FAAC HSLG-111 User Manual

HSLG
Slide Gate Operator
Installation Guide
Operator models contained in this manual
conform to UL325 standard for use in
Class I, II, III, and IV applications
USA & Canada (800) 421-1587 & (800) 392-0123
(760) 438-7000 - Toll Free FAX (800) 468-1340
Table of Contents
Pre-installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Before You Begin... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Always Check the Gate’s Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Gate Operator Classifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Approved Obstruction Detection Devices . . . . . . . . . . . . . . . . . . . . . 1
Safety Information and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Regulatory Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Wiring Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
AC Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
DC Control and Accessory Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Mounting Pad Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Gate Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Mounting Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Gate Bracket and Chain Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Operator Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Controller Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Manual Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
AC Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Earth Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Open and Close Limit Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Limit Nuts Rough Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Limit Nuts Fine Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Torque Limiter Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Controller Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Indicator Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operator Accessory Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Basic Controller Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Programming Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Entering Programming Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Exiting Programming Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Programming Keystrokes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Left or Right Hand Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Dual Gate Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Auto Close Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Run Alarm and Pre-start Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maximum Open Direction Current Setting . . . . . . . . . . . . . . . . . . . . 12
Maximum Close Direction Current Setting . . . . . . . . . . . . . . . . . . .12
WARNING
ONLY QUALIFIED TECHNICIANS
SHOULD WORK ON
LINEAR SLIDE GATE
OPERATORS
WARNING
CONTROLS INTENDED FOR USER ACTIVATION MUST BE LOCATED AT LEAST SIX FEET (6') AWAY FROM ANY MOVING PART OF THE GATE AND WHERE THE USER IS PREVENTED FROM REACHING OVER, UNDER, AROUND OR THROUGH THE GATE TO OPERATE THE CONTROLS. OUTDOOR OR EASILY ACCESSIBLE CONTROLS SHALL HAVE A SECURITY FEATURE TO PREVENT UNAUTHORIZED USE.
Advanced Controller Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Entering Advanced Programming Mode . . . . . . . . . . . . . . . . . . . . .13
Maximum Run Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Single Button Input Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Stagger Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Stagger Delay Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Auxiliary Relay Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Reverse Delay Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Brake Delay Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Constant Pressure Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Shadow Loop Open Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Reset Cycle Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Maintenance Alert Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Mid-travel Stop Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Anti-tailgate Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Radio Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Antenna Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Radio Transmitter Learn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Radio Transmitter Delete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
MGT Obstacle Transmitter Learn . . . . . . . . . . . . . . . . . . . . . . . . . .16
MGT Obstacle Transmitter Delete . . . . . . . . . . . . . . . . . . . . . . . . . .16
Motor Type Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Reset Controller to Factory Defaults . . . . . . . . . . . . . . . . . . . . . . . .16
Loop Layout Illustration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Safety Edge Layout Illustration #1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Safety Edge Layout Illustration #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Photoeye Installation Illustration . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Picket Gate Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Track Gate Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Dual Gate Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Optional In-Cabinet Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Gate Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Open Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Close Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Stop Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Single Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Fire Department Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Open Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Open Obstruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Close Obstruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Reverse Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Open Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Reverse Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Shadow/reset Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Operation Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Power-up Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Idle Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Last Gate Position/Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Pre-start Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Reverse Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Run Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Error Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Entrapment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
COMM LINK Connection Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
MGT Obstacle Transmitter Trouble . . . . . . . . . . . . . . . . . . . . . . . . .25
Maximum Run Time Exceeded . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
How to Order Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . .26
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Contacting Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Operator fails to start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Motor operates, but gate does not move . . . . . . . . . . . . . . . . . . . . .26
Motor sounds like it is working harder than normal . . . . . . . . . . . . .26
Limit switch getting out of time . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Gate stopping part way open or closed . . . . . . . . . . . . . . . . . . . . . . 26
Gate staying open with automatic system . . . . . . . . . . . . . . . . . . . . 26
Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6-Month Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . .27
FCC Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Model HSLG Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Single Phase Controller Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Three Phase Controller Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Gate Operator Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . .32
HSLG Slide Gate Operator Installation Guide - ii - P1220 Revision X8 6-22-2011
Pre-installation Information
Before You Begin...
Before unpacking, inspect the carton for exterior damage. If you fi nd damage, advise the delivery carrier of a potential claim. Inspect your package carefully. You can check your accessory box parts with the enclosed packing slip for your convenience. Claims for shortages will be honored for only 30 days from the date of shipment.
Before installing the operator, read this manual completely to ensure all requirements for proper installation are present. Verify that the voltage to be used matches the voltage of the operator.
If you have any questions about the requirements for proper installation of this gate operator contact technical support at 800-421-1587
Always Check the Gate’s Action
It’s very important before installing the gate operator to make sure the gate slides free and level throughout the entire opening distance. If the gate does not seem to operate properly, it may affect the operator performance or greatly shorten the life of the unit. The gate should also be designed so that airfl ow is ample to prevent wind resistance and drag.
Gate Operator Classifi cations
All gate operators can be divided into one of four different classifi cations, depending on their design and usage. Install this gate operator only when the operator is appropriate for the construction and usage class as defi ned below:
• Class I Residential Vehicular Gate Operator
A vehicular gate operator intended for use in a home or for one to four single family dwellings with a common garage or parking area associated with these dwellings.
• Class II Commercial / General Access Vehicular Gate Operator
A vehicular gate operator intended for use in a commercial location or building such as a multi-family housing unit of fi ve or more single family units, hotel, retail store or other building servicing the general public.
• Class III Industrial / Limited Access Vehicular Gate Operator
A vehicular gate operator intended for use in an industrial location or building such as a factory or loading dock area or other location not intended to service the general public.
• Class IV Restricted Access Vehicular Gate Operator
A vehicular gate operator intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel.
Approved Obstruction Detection Devices
The following contact or non-contact obstruction detection devices have been approved for use with this slide gate operator as part of a UL325 compliant installation:
• Contact Edges
Miller Edge Models MGO20, MGR20, MGS20, ME120
• Photoeyes
MMTC Model IR-55 (165’ range - P/N 2520-441) MMTC Model E3K (28’ range - P/N 2520-031)
Safety Information and Warnings
THE FOLLOWING FORMATS ARE USED FOR SAFETY NOTES
IN THESE INSTRUCTIONS.
CAUTION
This type of warning note is used to indicate the possibility of damage to the gate or gate operator.
WARNING
This type of warning note is used to indicate possible mechanical hazards that may cause serious injuries or death.
WARNING
This type of warning note is used to indicate possible electrical shock hazards that may cause serious injuries or death.
Regulatory Warnings
Read the following before beginning to install this slide gate operator:
IMPORTANT INSTALLATION SAFETY INSTRUCTIONS
WARNING
TO REDUCE THE RISK OF SEVERE INJURY OR DEATH TO PERSONS, REVIEW THESE INSTALLATION SAFETY
STEPS BEFORE PROCEEDING
1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.
2. Read the yellow “Safety Instructions” brochure enclosed with the
packet of information. If any pages are missing or are unreadable,
or you do not have the safety instructions, please call Linear at
1-800-333-1717 to request additional copies.
3. ALL ELECTRICAL CONNECTIONS TO THE POWER SUPPLY MUST
BE MADE BY A LICENSED ELECTRICIAN AND MUST OBSERVE ALL
NATIONAL AND LOCAL ELECTRICAL CODES.
4. A separate power-disconnect switch should be located near the
operator so that primary power can be turned off when necessary.
5. Install the enclosed warning signs on both sides of the gate. A
minimum of two (2) WARNING SIGNS shall be installed, one on each
side of the gate where easily visible.
6. Never reach between, through or around the fence to operate the
gate.
7. Never connect a button station within reach of the gate or on the
side of the gate operator.
8. Do not adjust the operator controller’s current sensing feature too
high. It should be adjusted high enough to keep the gate from falsely
triggering the sensing, but no higher than necessary for the gate to
operate. DO NOT DEFEAT THE PURPOSE OF THIS FUNCTION!
9. You must install all required safety equipment.
10. UL325 Compliance requires the use of contact edges or photoelectric
controls on all automatic or remotely-controlled gate operators.
11. The operator is intended for installation only on gates used for
vehicles. Pedestrians must be supplied with a separate access
opening. The pedestrian access opening shall be designed to
promote pedestrian usage. Locate the gate such that persons will
not come into contact with the vehicular gate during the entire path
of travel of the vehicular gate.
HSLG Slide Gate Operator Installation Guide - 1 - P1220 Revision X8 6-22-2011
Wiring Specifi cations
Refer to the following steps for details on power and accessory wiring for the operator.
WARNING
ALL AC ELECTRICAL CONNECTIONS TO THE POWER SOURCE AND THE OPERATOR MUST BE MADE BY A LICENSED ELECTRICIAN AND MUST OBSERVE ALL NATIONAL AND LOCAL ELECTRICAL CODES.
USE COPPER WIRE ONLY!
AC Power Wiring
1. Find the listing on this page corresponding to the model, voltage and horsepower rating of your operator.
2. The distance shown in the table is measured in feet from the operator to the power source. DO NOT EXCEED THE MAXIMUM DISTANCE. These calculations have been based on standard 115 V and 230 V supplies with a 10% drop allowable. If your supply is under the standard rating, the runs listed may be longer than what your application will handle, and you should not run wire too near the maximum distance for the gauge of wire you are using.
3. When large-gauge wire is used, a separate junction box (not supplied) may be needed for the operator power connection.
4. Wire length calculations are based on the National Electrical Code, Article 430 and have been carefully determined based on motor inrush, brake solenoids, and operator requirements.
5. Connect power in accordance with local codes. The green ground wire must be properly connected.
6. Wire insulation must be suitable to the application.
7. Electrical outlets are supplied in all 115 VAC models for convenience with occasional use or low power consumption devices only. If you choose to run dedicated equipment from these devices, it will decrease the distance for maximum length and the charts will no longer be accurate.
DC Control and Accessory Wiring
1. All control devices are now 24 VDC, which can be run up to 2000 feet with 14 AWG wire.
2. Control wiring must be run in a separate conduit from power wiring. Running them together may cause interference and faulty signals in some accessories.
3. A three-wire shielded conductor cable is required to connect two operators together for dual operation. You must use Belden 8760 Twisted Pair Shielded Cable (or equivalent) only – P/N 2500-1982, per foot). See Page 23 for details of this connection. Note: The shield
wire should be connected in both the operators.
MODEL HSLG SINGLE PHASE POWER WIRING
VOLTS & HP
115 VOLTS
1/2-HP
115 VOLTS
3/4-HP
115 VOLTS
1-HP
208 VOLTS
1/2-HP
208 VOLTS
3/4-HP
208 VOLTS
1-HP
230 VOLTS
1/2-HP
230 VOLTS
3/4-HP
230 VOLTS
1-HP
MODEL HSLG THREE PHASE POWER WIRING
VOLTS & HP
208 VOLTS
1/2-HP
208 VOLTS
3/4-HP
208 VOLTS
1-HP
230 VOLTS
1/2-HP
230 VOLTS
3/4-HP
230 VOLTS
1-HP
460 VOLTS
1/2-HP
460 VOLTS
3/4-HP
460 VOLTS
1-HP
MAXIMUM DISTANCE (FEET)
SINGLE DUAL
222 111 12 354 177 10 566 283 8 900 450 6
1430 715 4
178 89 12 282 141 10 450 255 8 716 358 6
1140 570 4
160 80 12 254 127 10 406 203 8 646 323 6
1026 513 4
760 380 12 1200 600 10 1924 962 8 3060 1830 6 4864 2432 4
604 302 12
958 478 10 1526 763 8 2424 1212 6 3856 1928 4
544 272 12
864 432 10 1374 686 8 2184 1092 6 3476 1738 4
894 447 12 1422 711 10 2264 1132 8 3600 1800 6 5724 2862 4
710 355 12 1128 564 10 1796 898 8 2852 1426 6 4538 2269 4
640 320 12 1016 508 10 1616 808 8 2570 1285 6 4090 2045 4
MAXIMUM DISTANCE (FEET)
SINGLE DUAL
1142 571 12 1816 908 10 2890 1445 8
920 460 12 1464 732 10 2330 1165 8
714 357 12 1136 568 10 1804 902 8 1344 672 12 2137 1069 10 3400 1700 8 1084 542 12 1723 862 10 2741 1371 8
840 420 12 1336 668 10 2124 1062 8 3841 1921 12 6106 3053 10 9712 4856 8 3279 1640 12 5212 2606 10 8291 4146 8 2689 1345 12 4274 2437 10 6798 3399 8
WIRE GAUGE
WIRE GAUGE
HSLG Slide Gate Operator Installation Guide - 2 - P1220 Revision X8 6-22-2011
Mounting Pad Installation
The gate operator mounts bolted to posts secured in concrete footings. The posts support the operator and prevent it from moving during operation. For optional pad mounting instructions, see Linear drawing #2700-360.
Gate Preparation
Before installing, make sure the gate rolls or slides freely, and that all exposed rollers are properly covered. The gate must be covered with fabric with openings no larger than 2-1/4” in size, to a minimum height of 72” above ground level. On picket-style gates, if pickets are spaced less than 2-1/4” apart, mesh is optional.
Mounting Specifi cations
Use two 3 - 3-1/2” OD galvanized posts and secure with concrete footings as shown, length to be determined by local codes, frost line depth and soil conditions.
Attach the operator with the U-bolts, side plates and hardware provided. Four 3/16” side plates go on the outside top and bottom, two 1/2” side plates go on the inside top, and two 3/16” side plates go on the inside bottom (see the illustration at right).
To assemble the drive chain and gate brackets, refer to Page 4. Make sure that the chain sag does not exceed recommended sizes and that the chain does not come into contact with the moving parts of the gate or ground.
WARNING
The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come into contact with the vehicular gate during the entire path of travel of the vehicular gate.
WARNING
The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment.
Figure 1. Side
Plate Installation
Figure 2. Post Mounting Specifi cations
HSLG Slide Gate Operator Installation Guide - 3 - P1220 Revision X8 6-22-2011
Gate Bracket and Chain Assembly
NOTE: The item numbers shown in these illustrations
are for reference only. For the actual part numbers, refer to the parts lists in the rear of this manual.
Assemble a gate bracket (1) to the front edge of the gate, using two U-bolts (2), and mounting hardware (3). Before tightening down completely, be sure the bracket is parallel to the gate. Tighten the U-bolt hardware the rest of the way, then screw the square head bolts (4) into the threaded holes in the gate plate until they bottom out against the gate. These will help keep the bracket from twisting on the pipe.
Slide a threaded chain pin (5) through the bracket as shown, with spring (6), fl at washer (10), and two hex nuts (7). Attach one end of the drive chain (8) to the chain pin using master link (9) and begin unrolling the chain toward the operator.
Remove the rain cover from the back of the slide gate operator. Carefully thread the drive chain under the fi rst idler, over the drive sprocket, and then under the last idler. Make sure you feed most of the chain through the idlers and sprocket before attaching the chain to the back end of the gate.
Assemble the other gate bracket on the rear edge of the gate, using the same process as the front gate bracket. Once this is done, take the other chain pin, spring and jam nuts and assemble with the end of drive chain and the other master link.
At this point you should be able to adjust the chain tension by tightening the jam nuts on each end. Approximately 1/4” to 3/8” of slack per foot of drive chain is acceptable. Make sure the chain does not drag on the ground, across the gate rollers or the idler frame of the operator.
Additional mounting holes have been provided in the gate bracket for installer convenience.
END OF GATE PIPE SHOWN REFERENCE ONLY
1
2
4
Figure 3. Mounting Gate Bracket to Gate
8
9
5
6
7
10
3
Figure 4. Chain Pin and Chain Assembly
DRIVE SPROCKET
IDLER WHEEL
CHAIN
PATH
NOTE: IDLER CONFIGURATION MAY APPEAR DIFFERENT DEPENDING ON THE SLIDE OPERATOR MODEL
IDLER WHEEL
CHAIN
PATH
DRIVE
SPROCKET
IDLER
WHEEL
Figure 5. Chain Path
HSLG Slide Gate Operator Installation Guide - 4 - P1220 Revision X8 6-22-2011
Operator Setup
Controller Access
The Controller is protected by a plastic dust cover (single phase models only). To remove the dust cover, loosen the cover’s wing-screw and lift the cover off (see Figure 6).
Manual Disconnect
The manual disconnect shifter lever and the locking lever is illustrated in Figure 7. They can be found at the center bottom of the operator cabinet. (The handle of each has been fi nished in easy to spot red fi rm-grip coating.)
To disconnect the unit for manual operation, grasp the handle of the spring-loaded shifter lever and pull it directly toward you until the spring-loaded locking lever snaps into place behind it. This action disengages the pinned shifter block from the drive mechanism and holds the block in the disengaged position.
To re-engage the operator, move the locking lever to the right, releasing the spring-loaded shifter lever to snap back into the engaged position.
WARNING
ALL AC ELECTRICAL CONNECTIONS TO THE POWER SOURCE AND THE OPERATOR MUST BE MADE BY A LICENSED ELECTRICIAN AND MUST OBSERVE ALL NATIONAL AND LOCAL ELECTRICAL CODES
LOOSEN KNOB TO REMOVE CONTROLLER COVER
Figure 6. Controller Access
TO MANUALLY MOVE THE GATE, PULL SHIFTER LEVER TO DISENGAGE THE DRIVE TRAIN
GATE LIMIT SETTINGS WILL NOT BE AFFECTED WHEN GATE IS MANUALLY MOVED
AC Power Connection
All Linear gate operators are supplied with a power disconnect switch to turn on and off the power available to the operator. Following wiring specifi cations on Page 2, incoming power should be brought into the operator and connected to the labeled pigtails from the disconnect box. A wiring connections print can also be found on the label inside the cover of the operator.
Proper thermal protection is supplied with the operator. The motor contains a thermal overload protector to guard from overheating the motor due to overload or high-frequency operation. This overload protector will reset automatically after the motor cools down.
Earth Ground
Install a ground rod and connect it to the operator’s frame in every gate operator installation. A good earth ground is necessary to allow the Controller’s built-in surge and lightning protection circuitry to work effectively. The physical bolting of the operator to the mounting posts is not suffi cient for a good earth ground.
NOTE: Do not splice the ground wire. Use a single piece of solid
copper 12 AWG wire between the ground rod and the operator.
1. Install an 8-foot long copper ground rod next to the operator mounting pad within three feet of the operator.
2. Use a clamp to connect a solid copper 12 AWG ground wire to the ground rod.
3. Route the ground wire to the operator.
4. Connect the ground wire to the operator’s frame.
MANUAL DISCONNECT
SHIFTER LEVER
PULL TO DISENGAGE
LOCKING LEVER
PUSH TO RIGHT TO
RE-ENGAGE OPERATOR
PULL
Figure 7. Manual Disconnect Lever
BLACK
110 VOLT
OPERATOR
POWER
DISCONNECT
BOX
220 VOLT
OPERATOR
POWER
DISCONNECT
BOX
WHITE
GREEN
BLACK
WHITE
GREEN
Figure 8. Power Disconnect Box Wiring
PUSH
HOT
NEUTRAL
GROUND
HOT
HOT
GROUND
HSLG Slide Gate Operator Installation Guide - 5 - P1220 Revision X8 6-22-2011
Operator Setup (Cont.)
Open and Close Limit Adjustment
The limit nuts are not preset at the factory and must be adjusted for the gate in each installation. The limit switches are activated by two threaded nylon rotary limit nuts which are attached to a threaded limit shaft driven by a chain and sprockets from the main drive shaft. REMOVE THE CARDBOARD FILLER
BEFORE ADJUSTING THE LIMIT NUTS.
The Controller is factory setup for right hand installations. The OPEN limit switch is the one closer to the front of the operator. In left hand installations, the CLOSE limit switch is the one closer to the front of the operator (see Figure 9).
RIGHT-HAND INSTALLATION
OPEN LIMITCLOSE LIMIT
LIMIT
SHAFT
LIMIT
SWITCHES
LEFT-HAND INSTALLATION
OPEN LIMIT CLOSE LIMIT
FRONT OF
OPERATOR
CAUTION
If the operator is installed in a left-hand installation. Set the Controller to left-hand operation BEFORE running the operator for the fi ne setting of the limit nuts. Failure to do so will result in over-shooting the limit switches, and can cause damage to the operator and/or gate. Refer to programming on Page 11.
Limit Nuts Rough Adjustment
Before running the operator, set the limit nuts as follows:
1. With the gate connected to the gate operator in a mid-travel position, the power disconnect switch turned OFF, disconnect the operator by using the manual disconnect lever, once the operator has been disconnected, manually move the gate by hand to within a foot of its fully open position (the foot of distance is necessary to allow for coasting of the operator after the limit switch is tripped).
2. Once the gate is in this position, adjust the OPEN limit nut until it activates the limit switch for open. Press down the detent plate and rotate the nut along the threaded shaft (see Figure 10).
3. After setting the open limit, move the gate to one foot from fully closed and repeat the process for the CLOSE limit nut.
Limit Nuts Fine Adjustment
After fi nishing the rough limit nut adjustments, reposition the gate to approximately the center of travel.
1. Re-engage the operator using the disconnect handle.
2. Turn the power disconnect switch ON.
3. Stand clear of any moving parts and press the OPEN button.
4. After the gate opens, press the CLOSE button.
5. Observe the gate in both directions as it runs through each complete cycle. Adjust the open or close limit nuts again if necessary. Fine levels of adjustment can be made by adjusting a few teeth on the nut at a time. If the gate stops during travel, you may need to adjust the Open or Close Current Setting or the Maximum Run Timer (see Pages 12-13).
Torque Limiter Adjustments
Before adjusting the torque limiter, make sure the gate is in good working condition. One person should be able to move the gate by hand. Be certain the gate moves freely and without binding throughout its travel. Torque limiters are set light at the factory and must be adjusted during installation. Adjust the torque limiter tight enough to keep it from slipping during normal operation. See Figure 11.
To adjust the torque limiter in model HSLG:
1. Loosen the jam nut.
2. To increase the output, turn the adjustment nut clockwise one fl at, or 1/6 turn, at a time until desired output is obtained. To reduce the output, turn the adjustment nut counterclockwise one fl at, or 1/6 turn, at a time until desired output is obtained.
3. Tighten the jam nut against the adjustment nut when fi nished.
Figure 9. Limit Box Assembly
PRESS DETENT PLATE DOWN
ROTATE LIMIT NUT
Figure 10. Setting the Limits
MORE
TIGHTEN JAM NUT DURING TESTING AND WHEN FINISHED !!!
Figure 11. Torque Limiter Adjustment
LIMIT NUTS
ADJUSTMENT NUT
LESS
TO DECREASE TORQUE TURN ADJUSTMENT NUT COUNTERCLOCKWISE ONE FLAT THEN RE-TEST
JAM NUT
TO INCREASE TORQUE TURN ADJUSTMENT NUT CLOCKWISE ONE FLAT THEN RE-TEST
HSLG Slide Gate Operator Installation Guide - 6 - P1220 Revision X8 6-22-2011
Controller Features
WHIP
ANTENNA
ANTENNA
CONNECTOR
DISPLAY
PROGRAMMING
INPUT
POWER
TERMINALS
ACCESSORY
TERMINALS
RESET
BUTTON
TERMINALS
PRIMARY/
SECONDARY
COMM LINK TERMINALS
SINGLE
INPUT
TERMINALS
BUTTONS
POWER
POWER
INDICATORS
OPERATION
BUTTONS
OPERATION AND
PROGRAMMING
INDICATORS
SOLAR PANEL
TERMINALS
MOTOR BOARD COVER
BATTERY
TERMINALS
PLUG-IN
LOOP
DETECTOR
CONNECTORS
FIRE DEPT
INPUT
TERMINALS
OPEN INPUT
TERMINALS
3-BUTTON
STATION
TERMINALS
OPEN AND CLOSE
OBSTRUCTION
INPUT TERMINALS
REVERSE
INPUT
TERMINALS
OPEN LOOP
INPUT TERMINALS
SHADOW/RESET
REVERSE LOOP
INPUT TERMINALS
SHADOW/RESET LOOP
INPUT TERMINALS
LIMIT SWITCH
INPUT TERMINALS
Figure 12. Controller Features
AUXILIARY
RELAY
TERMINALS
ALARM
OUTPUT
TERMINALS
AC MOTOR
OUTPUT
TERMINALS
HSLG Slide Gate Operator Installation Guide - 7 - P1220 Revision X8 6-22-2011
Indicator Descriptions
INDICATOR DEFINITION
OPERATION PROGRAMMING
24 VOLT INPUT POWER
24 VOLT DC ACCY POWER
LOW VOLTAGE AC POWER IS PRESENT
LOW VOLTAGE DC POWER IS PRESENT
INDICATION WHEN LIT
DURING NORMAL OPERATION
INDICATION WHEN LIT
DURING PROGRAMMING
OPEN SIGNAL PRESENT FROM THE INTERNAL
OPEN
RECEIVER OR AN EXTERNAL DEVICE CONNECTED TO THE OPEN INPUT TERMINAL
CLOSE
STOP
CLOSE SIGNAL IS PRESENT FROM A DEVICE CONNECTED TO THE CLOSE INPUT TERMINAL
STOP INPUT TERMINAL IS OPEN AND NOT CONNECTED TO COMMON
PROGRAM CONTROLLER IS IN PROGRAMMING MODE
REVERSE DELAY SET SIGNAL FROM REVERSING DEVICE IS PRESENT SET REVERSE DELAY TIME
LOCKOUT ALARM SET
RADIO LEARN
OPEN CURRENT SET
CONTROLS AND OPERATOR ARE LOCKED OUT BECAUSE OF EXISTING TROUBLE CONDITION
BUILT-IN RECEIVER IS DETECTING A RADIO SIGNAL FROM A REMOTE CONTROL
MOTOR CURRENT HAS EXCEEDED THE OPEN CURRENT SETTING WHILE OPENING
SET RUN ALARM AND PRE-START ALARM
TRANSMITTERS CAN BE ENTERED INTO MEMORY (UP TO 40 TRANSMITTERS)
SET MAXIMUM OPEN CURRENT
OPEN OBSTRUCTION TERMINAL CONNECTED
OPEN OBSTR MGT 2 SET
TO COMMON BY BEAM OR SAFETY EDGE, OR
SET MGT #2 FUNCTION
SIGNAL FROM MGT OBSTACLE TRANSMITTER
OPEN RELAY LH/RH SET OPEN RELAY IS ACTIVATED SET LEFT-HAND RIGHT-HAND OPERATION
OPEN LIMIT BRAKE DELAY OPEN LIMIT SWITCH IS ACTIVATED
CLOSE CURRENT SET
MOTOR CURRENT HAS EXCEEDED THE CLOSE CURRENT SETTING WHILE CLOSING
SET MAXIMUM CLOSE CURRENT
CLOSE OBSTRUCTION TERMINAL CONNECTED
CLOSE OBSTR MGT 1 SET
TO COMMON BY BEAM OR SAFETY EDGE, OR
SET MGT #1 FUNCTION
SIGNAL FROM MGT OBSTACLE TRANSMITTER
CLOSE RELAY AUTO CLOSE SET CLOSE RELAY IS ACTIVATED SET AUTO-CLOSE TIME
CLOSE LIMIT AC DC SET CLOSE LIMIT SWITCH IS ACTIVATED SET MOTOR TYPE
SINGLE SET
SINGLE TERMINAL CONNECTED TO COMMON BY AN EXTERNAL PUSHBUTTON OR RADIO
SET SINGLE BUTTON INPUT FUNCTION
MAX RUN SET MAXIMUM RUN TIMER HAS BEEN EXCEEDED SET MAXIMUM RUN TIME
COMM LINK SET
DUAL OPERATOR CONNECTION DETECTED, BLINKS IF CONNECTION HAS FAILED
MAINT ALERT SET MAINTENANCE IS REQUIRED ON OPERATOR SET MAINTENANCE ALERT CYCLE COUNT
APEX FUNCTION DISPLAY INDICATIONS
"RL"
"PM"
"AC"
"RP"
"OC"
"CC"
"AD"
LEFT OR RIGHT HAND OPERATION
SINGLE OR DUAL GATE
AUTO CLOSE TIMER
RUN ALARM PRE-START ALARM
MAXIMUM OPEN CURRENT
MAXIMUM CLOSE CURRENT
ADVANCED PROGRAMMING
"RT"
"SB"
"SM"
"ST"
"AR"
"RD"
"BD"
MAXIMUM
RUN TIMER
SINGLE BUTTON INPUT SETUP
STAGGER
MODE
STAGGER TIME
AUXILIARY
RELAY MODE
REVERSE
DELAY TIME
BRAKE DELAY TIME
CONSTANT
"CP"
PRESSURE MODE
SHADOW LOOP
"SP"
OPEN INHIBIT
RESET CYCLE
"CT"
COUNT
MAINTENANCE ALERT
"MA"
TRIGGER
MID-TRAVEL
"MT"
STOP POSITION
ANTI-TAILGATE
"AT"
ENABLE
RADIO
"RA"
ENABLE
HSLG Slide Gate Operator Installation Guide - 8 - P1220 Revision X8 6-22-2011
"TL"
"TD"
"ML"
"MD"
"MO"
"CL"
LEARN TRANSMITTERS
DELETE TRANSMITTERS
LEARN MGT TRANSMITTERS
ERASE MGT TRANSMITTERS
MOTOR TYPE
SELECTION
RESET TO FACTORY DEFAULTS
Terminal Descriptions
TERMINAL GROUP FUNCTION
AC N
AC DC ­DC +
RESET
COMMON
C
A
COMMON
SINGLE
COMMON
FIRE DEPT
COMMON
OPEN
OPEN
CLOSE
COMMON
STOP
24 VOLT INPUT
ACCESSORY POWER PROVIDES 24 VOLT DC POWER FOR ACCESSORIES. (.5A MAX)
RESET BUTTON FACTORY CONNECTED TO THE CONTROLLER’S RESET BUTTON.
COMM LINK FOR 3-WIRE NETWORK CONNECTION TO SECOND OPERATOR IN DUAL GATE INSTALLATIONS.B
SINGLE BUTTON INPUT
FIRE BOX INPUT CONNECT TO NORMALLY OPEN SWITCH IN FIRE BOX FOR FIRE DEPARTMENT ACCESS.
OPEN INPUT
3-BUTTON STATION INPUT
FACTORY CONNECTED TO 24 VAC FROM TRANSFORMER OR 24 VDC FROM CONTINUOUS DUTY DC SUPPLY.
CONNECT TO NORMALLY OPEN SWITCH FOR SINGLE BUTTON OPERATION. ALTERNATES BETWEEN OPEN-CLOSE OR OPEN-STOP-CLOSE DEPENDING ON PROGRAMMING.
CONNECT TO NORMALLY OPEN DEVICES (KEYPAD, CARD READER, KEYSWITCH, TELEPHONE ENTRY SYSTEM) TO OPEN THE GATE. A CONSTANT OPEN INPUT WILL OVERRIDE THE MID-TRAVEL STOP AND HALT THE AUTO CLOSE TIMER UNTIL RELEASED.
CONNECT TO 3-BUTTON STATION FOR OPEN-CLOSE-STOP CONTROL. A CONSTANT OPEN INPUT WILL OVERRIDE THE MID-TRAVEL STOP AND HALT THE AUTO CLOSE TIMER UNTIL RELEASED.
COM
O-OBS
C-OBS
COM
COM
REV
OPEN LOOP
OPEN LOOP
REVERSE LOOP
REVERSE LOOP
SHADOW/RESET LOOP
SHADOW/RESET LOOP
­+
N.O.
COM
N.C.
+
­+
-
CONNECT TO NORMALLY OPEN DEVICES (GATE EDGE, PHOTO BEAM) TO DETECT AN
OBSTRUCTION DURING OPENING. WHILE GATE IS MOVING, ANY OPEN OBSTRUCTION OPEN OBSTRUCTION INPUT
CLOSE OBSTRUCTION INPUT
REVERSE
OPEN LOOP
REVERSE LOOP
SHADOW/RESET LOOP
ALARM FACTORY CONNECTED TO THE ALARM BEEPER.
AUX RELAY
24 VOLT SOLAR PANEL NOT USED WITH THIS MODEL OPERATOR.
24 VOLT BATTERY NOT USED WITH THIS MODEL OPERATOR..
SIGNAL WILL CAUSE THE GATE TO STOP, REVERSE A SHORT DISTANCE, AND THEN STOP
AGAIN. AT THIS TIME THE AUTO CLOSE TIMER IS DISABLED, AND A RENEWED INPUT
WILL BE REQUIRED TO START THE GATE AGAIN. SHOULD THE GATE BE RESTARTED
AND THE OBSTACLE SIGNAL OCCUR AGAIN PRIOR TO REACHING A LIMIT, THE GATE
WILL STOP AGAIN, LOCKOUT, AND SOUND THE CONTINUOUS TONE ALARM.
CONNECT TO NORMALLY OPEN DEVICES (GATE EDGE, PHOTO BEAM) TO DETECT AN
OBSTRUCTION DURING CLOSING. WHILE GATE IS MOVING, ANY CLOSE OBSTRUCTION
SIGNAL WILL CAUSE THE GATE TO STOP, THEN REVERSE AND TRAVEL TO THE FULL
OPEN POSITION. SHOULD A OPEN OBSTRUCTION INPUT OR AN OPEN DIRECTION
INHERENT ENTRAPMENT CONDITION OCCUR PRIOR TO THE GATE REACHING THE
OPEN LIMIT, THE OPERATOR WILL LOCKOUT AND SOUND THE CONTINUOUS TONE
ALARM. IF THE AUTO CLOSE TIMER IS SET, WHEN THE CLOSE OBSTRUCTION INPUT
IS CLEARED, THE GATE WILL CLOSE WHEN THE AUTO CLOSE TIMER EXPIRES.
CONNECT TO NORMALLY OPEN DEVICES TO CAUSE A REVERSAL WHEN THE GATE IS
TRAVELING CLOSED. THE GATE WILL REVERSE TO THE FULL OPEN POSITION.
CONNECT TO OPEN LOOP/FREE EXIT LOOP. THE GATE WILL OPEN
WHEN THE LOOP IS TRIGGERED, AND REMAIN OPEN AS LONG AS
THE LOOP IS TRIGGERED. REQUIRES LOOP DETECTOR.
CONNECT TO REVERSE LOOP. TRIGGERING THE LOOP WILL CAUSE A
REVERSAL WHEN THE GATE IS TRAVELING CLOSED. THE GATE WILL REVERSE
TO THE FULL OPEN POSITION. REQUIRES LOOP DETECTOR.
CONNECT TO SHADOW/RESET LOOP TO KEEP THE GATE IN ITS FULLY OPEN
POSITION AS LONG AS THE SIGNAL IS PRESENT. USED TO KEEP GATE OPEN
WHILE VEHICLE IS PASSING THROUGH. REQUIRES LOOP DETECTOR.
FOR CONNECTION TO AUXILIARY DEVICES (MAGNETIC LOCK, SOLENOID LOCK,
STROBE LIGHT) FOR ACTIVATION (OR DEACTIVATION) DURING GATE OPERATION.
HSLG Slide Gate Operator Installation Guide - 9 - P1220 Revision X8 6-22-2011
Operator Accessory Connections
3-BUTTON STATION
KEYSWITCH
FIRE ACCESS SWITCH
TELEPHONE ENTRY
KEYPAD
SOLENOID LOCK
EXTERNAL POWER
PHOTOEYE FOR REVERSE
PHOTOEYE FOR CLOSE OBSTRUCTION
PHOTOEYE FOR OPEN OBSTRUCTION
SINGLE-CHANNEL RADIO RECEIVER
TWO-CHANNEL RADIO RECEIVER
CHANNEL #1 OPEN/CLOSE
MAGLOCK
GATE EDGE SENSOR FOR REVERSE
WARNING STROBE OR AUDIBLE SOUNDER
WIRELESS GATE EDGE SENSOR
MGT
TRANSMITTER
Figure 13. Operator Accessory Connections
HSLG Slide Gate Operator Installation Guide - 10 - P1220 Revision X8 6-22-2011
Basic Controller Programming
Programming Overview
The Controller can be programmed with various options for the operator. The programming fi elds are defi ned as “functions” that have “options”. To make setup easier for the installer, the Controller’s programming is divided into two groups: basic and advanced. The basic programming group contains the functions commonly used in most slide gate installations. The advanced programming group contains functions less commonly used (i.e. dual gate stagger delay, maximum run timer, etc.).
Entering Programming Mode
Enter programming mode by pressing the UP and DOWN buttons together for one second. While in programming mode the PROGRAM indicator will light.
Exiting Programming Mode
Exit programming mode at any time by pressing the UP and DOWN buttons together. The Controller will automatically exit programming mode after three minutes of inactivity.
Programming Keystrokes
(Typical Programming Method)
While in programming mode, press the UP or DOWN buttons to scroll through the programming functions. When the desired function is displayed press the ENTER button to display the currently set option for the function. When an option is displayed, the decimal points are lit.
To change the option, press and hold the ENTER button for 1 second. To indicate that an option is ready to be changed, the display will fl ash. While the display is fl ashing, press the UP or DOWN button to display the other options available for that function.
When the desired option is displayed, press the ENTER button to store it into memory. To select another function, press ENTER, UP, or DOWN.
Left or Right Hand Operation
The factory default is for right hand operation (operator on right side of the driveway when viewed from the inside of the gate). For left hand installations, program the Controller for left hand operation.
Dual Gate Enable
The factory default is for single gate operation. For dual gate operation, wire the two gate controllers together through the COMM LINK terminals (see Page 23) and enable dual gate operation with this programming step.
NOTE: The Mid-travel Stop feature is disabled when dual gate
operation is enabled for paired units.
Auto Close Timer
The factory default turns off the Auto Close Timer. The timer can be set from 1 to 59 seconds and from 1 to 9 minutes. When the Auto Close Timer is set, after opening, the gate will wait for the length of the Auto Close Timer then close automatically.
DOWN UP
PRESS DOWN AND UP
BUTTONS TOGETHER
FOR ONE SECOND
ENTERING
PROGRAMMING
SELECT
FUNCTION
UP
OR
DOWN
PRESS UP OR DOWN TO SCROLL DISPLAY
THROUGH FUNCTIONS
ENTER
PROGRAMMING
KEYSTROKES
FUNCTION
"RL"
LEFT HAND
RIGHT HAND
FUNCTION
"PM"
SINGLE GATE
DUAL GATE
FUNCTION
"AC"
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
PROGRAM
INDICATOR
AND
PROGRAM INDICATOR
WILL LIGHT WHEN SYSTEM
IS IN PROGRAM MODE
CURRENTLY SET OPTION
PRESS ENTER TO
DISPLAY CURRENTLY
OPTION READY
TO CHANGE
ENTER ENTER ENTER
PRESS ENTER FOR
ONE SECOND TO
SELECT OPTION
(THE DISPLAY
WILL FLASH)
SET OPTION
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
TO CHANGE
OPTIONS
PRESS UP OR
OPTIONS
PRESS UP OR
OPTIONS
CHOOSE OPTION
UP
OR
DOWN
PRESS ENTER
PRESS UP OR DOWN
OPTION
RIGHT HAND INSTALLATION (OPERATOR ON RIGHT OF GATE WHEN VIEWED FROM INSIDE)
LEFT HAND INSTALLATION (OPERATOR ON LEFT OF GATE WHEN VIEWED FROM INSIDE)
SINGLE GATE INSTALLATION
DUAL GATE INSTALLATION
AUTO CLOSE TIMER DISABLED
SET TIMER VALUE 1 TO 59 SECONDS
SET TIMER VALUE 1 TO 9 MINUTES
TO STORE
OPTION
PRESS UP, DOWN
OR ENTER SELECT
NEXT FUNCTION
OPTION STORED
OR
UP
OR
DOWN
SELECT
FUNCTION
AUTO CLOSE
TIMER
HSLG Slide Gate Operator Installation Guide - 11 - P1220 Revision X8 6-22-2011
Basic Controller Programming (Cont.)
Run Alarm and Pre-start Alarm
The factory default is Run Alarm on and a 3-second Pre-start Alarm. The operator’s beeper will sound 3 seconds before the operator starts. The options are:
• Run Alarm Off and Pre-start Alarm Off
• Run Alarm On and Pre-start Alarm Off
• Run Alarm On and Pre-start Alarm On for 1-9 Seconds
Maximum Open Direction Current Setting
To detect obstacles or mechanical problems with the gate, the operator monitors its motor current. If the open current load exceeds the programmed maximum load range number, the operator will stop, reverse a short distance, then stop again. The Auto Close Timer will be disabled, and another open request will be required to start the operator again. If after restart, the overload or an open obstacle happens again before the open limit is reached, the operator will lockout and sound the alarm.
To measure the motor load used during opening, while this function is being displayed, push and hold the OPEN button to fully open the gate. During movement, the motor current will be displayed as a load number from 0 to 99. This number is useful for troubleshooting but not for setting the motor current. At the end of travel, a different number will fl ash. This number indicates the range above and below the average motor current during the run. Using the + and - buttons, set the programmed range number so that a minimal force (50-75 lbs.) will activate a reversal should an obstruction occur, but high enough to keep the gate moving under normal conditions without interruption.
FUNCTION
"RP"
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
RUN ALARM
PRE-START ALARM
FUNCTION
"OC"
MAX OPEN
CURRENT
FUNCTION
"CC"
OPTIONS
RUN ALARM OFF PRE-START ALARM OFF
RUN ALARM ON PRE-START ALARM OFF
RUN ALARM ON PRE-START ALARM ON FOR 1 - 9 SECONDS
OPTIONS
PRESS AND HOLD THE OPEN BUTTON UNTIL THE OPERATOR RUNS FULLY OPEN
SUGGESTED MINIMUM NUMBER WILL FLASH, ADJUST TO THE PROPER FORCE
PRESS ENTER TO STORE THE FORCE
ENTER
OPTIONS
PRESS AND HOLD THE CLOSE BUTTON UNTIL THE OPERATOR RUNS FULLY CLOSED
Maximum Close Direction Current Setting
To detect obstacles or mechanical problems with the gate, the operator monitors its motor current. If the close current load exceeds the programmed maximum load range number, the operator will stop, reverse, and travel to the full open position. Should a open obstruction input or an open direction inherent entrapment condition occur prior to the gate reaching the open limit, the operator will lockout and sound the continuous tone alarm. Another close request will be required to start the operator again. If after restart, the overload or a close obstacle happens again before the close limit is reached, the operator will lockout and sound the alarm. If the auto close timer is set, when the close obstruction input is cleared, the gate will close when the auto close timer expires.
To measure the motor load used during closing, while this function is being displayed, push and hold the CLOSE button to close the gate. During movement, the motor current will be displayed as a load number from 0 to 99. This number is useful for troubleshooting but not used for setting the motor current. At the end of travel, a different number will fl ash. This number indicates the range above and below the average motor current during the run. Using the + and - buttons, set the programmed range number so that a minimal force (50-75 lbs.) will activate a reversal should an obstruction occur, but high enough to keep the gate moving under normal conditions without interruption.
MAX CLOSE
CURRENT
SUGGESTED MINIMUM NUMBER WILL FLASH, ADJUST TO THE PROPER FORCE
PRESS ENTER TO STORE THE FORCE
ENTER
HSLG Slide Gate Operator Installation Guide - 12 - P1220 Revision X8 6-22-2011
Advanced Controller Programming
Entering Advanced Programming Mode
To access and program the Advanced Programming functions, for each programming session, Advanced Programming must be enabled.
After exiting programming, the Advanced Programming functions will be available on the programming display during the next programming session unless the operator has run 50 or more cycles. After that, Advanced Programming must be enabled again.
Maximum Run Time
The factory default for the Maximum Run Time (MRT) is 99 seconds. When the operator starts, a timer will begin counting. If a open or close limit is not reached or an obstacle or reversing input is not received before the timer expires, the operator will stop, the unit locks out and the alarm sounds. The timer can be set for 10 to 99 seconds, but should be left at 99 in most applications. Setting it too close to the actual run time may cause the time to expire with changing ambient temperature, gate conditions, etc…
If AC is present and an open or close limit is not reached or an obstacle or reversing input is not received before this timer exceeds MRT, the operator will stop, the unit locks out and the alarm sounds.
Single Button Input Setup
This function is used for selecting the operation for single button controls and radio receivers.
The factory default sets the SINGLE input terminal so successive inputs will cycle the operator in OPEN-STOP-CLOSE-STOP order.
Alternately, the SINGLE input can be set to cause the gate to OPEN unless the gate is fully open. If the gate is fully open, the input will cause the gate to CLOSE.
Stagger Mode
(Rarely used in slide gate installations)
This function is used in dual gate installations only. The factory default sets the Stagger Mode to OFF. In dual gate installations the two operators communicate through the 3-wire COMM LINK interface. When using the Stagger Mode, set one operator for delayed opening and the other operator for delayed closing. The Stagger Delay Time programming function (see below) sets the length of the delay.
NOTE: This function will only be displayed if dual gate operation is
selected.
Stagger Delay Time
(Rarely used in slide gate installations)
This function is used in dual gate installations only. The factory default sets the Stagger Time to 0 seconds (OFF). The Stagger Time sets the delay for the Stagger Mode. The Stagger Time can be set from 1-99 seconds.
NOTE: This function will only be displayed if dual gate operation is
selected.
FUNCTION
"AD"
ADVANCED
PROGRAMMING
FUNCTION
"RT"
MAXIMUM RUN
TIMER
FUNCTION
"SB"
SINGLE BUTTON
INPUT SETUP
FUNCTION
"SM"
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
STAGGER
MODE
FUNCTION
"ST"
OPTIONS
ADVANCED PROGRAMMING FUNCTIONS WILL NOT BE DISPLAYED
ADVANCED PROGRAMMING OPTIONS WILL BE DISPLAYED
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
OPTIONS
ENTER
ENTER
OPTIONS
SINGLE INPUT WILL CYCLE OPERATOR IN ORDER OF OPEN-STOP-CLOSE-STOP
SINGLE INPUT WILL OPEN OPERATOR, IF OPERATOR IS ALREADY OPEN, SINGLE INPUT WILL CLOSE OPERATOR
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
OPTIONS
DISABLES STAGGER FUNCTION
SETS THIS OPERATOR FOR
DELAYED OPEN
SETS THIS OPERATOR FOR DELAYED CLOSE
OPTIONS
STAGGER TIMER DISABLED
SET STAGGER DELAY VALUE 1 TO 99 SECONDS
NOTE: ADVANCED PROGRAMMING WILL STAY ENABLED AFTER EXITING PROGRAMMING UNTIL THE GATE CYCLES 50 TIMES
DISPLAY SHOWS CURRENT MAXIMUM RUN TIME SETTING
PRESS ENTER FOR 1 SECOND
WHILE DISPLAY IS FLASHING, PRESS UP OR DOWN TO CHANGE THE MAXIMUM RUN TIME (10-99 SECONDS)
PRESS ENTER TO STORE THE VALUE
DUAL GATES
ONLY
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
STAGGER
DELAY TIME
HSLG Slide Gate Operator Installation Guide - 13 - P1220 Revision X8 6-22-2011
PRESS ENTER TO
SELECT AN OPTION
DUAL GATES
ONLY
Advanced Controller Programming (Cont.)
Auxiliary Relay Mode
The Auxiliary Relay has normally open and normally closed contacts. The factory setting disables the Auxiliary Relay. The relay can be set for:
• Maglock: To deactivate a magnetic or solenoid gate lock, the relay will energize during any pending or actual gate motion (open only).
• M4: To deactivate a magnetic or solenoid gate lock, the relay will energize during any pending or actual gate motion (open only). 3 seconds after the gate starts to move, the relay will de-energize. This option is used for higher current solenoid locks.
• Ticket Dispenser: The relay will energize while the gate is moving in the open direction and at the full open limit, or in an entrapment condition.
• Strobe: To activate a warning strobe light, the relay will energize during any pending or actual gate motion (either open or close).
• Alarm: The relay will energize if the gate is manually forced open from the full closed position.
Reverse Delay Time
The factory default sets the Reverse Delay to 1 second. The operator will wait the length of the delay before reversing direction. This feature will not change the reversal time when the operator is responding to an entrapment condition from an obstruction input or inherent entrapment protection sensor. The Reverse Delay can be set from 1 to 9 seconds. Heaver gates require a longer delay to allow time for the gate to stop.
Brake Delay Time
The factory default sets the Brake Delay to no delay (0 seconds). Heavy gates may require delayed braking to allow the gate to slow down before stopping it. The operator can be set to wait the length of the delay after running before applying the brake. The Brake Delay can be set from 0 to 3 seconds.
Constant Pressure Mode
The factory default allows momentary pressure on a control station’s OPEN or CLOSE button to cycle the operator. The controller can be set to require constant pressure on the OPEN, CLOSE, or both buttons to run the operator.
NOTE: If a button is set for constant pressure, and it is released
before the operator reaches the open or close limit, the operator will stop the gate at its current position.
Shadow Loop Open Prevention
If the shadow loop is triggered, it always prevents the gate from closing if the Auto Close Timer activates or a CLOSE command is given while the gate is at the full open position.
The controller can also be set to prevent the gate from opening if the shadow loop is triggered while the gate is at the close limit position. This prevents a swing gate from opening into a vehicle if it’s parked near the gate on the inside.
FUNCTION
"AR"
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
AUXILIARY
RELAY MODE
FUNCTION
"RD"
REVERSE
DELAY TIME
FUNCTION
"BD"
BRAKE
DELAY TIME
FUNCTION
"CP"
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
CONSTANT
PRESSURE MODE
FUNCTION
"SP"
OPTIONS
OPTIONS
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
OPTIONS
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
OPTIONS
OPTIONS
AUXILIARY RELAY DISABLED
AUXILIARY RELAY USED FOR MAGLOCK CONTROL
AUXILIARY RELAY USED FOR MAGLOCK OR SOLENOID CONTROL 3 SECOND DELAY TO RE-ENERGIZE
AUXILIARY RELAY USED FOR TICKET DISPENSER CONTROL
AUXILIARY RELAY USED FOR WARNING STROBE LIGHT
AUXILIARY RELAY USED FOR CONNECTION TO ALARM DEVICE
SET TIMER VALUE 1 TO 9 SECONDS
SET TIMER VALUE 0 TO 3 SECONDS
CONSTANT PRESSURE SET TO OFF (MOMENTARY PRESSURE ON)
OPEN BUTTON SET FOR CONSTANT PRESSURE
CLOSE BUTTON SET FOR CONSTANT PRESSURE
OPEN AND CLOSE BUTTONS BOTH SET FOR CONSTANT PRESSURE
STANDARD OPERATION SHADOW LOOP INHIBITS CLOSING ONLY
OPEN INHIBIT ON, SHADOW LOOP INHIBITS OPENING AND CLOSING
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
SHADOW LOOP
OPEN PREVENTION
HSLG Slide Gate Operator Installation Guide - 14 - P1220 Revision X8 6-22-2011
PRESS ENTER TO
SELECT AN OPTION
Advanced Controller Programming (Cont.)
Reset Cycle Count
The Controller counts of the number of times the operator has been cycled full open and close. The cycle count can be displayed. The display will scroll the cycle count number, fl ashing two digits at a time from left to right.
To reset the Cycle Count, press and hold the ENTER button for 2 seconds while the Cycle Count is displayed.
If the Maintenance Alert has been triggered, resetting the Cycle Count will also reset the Maintenance Alert indicator.
Maintenance Alert Trigger
The Controller has a MAINT ALERT indicator that can be programmed to light when the number of activations exceeds a set number of cycles.
The factory default sets the Maintenance Alert Trigger to 10,000 cycles. The Maintenance Alert Trigger can be programmed for 5, 10, 15, or 25 thousand cycles.
The Maintenance Cycle Count can be reset independently from the operator’s absolute Cycle Count.
Mid-travel Stop Position
The Controller can be programmed so the gate will stop at a mid-travel point instead of fully opening. This can be useful in installations where a large gate, that takes a long time to open and close fully, only needs to be opened partway to allow traffi c to pass.
The factory default sets the Controller for full open operation. Alternately, the Controller can be programmed to open for 1 to 99 seconds then stop, before reaching the open limit.
When a Mid-travel Stop Position time has been programmed, the gate will still fully open if the Fire Department input is triggered, if the OPEN button is held down beyond the Mid-travel Stop Position, or a close obstruction or reverse loop input is triggered.
NOTE: The Mid-travel Stop feature is disabled when dual gate
operation is enabled for paired units.
Anti-tailgate Enable
The factory default sets the Anti-tailgate Enable to OFF. With this setting, during a gate cycle, after the shadow loop has been triggered by the vehicle and then has cleared after the vehicle passes, the Auto Close Timer or a CLOSE command is required to begin closing the gate.
If the Anti-tailgate Enable is set to ON, the gate will close immediately as soon as the shadow loop has cleared. Any subsequent shadow loop triggers while the gate is closing will stop the gate. When the shadow loop clears, the gate will continue closing.
Radio Enable
The Controller contains a built-in MegaCode® radio receiver to allow activation from up to 40 access control transmitters and two Model MGT (gate edge) transmitters. The factory default enables the internal radio receiver. Alternately, the internal receiver can be disabled.
Antenna Installation
A local whip antenna is included for use with the operator as a remote antenna. If using a remote antenna, connect coax cable from the antenna to the ANTENNA connector.
FUNCTION
"CT"
RESET CYCLE
COUNT
FUNCTION
"MA"
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
MAINTENANCE
ALERT TRIGGER
FUNCTION
"MT"
MID-TRAVEL
STOP POSITION
FUNCTION
"AT"
ANTI-TAILGATE
ENABLE
FUNCTION
"RA"
RADIO
ENABLE
PRESS ENTER TO START THE CYCLE COUNT DISPLAY
1ST DISPLAY
NOTE: PRESS ENTER FOR 2 SECONDS WHILE THE "CT" FUNCTION IS DISPLAYED TO RESET THE CYCLE COUNT TO ZERO
2ND DISPLAY 3RD DISPLAY 4TH DISPLAY
EXAMPLE ABOVE SHOWS 10,420 CYCLES
OPTIONS
DISABLES THE MAINTENANCE ALERT FUNCTION
SETS THIS MAINTENANCE ALERT TRIGGER FOR 5, 10, 15, OR 25 THOUSAND CYCLES
RESETS THE MAINTENANCE ALERT INDICATOR AND SETS THE MAINTENANCE ALERT COUNT TO ZERO
OPTIONS
MID-TRAVEL STOP DISABLED (GATE RUNS FULL TRAVEL)
SET LENGTH OF OPENING TIME FROM 1 TO 99 SECONDS
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
OPTIONS
ANTI-TAILGATE ENABLE OFF GATE REQUIRES AUTO OR MANUAL CLOSE
ANTI-TAILGATE ENABLE ON GATE CLOSES WHEN SHADOW LOOP CLEARS
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
OPTIONS
INTERNAL RADIO RECEIVER DISABLED
INTERNAL RADIO RECEIVER ENABLED
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
DECIMAL POINT LIT ON 4TH DISPLAY
HSLG Slide Gate Operator Installation Guide - 15 - P1220 Revision X8 6-22-2011
Advanced Controller Programming (Cont.)
Radio Transmitter Learn
The Controller’s built-in MegaCode® radio receiver can store the IDs of up to 40 transmitters. Refer to the fi gure for the steps required to learn transmitters.
NOTE: This function will NOT be displayed if the transmitter memory
is full, or if the radio receiver is disabled.
Radio Transmitter Delete
Transmitters can be deleted from the Controller’s memory either individually, or all at the same time. Refer to the fi gure for the steps required to delete transmitters.
NOTE: This function will NOT be displayed if no transmitters are
stored in memory, or if the radio receiver is disabled.
MGT Obstacle Transmitter Learn
The Controller supports one or two Model MGT Obstacle Transmitters. The transmitters can be programmed to function as Open Obstruction, Close Obstruction, Reverse, or Stop. Refer to the fi gure for the steps required to learn MGT transmitters.
NOTE: This function will NOT be displayed if two MGT transmitters
are already stored in memory, or if the radio receiver is disabled.
MGT Obstacle Transmitter Delete
MGT transmitters can be deleted from the Controller’s memory either individually, or all at the same time. Refer to the fi gure for the steps required to delete MGT transmitters.
NOTE: This function will NOT be displayed if no MGT transmitters are
stored in memory, or if the radio receiver is disabled.
Motor Type Selection
The factory sets the default for the Controller to match the type of motor in the operator. If required, change the motor selection option to a different type of motor used in the operator. The only two options used with this model operator are:
• AC Motor Only
• 3 Phase AC Motor
Reset Controller to Factory Defaults
The Controller can be reset with this function. ALL PROGRAMMED DATA WILL BE LOST, and the factory defaults will be loaded. This
function will not erase radio transmitters, current sense values, or motor type. Transmitters must be deleted with the two functions above.
FUNCTION
"TL"
LEARN
TRANSMITTERS
FUNCTION
"TD"
DELETE
TRANSMITTERS
FUNCTION
"ML"
LEARN MGT
TRANSMITTERS
FUNCTION
"MD"
ENTER
ENTER
ENTER
UP DOWN
OR
ENTER
ENTER
OR
UP DOWN
ENTER
ENTER
ENTER
PRESS ENTER (ONCE FOR EACH TRANSMITTER, UP TO 40 TRANSMITTERS TOTAL)
"TL" WILL BLINK FOR 30 SECONDS WHILE THE CONTROLLER IS READY TO LEARN A TRANSMITTER
ACTIVATE THE TRANSMITTER
DISPLAY WILL SHOW "- -" THEN THE TRANSMITTER ID NUMBER - IF TRANSMITTER IS ALREADY ENTERED, "dU" WILL BE DISPLAYED, IF DECODE IS BAD "ERROR" WILL BE DISPLAYED
PRESS ENTER
"TD" WILL BLINK FOR 30 SECONDS WHILE THE CONTROLLER IS READY TO DELETE ONE OR MORE TRANSMITTERS, (TO EXIT WITHOUT DELETING ANY, PRESS ENTER)
TO DELETE ALL TRANSMITTERS, PRESS ENTER FOR 2 SECONDS, OR TO PICK TRANSMITTERS GO TO NEXT STEP
PRESS UP OR DOWN TO SCROLL THROUGH THE LIST OF TRANSMITTER ID NUMBERS
THE TRANSMITTER ID NUMBER IS DISPLAYED (TO EXIT WITHOUT DELETING, PRESS ENTER) (TO PICK A DIFFERENT TRANSMITTER ID, PRESS UP OR DOWN)
PRESS ENTER FOR 2 SECONDS TO DELETE THE TRANSMITTER DISPLAYED
PRESS ENTER, "ML" WILL BLINK FOR 30 SECONDS WHILE THE CONTROLLER IS READY TO LEARN AN MGT TRANSMITTER
ACTIVATE THE MGT TRANSMITTER, THE DISPLAY WILL FLASH "rE" - IF THE TRANSMITTER IS ALREADY ENTERED, "DU" WILL BE DISPLAYED, IF DECODE IS BAD "ERROR" WILL BE DISPLAYED
PRESS UP OR DOWN TO SELECT THE MGT FUNCTION: "rE" = REVERSE "St" = STOP "OP" = OPEN OBSTRUCTION "CL" = CLOSE OBSTRUCTION
PRESS ENTER TO ACCEPT THE SELECTION
DISPLAY WILL SHOW "--" FOR 5 SECONDS, THEN SHOW THE TRANSMITTER'S ID NUMBER - REPEAT STEPS FOR SECOND MGT TRANSMITTER IF USED
PRESS ENTER
"MD" WILL BLINK FOR 30 SECONDS WHILE THE CONTROLLER IS READY TO DELETE ALL MGT TRANSMITTERS
TO DELETE ALL MGT TRANSMITTERS, PRESS ENTER FOR 2 SECONDS, (TO EXIT WITHOUT DELETING ANY, QUICKLY PRESS ENTER)
THE DISPLAY WILL SHOW "DELETE ALL" AND THE CONTROLLER RETURNS TO PROGRAMMING MODE
AC MOTOR ONLY
DO NOT SELECT
NOT USED IN THIS MODEL
DO NOT SELECT
NOT USED IN THIS MODEL
3 PHASE AC MOTOR
DO NOT SELECT
NOT USED IN THIS MODEL
DO NOT SELECT
NOT USED IN THIS MODEL
NOTE: SELECTION
MUST MATCH
MOTOR BOARD!
FUNCTION
"CL"
RESET TO
FACTORY DEFAULTS
WHILE "CL" IS DISPLAYED, PRESS ENTER
ENTER
ALL PROGRAMMED DATA WILL BE CLEARED AND THE FACTORY DEFAULTS WILL BE STORED IN MEMORY.
NOTE: THIS FUNCTION WILL NOT ERASE TRANSMITTERS, CURRENT SENSE VALUES, OR MOTOR TYPE.
ERASE MGT
TRANSMITTERS
FUNCTION
"MO"
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
MOTOR TYPE
SELECTION
OPTIONS
HSLG Slide Gate Operator Installation Guide - 16 - P1220 Revision X8 6-22-2011
Loop Layout Illustration
LOOP
3/8"
SEALANT
MULTIPLE TURNS
FOR DETAILS
REFER TO LOOP
INSTALLATION NOTES
2"
2" MAX.
FOOT
AT LEAST SIX TIMES PER
TWIST WIRE FROM END OF
LOOPS BACK TO OPERATOR
AT CORNERS
USE RELIEF CUTS
SEPARATE PEDESTRIAN
MINIMUM DISTANCE
FROM GATE
GATE REQUIRED 7 FEET
HSLG Slide Gate Operator Installation Guide - 17 - P1220 Revision X8 6-22-2011
Safety Edge Layout Illustration #1
1
REVERSING EDGE
ASSY CLOSEUP
SEE NOTE
4
ITEM #4
3
6
5
2
5 8-32 X 1" SCREWS (3)
4 SPACERS (3)
6 RETAINING BRACKET
3 EDGE EXTRUSION
1 GATE (REFERENCE ONLY)
2 EDGE
ITEM DESCRIPTION
SEE NOTE
ITEM #1
SLIDE GATE OPERATOR WITH
RADIO RECEIVER MOUNTED INSIDE
SEE NOTE
ITEM #2
SEE NOTE
SEE NOTE
ITEM #1
FOR CLARITY, FENCE AND
MAY EXIST DEPENDING ON EACH SPECIFIC INSTALLATION.
OBSTRUCTION SENSING DEVICES. OTHER AREAS OF ENTRAPMENT
LOCATIONS FOR THE INSTALLATION OF CONTACT OR NON-CONTACT
THIS DRAWING IS INTENDED TO DRAW ATTENTION TO POSSIBLE
HSLG Slide Gate Operator Installation Guide - 18 - P1220 Revision X8 6-22-2011
PEDESTRIAN GATE NOT SHOWN
ITEM #2
NOTES:
1. WIRE THESE EDGES FOR CLOSE OBSTRUCTION
2. WIRE THESE EDGES FOR OPEN OBSTRUCTION
3. ON LEADING EDGE, WIRE FOR CLOSING OBSTRUCTION
OR REVERSING IF DESIRED
SOR EDGES ARE HARD WIRED TO THE OPERATOR, CARE
MUST BE TAKEN IN ROUTING THE WIRES SUCH THAT THEY DO
4. ON TRAILING EDGE, WIRE FOR OPEN OBSTRUCTION
REFER TO ACCESSORY CONNECTIONS PAGES FOR DETAILS
5. IF SEN
SEE NOTE
ITEM #1
NOT BECOME DAMAGED DURING NORMAL OPERATION
(AVOID PINCHING AND ABRASION)
SEE NOTE
ITEM #3
Safety Edge Layout Illustration #2
JUNCTION BOX MOUNTED
TO FENCE POST
SEE NOTE
ITEM #4
SEE NOTE
ITEM #1
SLIDE GATE OPERATOR WIRED DIRECT TO EDGE
USING JUNCTION BOX AND COIL CORD
SOR EDGES ARE HARD WIRED TO THE OPERATOR, CARE
COILED CORD SHOULD EXTEND
EQUALLY DURING OPEN AND CLOSE
ITEM #2
SEE NOTE
NOTES:
SEE NOTE
ITEM #2
2. WIRE THESE EDGES FOR OPEN OBSTRUCTION
1. WIRE THESE EDGES FOR CLOSE OBSTRUCTION
3. ON LEADING EDGE, WIRE FOR CLOSING OBSTRUCTION
OR REVERSING IF DESIRED
4. ON TRAILING EDGE, WIRE FOR OPEN OBSTRUCTION
REFER TO ACCESSORY CONNECTIONS PAGES FOR DETAILS
NOT BECOME DAMAGED DURING NORMAL OPERATION
(AVOID PINCHING AND ABRASION)
MUST BE TAKEN IN ROUTING THE WIRES SUCH THAT THEY DO
5. IF SEN
SEE NOTE
ITEM #1
SEE NOTE
ITEM #1
SEE NOTE
MAY EXIST DEPENDING ON EACH SPECIFIC INSTALLATION.
OBSTRUCTION SENSING DEVICES. OTHER AREAS OF ENTRAPMENT
LOCATIONS FOR THE INSTALLATION OF CONTACT OR NON-CONTACT
THIS DRAWING IS INTENDED TO DRAW ATTENTION TO POSSIBLE
HSLG Slide Gate Operator Installation Guide - 19 - P1220 Revision X8 6-22-2011
ITEM #3
Photoeye Installation Illustration
PHOTOEYE TO GUARD
POCKET AREA. WIRED
FOR OPEN OBSTRUCTION
PHOTOEYE CAN BE MOUNTED ACROSS DRIVE WIRED
FOR REVERSE ONLY, ON EITHER SIDE OF THE GATE
OUTSIDE OF PROTECTED AREA
WIRED FOR OPEN OBSTRUCTION
PHOTOEYE TO PROTECT FENCE LINE
MAY EXIST DEPENDING ON EACH SPECIFIC INSTALLATION.
OBSTRUCTION SENSING DEVICES. OTHER AREAS OF ENTRAPMENT
LOCATIONS FOR THE INSTALLATION OF CONTACT OR NON-CONTACT
THIS DRAWING IS INTENDED TO DRAW ATTENTION TO POSSIBLE
HSLG Slide Gate Operator Installation Guide - 20 - P1220 Revision X8 6-22-2011
TO MINIMIZE NUISANCE TRIPPING
CARE MUST BE TAKEN IN THE PLACEMENT OF PHOTOEYES
SEE ACCESSORY CONNECTIONS FOR DETAILS
OF WIRING PHOTOEYES
SEPARATE PEDESTRIAN WALKGATE
FROM GATE
REQUIRED 7 FEET MINIMUM DISTANCE
Picket Gate Installation
TO A MINIMUM HEIGHT
OF 48" ABOVE GROUND
OVER ENTIRE GATE
LENGTH
MESH WITH OPENINGS
SMALLER THAN 2 1/4"
ENTRAPMENT
ZONE #3
(BEHIND GATE)
PHOTOEYE BEHIND
GATE
TRAILING EDGES OF GATE, AND
ON POSTS
EDGES SHOWN ON LEADING AND
SMALLER THAN
PICKETS SPACE
2 1/4"
OR
ENTRAPMENT ZONE
#2 (BOTH SIDES OF GATE)
CARD READER
ON STAND
REVERSING PHOTOEYE
ACROSS DRIVE
POSSIBLE LOCATIONS FOR CONTACT AND NON-CONTACT DEVICES
ENTRAPMENT
ZONE #1
SHOWN ABOVE. OTHER AREAS OF ENTRAPMENT MAY EXIST DEPENDING
ON EACH SPECIFIC INSTALLATION.
REFER TO INSTALLATION MANUAL FOR ADDITIONAL DETAILS
SEPARATE PEDESTRIAN
GATE REQUIRED
FOR THE INSTALLATION AND WIRING OF LOOPS, EDGES, AND
PHOTOEYES.
7 FT. MINIMUM DISTANCE
AWAY FROM GATE
HSLG Slide Gate Operator Installation Guide - 21 - P1220 Revision X8 6-22-2011
Track Gate Installation
GATE BRACKET
BOLTED TO
CHANNEL
(BY OTHERS)
BUSTLE ATTACHED TO
END OF TRACK GATE
FOR GATE BRACKET
NOTE: BOTH TYPES OF ATTACHMENTS
TO BACK END OF GATE WILL WORK WITH
ROLLER GATES AS REQUIRED
(BY OTHERS)
C-CHANNEL ATTACHED TO BACK
END OF TRACK GATE (BY OTHERS)
OVERHEAD TRACK GATE WITH ADDED C-CHANNEL FOR GATE BRACKET ATTACHMENT
OVERHEAD TRACK GATE WITH ADDED BUSTLE FOR GATE BRACKET ATTACHMENT
COVER GATE WITH FABRIC WITH OPENINGS SMALLE THAN
HSLG Slide Gate Operator Installation Guide - 22 - P1220 Revision X8 6-22-2011
MESH IS OPTIONAL
2-1/4" TO A MINIMUM HEIGHT OF 72" ABOVE GROUND. ON PICKET
STYLE GATES, IF PICKETS ARE SPACED LESS THAN 1-1/4" APART
Dual Gate Installations
Two operators can be used in dual gate installations. The operators communicate with each other through the 3-wire COMM LINK terminals.
When one operator activates, the COMM LINK connection signals the other operator to activate. Each operator functions independently, controlling its gate and monitoring its inputs and accessories.
A three-wire shielded conductor cable is required to connect two operators together for dual operation. Use Belden 8760 Twisted Pair Shielded Cable (or equivalent) only – P/N 2500-1982, per foot).
NOTE: The shield wire should be connected COMM LINK terminal
“C” in both operators.
Three of the programming functions available are only used for dual gate installations:
• Dual Gate Enable
Dual Gate Enable must be set for all dual gate installations.
• Stagger Mode
The Stagger Mode function determines if the operator has a delayed open or a delayed close. In dual swing gate installations, typically one operator is programmed for delayed open, and the other operator is programmed for delayed close.
• Stagger Delay Time
The Stagger Time sets the length of the delay for the Stagger Mode.
See Pages 11 & 13 for details on these three dual gate programming functions.
Set the following parameters in each gate operator individually in a single gate mode before connecting the network cable and operating in dual gate mode.
1. Open and Close Limit settings
2. Open and Closed direction inherent entrapment protection (OC & CC)
After these parameters have been set, and each operator has been tested independently and is functioning correctly in single gate mode, then set BOTH operators to dual gate (dg) in the Paired Mode setup step under Basic Programming steps.
Optional In-Cabinet Heater
The operator can be ordered with an optional cold weather package that includes an in-cabinet heater to keep the drive train and electronics warm in cold environments.
In-cabinet heaters can also be ordered separately and should be wired to the operator as shown in Figure 15. Contact Technical Services for heater wiring information for a specifi c voltage and phase of operator.
DUAL GATE COMM LINK
WIRING
CONNECT SHIELD
WIRE AT BOTH ENDS
SHIELD
CONNECT
C - C
B - B A - A
SHIELD
Figure 14. COMM LINK Wiring
SINGLE PHASE 115V, 208V, & 230V MODELS
(All heaters have built-in switch and thermostat)
BLACK
WHITE
115 VOLT HEATER (P/N 2510-262)
208/230 VOLT HEATER (P/N 2510-273)
THREE PHASE 208V & 230V MODELS
208/230 VOLT HEATER (P/N 2510-273)
OPERATOR #1
USE BELDEN 8760 TWISTED PAIR
SHIELDED CABLE OR EQUIVALENT
OPERATOR #2
POWER BOX
CONNECT TO LEADS LABELED
"ACCESSORY POWER CONNECTION"
CONTACTOR
THREE PHASE 460V MODELS
CONTACTOR
460 VOLT HEATER (P/N 2510-354)
Figure 15. In-cabinet Heater Wiring
HSLG Slide Gate Operator Installation Guide - 23 - P1220 Revision X8 6-22-2011
Gate Operation
Open Button
Opens the gate. If the Controller is programmed to stop opening the gate at mid-travel, a constant press of the OPEN button will override the Mid-travel Stop and completely open the gate. If the Auto Close Timer is set, it will be suspended until the OPEN button is released.
Reverse Input
If the reverse input is triggered while the gate is closing, the gate will reverse to the full open position. If the Auto Close Timer is set, when the reverse input is cleared, the gate will close when the Auto Close Timer expires.
Open Loop
Functions the same as the OPEN button.
Close Button
Closes the gate if the gate is open. Also closes the gate if the gate is in the process of opening.
Stop Button
Stops the gate from opening or closing at any time.
Single Input
Opens the gate if it’s closed and closes the gate if it’s open (open-close programming option). Activating the input while the gate is moving will reverse the gate.
Can be programmed to stop the gate while the gate is moving (open-stop-close programming option).
Fire Department Input
Fully opens the gate when the input is activated. Overrides the Mid-travel Stop and Auto Close Timer (if either is programmed for the gate). The gate will lockout in the open position without sounding the alarm. Press the STOP button to release the lockout.
Open Input
Functions the same as the OPEN button.
Open Obstruction
While the gate is opening, any open obstruction signal will cause the gate to stop, reverse a short distance, and then stop again. The Auto Close Timer will be disabled, and a renewed input will be required to start the gate again. Should the gate be restarted and the obstacle signal occur again prior to reaching a limit, the gate will stop again, lockout, and sound the emergency alarm.
Close Obstruction
While the gate is closing, any close obstruction signal will cause the gate to stop, reverse, and travel to the full open position. Should a open obstruction input or an open direction inherent entrapment condition occur prior to the gate reaching the open limit, the operator will lockout and sound the continuous tone alarm. Another close request will be required to start the operator again. If after restart, the overload or a close obstacle happens again before the close limit is reached, the operator will lockout and sound the alarm. If the auto close timer is set, when the close obstruction input is cleared, the gate will close when the auto close timer expires.
Reverse Loop
Functions the same as the reverse input.
Shadow/reset Loop
Only used with Swing Gates. Holds the gate fully open or fully closed while triggered. If open, the gate closes immediately when cleared if Anti-tailgate is enabled.
Operation Indications
During normal operation, the Controller’s displays will indicate current operating conditions and status.
Power-up Display
When the Controller powers up, dashes will show on the display, then the fi rmware version number, then the gate type (SL for slide and swing gates).
Exiting programming restarts the Controller. The power-up display will show upon the restart.
Idle Condition
While the Controller is idling, waiting for a command, the display will show circulating dashes.
Last Gate Position/Condition
When the gate moves or stops, the display will show the status for up to one minute.
• Stop is displayed as St
• Full Close is displayed as FC
• Full Open is displayed as FO
• Entrapment is displayed as En
Pre-start Delay
During the pre-start delay, the display will countdown the number of seconds remaining before the operator starts.
Reverse Delay
If the gate travel direction is reversed from a user activation or reversing device, and a reverse delay is set, the display will count down the delay time in seconds before the operator restarts.
Run Timer
While the gate is opening or closing, the number of seconds running time is displayed.
HSLG Slide Gate Operator Installation Guide - 24 - P1220 Revision X8 6-22-2011
Error Indications
During abnormal operation, the Controller’s displays and beeper will indicate the error condition that has occurred.
Entrapment
If an entrapment condition occurs detected by two repeated open or close obstruction triggers, the Controller will lock the operator out. The beeper will sound constantly and the gate will not operate. To reset the Controller press the STOP button or press the RESET button on the operator’s cover.
WARNING
The Stop and/or Reset button must be located in the line-of­sight of the gate. Activation of the reset control shall not cause the operator to start.
COMM LINK Connection Failure
In dual gate installations, if there is a connection failure between the two operators, the COMM LINK indicator will blink once a second. During this condition the gate will not operate, except if triggered by the FIRE DEPT input, which functions normally.
MGT Obstacle Transmitter Trouble
If any MGT transmitters are used with the operator, their supervision feature will alert the Controller if there is any trouble with the transmitter. MGT transmitters send hourly status reports and will send low battery reports when the transmitter has a low battery. The MGT transmitters also have a tamper detection switch that will trigger when their case is opened.
When the Controller detects a low transmitter battery, a tamper signal, or missing transmitter status reports, the gate will still operate normally, but the beeper will change as follows:
• The Pre-start Alarm will beep twice as fast.
• The Run Alarm will beep twice as fast and continue for fi ve minutes after the gate stops.
• The sounder will “chirp” every fi ve seconds when the gate is idle.
Correct the trouble (close case, replace battery, or replace transmitter) to clear the obstacle transmitter trouble indications.
CONTROLLER ERROR CAUSES AND INDICATIONS
ERROR CAUSE ERROR INDICATION HOW TO CLEAR
TWO SAFETY REVERSALS (ON SINGLE GATE OR ON EITHER DUAL GATE)
MAXIMUM RUN TIMER EXCEEDED ON OPENING
MAXIMUM RUN TIMER EXCEEDED ON CLOSING
COMM LINK FAILURE
GATE FULL OPEN RESULTING FROM FIRE DEPT INPUT
FAIL SAFE OR FAIL SECURE BECAUSE OF BATTERY VOLTAGE DROP BELOW 21.6 VDC DUE TO AC POWER LOSS
OTHER CONTROLLER IN ENTRAPMENT (DUAL GATE)
LOW AC VOLTAGE AT CONTROLLER
INPUT TRIGGERED DURING ENTRAPMENT LOCKOUT
COMPATIBILITY PROBLEM En 09, GATE DISABLED
EEPROM PROBLEM En 10, GATE DISABLED TRY RESET, CALL TECH. SUPPORT
DC MOTOR MISMATCH En 11, GATE DISABLED
MOTOR FAILURE En 12, GATE DISABLED REPLACE MOTOR
AC POWER LOSS IN OPEN IMMEDIATE POWER FAIL MODE
MAXIMUM RUN TIMER EXCEEDED AFTER AC POWER LOSS
MGT SUPERVISORY CONDITION (TAMPER, LOW BATTERY, MISSING HOURLY STATUS)
En 00, CONTINUOUS ALARM BEEPER, GATE DISABLED
En 01, AND MAX RUN LED, CONTINUOUS ALARM BEEPER, GATE DISABLED
En 02, AND MAX RUN LED, CONTINUOUS ALARM BEEPER, GATE DISABLED
En 03, AND COMM LINK LED, CONTINUOUS ALARM BEEPER FOR 1 MINUTE, GATE DISABLED (EXCEPT FOR FIRE DEPT INPUT)
En 04, GATE DISABLED PRESS STOP BUTTON
En 05, GATE DISABLED
En 06, GATE DISABLED
En 07, GATE DISABLED
En 08, GATE DISABLED PRESS STOP BUTTON
En 13
En 14
FAST BEEPS DURING PRESTART, FAST BEEP RUN ALARM, CHIRP EVERY 5 SECONDS AT IDLE
PRESS STOP BUTTON
PRESS STOP BUTTON, CLEARS CONTINUOUS ALARM, THEN DOUBLE BEEP EVERY 5 SECONDS UNTIL NEXT OPERATION
PRESS STOP BUTTON, CLEARS CONTINUOUS ALARM, THEN DOUBLE BEEP EVERY 5 SECONDS UNTIL NEXT OPERATION
PRESS STOP BUTTON, CLEARS CONTINUOUS ALARM
BATTERY VOLTAGE MUST RISE ABOVE 24 VDC
CLEAR ENTRAPMENT ON OTHER CONTROLLER (PRESS STOP)
LOW VOLTAGE AC POWER MUST RISE ABOVE 20 VAC
UPDATE FIRMWARE AND RESET BOTH PAIRED CONTROLLERS
REPROGRAM MOTOR TYPE OR CHANGE DC MOTOR BOARD, NEXT GATE MOVEMENT WILL RETRY DC MOTOR CHECK
REAPPLY AC POWER
BATTERY VOLTAGE MUST RISE ABOVE 24 VOLTS
CLEARS WHEN MGT CONDITION CLEARS
Maximum Run Time Exceeded
If the Maximum Run Time is exceeded, the Controller stops the operator the same as if a double obstacle has occurred in an entrapment condition. The entrapment alarm sounds constantly, and is cleared by pressing the STOP button or the RESET button on the cover. After the STOP or RESET button is pressed, because the Maximum Run Time has been exceeded, the sounder will beep twice every fi ve seconds. The next operation of the gate will clear the indication.
HSLG Slide Gate Operator Installation Guide - 25 - P1220 Revision X8 6-22-2011
Troubleshooting
Contacting Technical Support
For technical questions regarding Linear gate operators, contact the Technical Services Department at:
1-800-421-1587 from 5:00 AM to 4:30 PM Pacifi c time
Operator fails to start
A. If the operator has been running a large number
of cycles, the motor may have become too hot and tripped its thermal overload breaker. Allow the motor to cool down and the thermal overload breaker will reset automatically.
B. Make sure you have power at the master distribution
panel and that the power has not been turned off.
Motor operates, but gate does not move
A. In operators with torque limiters and friction pad clutches,
check for signs of slipping. You can mark the sprocket and clutch with a yellow or white grease pen and watch for the lines to move apart if slipping is taking place. Adjust the torque limiter tighter if this is the problem.
B. Check for broken chain or worn belts.
C. Check all setscrews on pulleys and sprockets and tighten
them if necessary, and check for keys which may have fallen loose from keyways.
Motor sounds like it is working harder than normal
A. Make sure the gate is moving freely and without binding
throughout its entire travel.
B. Check the drive chain for obstructions (if the operator
has one).
C. If the operator has an internal brake mechanism, make
sure it is releasing.
Gate stopping part way open or closed (but no visible obstruction)
A. The Controller may have received a false obstruction
input triggered by current sensing set too low. Make sure the gate moves freely through its entire travel before adjusting the current sensing.
B. The Maximum Run Timer may have counted down and
expired. This can be caused by having the timer set too low, if a chain or belt is broken, or if a sprocket or pulley is slipping. When the timer expires, the gate stops and the beeper will sound.
C. An obstruction signal from an accessory wired to the
obstruction input may have triggered falsely. Check the control board for lit indicators for any of the following inputs: safety, shadow/reset, open obstruction, close obstruction, stop, etc. If any are lit when the operator should be running, remove all devices hooked to that function and hook them up one at a time and try to run the operator until the problem device is found. Refer to Page 8 for details on the control board indicators.
Gate staying open with automatic system
A. If there are vehicle detectors used with the operator, one
of the loops or loop detectors may be sending a false signal or needs to be reset. Observe the indicators on the loop detector. Unplug the detector and try running the operator.
B. An opening or reversing device may be stuck or
malfunctioning. Try disconnecting these devices and hook them back up one at a time and try running the operator until the malfunctioning device is found.
C. Make sure the close limit switch isn’t activated. If it is, the
operator will think the gate is already closed.
Limit switch getting out of time
A. Check for proper tension on all limit chains to be sure
there is no jumping taking place. Mark one tooth and its corresponding link and run the gate. If the marks have moved, the chain is skipping.
B. Check the setscrews in limit sprockets for tightness. In
rotary limit boxes, check the rotary limit nut for sloppiness or stripped threads. Replace if necessary.
How to Order Replacement Parts
Use the part numbers listed on the following pages.
Contact your local Linear dealer or distributor to order parts.
1. Supply the model number and serial number of your operator.
2. Specify the quantity of pieces needed and order by part number and name of part.
3. State whether to ship by freight, truck, parcel post, UPS or air express.
4. State whether transportation charges are to be prepaid or collect.
5. Specify name and address of person or company to whom parts are to be shipped.
6. Specify name and address of person or company to whom invoice is to be sent.
HSLG Slide Gate Operator Installation Guide - 26 - P1220 Revision X8 6-22-2011
Preventative Maintenance
WARNING
Always disconnect power from operator before servicing. Keep clear of gate during operation.
General
Linear gate operators are designed for many years of trouble-free operation and, under recommended operating conditions, will require only minimal maintenance. To ensure that a unit is ready for operation at all times, and to preclude serious damage or failure, inspect the unit systematically. Proper adjustments and lubrication should be made as recommended.
Lubrication
Bearings — For models which have pillow block style
bearings with grease fi ttings, lubricate at least twice a year with a lithium complex based, petroleum oil NLGI 2 rated grease. Oilite and precision sealed bearings do not require additional lubrication.
Motor — Motors have sealed ball bearings and do not
require further lubrication. If bearing noise develops after several years of operation, bearings should be replaced by a motor repair company, or the motor should be replaced if necessary.
Drive Chain and Sprocket — The main drive chain and
sprockets should be inspected for wear, cleaned, and wiped down with a lightly oiled rag every six months.
6-Month Preventative Maintenance
1. For operators which utilize torque limiting clutches, check for proper tightness. If there appears to be dust from wear on the pads, inspect the pads and replace if necessary. If the clutch cannot be adjusted tightly enough to move the gate without slipping, the pads must be replaced.
2. For operators with V-belts, inspect for wear and replace as necessary. Check for proper tension and adjust if required. Check all pulley setscrews for tightness and tighten if necessary.
3. For operators with internal chain drives, inspect chain and sprockets for wear and replace if necessary. Check for proper tension and alignment, and adjust if required. Check all hub sprocket setscrews and tighten if required.
4. Check limit switches and limit actuators (cams, limit nuts, etc.) for wear and replace as required. In rotary limit switch assemblies, wipe the limit shaft clean and apply a light coating of dry lubricant.
5. For operators with magnetic brakes, check for proper adjustment. Brake disc must run free when the brake is engaged. For brake assemblies other than C-face style, the brake should be adjusted so that the solenoid plunger throw is between 3/8” to 1/2”. Too much throw will damage the solenoid. If the solenoid emits a loud
buzzing sound when the motor is run, the brake must be adjusted.
6. In operators which have a disconnect handle, inspect disconnect handle for proper function and lubricate if necessary. Use a lithium based grease on all moving parts.
7. Inspect all nuts and bolts for proper tightness and tighten as necessary.
8. Check all reversing devices for proper function. Inspect all contact edges for wear and replace if required. Check photoeyes for proper alignment and function.
9. Check current sensing for proper adjustment when fi nished with inspection and maintenance.
10. Inspect the installation area. Are all the warning signs intact and visible? If they are missing or need replacing, contact Linear. Be sure there are no control stations mounted within reach of the gate. Review safety literature with the customer and advise them to remove any such stations found.
For all gate operators, you must inspect the gate for proper operation. The gate should move easily without binding through its entire travel. If the gate does bind, adjust or fi x as
FCC Notice
This device complies with FCC Rules Part 15 and Industry Canada Rules & Regulations. Operation is subject to the following two conditions: (1) This device may not cause harmful interference and (2) this device must accept any interference received, including interference that may cause undesired operation.
required. Failure to keep the gate in good working condition will have adverse effects on the operator.
HSLG Slide Gate Operator Installation Guide - 27 - P1220 Revision X8 6-22-2011
Model HSLG Exploded View
HSLG Slide Gate Operator Installation Guide - 28 - P1220 Revision X8 6-22-2011
MODEL HSLG MECHANICAL PARTS LIST
REF. # PART # DESCRIPTION
2110-240 10 2100-765 Pulley Shaft 14 2200-213 Sprocket, 41-B-9, 5/8” bore
9 2200-309 Double Pulley, 7” 11 2200-233 Set Collar Set, 5/8” 92 2200-215 Precision Bearing, 5/8” 72 2200-333 Key, 3/16” x 1-1/2” 71 2100-1750 Key, 3/16” x 1-1/4” 12 2100-547 Brake Disc
2110-274 30 2100-1008 Clutch Shaft 28 2200-294 Sprocket, 41-A-36, 1” bore 31 2100-669 Clutch Hub (pinned) 78 2100-1007 Clutch Hub (keyed) 79 2100-564 Clutch Facing 32 2200-306 Clutch Spring 33 2400-061 Hex Nut, 5/8”-18 89 2400-062 Jam Nut, 5/8”-18 81 2400-187 Thrust Washer, 1” x 1/8”
2400-088 Roll Pin, 3/16” x 1-3/8” 27 2200-292 Sprocket, 41-B-12, 5/8” bore
2200-215 Precision Bearing, 5/8” 11 2200-233 Set Collar, 5/8” 70 2400-238 Key, 3/16” x 1-1/4” 82 2400-273 Key, 3/16” x 1/4”
2110-236 15 2100-917 Output Shaft, 1” 20 2220-022 Sprocket, 41-A-24 with Bearing 93 2200-119 Bearing only for 41-A-24 Sprocket 21 2110-131 Shifter Block with Pins 25 2200-274 Pillow Block Bearing, 1” 97 2100-1737 Pillow Block Retaining Plate 37 2200-014 Set Collar, 1” x 3/8” LTB 26 2200-091 Set Collar, 1” x 5/8” LTB 73 2400-201 Key, 1/4” x 1-1/2”
16 2200-968 Sprocket, 40-B-22, 1” bore
2400-026 Spring Pin, 3/16” x 1” (Predrilled for Pillow Block)
18 2110-700 Idler Assembly
6 2520-173R
2500-764 Limit Switch
2100-057 Standard Limit Shaft
2200-030 Limit Nut
2100-261 Detent Plate
2110-162 Limit Box Enclosure with Cover
2100-756 Limit Box Cover only
2200-029 Flange Bearing, 1/2” ID
2200-193 E-Ring, 1/2”
2400-203 Spring Washer, 1/2”
7 2200-008 Limit Drive Sprocket, 48-B-10, 1/2” bore
For Drives up to 30 feet wide:
2200-008 Limit Box Sprocket, 48-B-10, 1/2” bore
2200-654 #48 Chain, per foot, 27 Links required
For Drives from 31 to 45 feet wide:
2200-041 Limit Box Sprocket, 48-B-15, 1/2” bore
2200-654 #48 Chain, per foot, 29 Links required
For Drives over 45 feet wide:
2200-276 Limit Box Sprocket, 48-B-20, 1/2” bore
2200-654 #48 Chain, per foot, 30 Links required 34 2200-202 #40 Chain, per foot 36 2400-038 U-Bolt, 4-5/8”
Intermediate Shaft Assembly
Clutch Shaft Assembly
Output Shaft Assembly
Rotary Limit Box Assembly
REF. # PART # DESCRIPTION
2500-2307 1/2 HP, 115 VAC, 1 Phase 2500-2308 1/2 HP, 208/230 VAC, 1 Phase 2500-2309 3/4 HP, 115 VAC, 1 Phase 2500-2310 3/4 HP, 208/230 VAC, 1 Phase
95
2500-2311 1 HP, 115 VAC, 1 Phase 2500-2312 1 HP, 208/230 VAC, 1 Phase 2500-2313 1/2 HP, 208/230/460V, 3 Phase 2500-2314 3/4 HP, 208/230/460V, 3 Phase 2500-2315 1 HP, 208/230/460V, 3 Phase
2500-2336 Capacitor for 2500-2307 Motor 2500-2337 Capacitor for 2500-2308 Motor 2500-1926 Capacitor #1 for 2500-2309 Motor 2500-1930 Capacitor #2 for 2500-2309 Motor 2500-1931 Capacitor for 2500-2310 Motor 2500-2338 Capacitor for 2500-2311 Motor 2500-1932 Capacitor for 2500-2312 Motor
40 2510-398 115V
41 2220-983 Brake and Puck Assembly 42 2500-177 Brake Solenoid, 230 VAC
44 2200-243 Brake Spring (short) 46 2100-548 Brake Rod 45 2100-541 Brake Plate 13 2100-2091 Bracket for Brake
1 2120-359-BT Enclosure Assembly Complete with Door
53 2110-234 Rail Assembly
3 2100-573 Spacer Plate 94 2200-207 Double Pulley, 2” 29 2400-149 Chain, #41, 30 Links 22 2120-132 Shifter Lever 23 2100-910 Locking Disconnect Lever 24 2200-291 Disconnect Spring 19 2100-657-BT Rain Cover 75 2400-088 Roll Pin 87 2100-2007 Gate Bracket 88 2400-170 U-Bolt, 3” 84 2100-258 Chain Tension Bolt, 1/2” 85 2200-306 Clutch/Chain Tension Spring 86 2400-090 Hex Nut, 1/2”-13 (4)
5 2200-234 V-Belt, 28”
90 2200-150 #41 Chain, per foot (20 links required) 76 2200-027 #41 Master Link
96 2200-006 #40 Master Link
8 2200-654 #48 Chain, per foot (27 links required) 77 2200-010 #48 Master Link 91 2400-422 5/16-18 U-Nut (4)
100 2510-248 Stop/Reset Button and Bracket Assembly
MAGNETIC BRAKES (INCLUDES 41, 42, 44, 45 AND 46)
2510-399 230V 2510-400 460V
2500-178 Brake Solenoid, 115 VAC 2500-1351 Brake Solenoid, 460 VAC
2120-360-BT Door Assembly only 2300-716 Stop/Reset Button Cover 2110-643 Lock Assembly with Keys 2200-540 Replacement Key
2400-045 Flat Washer, 1/2”
2100-553 Bearing Spacer
2100-656-BT Side Plate, 1/2” 2100-059-BT Side Plate, 3/16”
2100-1760 Stop/Reset Button Mounting Bracket 2500-1495 Stop/Reset Button
MOTORS
CAPACITORS
HSLG Slide Gate Operator Installation Guide - 29 - P1220 Revision X8 6-22-2011
Single Phase Controller Parts List
2
4
3
ON
115V
MODELS
ONLY
1
5
6
SINGLE PHASE CONTROLLER MECHANICAL PARTS LIST
REF. # PART # DESCRIPTION
1 2100-1756 Mounting Plate
2 2500-2393 Apex Module
2510-422 115V Power Box Assembly
3
2510-430 208/230V Power Box Assembly
4 2100-2143 Power Box Mounting Strap
5 2300-1025 Apex Plastic Cover
6 2510-423 Cover Knob Kit
7 2100-1781 Accessory Shelf
8 2520-525 Complete Wiring Harness Assembly (not shown)
7
HSLG Slide Gate Operator Installation Guide - 30 - P1220 Revision X8 6-22-2011
Three Phase Controller Parts List
5
6
7
1
3
4
2
THREE PHASE CONTROLLER MECHANICAL PARTS LIST
REF. # PART # DESCRIPTION
2520-530 Control Box Assembly (Complete) 208/230V
1
2520-531 Control Box Assembly (Complete) 460V
2110-840 Control Box Assembly (Box only)
2 2100-582 Cover
3 2500-2393 Apex Module
4 2500-1980 Motor Board
5 2500-034 Power Switch
2500-767 Transformer 208/230V
6
2500-768 Transformer 460V
7 2500-2084 Contactor
HSLG Slide Gate Operator Installation Guide - 31 - P1220 Revision X8 6-22-2011
Gate Operator Installation Checklist
INSTALLER CUSTOMER
1. The gate has been checked to make sure it is level and moves freely in both directions.
2. Potential pinch areas have been guarded so as to be inaccessible OR have
3. The installer has installed one or more contact or non-contact obstruction sensing
4. If pedestrian traffi c is expected, a separate pedestrian gate has been
5. Warning signs have been installed on each side of the gate in highly visible locations.
6. There are no controls installed on the gate operator, or within seven feet of the gate.
7. The installer has properly adjusted the obstruction sensing feature and has tested
contact and/or non-contact obstruction sensing devices installed.
devices, in compliance with UL325 requirements for this installation.
installed, a minimum of seven feet from the gate. The customer has been informed that all pedestrian traffi c must use the pedestrian gate.
The customer has been informed that these signs must remain at all times.
the gate to make sure that the gate stops and reverses a short distance with minimal resistance applied (40 lbs. on a swing gate at the end of the gate, 75 lbs. on a slide gate)
By signing this installation checklist, I/we hereby certify that each item listed and checked above has been covered by the installer and is clearly understood by the customer.
8. The installer has instructed the customer in the proper use of the gate operator and reviewed
9. The installer has instructed the customer in the proper use of the operator’s
10. The installer has reviewed all safety instructions with the customer, and has left
11. The installer has answered any questions the customer has regarding the
12. The installer has explained to the customer that a regular maintenance
all of the operational functions, obstruction sensing devices, warning beeper and reset, etc.
manual disconnect feature. The manual disconnect must never be used while the gate is in motion. The power switch must be turned off before using the manual disconnect and disengaging the operator.
the safety instructions and owner’s information sheets for their reference.
operation of the gate operator and gate operator safety precautions.
schedule for both the gate and the gate operator is recommended.
Customer’s Signature
Installer’s Signature
HSLG Slide Gate Operator Installation Guide - 32 - P1220 Revision X8 6-22-2011
Date
Date
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