP CONTROL. A CONSTANT OPEN INPUT
WILL OVERRIDE THE MID-TRAVEL STOP AND HALT THE AUTO CLOSE TIMER UNTIL RELEASED.
COM
O-OBS
C-OBS
COM
COM
REV
OPEN LOOP
OPEN LOOP
REVERSE LOOP
REVERSE LOOP
SHADOW/RESET LOOP
SHADOW/RESET LOOP
+
N.O.
COM
N.C.
+
+
-
CONNECT TO NORMALLY OPEN DEVICES (GATE EDGE, PHOTO BEAM) TO DETECT AN
OBSTRUCTION DURING OPENING. WHILE GATE IS MOVING, ANY OPEN OBSTRUCTION
OPEN
OBSTRUCTION
INPUT
CLOSE
OBSTRUCTION
INPUT
REVERSE
OPEN LOOP
REVERSE LOOP
SHADOW/RESET LOOP
ALARMFACTORY CONNECTED TO THE ALARM BEEPER.
AUX RELAY
24 VOLT SOLAR PANELNOT USED WITH THIS MODEL OPERATOR.
24 VOLT BATTERYNOT USED WITH THIS MODEL OPERATOR..
SIGNAL WILL CAUSE THE GATE TO STOP, REVERSE A SHORT DISTANCE, AND THEN STOP
AGAIN. AT THIS TIME THE AUTO CLOSE TIMER IS DISABLED, AND A RENEWED INPUT
WILL BE REQUIRED TO START THE GATE AGAIN. SHOULD THE GATE BE RESTARTED
AND THE OBSTACLE SIGNAL OCCUR AGAIN PRIOR TO REACHING A LIMIT, THE GATE
WILL STOP AGAIN, LOCKOUT, AND SOUND THE CONTINUOUS TONE ALARM.
CONNECT TO NORMALLY OPEN DEVICES (GATE EDGE, PHOTO BEAM) TO DETECT AN
OBSTRUCTION DURING CLOSING. WHILE GATE IS MOVING, ANY CLOSE OBSTRUCTION
SIGNAL WILL CAUSE THE GATE TO STOP, THEN REVERSE AND TRAVEL TO THE FULL
OPEN POSITION. SHOULD A OPEN OBSTRUCTION INPUT OR AN OPEN DIRECTION
INHERENT ENTRAPMENT CONDITION OCCUR PRIOR TO THE GATE REACHING THE
OPEN LIMIT, THE OPERATOR WILL LOCKOUT AND SOUND THE CONTINUOUS TONE
ALARM. IF THE AUTO CLOSE TIMER IS SET, WHEN THE CLOSE OBSTRUCTION INPUT
IS CLEARED, THE GATE WILL CLOSE WHEN THE AUTO CLOSE TIMER EXPIRES.
CONNECT TO NORMALLY OPEN DEVICES TO CAUSE A REVERSAL WHEN THE GATE IS
TRAVELING CLOSED. THE GATE WILL REVERSE TO THE FULL OPEN POSITION.
CONNECT TO OPEN LOOP/FREE EXIT LOOP. THE GATE WILL OPEN
WHEN THE LOOP IS TRIGGERED, AND REMAIN OPEN AS LONG AS
THE LOOP IS TRIGGERED. REQUIRES LOOP DETECTOR.
CONNECT TO REVERSE LOOP. TRIGGERING THE LOOP WILL CAUSE A
REVERSAL WHEN THE GATE IS TRAVELING CLOSED. THE GATE WILL REVERSE
TO THE FULL OPEN POSITION. REQUIRES LOOP DETECTOR.
CONNECT TO SHADOW/RESET LOOP TO KEEP THE GATE IN ITS FULLY OPEN
POSITION AS LONG AS THE SIGNAL IS PRESENT. USED TO KEEP GATE OPEN
WHILE VEHICLE IS PASSING THROUGH. REQUIRES LOOP DETECTOR.
FOR CONNECTION TO AUXILIARY DEVICES (MAGNETIC LOCK, SOLENOID LOCK,
STROBE LIGHT) FOR ACTIVATION (OR DEACTIVATION) DURING GATE OPERATION.
The Controller can be programmed with various options for the operator.
The programming fi elds are defi ned as “functions” that have “options”.
To make setup easier for the installer, the Controller’s programming is
divided into two groups: basic and advanced. The basic programming
group contains the functions commonly used in most slide gate
installations. The advanced programming group contains functions less
commonly used (i.e. dual gate stagger delay, maximum run timer, etc.).
Entering Programming Mode
Enter programming mode by pressing the UP and DOWN buttons
together for one second. While in programming mode the PROGRAM
indicator will light.
Exiting Programming Mode
Exit programming mode at any time by pressing the UP and DOWN
buttons together. The Controller will automatically exit programming
mode after three minutes of inactivity.
Programming Keystrokes
(Typical Programming Method)
While in programming mode, press the UP or DOWN buttons to scroll
through the programming functions. When the desired function is
displayed press the ENTER button to display the currently set option for
the function. When an option is displayed, the decimal points are lit.
To change the option, press and hold the ENTER button for 1 second. To
indicate that an option is ready to be changed, the display will fl ash. While
the display is fl ashing, press the UP or DOWN button to display the other
options available for that function.
When the desired option is displayed, press the ENTER button to store
it into memory. To select another function, press ENTER, UP, or DOWN.
Left or Right Hand Operation
The factory default is for right hand operation (operator on right side of
the driveway when viewed from the inside of the gate). For left hand
installations, program the Controller for left hand operation.
Dual Gate Enable
The factory default is for single gate operation. For dual gate operation,
wire the two gate controllers together through the COMM LINK terminals
(see Page 23) and enable dual gate operation with this programming
step.
✓NOTE: The Mid-travel Stop feature is disabled when dual gate
operation is enabled for paired units.
Auto Close Timer
The factory default turns off the Auto Close Timer. The timer can be set
from 1 to 59 seconds and from 1 to 9 minutes. When the Auto Close
Timer is set, after opening, the gate will wait for the length of the Auto
Close Timer then close automatically.
DOWNUP
PRESS DOWN AND UP
BUTTONS TOGETHER
FOR ONE SECOND
ENTERING
PROGRAMMING
SELECT
FUNCTION
UP
OR
DOWN
PRESS UP OR DOWN
TO SCROLL DISPLAY
THROUGH FUNCTIONS
ENTER
PROGRAMMING
KEYSTROKES
FUNCTION
"RL"
LEFT HAND
RIGHT HAND
FUNCTION
"PM"
SINGLE GATE
DUAL GATE
FUNCTION
"AC"
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
PROGRAM
INDICATOR
AND
PROGRAM INDICATOR
WILL LIGHT WHEN SYSTEM
IS IN PROGRAM MODE
CURRENTLY
SET OPTION
PRESS ENTER TO
DISPLAY CURRENTLY
OPTION READY
TO CHANGE
ENTERENTERENTER
PRESS ENTER FOR
ONE SECOND TO
SELECT OPTION
(THE DISPLAY
WILL FLASH)
SET OPTION
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
TO CHANGE
OPTIONS
PRESS UP OR
OPTIONS
PRESS UP OR
OPTIONS
CHOOSE
OPTION
UP
OR
DOWN
PRESS ENTER
PRESS UP
OR DOWN
OPTION
RIGHT HAND INSTALLATION
(OPERATOR ON RIGHT OF GATE
WHEN VIEWED FROM INSIDE)
LEFT HAND INSTALLATION
(OPERATOR ON LEFT OF GATE
WHEN VIEWED FROM INSIDE)
The factory default is Run Alarm on and a 3-second Pre-start Alarm. The
operator’s beeper will sound 3 seconds before the operator starts. The
options are:
• Run Alarm Off and Pre-start Alarm Off
• Run Alarm On and Pre-start Alarm Off
• Run Alarm On and Pre-start Alarm On for 1-9 Seconds
Maximum Open Direction Current Setting
To detect obstacles or mechanical problems with the gate, the operator
monitors its motor current. If the open current load exceeds the
programmed maximum load range number, the operator will stop, reverse
a short distance, then stop again. The Auto Close Timer will be disabled,
and another open request will be required to start the operator again. If
after restart, the overload or an open obstacle happens again before the
open limit is reached, the operator will lockout and sound the alarm.
To measure the motor load used during opening, while this function is being displayed, push and hold the OPEN button to fully open the gate.
During movement, the motor current will be displayed as a load number
from 0 to 99. This number is useful for troubleshooting but not for setting
the motor current. At the end of travel, a different number will fl ash. This
number indicates the range above and below the average motor current
during the run. Using the + and - buttons, set the programmed range
number so that a minimal force (50-75 lbs.) will activate a reversal should
an obstruction occur, but high enough to keep the gate moving under
normal conditions without interruption.
FUNCTION
"RP"
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
RUN ALARM
PRE-START ALARM
FUNCTION
"OC"
MAX OPEN
CURRENT
FUNCTION
"CC"
OPTIONS
RUN ALARM OFF
PRE-START ALARM OFF
RUN ALARM ON
PRE-START ALARM OFF
RUN ALARM ON
PRE-START ALARM ON FOR 1 - 9SECONDS
OPTIONS
PRESS AND HOLD THE OPEN BUTTON
UNTIL THE OPERATOR RUNS FULLY OPEN
SUGGESTED MINIMUM NUMBER WILL
FLASH, ADJUST TO THE PROPER FORCE
PRESS ENTER TO STORE THE FORCE
ENTER
OPTIONS
PRESS AND HOLD THE CLOSE BUTTON
UNTIL THE OPERATOR RUNS FULLY CLOSED
Maximum Close Direction Current Setting
To detect obstacles or mechanical problems with the gate, the
operator monitors its motor current. If the close current load exceeds
the programmed maximum load range number, the operator will stop,
reverse, and travel to the full open position. Should a open obstruction
input or an open direction inherent entrapment condition occur prior to
the gate reaching the open limit, the operator will lockout and sound the
continuous tone alarm. Another close request will be required to start the
operator again. If after restart, the overload or a close obstacle happens
again before the close limit is reached, the operator will lockout and
sound the alarm. If the auto close timer is set, when the close obstruction
input is cleared, the gate will close when the auto close timer expires.
To measure the motor load used during closing, while this function is being displayed, push and hold the CLOSE button to close the gate.
During movement, the motor current will be displayed as a load number
from 0 to 99. This number is useful for troubleshooting but not used for
setting the motor current. At the end of travel, a different number will fl ash.
This number indicates the range above and below the average motor
current during the run. Using the + and - buttons, set the programmed
range number so that a minimal force (50-75 lbs.) will activate a reversal
should an obstruction occur, but high enough to keep the gate moving
under normal conditions without interruption.
MAX CLOSE
CURRENT
SUGGESTED MINIMUM NUMBER WILL
FLASH, ADJUST TO THE PROPER FORCE
To access and program the Advanced Programming functions, for each
programming session, Advanced Programming must be enabled.
After exiting programming, the Advanced Programming functions
will be available on the programming display during the next
programming session unless the operator has run 50 or more
cycles. After that, Advanced Programming must be enabled again.
Maximum Run Time
The factory default for the Maximum Run Time (MRT) is 99 seconds.
When the operator starts, a timer will begin counting. If a open or close
limit is not reached or an obstacle or reversing input is not received
before the timer expires, the operator will stop, the unit locks out and the
alarm sounds. The timer can be set for 10 to 99 seconds, but should be
left at 99 in most applications. Setting it too close to the actual run time
may cause the time to expire with changing ambient temperature, gate
conditions, etc…
If AC is present and an open or close limit is not reached or an obstacle
or reversing input is not received before this timer exceeds MRT, the
operator will stop, the unit locks out and the alarm sounds.
Single Button Input Setup
This function is used for selecting the operation for single button controls
and radio receivers.
The factory default sets the SINGLE input terminal so successive inputs
will cycle the operator in OPEN-STOP-CLOSE-STOP order.
Alternately, the SINGLE input can be set to cause the gate to OPEN
unless the gate is fully open. If the gate is fully open, the input will cause
the gate to CLOSE.
Stagger Mode
(Rarely used in slide gate installations)
This function is used in dual gate installations only. The factory
default sets the Stagger Mode to OFF. In dual gate installations the two
operators communicate through the 3-wire COMM LINK interface. When
using the Stagger Mode, set one operator for delayed opening and the
other operator for delayed closing. The Stagger Delay Time programming
function (see below) sets the length of the delay.
✓NOTE: This function will only be displayed if dual gate operation is
selected.
Stagger Delay Time
(Rarely used in slide gate installations)
This function is used in dual gate installations only. The factory
default sets the Stagger Time to 0 seconds (OFF). The Stagger Time
sets the delay for the Stagger Mode. The Stagger Time can be set from
1-99 seconds.
✓NOTE: This function will only be displayed if dual gate operation is
selected.
FUNCTION
"AD"
ADVANCED
PROGRAMMING
FUNCTION
"RT"
MAXIMUM RUN
TIMER
FUNCTION
"SB"
SINGLE BUTTON
INPUT SETUP
FUNCTION
"SM"
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
STAGGER
MODE
FUNCTION
"ST"
OPTIONS
ADVANCED PROGRAMMING FUNCTIONS
WILL NOT BE DISPLAYED
ADVANCED PROGRAMMING OPTIONS
WILL BE DISPLAYED
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
OPTIONS
ENTER
ENTER
OPTIONS
SINGLE INPUT WILL CYCLE OPERATOR
IN ORDER OF OPEN-STOP-CLOSE-STOP
SINGLE INPUT WILL OPEN OPERATOR,
IF OPERATOR IS ALREADY OPEN, SINGLE
INPUT WILL CLOSE OPERATOR
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
OPTIONS
DISABLES STAGGER FUNCTION
SETS THIS OPERATOR FOR
DELAYED OPEN
SETS THIS OPERATOR FOR
DELAYED CLOSE
OPTIONS
STAGGER TIMER DISABLED
SET STAGGER DELAY VALUE1 TO 99 SECONDS
NOTE: ADVANCED PROGRAMMING
WILL STAY ENABLED AFTER
EXITING PROGRAMMING UNTIL
THE GATE CYCLES 50 TIMES
DISPLAY SHOWS CURRENT
MAXIMUM RUN TIME SETTING
PRESS ENTER FOR 1 SECOND
WHILE DISPLAY IS FLASHING, PRESS
UP OR DOWN TO CHANGE THE
MAXIMUM RUN TIME (10-99SECONDS)
The Auxiliary Relay has normally open and normally closed contacts.
The factory setting disables the Auxiliary Relay. The relay can be set for:
• Maglock: To deactivate a magnetic or solenoid gate lock, the relay
will energize during any pending or actual gate motion (open only).
• M4: To deactivate a magnetic or solenoid gate lock, the relay will
energize during any pending or actual gate motion (open only).
3 seconds after the gate starts to move, the relay will de-energize.
This option is used for higher current solenoid locks.
• Ticket Dispenser: The relay will energize while the gate is moving
in the open direction and at the full open limit, or in an entrapment
condition.
• Strobe: To activate a warning strobe light, the relay will energize
during any pending or actual gate motion (either open or close).
• Alarm: The relay will energize if the gate is manually forced open
from the full closed position.
Reverse Delay Time
The factory default sets the Reverse Delay to 1 second. The operator
will wait the length of the delay before reversing direction. This feature
will not change the reversal time when the operator is responding to an
entrapment condition from an obstruction input or inherent entrapment
protection sensor. The Reverse Delay can be set from 1 to 9 seconds.
Heaver gates require a longer delay to allow time for the gate to stop.
Brake Delay Time
The factory default sets the Brake Delay to no delay (0 seconds). Heavy
gates may require delayed braking to allow the gate to slow down before
stopping it. The operator can be set to wait the length of the delay after
running before applying the brake. The Brake Delay can be set from
0 to 3 seconds.
Constant Pressure Mode
The factory default allows momentary pressure on a control station’s
OPEN or CLOSE button to cycle the operator. The controller can be set
to require constant pressure on the OPEN, CLOSE, or both buttons to
run the operator.
✓NOTE: If a button is set for constant pressure, and it is released
before the operator reaches the open or close limit, the operator will
stop the gate at its current position.
Shadow Loop Open Prevention
If the shadow loop is triggered, it always prevents the gate from closing if
the Auto Close Timer activates or a CLOSE command is given while the
gate is at the full open position.
The controller can also be set to prevent the gate from opening if the
shadow loop is triggered while the gate is at the close limit position. This
prevents a swing gate from opening into a vehicle if it’s parked near the
gate on the inside.
FUNCTION
"AR"
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
AUXILIARY
RELAY MODE
FUNCTION
"RD"
REVERSE
DELAY TIME
FUNCTION
"BD"
BRAKE
DELAY TIME
FUNCTION
"CP"
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
CONSTANT
PRESSURE MODE
FUNCTION
"SP"
OPTIONS
OPTIONS
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
OPTIONS
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
OPTIONS
OPTIONS
AUXILIARY RELAY DISABLED
AUXILIARY RELAY USED FOR
MAGLOCK CONTROL
AUXILIARY RELAY USED FOR
MAGLOCK OR SOLENOID CONTROL
3SECOND DELAY TO RE-ENERGIZE
AUXILIARY RELAY USED FOR
TICKET DISPENSER CONTROL
AUXILIARY RELAY USED FOR
WARNING STROBE LIGHT
AUXILIARY RELAY USED FOR
CONNECTION TO ALARM DEVICE
SET TIMER VALUE
1 TO 9 SECONDS
SET TIMER VALUE
0 TO 3 SECONDS
CONSTANT PRESSURE SET TO OFF
(MOMENTARY PRESSURE ON)
OPEN BUTTON SET FOR
CONSTANT PRESSURE
CLOSE BUTTON SET FOR
CONSTANT PRESSURE
OPEN AND CLOSE BUTTONS BOTH SET
FOR CONSTANT PRESSURE
STANDARD OPERATION
SHADOW LOOP INHIBITS CLOSING ONLY
OPEN INHIBIT ON, SHADOW LOOP INHIBITS
OPENING AND CLOSING
The Controller counts of the number of times the operator has been
cycled full open and close. The cycle count can be displayed. The display
will scroll the cycle count number, fl ashing two digits at a time from left
to right.
To reset the Cycle Count, press and hold the ENTER button for 2 seconds
while the Cycle Count is displayed.
If the Maintenance Alert has been triggered, resetting the Cycle Count
will also reset the Maintenance Alert indicator.
Maintenance Alert Trigger
The Controller has a MAINT ALERT indicator that can be programmed
to light when the number of activations exceeds a set number of cycles.
The factory default sets the Maintenance Alert Trigger to 10,000 cycles.
The Maintenance Alert Trigger can be programmed for 5, 10, 15, or 25
thousand cycles.
The Maintenance Cycle Count can be reset independently from the
operator’s absolute Cycle Count.
Mid-travel Stop Position
The Controller can be programmed so the gate will stop at a mid-travel
point instead of fully opening. This can be useful in installations where a
large gate, that takes a long time to open and close fully, only needs to
be opened partway to allow traffi c to pass.
The factory default sets the Controller for full open operation. Alternately,
the Controller can be programmed to open for 1 to 99 seconds then stop,
before reaching the open limit.
When a Mid-travel Stop Position time has been programmed, the gate
will still fully open if the Fire Department input is triggered, if the OPEN
button is held down beyond the Mid-travel Stop Position, or a close
obstruction or reverse loop input is triggered.
✓NOTE: The Mid-travel Stop feature is disabled when dual gate
operation is enabled for paired units.
Anti-tailgate Enable
The factory default sets the Anti-tailgate Enable to OFF. With this setting,
during a gate cycle, after the shadow loop has been triggered by the
vehicle and then has cleared after the vehicle passes, the Auto Close
Timer or a CLOSE command is required to begin closing the gate.
If the Anti-tailgate Enable is set to ON, the gate will close immediately
as soon as the shadow loop has cleared. Any subsequent shadow loop
triggers while the gate is closing will stop the gate. When the shadow loop
clears, the gate will continue closing.
Radio Enable
The Controller contains a built-in MegaCode® radio receiver to allow
activation from up to 40 access control transmitters and two Model MGT
(gate edge) transmitters. The factory default enables the internal radio
receiver. Alternately, the internal receiver can be disabled.
Antenna Installation
A local whip antenna is included for use with the operator as a remote
antenna. If using a remote antenna, connect coax cable from the antenna
to the ANTENNA connector.
FUNCTION
"CT"
RESET CYCLE
COUNT
FUNCTION
"MA"
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
MAINTENANCE
ALERT TRIGGER
FUNCTION
"MT"
MID-TRAVEL
STOP POSITION
FUNCTION
"AT"
ANTI-TAILGATE
ENABLE
FUNCTION
"RA"
RADIO
ENABLE
PRESS ENTER TO START THE CYCLE COUNT DISPLAY
1ST DISPLAY
NOTE: PRESS ENTER FOR 2 SECONDS
WHILE THE "CT" FUNCTION IS DISPLAYED
TO RESET THE CYCLE COUNT TO ZERO
2ND DISPLAY3RD DISPLAY4TH DISPLAY
EXAMPLE ABOVE SHOWS 10,420 CYCLES
OPTIONS
DISABLES THE MAINTENANCE ALERT
FUNCTION
SETS THIS MAINTENANCE ALERT TRIGGER
FOR 5, 10, 15, OR 25 THOUSAND CYCLES
RESETS THE MAINTENANCE ALERT
INDICATOR AND SETS THE MAINTENANCE
ALERT COUNT TO ZERO
OPTIONS
MID-TRAVEL STOP DISABLED
(GATE RUNS FULL TRAVEL)
SET LENGTH OF OPENING TIME
FROM 1 TO 99SECONDS
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
OPTIONS
ANTI-TAILGATE ENABLE OFF
GATE REQUIRES AUTO OR MANUAL CLOSE
ANTI-TAILGATE ENABLE ON
GATE CLOSES WHEN SHADOW LOOP CLEARS
The Controller’s built-in MegaCode® radio receiver can store the IDs of up to
40 transmitters. Refer to the fi gure for the steps required to learn transmitters.
✓NOTE: This function will NOT be displayed if the transmitter memory
is full, or if the radio receiver is disabled.
Radio Transmitter Delete
Transmitters can be deleted from the Controller’s memory either
individually, or all at the same time. Refer to the fi gure for the steps
required to delete transmitters.
✓NOTE: This function will NOT be displayed if no transmitters are
stored in memory, or if the radio receiver is disabled.
MGT Obstacle Transmitter Learn
The Controller supports one or two Model MGT Obstacle Transmitters.
The transmitters can be programmed to function as Open Obstruction,
Close Obstruction, Reverse, or Stop. Refer to the fi gure for the steps
required to learn MGT transmitters.
✓NOTE: This function will NOT be displayed if two MGT transmitters
are already stored in memory, or if the radio receiver is disabled.
MGT Obstacle Transmitter Delete
MGT transmitters can be deleted from the Controller’s memory either
individually, or all at the same time. Refer to the fi gure for the steps
required to delete MGT transmitters.
✓NOTE: This function will NOT be displayed if no MGT transmitters are
stored in memory, or if the radio receiver is disabled.
Motor Type Selection
The factory sets the default for the Controller to match the type of motor in
the operator. If required, change the motor selection option to a different
type of motor used in the operator. The only two options used with this
model operator are:
• AC Motor Only
• 3 Phase AC Motor
Reset Controller to Factory Defaults
The Controller can be reset with this function. ALL PROGRAMMED
DATA WILL BE LOST, and the factory defaults will be loaded. This
function will not erase radio transmitters, current sense values, or motor
type. Transmitters must be deleted with the two functions above.
FUNCTION
"TL"
LEARN
TRANSMITTERS
FUNCTION
"TD"
DELETE
TRANSMITTERS
FUNCTION
"ML"
LEARN MGT
TRANSMITTERS
FUNCTION
"MD"
ENTER
ENTER
ENTER
UPDOWN
OR
ENTER
ENTER
OR
UPDOWN
ENTER
ENTER
ENTER
PRESS ENTER (ONCE FOR EACH TRANSMITTER,
UP TO 40 TRANSMITTERS TOTAL)
"TL" WILL BLINK FOR 30 SECONDS WHILE
THE CONTROLLER IS READY TO
LEARN A TRANSMITTER
ACTIVATE THE TRANSMITTER
DISPLAY WILL SHOW "- -" THEN THE
TRANSMITTER ID NUMBER - IF TRANSMITTER
IS ALREADY ENTERED, "dU" WILL BE DISPLAYED,
IF DECODE IS BAD "ERROR" WILL BE DISPLAYED
PRESS ENTER
"TD" WILL BLINK FOR 30 SECONDS WHILE THE CONTROLLER
ISREADY TO DELETE ONE OR MORE TRANSMITTERS,
(TO EXIT WITHOUT DELETING ANY, PRESS ENTER)
TO DELETE ALL TRANSMITTERS, PRESS ENTER FOR2SECONDS, OR TO PICK TRANSMITTERSGO TO NEXT STEP
PRESS UP OR DOWN TO SCROLL THROUGH THE LIST
OF TRANSMITTER ID NUMBERS
THE TRANSMITTER ID NUMBER IS DISPLAYED
(TO EXIT WITHOUT DELETING, PRESS ENTER)
(TO PICK A DIFFERENT TRANSMITTER ID, PRESS UP OR DOWN)
PRESS ENTER FOR2SECONDS TO DELETE THE
TRANSMITTER DISPLAYED
PRESS ENTER, "ML" WILL BLINK FOR30 SECONDS WHILE
THE CONTROLLER IS READY TO LEARN AN MGT
TRANSMITTER
ACTIVATE THE MGT TRANSMITTER, THE DISPLAY WILL
FLASH "rE" - IF THE TRANSMITTER IS ALREADY ENTERED,
"DU" WILL BE DISPLAYED, IF DECODE IS BAD "ERROR" WILLBE DISPLAYED
PRESS UP OR DOWN TO SELECT THE MGT FUNCTION:
"rE" = REVERSE "St" = STOP
"OP" = OPEN OBSTRUCTION "CL" = CLOSE OBSTRUCTION
PRESS ENTER TO ACCEPT THE SELECTION
DISPLAY WILL SHOW "--" FOR 5 SECONDS, THEN SHOW THE
TRANSMITTER'S ID NUMBER - REPEAT STEPS FORSECOND MGT TRANSMITTER IF USED
PRESS ENTER
"MD" WILL BLINK FOR 30 SECONDS WHILE THE CONTROLLER
ISREADY TO DELETE ALL MGT TRANSMITTERS
TO DELETE ALL MGT TRANSMITTERS, PRESS ENTER FOR2SECONDS, (TO EXIT WITHOUT DELETING ANY, QUICKLY
PRESS ENTER)
THE DISPLAY WILL SHOW "DELETE ALL" AND THE
CONTROLLER RETURNS TO PROGRAMMING MODE
AC MOTOR ONLY
DO NOT SELECT
NOT USED IN THIS MODEL
DO NOT SELECT
NOT USED IN THIS MODEL
3 PHASE AC MOTOR
DO NOT SELECT
NOT USED IN THIS MODEL
DO NOT SELECT
NOT USED IN THIS MODEL
NOTE: SELECTION
MUST MATCH
MOTOR BOARD!
FUNCTION
"CL"
RESET TO
FACTORY DEFAULTS
WHILE "CL" IS DISPLAYED, PRESS ENTER
ENTER
ALL PROGRAMMED DATA WILL BE CLEARED
AND THE FACTORY DEFAULTS WILL BESTORED IN MEMORY.
NOTE: THIS FUNCTION WILL NOT ERASE
TRANSMITTERS, CURRENT SENSE VALUES,
OR MOTOR TYPE.
2-1/4" TO A MINIMUM HEIGHT OF 72" ABOVE GROUND. ON PICKET
STYLE GATES, IF PICKETS ARE SPACED LESS THAN 1-1/4" APART
Dual Gate Installations
Two operators can be used in dual gate installations. The operators
communicate with each other through the 3-wire COMM LINK terminals.
When one operator activates, the COMM LINK connection signals
the other operator to activate. Each operator functions independently,
controlling its gate and monitoring its inputs and accessories.
A three-wire shielded conductor cable is required to connect two
operators together for dual operation. Use Belden 8760 Twisted Pair
Shielded Cable (or equivalent) only – P/N 2500-1982, per foot).
✓NOTE: The shield wire should be connected COMM LINK terminal
“C” in both operators.
Three of the programming functions available are only used for dual gate
installations:
• Dual Gate Enable
Dual Gate Enable must be set for all dual gate installations.
• Stagger Mode
The Stagger Mode function determines if the operator has a delayed
open or a delayed close. In dual swing gate installations, typically one
operator is programmed for delayed open, and the other operator is
programmed for delayed close.
• Stagger Delay Time
The Stagger Time sets the length of the delay for the Stagger Mode.
See Pages 11 & 13 for details on these three dual gate programming
functions.
Set the following parameters in each gate operator individually in a single
gate mode before connecting the network cable and operating in dual
gate mode.
1. Open and Close Limit settings
2. Open and Closed direction inherent
entrapment protection (OC & CC)
After these parameters have been set, and each operator has been
tested independently and is functioning correctly in single gate mode,
then set BOTH operators to dual gate (dg) in the Paired Mode setup step
under Basic Programming steps.
Optional In-Cabinet Heater
The operator can be ordered with an optional cold weather
package that includes an in-cabinet heater to keep the drive
train and electronics warm in cold environments.
In-cabinet heaters can also be ordered separately and
should be wired to the operator as shown in Figure 15.
Contact Technical Services for heater wiring information for
a specifi c voltage and phase of operator.
Opens the gate. If the Controller is programmed to stop
opening the gate at mid-travel, a constant press of the OPEN
button will override the Mid-travel Stop and completely open
the gate. If the Auto Close Timer is set, it will be suspended
until the OPEN button is released.
Reverse Input
If the reverse input is triggered while the gate is closing, the
gate will reverse to the full open position. If the Auto Close
Timer is set, when the reverse input is cleared, the gate will
close when the Auto Close Timer expires.
Open Loop
Functions the same as the OPEN button.
Close Button
Closes the gate if the gate is open. Also closes the gate if
the gate is in the process of opening.
Stop Button
Stops the gate from opening or closing at any time.
Single Input
Opens the gate if it’s closed and closes the gate if it’s open
(open-close programming option). Activating the input while
the gate is moving will reverse the gate.
Can be programmed to stop the gate while the gate is
moving (open-stop-close programming option).
Fire Department Input
Fully opens the gate when the input is activated. Overrides
the Mid-travel Stop and Auto Close Timer (if either is
programmed for the gate). The gate will lockout in the open
position without sounding the alarm. Press the STOP button
to release the lockout.
Open Input
Functions the same as the OPEN button.
Open Obstruction
While the gate is opening, any open obstruction signal will
cause the gate to stop, reverse a short distance, and then
stop again. The Auto Close Timer will be disabled, and a
renewed input will be required to start the gate again. Should
the gate be restarted and the obstacle signal occur again
prior to reaching a limit, the gate will stop again, lockout,
and sound the emergency alarm.
Close Obstruction
While the gate is closing, any close obstruction signal
will cause the gate to stop, reverse, and travel to the full
open position. Should a open obstruction input or an open
direction inherent entrapment condition occur prior to the
gate reaching the open limit, the operator will lockout and
sound the continuous tone alarm. Another close request
will be required to start the operator again. If after restart,
the overload or a close obstacle happens again before the
close limit is reached, the operator will lockout and sound
the alarm. If the auto close timer is set, when the close
obstruction input is cleared, the gate will close when the
auto close timer expires.
Reverse Loop
Functions the same as the reverse input.
Shadow/reset Loop
Only used with Swing Gates. Holds the gate fully open
or fully closed while triggered. If open, the gate closes
immediately when cleared if Anti-tailgate is enabled.
Operation Indications
During normal operation, the Controller’s displays will
indicate current operating conditions and status.
Power-up Display
When the Controller powers up, dashes will show on the
display, then the fi rmware version number, then the gate
type (SL for slide and swing gates).
Exiting programming restarts the Controller. The power-up
display will show upon the restart.
Idle Condition
While the Controller is idling, waiting for a command, the
display will show circulating dashes.
Last Gate Position/Condition
When the gate moves or stops, the display will show the
status for up to one minute.
• Stop is displayed as St
• Full Close is displayed as FC
• Full Open is displayed as FO
• Entrapment is displayed as En
Pre-start Delay
During the pre-start delay, the display will countdown the
number of seconds remaining before the operator starts.
Reverse Delay
If the gate travel direction is reversed from a user activation
or reversing device, and a reverse delay is set, the display
will count down the delay time in seconds before the
operator restarts.
Run Timer
While the gate is opening or closing, the number of seconds
running time is displayed.
During abnormal operation, the Controller’s displays and
beeper will indicate the error condition that has occurred.
Entrapment
If an entrapment condition occurs detected by two repeated
open or close obstruction triggers, the Controller will lock
the operator out. The beeper will sound constantly and the
gate will not operate. To reset the Controller press the STOP
button or press the RESET button on the operator’s cover.
WARNING
The Stop and/or Reset button must be located in the line-ofsight of the gate. Activation of the reset control shall not
cause the operator to start.
COMM LINK Connection Failure
In dual gate installations, if there is a connection failure
between the two operators, the COMM LINK indicator will
blink once a second. During this condition the gate will not
operate, except if triggered by the FIRE DEPT input, which
functions normally.
MGT Obstacle Transmitter Trouble
If any MGT transmitters are used with the operator, their
supervision feature will alert the Controller if there is any
trouble with the transmitter. MGT transmitters send hourly
status reports and will send low battery reports when the
transmitter has a low battery. The MGT transmitters also
have a tamper detection switch that will trigger when their
case is opened.
When the Controller detects a low transmitter battery, a
tamper signal, or missing transmitter status reports, the
gate will still operate normally, but the beeper will change
as follows:
• The Pre-start Alarm will beep twice as fast.
• The Run Alarm will beep twice as fast and continue for fi ve minutes
after the gate stops.
• The sounder will “chirp” every fi ve seconds when the gate is idle.
Correct the trouble (close case, replace battery, or replace
transmitter) to clear the obstacle transmitter trouble
indications.
CONTROLLER ERROR CAUSES AND INDICATIONS
ERROR CAUSEERROR INDICATIONHOW TO CLEAR
TWO SAFETY REVERSALS (ON
SINGLE GATE OR ON EITHER
DUAL GATE)
MAXIMUM RUN TIMER
EXCEEDED ON OPENING
MAXIMUM RUN TIMER
EXCEEDED ON CLOSING
COMM LINK FAILURE
GATE FULL OPEN RESULTING
FROM FIRE DEPT INPUT
FAIL SAFE OR FAIL SECURE
BECAUSE OF BATTERY VOLTAGE
DROP BELOW 21.6 VDC DUE TO
AC POWER LOSS
OTHER CONTROLLER IN
ENTRAPMENT (DUAL GATE)
LOW AC VOLTAGE AT
CONTROLLER
INPUT TRIGGERED DURING
ENTRAPMENT LOCKOUT
COMPATIBILITY PROBLEMEn 09, GATE DISABLED
EEPROM PROBLEMEn 10, GATE DISABLEDTRY RESET, CALL TECH. SUPPORT
En 01, AND MAX RUN LED,
CONTINUOUS ALARM BEEPER,
GATE DISABLED
En 02, AND MAX RUN LED,
CONTINUOUS ALARM BEEPER,
GATE DISABLED
En 03, AND COMM LINK LED,
CONTINUOUS ALARM BEEPER
FOR 1 MINUTE, GATE DISABLED
(EXCEPT FOR FIRE DEPT INPUT)
En 04, GATE DISABLEDPRESS STOP BUTTON
En 05, GATE DISABLED
En 06, GATE DISABLED
En 07, GATE DISABLED
En 08, GATE DISABLEDPRESS STOP BUTTON
En 13
En 14
FAST BEEPS DURING PRESTART,
FAST BEEP RUN ALARM, CHIRP
EVERY 5 SECONDS AT IDLE
PRESS STOP BUTTON
PRESS STOP BUTTON,
CLEARS CONTINUOUS ALARM,
THEN DOUBLE BEEP EVERY
5 SECONDS UNTIL NEXT
OPERATION
PRESS STOP BUTTON,
CLEARS CONTINUOUS ALARM,
THEN DOUBLE BEEP EVERY
5 SECONDS UNTIL NEXT
OPERATION
PRESS STOP BUTTON, CLEARS
CONTINUOUS ALARM
BATTERY VOLTAGE MUST RISE
ABOVE 24 VDC
CLEAR ENTRAPMENT ON OTHER
CONTROLLER (PRESS STOP)
LOW VOLTAGE AC POWER MUST
RISE ABOVE 20 VAC
UPDATE FIRMWARE AND RESET
BOTH PAIRED CONTROLLERS
REPROGRAM MOTOR TYPE OR
CHANGE DC MOTOR BOARD,
NEXT GATE MOVEMENT WILL
RETRY DC MOTOR CHECK
REAPPLY AC POWER
BATTERY VOLTAGE MUST RISE
ABOVE 24 VOLTS
CLEARS WHEN MGT CONDITION
CLEARS
Maximum Run Time Exceeded
If the Maximum Run Time is exceeded, the Controller stops
the operator the same as if a double obstacle has occurred
in an entrapment condition. The entrapment alarm sounds
constantly, and is cleared by pressing the STOP button or the RESET button on the cover. After the STOP or RESET button
is pressed, because the Maximum Run Time has been
exceeded, the sounder will beep twice every fi ve seconds.
The next operation of the gate will clear the indication.
For technical questions regarding Linear gate operators,
contact the Technical Services Department at:
1-800-421-1587 from 5:00 AM to 4:30 PM Pacifi c time
Operator fails to start
A. If the operator has been running a large number
of cycles, the motor may have become too hot and
tripped its thermal overload breaker. Allow the motor to
cool down and the thermal overload breaker will reset
automatically.
B. Make sure you have power at the master distribution
panel and that the power has not been turned off.
Motor operates, but gate does not move
A. In operators with torque limiters and friction pad clutches,
check for signs of slipping. You can mark the sprocket
and clutch with a yellow or white grease pen and watch
for the lines to move apart if slipping is taking place.
Adjust the torque limiter tighter if this is the problem.
B. Check for broken chain or worn belts.
C. Check all setscrews on pulleys and sprockets and tighten
them if necessary, and check for keys which may have
fallen loose from keyways.
Motor sounds like it is working harder than normal
A. Make sure the gate is moving freely and without binding
throughout its entire travel.
B. Check the drive chain for obstructions (if the operator
has one).
C. If the operator has an internal brake mechanism, make
sure it is releasing.
Gate stopping part way open or closed
(but no visible obstruction)
A. The Controller may have received a false obstruction
input triggered by current sensing set too low. Make sure
the gate moves freely through its entire travel before
adjusting the current sensing.
B. The Maximum Run Timer may have counted down and
expired. This can be caused by having the timer set too
low, if a chain or belt is broken, or if a sprocket or pulley
is slipping. When the timer expires, the gate stops and
the beeper will sound.
C. An obstruction signal from an accessory wired to the
obstruction input may have triggered falsely. Check the
control board for lit indicators for any of the following
inputs: safety, shadow/reset, open obstruction, close
obstruction, stop, etc. If any are lit when the operator
should be running, remove all devices hooked to that
function and hook them up one at a time and try to run
the operator until the problem device is found. Refer to
Page 8 for details on the control board indicators.
Gate staying open with automatic system
A. If there are vehicle detectors used with the operator, one
of the loops or loop detectors may be sending a false
signal or needs to be reset. Observe the indicators on
the loop detector. Unplug the detector and try running
the operator.
B. An opening or reversing device may be stuck or
malfunctioning. Try disconnecting these devices and
hook them back up one at a time and try running the
operator until the malfunctioning device is found.
C. Make sure the close limit switch isn’t activated. If it is, the
operator will think the gate is already closed.
Limit switch getting out of time
A. Check for proper tension on all limit chains to be sure
there is no jumping taking place. Mark one tooth and its
corresponding link and run the gate. If the marks have
moved, the chain is skipping.
B. Check the setscrews in limit sprockets for tightness. In
rotary limit boxes, check the rotary limit nut for sloppiness
or stripped threads. Replace if necessary.
How to Order Replacement Parts
Use the part numbers listed on the following pages.
Contact your local Linear dealer or distributor to order parts.
1. Supply the model number and serial number of your operator.
2. Specify the quantity of pieces needed and order by part number and name of part.
3. State whether to ship by freight, truck, parcel post, UPS or air express.
4. State whether transportation charges are to be prepaid or collect.
5. Specify name and address of person or company to whom parts are to be shipped.
6. Specify name and address of person or company to whom invoice is to be sent.
Always disconnect power from operator before servicing.
Keep clear of gate during operation.
General
Linear gate operators are designed for many years of
trouble-free operation and, under recommended operating
conditions, will require only minimal maintenance. To ensure
that a unit is ready for operation at all times, and to preclude
serious damage or failure, inspect the unit systematically.
Proper adjustments and lubrication should be made as
recommended.
Lubrication
✓Bearings — For models which have pillow block style
bearings with grease fi ttings, lubricate at least twice a
year with a lithium complex based, petroleum oil NLGI 2
rated grease. Oilite and precision sealed bearings do not
require additional lubrication.
✓Motor — Motors have sealed ball bearings and do not
require further lubrication. If bearing noise develops after
several years of operation, bearings should be replaced
by a motor repair company, or the motor should be
replaced if necessary.
✓Drive Chain and Sprocket — The main drive chain and
sprockets should be inspected for wear, cleaned, and
wiped down with a lightly oiled rag every six months.
6-Month Preventative Maintenance
1. For operators which utilize torque limiting clutches,
check for proper tightness. If there appears to be dust
from wear on the pads, inspect the pads and replace
if necessary. If the clutch cannot be adjusted tightly
enough to move the gate without slipping, the pads must
be replaced.
2. For operators with V-belts, inspect for wear and replace
as necessary. Check for proper tension and adjust if
required. Check all pulley setscrews for tightness and
tighten if necessary.
3. For operators with internal chain drives, inspect chain
and sprockets for wear and replace if necessary. Check
for proper tension and alignment, and adjust if required.
Check all hub sprocket setscrews and tighten if required.
4. Check limit switches and limit actuators (cams, limit nuts,
etc.) for wear and replace as required. In rotary limit
switch assemblies, wipe the limit shaft clean and apply a
light coating of dry lubricant.
5. For operators with magnetic brakes, check for proper
adjustment. Brake disc must run free when the brake
is engaged. For brake assemblies other than C-face
style, the brake should be adjusted so that the solenoid
plunger throw is between 3/8” to 1/2”. Too much throw
will damage the solenoid. If the solenoid emits a loud
buzzing sound when the motor is run, the brake
must be adjusted.
6. In operators which have a disconnect handle, inspect
disconnect handle for proper function and lubricate if
necessary. Use a lithium based grease on all moving
parts.
7. Inspect all nuts and bolts for proper tightness and tighten
as necessary.
8. Check all reversing devices for proper function. Inspect
all contact edges for wear and replace if required. Check
photoeyes for proper alignment and function.
9. Check current sensing for proper adjustment when
fi nished with inspection and maintenance.
10. Inspect the installation area. Are all the warning signs
intact and visible? If they are missing or need replacing,
contact Linear. Be sure there are no control stations
mounted within reach of the gate. Review safety literature
with the customer and advise them to remove any such
stations found.
For all gate operators, you must
inspect the gate for proper operation.
The gate should move easily without
binding through its entire travel. If
the gate does bind, adjust or fi x as
FCC Notice
This device complies with FCC Rules Part 15 and Industry
Canada Rules & Regulations. Operation is subject to the
following two conditions: (1) This device may not cause
harmful interference and (2) this device must accept any
interference received, including interference that may cause
undesired operation.
required. Failure to keep the gate in
good working condition will have
adverse effects on the operator.
2500-2336Capacitor for 2500-2307 Motor
2500-2337Capacitor for 2500-2308 Motor
2500-1926Capacitor #1 for 2500-2309 Motor
2500-1930Capacitor #2 for 2500-2309 Motor
2500-1931Capacitor for 2500-2310 Motor
2500-2338Capacitor for 2500-2311 Motor
2500-1932Capacitor for 2500-2312 Motor
402510-398115V
412220-983Brake and Puck Assembly
422500-177Brake Solenoid, 230 VAC
442200-243Brake Spring (short)
462100-548Brake Rod
452100-541Brake Plate
132100-2091Bracket for Brake
12120-359-BTEnclosure Assembly Complete with Door
532110-234Rail Assembly
32100-573Spacer Plate
942200-207Double Pulley, 2”
292400-149Chain, #41, 30 Links
222120-132Shifter Lever
232100-910Locking Disconnect Lever
242200-291Disconnect Spring
192100-657-BTRain Cover
752400-088Roll Pin
872100-2007Gate Bracket
882400-170U-Bolt, 3”
842100-258Chain Tension Bolt, 1/2”
852200-306Clutch/Chain Tension Spring
862400-090Hex Nut, 1/2”-13 (4)
52200-234V-Belt, 28”
902200-150#41 Chain, per foot (20 links required)
762200-027#41 Master Link
962200-006#40 Master Link
82200-654#48 Chain, per foot (27 links required)
772200-010#48 Master Link
912400-4225/16-18 U-Nut (4)
devices, in compliance with UL325 requirements for this installation.
installed, a minimum of seven feet from the gate. The customer has been
informed that all pedestrian traffi c must use the pedestrian gate.
The customer has been informed that these signs must remain at all times.
the gate to make sure that the gate stops and reverses a short distance with minimal
resistance applied (40 lbs. on a swing gate at the end of the gate, 75 lbs. on a slide gate)
By signing this installation checklist, I/we hereby certify that each item listed and checked above has been covered by the
installer and is clearly understood by the customer.
❑
❑
❑
❑
❑
8. The installer has instructed the customer in the proper use of the gate operator and reviewed
❑
9. The installer has instructed the customer in the proper use of the operator’s
❑
10. The installer has reviewed all safety instructions with the customer, and has left
❑
11. The installer has answered any questions the customer has regarding the
❑
12. The installer has explained to the customer that a regular maintenance
❑
all of the operational functions, obstruction sensing devices, warning beeper and reset, etc.
manual disconnect feature. The manual disconnect must never be used
while the gate is in motion. The power switch must be turned off before
using the manual disconnect and disengaging the operator.
the safety instructions and owner’s information sheets for their reference.
operation of the gate operator and gate operator safety precautions.
schedule for both the gate and the gate operator is recommended.