FAAC HSLG-111 User Manual

HSLG
Slide Gate Operator
Installation Guide
Operator models contained in this manual
conform to UL325 standard for use in
Class I, II, III, and IV applications
USA & Canada (800) 421-1587 & (800) 392-0123
(760) 438-7000 - Toll Free FAX (800) 468-1340
Table of Contents
Pre-installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Before You Begin... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Always Check the Gate’s Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Gate Operator Classifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Approved Obstruction Detection Devices . . . . . . . . . . . . . . . . . . . . . 1
Safety Information and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Regulatory Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Wiring Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
AC Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
DC Control and Accessory Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Mounting Pad Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Gate Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Mounting Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Gate Bracket and Chain Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Operator Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Controller Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Manual Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
AC Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Earth Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Open and Close Limit Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Limit Nuts Rough Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Limit Nuts Fine Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Torque Limiter Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Controller Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Indicator Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operator Accessory Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Basic Controller Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Programming Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Entering Programming Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Exiting Programming Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Programming Keystrokes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Left or Right Hand Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Dual Gate Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Auto Close Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Run Alarm and Pre-start Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maximum Open Direction Current Setting . . . . . . . . . . . . . . . . . . . . 12
Maximum Close Direction Current Setting . . . . . . . . . . . . . . . . . . .12
WARNING
ONLY QUALIFIED TECHNICIANS
SHOULD WORK ON
LINEAR SLIDE GATE
OPERATORS
WARNING
CONTROLS INTENDED FOR USER ACTIVATION MUST BE LOCATED AT LEAST SIX FEET (6') AWAY FROM ANY MOVING PART OF THE GATE AND WHERE THE USER IS PREVENTED FROM REACHING OVER, UNDER, AROUND OR THROUGH THE GATE TO OPERATE THE CONTROLS. OUTDOOR OR EASILY ACCESSIBLE CONTROLS SHALL HAVE A SECURITY FEATURE TO PREVENT UNAUTHORIZED USE.
Advanced Controller Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Entering Advanced Programming Mode . . . . . . . . . . . . . . . . . . . . .13
Maximum Run Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Single Button Input Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Stagger Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Stagger Delay Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Auxiliary Relay Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Reverse Delay Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Brake Delay Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Constant Pressure Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Shadow Loop Open Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Reset Cycle Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Maintenance Alert Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Mid-travel Stop Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Anti-tailgate Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Radio Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Antenna Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Radio Transmitter Learn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Radio Transmitter Delete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
MGT Obstacle Transmitter Learn . . . . . . . . . . . . . . . . . . . . . . . . . .16
MGT Obstacle Transmitter Delete . . . . . . . . . . . . . . . . . . . . . . . . . .16
Motor Type Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Reset Controller to Factory Defaults . . . . . . . . . . . . . . . . . . . . . . . .16
Loop Layout Illustration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Safety Edge Layout Illustration #1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Safety Edge Layout Illustration #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Photoeye Installation Illustration . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Picket Gate Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Track Gate Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Dual Gate Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Optional In-Cabinet Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Gate Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Open Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Close Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Stop Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Single Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Fire Department Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Open Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Open Obstruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Close Obstruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Reverse Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Open Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Reverse Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Shadow/reset Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Operation Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Power-up Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Idle Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Last Gate Position/Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Pre-start Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Reverse Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Run Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Error Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Entrapment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
COMM LINK Connection Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
MGT Obstacle Transmitter Trouble . . . . . . . . . . . . . . . . . . . . . . . . .25
Maximum Run Time Exceeded . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
How to Order Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . .26
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Contacting Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Operator fails to start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Motor operates, but gate does not move . . . . . . . . . . . . . . . . . . . . .26
Motor sounds like it is working harder than normal . . . . . . . . . . . . .26
Limit switch getting out of time . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Gate stopping part way open or closed . . . . . . . . . . . . . . . . . . . . . . 26
Gate staying open with automatic system . . . . . . . . . . . . . . . . . . . . 26
Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6-Month Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . .27
FCC Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Model HSLG Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Single Phase Controller Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Three Phase Controller Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Gate Operator Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . .32
HSLG Slide Gate Operator Installation Guide - ii - P1220 Revision X8 6-22-2011
Pre-installation Information
Before You Begin...
Before unpacking, inspect the carton for exterior damage. If you fi nd damage, advise the delivery carrier of a potential claim. Inspect your package carefully. You can check your accessory box parts with the enclosed packing slip for your convenience. Claims for shortages will be honored for only 30 days from the date of shipment.
Before installing the operator, read this manual completely to ensure all requirements for proper installation are present. Verify that the voltage to be used matches the voltage of the operator.
If you have any questions about the requirements for proper installation of this gate operator contact technical support at 800-421-1587
Always Check the Gate’s Action
It’s very important before installing the gate operator to make sure the gate slides free and level throughout the entire opening distance. If the gate does not seem to operate properly, it may affect the operator performance or greatly shorten the life of the unit. The gate should also be designed so that airfl ow is ample to prevent wind resistance and drag.
Gate Operator Classifi cations
All gate operators can be divided into one of four different classifi cations, depending on their design and usage. Install this gate operator only when the operator is appropriate for the construction and usage class as defi ned below:
• Class I Residential Vehicular Gate Operator
A vehicular gate operator intended for use in a home or for one to four single family dwellings with a common garage or parking area associated with these dwellings.
• Class II Commercial / General Access Vehicular Gate Operator
A vehicular gate operator intended for use in a commercial location or building such as a multi-family housing unit of fi ve or more single family units, hotel, retail store or other building servicing the general public.
• Class III Industrial / Limited Access Vehicular Gate Operator
A vehicular gate operator intended for use in an industrial location or building such as a factory or loading dock area or other location not intended to service the general public.
• Class IV Restricted Access Vehicular Gate Operator
A vehicular gate operator intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel.
Approved Obstruction Detection Devices
The following contact or non-contact obstruction detection devices have been approved for use with this slide gate operator as part of a UL325 compliant installation:
• Contact Edges
Miller Edge Models MGO20, MGR20, MGS20, ME120
• Photoeyes
MMTC Model IR-55 (165’ range - P/N 2520-441) MMTC Model E3K (28’ range - P/N 2520-031)
Safety Information and Warnings
THE FOLLOWING FORMATS ARE USED FOR SAFETY NOTES
IN THESE INSTRUCTIONS.
CAUTION
This type of warning note is used to indicate the possibility of damage to the gate or gate operator.
WARNING
This type of warning note is used to indicate possible mechanical hazards that may cause serious injuries or death.
WARNING
This type of warning note is used to indicate possible electrical shock hazards that may cause serious injuries or death.
Regulatory Warnings
Read the following before beginning to install this slide gate operator:
IMPORTANT INSTALLATION SAFETY INSTRUCTIONS
WARNING
TO REDUCE THE RISK OF SEVERE INJURY OR DEATH TO PERSONS, REVIEW THESE INSTALLATION SAFETY
STEPS BEFORE PROCEEDING
1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.
2. Read the yellow “Safety Instructions” brochure enclosed with the
packet of information. If any pages are missing or are unreadable,
or you do not have the safety instructions, please call Linear at
1-800-333-1717 to request additional copies.
3. ALL ELECTRICAL CONNECTIONS TO THE POWER SUPPLY MUST
BE MADE BY A LICENSED ELECTRICIAN AND MUST OBSERVE ALL
NATIONAL AND LOCAL ELECTRICAL CODES.
4. A separate power-disconnect switch should be located near the
operator so that primary power can be turned off when necessary.
5. Install the enclosed warning signs on both sides of the gate. A
minimum of two (2) WARNING SIGNS shall be installed, one on each
side of the gate where easily visible.
6. Never reach between, through or around the fence to operate the
gate.
7. Never connect a button station within reach of the gate or on the
side of the gate operator.
8. Do not adjust the operator controller’s current sensing feature too
high. It should be adjusted high enough to keep the gate from falsely
triggering the sensing, but no higher than necessary for the gate to
operate. DO NOT DEFEAT THE PURPOSE OF THIS FUNCTION!
9. You must install all required safety equipment.
10. UL325 Compliance requires the use of contact edges or photoelectric
controls on all automatic or remotely-controlled gate operators.
11. The operator is intended for installation only on gates used for
vehicles. Pedestrians must be supplied with a separate access
opening. The pedestrian access opening shall be designed to
promote pedestrian usage. Locate the gate such that persons will
not come into contact with the vehicular gate during the entire path
of travel of the vehicular gate.
HSLG Slide Gate Operator Installation Guide - 1 - P1220 Revision X8 6-22-2011
Wiring Specifi cations
Refer to the following steps for details on power and accessory wiring for the operator.
WARNING
ALL AC ELECTRICAL CONNECTIONS TO THE POWER SOURCE AND THE OPERATOR MUST BE MADE BY A LICENSED ELECTRICIAN AND MUST OBSERVE ALL NATIONAL AND LOCAL ELECTRICAL CODES.
USE COPPER WIRE ONLY!
AC Power Wiring
1. Find the listing on this page corresponding to the model, voltage and horsepower rating of your operator.
2. The distance shown in the table is measured in feet from the operator to the power source. DO NOT EXCEED THE MAXIMUM DISTANCE. These calculations have been based on standard 115 V and 230 V supplies with a 10% drop allowable. If your supply is under the standard rating, the runs listed may be longer than what your application will handle, and you should not run wire too near the maximum distance for the gauge of wire you are using.
3. When large-gauge wire is used, a separate junction box (not supplied) may be needed for the operator power connection.
4. Wire length calculations are based on the National Electrical Code, Article 430 and have been carefully determined based on motor inrush, brake solenoids, and operator requirements.
5. Connect power in accordance with local codes. The green ground wire must be properly connected.
6. Wire insulation must be suitable to the application.
7. Electrical outlets are supplied in all 115 VAC models for convenience with occasional use or low power consumption devices only. If you choose to run dedicated equipment from these devices, it will decrease the distance for maximum length and the charts will no longer be accurate.
DC Control and Accessory Wiring
1. All control devices are now 24 VDC, which can be run up to 2000 feet with 14 AWG wire.
2. Control wiring must be run in a separate conduit from power wiring. Running them together may cause interference and faulty signals in some accessories.
3. A three-wire shielded conductor cable is required to connect two operators together for dual operation. You must use Belden 8760 Twisted Pair Shielded Cable (or equivalent) only – P/N 2500-1982, per foot). See Page 23 for details of this connection. Note: The shield
wire should be connected in both the operators.
MODEL HSLG SINGLE PHASE POWER WIRING
VOLTS & HP
115 VOLTS
1/2-HP
115 VOLTS
3/4-HP
115 VOLTS
1-HP
208 VOLTS
1/2-HP
208 VOLTS
3/4-HP
208 VOLTS
1-HP
230 VOLTS
1/2-HP
230 VOLTS
3/4-HP
230 VOLTS
1-HP
MODEL HSLG THREE PHASE POWER WIRING
VOLTS & HP
208 VOLTS
1/2-HP
208 VOLTS
3/4-HP
208 VOLTS
1-HP
230 VOLTS
1/2-HP
230 VOLTS
3/4-HP
230 VOLTS
1-HP
460 VOLTS
1/2-HP
460 VOLTS
3/4-HP
460 VOLTS
1-HP
MAXIMUM DISTANCE (FEET)
SINGLE DUAL
222 111 12 354 177 10 566 283 8 900 450 6
1430 715 4
178 89 12 282 141 10 450 255 8 716 358 6
1140 570 4
160 80 12 254 127 10 406 203 8 646 323 6
1026 513 4
760 380 12 1200 600 10 1924 962 8 3060 1830 6 4864 2432 4
604 302 12
958 478 10 1526 763 8 2424 1212 6 3856 1928 4
544 272 12
864 432 10 1374 686 8 2184 1092 6 3476 1738 4
894 447 12 1422 711 10 2264 1132 8 3600 1800 6 5724 2862 4
710 355 12 1128 564 10 1796 898 8 2852 1426 6 4538 2269 4
640 320 12 1016 508 10 1616 808 8 2570 1285 6 4090 2045 4
MAXIMUM DISTANCE (FEET)
SINGLE DUAL
1142 571 12 1816 908 10 2890 1445 8
920 460 12 1464 732 10 2330 1165 8
714 357 12 1136 568 10 1804 902 8 1344 672 12 2137 1069 10 3400 1700 8 1084 542 12 1723 862 10 2741 1371 8
840 420 12 1336 668 10 2124 1062 8 3841 1921 12 6106 3053 10 9712 4856 8 3279 1640 12 5212 2606 10 8291 4146 8 2689 1345 12 4274 2437 10 6798 3399 8
WIRE GAUGE
WIRE GAUGE
HSLG Slide Gate Operator Installation Guide - 2 - P1220 Revision X8 6-22-2011
Mounting Pad Installation
The gate operator mounts bolted to posts secured in concrete footings. The posts support the operator and prevent it from moving during operation. For optional pad mounting instructions, see Linear drawing #2700-360.
Gate Preparation
Before installing, make sure the gate rolls or slides freely, and that all exposed rollers are properly covered. The gate must be covered with fabric with openings no larger than 2-1/4” in size, to a minimum height of 72” above ground level. On picket-style gates, if pickets are spaced less than 2-1/4” apart, mesh is optional.
Mounting Specifi cations
Use two 3 - 3-1/2” OD galvanized posts and secure with concrete footings as shown, length to be determined by local codes, frost line depth and soil conditions.
Attach the operator with the U-bolts, side plates and hardware provided. Four 3/16” side plates go on the outside top and bottom, two 1/2” side plates go on the inside top, and two 3/16” side plates go on the inside bottom (see the illustration at right).
To assemble the drive chain and gate brackets, refer to Page 4. Make sure that the chain sag does not exceed recommended sizes and that the chain does not come into contact with the moving parts of the gate or ground.
WARNING
The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come into contact with the vehicular gate during the entire path of travel of the vehicular gate.
WARNING
The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment.
Figure 1. Side
Plate Installation
Figure 2. Post Mounting Specifi cations
HSLG Slide Gate Operator Installation Guide - 3 - P1220 Revision X8 6-22-2011
Gate Bracket and Chain Assembly
NOTE: The item numbers shown in these illustrations
are for reference only. For the actual part numbers, refer to the parts lists in the rear of this manual.
Assemble a gate bracket (1) to the front edge of the gate, using two U-bolts (2), and mounting hardware (3). Before tightening down completely, be sure the bracket is parallel to the gate. Tighten the U-bolt hardware the rest of the way, then screw the square head bolts (4) into the threaded holes in the gate plate until they bottom out against the gate. These will help keep the bracket from twisting on the pipe.
Slide a threaded chain pin (5) through the bracket as shown, with spring (6), fl at washer (10), and two hex nuts (7). Attach one end of the drive chain (8) to the chain pin using master link (9) and begin unrolling the chain toward the operator.
Remove the rain cover from the back of the slide gate operator. Carefully thread the drive chain under the fi rst idler, over the drive sprocket, and then under the last idler. Make sure you feed most of the chain through the idlers and sprocket before attaching the chain to the back end of the gate.
Assemble the other gate bracket on the rear edge of the gate, using the same process as the front gate bracket. Once this is done, take the other chain pin, spring and jam nuts and assemble with the end of drive chain and the other master link.
At this point you should be able to adjust the chain tension by tightening the jam nuts on each end. Approximately 1/4” to 3/8” of slack per foot of drive chain is acceptable. Make sure the chain does not drag on the ground, across the gate rollers or the idler frame of the operator.
Additional mounting holes have been provided in the gate bracket for installer convenience.
END OF GATE PIPE SHOWN REFERENCE ONLY
1
2
4
Figure 3. Mounting Gate Bracket to Gate
8
9
5
6
7
10
3
Figure 4. Chain Pin and Chain Assembly
DRIVE SPROCKET
IDLER WHEEL
CHAIN
PATH
NOTE: IDLER CONFIGURATION MAY APPEAR DIFFERENT DEPENDING ON THE SLIDE OPERATOR MODEL
IDLER WHEEL
CHAIN
PATH
DRIVE
SPROCKET
IDLER
WHEEL
Figure 5. Chain Path
HSLG Slide Gate Operator Installation Guide - 4 - P1220 Revision X8 6-22-2011
Operator Setup
Controller Access
The Controller is protected by a plastic dust cover (single phase models only). To remove the dust cover, loosen the cover’s wing-screw and lift the cover off (see Figure 6).
Manual Disconnect
The manual disconnect shifter lever and the locking lever is illustrated in Figure 7. They can be found at the center bottom of the operator cabinet. (The handle of each has been fi nished in easy to spot red fi rm-grip coating.)
To disconnect the unit for manual operation, grasp the handle of the spring-loaded shifter lever and pull it directly toward you until the spring-loaded locking lever snaps into place behind it. This action disengages the pinned shifter block from the drive mechanism and holds the block in the disengaged position.
To re-engage the operator, move the locking lever to the right, releasing the spring-loaded shifter lever to snap back into the engaged position.
WARNING
ALL AC ELECTRICAL CONNECTIONS TO THE POWER SOURCE AND THE OPERATOR MUST BE MADE BY A LICENSED ELECTRICIAN AND MUST OBSERVE ALL NATIONAL AND LOCAL ELECTRICAL CODES
LOOSEN KNOB TO REMOVE CONTROLLER COVER
Figure 6. Controller Access
TO MANUALLY MOVE THE GATE, PULL SHIFTER LEVER TO DISENGAGE THE DRIVE TRAIN
GATE LIMIT SETTINGS WILL NOT BE AFFECTED WHEN GATE IS MANUALLY MOVED
AC Power Connection
All Linear gate operators are supplied with a power disconnect switch to turn on and off the power available to the operator. Following wiring specifi cations on Page 2, incoming power should be brought into the operator and connected to the labeled pigtails from the disconnect box. A wiring connections print can also be found on the label inside the cover of the operator.
Proper thermal protection is supplied with the operator. The motor contains a thermal overload protector to guard from overheating the motor due to overload or high-frequency operation. This overload protector will reset automatically after the motor cools down.
Earth Ground
Install a ground rod and connect it to the operator’s frame in every gate operator installation. A good earth ground is necessary to allow the Controller’s built-in surge and lightning protection circuitry to work effectively. The physical bolting of the operator to the mounting posts is not suffi cient for a good earth ground.
NOTE: Do not splice the ground wire. Use a single piece of solid
copper 12 AWG wire between the ground rod and the operator.
1. Install an 8-foot long copper ground rod next to the operator mounting pad within three feet of the operator.
2. Use a clamp to connect a solid copper 12 AWG ground wire to the ground rod.
3. Route the ground wire to the operator.
4. Connect the ground wire to the operator’s frame.
MANUAL DISCONNECT
SHIFTER LEVER
PULL TO DISENGAGE
LOCKING LEVER
PUSH TO RIGHT TO
RE-ENGAGE OPERATOR
PULL
Figure 7. Manual Disconnect Lever
BLACK
110 VOLT
OPERATOR
POWER
DISCONNECT
BOX
220 VOLT
OPERATOR
POWER
DISCONNECT
BOX
WHITE
GREEN
BLACK
WHITE
GREEN
Figure 8. Power Disconnect Box Wiring
PUSH
HOT
NEUTRAL
GROUND
HOT
HOT
GROUND
HSLG Slide Gate Operator Installation Guide - 5 - P1220 Revision X8 6-22-2011
Operator Setup (Cont.)
Open and Close Limit Adjustment
The limit nuts are not preset at the factory and must be adjusted for the gate in each installation. The limit switches are activated by two threaded nylon rotary limit nuts which are attached to a threaded limit shaft driven by a chain and sprockets from the main drive shaft. REMOVE THE CARDBOARD FILLER
BEFORE ADJUSTING THE LIMIT NUTS.
The Controller is factory setup for right hand installations. The OPEN limit switch is the one closer to the front of the operator. In left hand installations, the CLOSE limit switch is the one closer to the front of the operator (see Figure 9).
RIGHT-HAND INSTALLATION
OPEN LIMITCLOSE LIMIT
LIMIT
SHAFT
LIMIT
SWITCHES
LEFT-HAND INSTALLATION
OPEN LIMIT CLOSE LIMIT
FRONT OF
OPERATOR
CAUTION
If the operator is installed in a left-hand installation. Set the Controller to left-hand operation BEFORE running the operator for the fi ne setting of the limit nuts. Failure to do so will result in over-shooting the limit switches, and can cause damage to the operator and/or gate. Refer to programming on Page 11.
Limit Nuts Rough Adjustment
Before running the operator, set the limit nuts as follows:
1. With the gate connected to the gate operator in a mid-travel position, the power disconnect switch turned OFF, disconnect the operator by using the manual disconnect lever, once the operator has been disconnected, manually move the gate by hand to within a foot of its fully open position (the foot of distance is necessary to allow for coasting of the operator after the limit switch is tripped).
2. Once the gate is in this position, adjust the OPEN limit nut until it activates the limit switch for open. Press down the detent plate and rotate the nut along the threaded shaft (see Figure 10).
3. After setting the open limit, move the gate to one foot from fully closed and repeat the process for the CLOSE limit nut.
Limit Nuts Fine Adjustment
After fi nishing the rough limit nut adjustments, reposition the gate to approximately the center of travel.
1. Re-engage the operator using the disconnect handle.
2. Turn the power disconnect switch ON.
3. Stand clear of any moving parts and press the OPEN button.
4. After the gate opens, press the CLOSE button.
5. Observe the gate in both directions as it runs through each complete cycle. Adjust the open or close limit nuts again if necessary. Fine levels of adjustment can be made by adjusting a few teeth on the nut at a time. If the gate stops during travel, you may need to adjust the Open or Close Current Setting or the Maximum Run Timer (see Pages 12-13).
Torque Limiter Adjustments
Before adjusting the torque limiter, make sure the gate is in good working condition. One person should be able to move the gate by hand. Be certain the gate moves freely and without binding throughout its travel. Torque limiters are set light at the factory and must be adjusted during installation. Adjust the torque limiter tight enough to keep it from slipping during normal operation. See Figure 11.
To adjust the torque limiter in model HSLG:
1. Loosen the jam nut.
2. To increase the output, turn the adjustment nut clockwise one fl at, or 1/6 turn, at a time until desired output is obtained. To reduce the output, turn the adjustment nut counterclockwise one fl at, or 1/6 turn, at a time until desired output is obtained.
3. Tighten the jam nut against the adjustment nut when fi nished.
Figure 9. Limit Box Assembly
PRESS DETENT PLATE DOWN
ROTATE LIMIT NUT
Figure 10. Setting the Limits
MORE
TIGHTEN JAM NUT DURING TESTING AND WHEN FINISHED !!!
Figure 11. Torque Limiter Adjustment
LIMIT NUTS
ADJUSTMENT NUT
LESS
TO DECREASE TORQUE TURN ADJUSTMENT NUT COUNTERCLOCKWISE ONE FLAT THEN RE-TEST
JAM NUT
TO INCREASE TORQUE TURN ADJUSTMENT NUT CLOCKWISE ONE FLAT THEN RE-TEST
HSLG Slide Gate Operator Installation Guide - 6 - P1220 Revision X8 6-22-2011
Controller Features
WHIP
ANTENNA
ANTENNA
CONNECTOR
DISPLAY
PROGRAMMING
INPUT
POWER
TERMINALS
ACCESSORY
TERMINALS
RESET
BUTTON
TERMINALS
PRIMARY/
SECONDARY
COMM LINK TERMINALS
SINGLE
INPUT
TERMINALS
BUTTONS
POWER
POWER
INDICATORS
OPERATION
BUTTONS
OPERATION AND
PROGRAMMING
INDICATORS
SOLAR PANEL
TERMINALS
MOTOR BOARD COVER
BATTERY
TERMINALS
PLUG-IN
LOOP
DETECTOR
CONNECTORS
FIRE DEPT
INPUT
TERMINALS
OPEN INPUT
TERMINALS
3-BUTTON
STATION
TERMINALS
OPEN AND CLOSE
OBSTRUCTION
INPUT TERMINALS
REVERSE
INPUT
TERMINALS
OPEN LOOP
INPUT TERMINALS
SHADOW/RESET
REVERSE LOOP
INPUT TERMINALS
SHADOW/RESET LOOP
INPUT TERMINALS
LIMIT SWITCH
INPUT TERMINALS
Figure 12. Controller Features
AUXILIARY
RELAY
TERMINALS
ALARM
OUTPUT
TERMINALS
AC MOTOR
OUTPUT
TERMINALS
HSLG Slide Gate Operator Installation Guide - 7 - P1220 Revision X8 6-22-2011
Indicator Descriptions
INDICATOR DEFINITION
OPERATION PROGRAMMING
24 VOLT INPUT POWER
24 VOLT DC ACCY POWER
LOW VOLTAGE AC POWER IS PRESENT
LOW VOLTAGE DC POWER IS PRESENT
INDICATION WHEN LIT
DURING NORMAL OPERATION
INDICATION WHEN LIT
DURING PROGRAMMING
OPEN SIGNAL PRESENT FROM THE INTERNAL
OPEN
RECEIVER OR AN EXTERNAL DEVICE CONNECTED TO THE OPEN INPUT TERMINAL
CLOSE
STOP
CLOSE SIGNAL IS PRESENT FROM A DEVICE CONNECTED TO THE CLOSE INPUT TERMINAL
STOP INPUT TERMINAL IS OPEN AND NOT CONNECTED TO COMMON
PROGRAM CONTROLLER IS IN PROGRAMMING MODE
REVERSE DELAY SET SIGNAL FROM REVERSING DEVICE IS PRESENT SET REVERSE DELAY TIME
LOCKOUT ALARM SET
RADIO LEARN
OPEN CURRENT SET
CONTROLS AND OPERATOR ARE LOCKED OUT BECAUSE OF EXISTING TROUBLE CONDITION
BUILT-IN RECEIVER IS DETECTING A RADIO SIGNAL FROM A REMOTE CONTROL
MOTOR CURRENT HAS EXCEEDED THE OPEN CURRENT SETTING WHILE OPENING
SET RUN ALARM AND PRE-START ALARM
TRANSMITTERS CAN BE ENTERED INTO MEMORY (UP TO 40 TRANSMITTERS)
SET MAXIMUM OPEN CURRENT
OPEN OBSTRUCTION TERMINAL CONNECTED
OPEN OBSTR MGT 2 SET
TO COMMON BY BEAM OR SAFETY EDGE, OR
SET MGT #2 FUNCTION
SIGNAL FROM MGT OBSTACLE TRANSMITTER
OPEN RELAY LH/RH SET OPEN RELAY IS ACTIVATED SET LEFT-HAND RIGHT-HAND OPERATION
OPEN LIMIT BRAKE DELAY OPEN LIMIT SWITCH IS ACTIVATED
CLOSE CURRENT SET
MOTOR CURRENT HAS EXCEEDED THE CLOSE CURRENT SETTING WHILE CLOSING
SET MAXIMUM CLOSE CURRENT
CLOSE OBSTRUCTION TERMINAL CONNECTED
CLOSE OBSTR MGT 1 SET
TO COMMON BY BEAM OR SAFETY EDGE, OR
SET MGT #1 FUNCTION
SIGNAL FROM MGT OBSTACLE TRANSMITTER
CLOSE RELAY AUTO CLOSE SET CLOSE RELAY IS ACTIVATED SET AUTO-CLOSE TIME
CLOSE LIMIT AC DC SET CLOSE LIMIT SWITCH IS ACTIVATED SET MOTOR TYPE
SINGLE SET
SINGLE TERMINAL CONNECTED TO COMMON BY AN EXTERNAL PUSHBUTTON OR RADIO
SET SINGLE BUTTON INPUT FUNCTION
MAX RUN SET MAXIMUM RUN TIMER HAS BEEN EXCEEDED SET MAXIMUM RUN TIME
COMM LINK SET
DUAL OPERATOR CONNECTION DETECTED, BLINKS IF CONNECTION HAS FAILED
MAINT ALERT SET MAINTENANCE IS REQUIRED ON OPERATOR SET MAINTENANCE ALERT CYCLE COUNT
APEX FUNCTION DISPLAY INDICATIONS
"RL"
"PM"
"AC"
"RP"
"OC"
"CC"
"AD"
LEFT OR RIGHT HAND OPERATION
SINGLE OR DUAL GATE
AUTO CLOSE TIMER
RUN ALARM PRE-START ALARM
MAXIMUM OPEN CURRENT
MAXIMUM CLOSE CURRENT
ADVANCED PROGRAMMING
"RT"
"SB"
"SM"
"ST"
"AR"
"RD"
"BD"
MAXIMUM
RUN TIMER
SINGLE BUTTON INPUT SETUP
STAGGER
MODE
STAGGER TIME
AUXILIARY
RELAY MODE
REVERSE
DELAY TIME
BRAKE DELAY TIME
CONSTANT
"CP"
PRESSURE MODE
SHADOW LOOP
"SP"
OPEN INHIBIT
RESET CYCLE
"CT"
COUNT
MAINTENANCE ALERT
"MA"
TRIGGER
MID-TRAVEL
"MT"
STOP POSITION
ANTI-TAILGATE
"AT"
ENABLE
RADIO
"RA"
ENABLE
HSLG Slide Gate Operator Installation Guide - 8 - P1220 Revision X8 6-22-2011
"TL"
"TD"
"ML"
"MD"
"MO"
"CL"
LEARN TRANSMITTERS
DELETE TRANSMITTERS
LEARN MGT TRANSMITTERS
ERASE MGT TRANSMITTERS
MOTOR TYPE
SELECTION
RESET TO FACTORY DEFAULTS
Terminal Descriptions
TERMINAL GROUP FUNCTION
AC N
AC DC ­DC +
RESET
COMMON
C
A
COMMON
SINGLE
COMMON
FIRE DEPT
COMMON
OPEN
OPEN
CLOSE
COMMON
STOP
24 VOLT INPUT
ACCESSORY POWER PROVIDES 24 VOLT DC POWER FOR ACCESSORIES. (.5A MAX)
RESET BUTTON FACTORY CONNECTED TO THE CONTROLLER’S RESET BUTTON.
COMM LINK FOR 3-WIRE NETWORK CONNECTION TO SECOND OPERATOR IN DUAL GATE INSTALLATIONS.B
SINGLE BUTTON INPUT
FIRE BOX INPUT CONNECT TO NORMALLY OPEN SWITCH IN FIRE BOX FOR FIRE DEPARTMENT ACCESS.
OPEN INPUT
3-BUTTON STATION INPUT
FACTORY CONNECTED TO 24 VAC FROM TRANSFORMER OR 24 VDC FROM CONTINUOUS DUTY DC SUPPLY.
CONNECT TO NORMALLY OPEN SWITCH FOR SINGLE BUTTON OPERATION. ALTERNATES BETWEEN OPEN-CLOSE OR OPEN-STOP-CLOSE DEPENDING ON PROGRAMMING.
CONNECT TO NORMALLY OPEN DEVICES (KEYPAD, CARD READER, KEYSWITCH, TELEPHONE ENTRY SYSTEM) TO OPEN THE GATE. A CONSTANT OPEN INPUT WILL OVERRIDE THE MID-TRAVEL STOP AND HALT THE AUTO CLOSE TIMER UNTIL RELEASED.
CONNECT TO 3-BUTTON STATION FOR OPEN-CLOSE-STOP CONTROL. A CONSTANT OPEN INPUT WILL OVERRIDE THE MID-TRAVEL STOP AND HALT THE AUTO CLOSE TIMER UNTIL RELEASED.
COM
O-OBS
C-OBS
COM
COM
REV
OPEN LOOP
OPEN LOOP
REVERSE LOOP
REVERSE LOOP
SHADOW/RESET LOOP
SHADOW/RESET LOOP
­+
N.O.
COM
N.C.
+
­+
-
CONNECT TO NORMALLY OPEN DEVICES (GATE EDGE, PHOTO BEAM) TO DETECT AN
OBSTRUCTION DURING OPENING. WHILE GATE IS MOVING, ANY OPEN OBSTRUCTION OPEN OBSTRUCTION INPUT
CLOSE OBSTRUCTION INPUT
REVERSE
OPEN LOOP
REVERSE LOOP
SHADOW/RESET LOOP
ALARM FACTORY CONNECTED TO THE ALARM BEEPER.
AUX RELAY
24 VOLT SOLAR PANEL NOT USED WITH THIS MODEL OPERATOR.
24 VOLT BATTERY NOT USED WITH THIS MODEL OPERATOR..
SIGNAL WILL CAUSE THE GATE TO STOP, REVERSE A SHORT DISTANCE, AND THEN STOP
AGAIN. AT THIS TIME THE AUTO CLOSE TIMER IS DISABLED, AND A RENEWED INPUT
WILL BE REQUIRED TO START THE GATE AGAIN. SHOULD THE GATE BE RESTARTED
AND THE OBSTACLE SIGNAL OCCUR AGAIN PRIOR TO REACHING A LIMIT, THE GATE
WILL STOP AGAIN, LOCKOUT, AND SOUND THE CONTINUOUS TONE ALARM.
CONNECT TO NORMALLY OPEN DEVICES (GATE EDGE, PHOTO BEAM) TO DETECT AN
OBSTRUCTION DURING CLOSING. WHILE GATE IS MOVING, ANY CLOSE OBSTRUCTION
SIGNAL WILL CAUSE THE GATE TO STOP, THEN REVERSE AND TRAVEL TO THE FULL
OPEN POSITION. SHOULD A OPEN OBSTRUCTION INPUT OR AN OPEN DIRECTION
INHERENT ENTRAPMENT CONDITION OCCUR PRIOR TO THE GATE REACHING THE
OPEN LIMIT, THE OPERATOR WILL LOCKOUT AND SOUND THE CONTINUOUS TONE
ALARM. IF THE AUTO CLOSE TIMER IS SET, WHEN THE CLOSE OBSTRUCTION INPUT
IS CLEARED, THE GATE WILL CLOSE WHEN THE AUTO CLOSE TIMER EXPIRES.
CONNECT TO NORMALLY OPEN DEVICES TO CAUSE A REVERSAL WHEN THE GATE IS
TRAVELING CLOSED. THE GATE WILL REVERSE TO THE FULL OPEN POSITION.
CONNECT TO OPEN LOOP/FREE EXIT LOOP. THE GATE WILL OPEN
WHEN THE LOOP IS TRIGGERED, AND REMAIN OPEN AS LONG AS
THE LOOP IS TRIGGERED. REQUIRES LOOP DETECTOR.
CONNECT TO REVERSE LOOP. TRIGGERING THE LOOP WILL CAUSE A
REVERSAL WHEN THE GATE IS TRAVELING CLOSED. THE GATE WILL REVERSE
TO THE FULL OPEN POSITION. REQUIRES LOOP DETECTOR.
CONNECT TO SHADOW/RESET LOOP TO KEEP THE GATE IN ITS FULLY OPEN
POSITION AS LONG AS THE SIGNAL IS PRESENT. USED TO KEEP GATE OPEN
WHILE VEHICLE IS PASSING THROUGH. REQUIRES LOOP DETECTOR.
FOR CONNECTION TO AUXILIARY DEVICES (MAGNETIC LOCK, SOLENOID LOCK,
STROBE LIGHT) FOR ACTIVATION (OR DEACTIVATION) DURING GATE OPERATION.
HSLG Slide Gate Operator Installation Guide - 9 - P1220 Revision X8 6-22-2011
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