FAAC HRG 220-A ST User Manual

Installation and Reference Manual

™

SwingRiser

14, 19, 30

(HRG)

Hydraulic swing gate operator with Smart Touch Controller

800-321-9947 • www.hysecurity.com

June 6, 2012

HySecurity Upgrades

Software:







User Programmable Output Relays

 





800-321-9947 www.hysecurity.com D0496 Rev A Page 1

Alert and Error Codes

Display

Code

Error/Fault/Alert Description

Buzzer Chirp

Sequence

Possible Cause & Suggested Corrective Action













New Products from HySecurity

 AdvanceDrive™ Wheel System:

 XtremeDrive™ Option:

800-321-9947 www.hysecurity.com D0496 Rev A Page 2

Manual addendum SwingRiser

April 17, 2012 D0121 Rev D

Page 21:

Adjustment of the Flow Control Regulating Valve

SwingRiser Flow Control Adjustment – For CLOSE Direction Only

CAUTION: Before adjusting the flow control regulating valve, the SwingRiser posts must be installed, plumbed and wired to the HydraSupply. The gate must be secured on the posts with its index arm attached, adjusted and tightened.





800-321-9947 www.hysecurity.com D0422 Rev A Page 1

800-321-9947 www.hysecurity.com D0422 Rev A Page 2

HySecurity® Gate – Quick Start Instructions

For HRG Swing Gates

These instructions are provided as a quick reference guide to the experienced installer that is already familiar with all safety precautions and the installation of this gate operator. Do not attempt to install from this guide if you are inexperienced with this product.

1. Use four ⅝-inch to ¾-inch anchor bolts to mount the 12-inch square operator base. Provide a 1-inch

clearance from the backing post or the wall. It is important that the operator be plum and true. Use shims to level the base.

2. Attach the top of the operator to the backing post or supporting wall, using the bracket provided. The

attaching bracket ―sleeves‖ inside the top of the operator post. Note: The backing post/column must

accommodate the entire “tip over” load imposed by the gate panel.

3. Mount the controller box within 100 feet of the gate operator post, and preferably within 20 feet. If

installing the DC version of the operator, be careful to mount the battery power supply box very near the control enclosure because of the high current demand by the DC motor.

4. Pull four wires, 18 gauge minimum, for the limit switches from each post to the controller box.

5. Remove the lower cover (at 2 foot height) on the post(s) and connect the limit switch wires. The open

limit is slightly lower in height than the close limit. Also connect the limit wires to the controller box at the five pole terminal strip marked open limit and close limit.

6. For protection, tape the ends and pull the hydraulic hoses through the 2-inch conduit from each post to the controller box. Connect the hydraulic hoses to the color-coded couplings at the base of each post. Also connect the hoses to the power unit inside the control box, again matching the color coding.

7. Connect the electrical power to the loose wires from the On/Off switch and a grounding wire to the

lower left corner of the electrical panel. Be certain the labeled voltage and phase of the operator matches the available supply. Note: For the DC version, refer to the appendix of the Installation

and Maintenance manual.

8. Turn on the power switch. The Smart Touch LCD display should show, after a 2-second delay, the

characters [uC_0]. This is a setting for the UL user class that must be made before any function will be possible. Press the Select button, then the Next button and change the 0 to be class 1-4 as appropriate for the site. Press the Select button again to lock the setting.

9. Press the Menu button and the display will jump to the close timer setting [Ct_0]. If a close timer

function is needed, set in the same manner as above. Press the Menu button again to exit to the Run Mode. The LCD display should now read StoP or CLoS.

10. Test for normal operation of the gate. If the hoses are connected incorrectly, the gate will move the wrong direction. (see step 6). If the gate moves the correct direction, but triggers an Err1 alert, the wiring of the open and closed limit switches are reversed. (see step 5)

11. After normal function has been verified, connect any required accessory device wiring. Note that the

various inputs are all one wire only to the main terminal strip while the other wire connects to the Common Buss on the nearby power supply board.

12. To access the User menu in the Smart Touch Controller, simply press the Menu button while there is no active Open or Close input. The display will scroll system values and stop at the [Ct__] close timer setting. There are 12 menu items in the User Menu. To reach the more detailed Installer menu, the system must be in the User Menu first, and then simultaneously press Open and Reset. The display will go to [uC__] which is the first of 34 items in the Installer Menu. Read the instructions before attempting any adjustments!

Installation and Maintenance Manual

[Ct 0] Close timer setting

0 = Close timer off or 1 – 99 seconds

[hC 0] Momentary Close

0 = momentary, 1= Constant hold PB required

[ho 0] Momentary Open

0 = momentary, 1= Constant hold PB required

[AP 0] AC Power loss function

0 – 3 (0 =Type A, 1 = B, 2 = C, 3 = D)

[ro 0] Radio control option

0 = Open only, 1 = Adds close ability when full open

[bF 2] Warn before operate

0 =off, 1 = Buzzer alerts 3 seconds before + in motion, 2 = Buzzer alerts 3 sec before + 2 seconds in motion

[FA 0] Forced open Alert and automatic gate reposition

0 = off, 1 sound buzzer (2 pulses/sec) if forced open for more than four seconds, time out in 30 Sec

[dA 0] Drift Closed Alert and automatic gate reposition

0 = off, 1 sound buzzer (2 pulses/sec) if drift closed and cannot reopen within four seconds.

[PE 0] Photo Eye Align Mode

0= off, 1 = on (auto off when close limit triggered)

U10

[CL 0] Clock set (24 hour type)

0= display, 1= set mins, 2= set hours, 3= day, 4= month

U11

[Ld 5] LCD Contrast set

1 - 9 = Adjusts contrast of the display

U12

[dS 0] Data Log (New Gen only)

0 = Std. 1 = Extended (reset to 0 in 24 hr) (V4.xx software)

[uC 0] Set UL Usage Class

0 = Gate disabled, Set Class 1 through 4 use

[bu 0] Choose Buzzer

0 = Buzzer not set, 1 = Freq 1, 2 = Freq. 2

[Fd 0] Load Factory Defaults

0 = User settings, 1 = Load defaults (resets full menu)

[dg 0] Set Master/Slave type

0 = Solo operator, 1 = Slave unit, 2 = Master unit

[Ch 0] Set AC Charger or Solar

0 = DC + AC charger, 1 = DC + Solar charger

[Fo 0] Enable Fire Dept. Open

0 = input disabled, 1 = enabled

[oC 0] Enable Emergency close

0 = input disabled, 1 = enabled

[SE 2] Inherent Sensor sens.

1 = Maximum sensitivity, 9 = Lowest sensitivity

[SS 0] Inherent Sensor function

1 = stop only (note, functions in usage class 4 only)

I10

[LC 0] Leaf delay Close

0 = none (1-7) ½ second steps (Master/Slave only)

I11

[Lo 0] Leaf delay Open

0 = none (1-7) ½ second steps (Master/Slave only)

I12

[rt 0] Maximum run timer

0 = 60 Seconds max run, 1 = 300 Seconds max run

I13

[EC 0] PEC reverse to open

0 = Close eye stops only, 1 = 2 sec reverse to open

I14

[EO 0] PEO reverse to close

0 = Open eye stops only, 1 = 2 sec reverse to close

I15

[gr 0] Edge reverse to open

0 = Edge reverses fully open, 1 = Edge reverses for 2 sec

I16

[Sr 1] IES reverse to open

0 = IES reverses fully open, 1 = IES reverses for 2 sec

I17

[PC 0] Set PEO/ PEC – NO/NC

0 = Normally Open PE output, 1 = N.C. (Supervised)

I18

[gC 0] Set Edge input – NO/NC

0 = Normally Open Edge output, 1 = Normally Closed

I19

[tC 1] Time clock/ Interlock input

0 = select Time Clock, 1 = select Open Interlock

I20

[dt 0] Disable Free Exit/Close Tmr

0 = disable Free Exit, 1 = disable Close Timer

I21

[or 1] OOLD detector function

0 = pause closing only, 1 = enable reversing to open

I22

[ir 1] IOLD detector function

0 = pause closing only, 1 = enable reversing to open

I23

[hd 1] SLD Shadow detector funct

0 = Hold open only, 1 = Hold closed + Hold open

I24

[dL 1] Vehicle detector logic

1 = Std, 2 = Close timer counts down even with loops active

I25

[r1 0] User relay 1 option

0 = disabled, 1 – 24 = see relay output options

I26

[r2 0] User relay 2 option

0 = disabled, 1 – 24 = see relay output options

I27

[r3 0] User relay 3 option

0 = disabled, 1 – 24 = see relay output options

I28

[tL 0] Gate Open alert

0 = 0 sec, 1= 15s, 2= 45s, 3= 75s, 4= 105s, 5= 135s

I29

[Lt 0] Loitering alert

0 = 0 sec, 1= 15s, 2= 45s, 3= 75s, 4= 105s, 5= 135s

I30

[SA 0] System Address

0 = no network, 1-99 = network ―drop‖ address

I31

[ELd0] Test factory ELD*

0=Run, 1=show freq, 2=show call level 0-7, 3=set freq 1-4

I32

[iLd0] Test factory IOLD*

0=Run, 1=show freq, 2=show call level 0-7, 3=set freq 1-4

I33

[oLd0] Test factory OOLD*

0=Run, 1=show freq, 2=show call level 0-7, 3=set freq 1-4

I34

[SLd0] Test factory SLD*

0=Run, 1=show freq, 2=show call level 0-7, 3=set freq 1-4

Smart Touch Controller Menu Guide for Swing Gates

To gain access to the User Menu, press the Menu button when the gate is stopped. The LCD will scroll through key several items, then stop at the close timer setting [Ct ].

User Menu Options Default Description

To access Installer Menu, press the Open & Reset buttons together while in the User Menu. Installer Menu Options Default Description

HySecurity Hydraulic Swing Gate Operator

HySecurity

Gate Operators

SWINGRISER

SWING GATE

Operators

With Smart Touch Controller

Installation and Maintenance Manual

SwingRiser (HRG 220 ST)

SwingRiser Twin (HRG 222 ST)

and

UPS (DC Battery Backup)

Models

D0121, Rev. D

Installation and Maintenance Manual

Hydraulic Swing Gate Operator

With Smart Touch Controller

©Copyright 2010 HySecurity Gate Inc. All rights reserved. No part of this manual may be reproduced by any means: photocopier, electronic or mechanical, without the express written permission of HySecurity Gate Inc. Additionally, HySecurity Inc. makes no representations or warranty with respect to this manual. We also reserve the right to make changes in the products described without notice and without any obligation to notify any persons of any such revision or change.

HySecurity Hydraulic Swing Gate Operator

Installation and Maintenance Manual

Table of Contents

Introduction ...................................................................................................................... v

Warranty Registration ..................................................................................................... vi

Available Models and Features ....................................................................................... 1

I. Safe Gate Design

Important Information ..................................................................................................... 3

Install an Automatic Operator Only When: .................................................................. 4

Important Information for Gate System Owners & Users ............................................ 5

I. Installation

Scope and Planning of Installation ................................................................................ 6

Tools Required ............................................................................................................... 8

Technical Drawings .................................................................................................. 9 - 13

Inside the HRG Swing Operator ................................................................................... 14

Preparation and Installation .................................................................................. 15 - 18

Mounting the Gate Panel, Index Arm, and Lock Pin Assembly ................................. 19

Adjustment of Flow Regulating Valve ......................................................................... 21

Manual Operation Hand Pump ..................................................................................... 22

II. Smart Touch Set Up

Basics of Using the Smart Touch Controller .............................................................. 23

Installation Configuration for Smart Touch Controller .............................................. 24

Wiring Control Inputs to the Smart Touch Controller ......................................... 25 - 26

Connecting a Master/Slave Pair ................................................................................... 27

Smart Touch Controller Menu for Hydraulic Swing Gates ........................................ 28

Installer Menu Functions .............................................................................................. 29

User Menu: Description of Functions Available ......................................................... 30

Installer Menu: Description of Functions Available ............................................ 31 - 32

Optional Wiring.............................................................................................................. 33

Options for User Programmable Output Relays ......................................................... 34

Clock Functions ............................................................................................................ 35

III. Entrapment Protection

Entrapment Protection Schematic ................................ ............................................... 36

UL 325 Standard Requirements: Gate Operator Usage Class ................................... 37

Placement and Use of Secondary Pedestrian Entrapment Sensors......................... 38

HySecurity Hydraulic Swing Gate Operator

Installation and Maintenance Manual

Table of Contents, continued

Installing Gate Reversing Edge (Contact Type) Sensor ............................................ 39

Installing Photoelectric (Non-Contact) Sensor ................................................... 40 - 41

IV. Detectors and Loops

Loop and Detector Installation Guide .................................................................. 42 - 43

Loop Layouts ......................................................................................................... 44 - 45

Vehicle Detector Installation Options .......................................................................... 46

HySecurity Hy-5A Vehicle Detector Installation ......................................................... 47

Standard 11 Pin Box Type Vehicle Detector Installation ........................................... 48

Vehicle Detector & Loop Fault Diagnostics ................................................................ 49

V. Accessories

24 Hr / 7 Day Time Clock Option .................................................................................. 50

Connecting a Radio Receiver ........................................................................................ 50

VI. Troubleshooting and Maintenance

Troubleshooting .................................................................................................... 51 - 53

General Maintenance ............................................................................................ 54 - 61

Operator Post ............................................................................................................. 54

Hydraulic System ....................................................................................................... 58

Electrical Controls ..................................................................................................... 60

Pressure Relief Valve Adjustments and Maintenance Schedule ........................... 61

VII. DC Operators

DC Systems (HRG 220 DC & HRG 222 DC)

Important Notes about DC Powered Gates ................................................................. 63

Wiring & Control Configurations ................................................................................. 64

Battery Connection Diagram ........................................................................................ 65

VIII. Appendix

Wiring Size Schedules ........................................................................................... 66 - 67

Parts Breakout Diagrams ...................................................................................... 68 - 72

Smart Touch Controller Connections. ....................................................................... .73

Limited Warranty ........................................................................................................... 75

HySecurity Hydraulic Swing Gate Operator

Installation and Maintenance Manual

Introduction

Welcome – We would like to take this opportunity to thank you for this purchase. HySecurity has manufactured the finest hydraulic gate operators available since the 1970s. Our commitment to quality and innovation will become evident as you become familiar with the features and performance of this expertly engineered machine. All HySecurity operators are equipped with the Smart Touch Controller, a digital electronic brain that offers unparalleled features.

Please take a few minutes to study the contents of this instruction manual. The benefits of taking a little extra time to align the gate operator properly and to verify a fully functional installation will ensure customer satisfaction and a longer life with minimal maintenance costs.

Installers and owners must be certain to thoroughly review and understand the Important Information regarding pedestrian entrapment protection contained within this manual. There are hazards associated with automatic gates that can be greatly reduced with proper design, installation use. When an automatic gate is first made functional, the installer must teach the owners and users how to operate this system correctly. When the installation is complete, leave this manual for the owner’s use and reference.

Please do not hesitate to give your HySecurity distributor a call if you experience any difficulties during the installation. They are experienced and trained to assist in resolving any problems.

HySecurity Hydraulic Swing Gate Operator

PRODUCT & WARRANTY REGISTRATION

Enter the following information to register your HySecurity product. Please write legibly. Today’s Date:_____________________

NOTE: To extend the operator warranty beyond 1 year, you must return this registration within 60 days of purchase. Refer to the Limited Warranty.

Installer Information

First/Last Name: _________________________________________ Company Name: _________________________________________ Address: _______________________________________________ City: ____________________________ State/Province: __________ Country: _______________________ Postal Code: ____________ Daytime Phone: ___________________ Fax: __________________ E-mail: _________________________________________________

End-user Information

First/Last Name: _________________________________________ Company/Association: ____________________________________ Address: _______________________________________________ City: ____________________________ State/Province: __________ Country: _______________________ Postal Code: ____________ Daytime Phone: ___________________ Fax: __________________ E-mail: _________________________________________________

Product Information

Model name/number: ______________________________________ Serial number: ___________________________________________ Purchase Date: __________________________________________ Purchase Price: __________________________________________

Distributor’s name: _______________________________________ Distributor’s City: ________________________________________

Country: ________________________________________________

Installation Date: _________________________________________

Who is completing this form?

Installer End User Distributor Maintenance Personnel Other ___________________

Additional Comments

_______________________________________________________ _______________________________________________________

Did you visit the HySecurity website before purchasing your product?

Yes No

How did you hear about HySecurity gate operators? (Check all that apply.)

Advertisement Exhibition Distributor Business associate Other (please specify): ____________________________________

What factor(s) most influenced your purchase? (Check all that apply.)

Performance Price Power Reliability Brand Prior Experience Recommendation Warranty Product Weight

Fax or Mail this completed form to:

HySecurity, Inc Fax: 888-321-9946 6623 South 228th Street Email: info@hysecurity.com Kent, WA 98032

HySecurity provides product installation, maintenance and troubleshooting training. View opportunities online at the HySecurity website:

www.hysecurity.com/support. For Technical Support, call 800-321-9947.

HySecurity does not share this warranty registration information with third parties unless the requested services, transactions, or legal requirements necessitate it.

Installation and Maintenance Manual

Available Models and Features

HySecurity manufactures twelve different models of hydraulic swing gate operators to suit the size,

weight and desired speed of the gate panel. All of the operator models are derived from the standard HRG 220, which is the basis of this manual. Take a moment to identify the operator model you have and note there are some changes in the instructions, especially in regards to final adjustments of double swing gates. The following chart shows the differences at a glance:

Panel Operator Model Operator Model Operator Model

Single SwingRiser 14 (HRG 220A) SwingRiser 19 (HRG 220) SwingRiser 30 (HRG 220C) Double SwingRiser 14-Twin (HRG 222A) SwingRiser 19-Twin (HRG 222B) SwingRiser 30-Twin (HRG 222C)

24V UPS Models

Single SwingRiser 14 UPS (HRG 220ADC) SwingRiser 19 UPS (HRG 220BDC) SwingRiser 30 UPS (HRG 220CDC) Double SwingRiser 14-Twin UPS SwingRiser 19-Twin UPS SwingRiser 30-Twin UPS (HRG 222ADC) (HRG 222BDC) (HRG 222CDC)

Features:

Horsepower (all HRG 220 models are 1 HP, all HRG 222 models are 2 HP) Time To Open/Close 14 sec 19 sec 30 sec UL Usage Class 1 – 4 1 – 4 1 – 4 Warranty 5 years 5 years 5 years Soft Stop yes yes yes Soft Start yes yes yes

Gate Panel Ratings:

Weight Capacity 1000 lbs 1600 lbs 3000 lbs Gate Size Capacity 9 ft. wide 16 ft. wide 16 ft. wide

The SwingRiser (HRG 220) series operator is the only truly industrial grade swing gate operator on the market today. This tough operator is ideally suited to dependable operation of massive iron or steel gates. Its 3000-lb capacity provides plenty of power, and the Lift and Swing feature eliminates normal obstacles such as heavy snowfall and inclined or irregular roadways. The

operator’s mechanism is wholly enclosed inside the post and uses no other

devices to push or pull on the gate panel. Its unique closing action self actuates a locking pin at the end of the gate for unparalleled security.

Quarter turn rotating arc of 90 or 100 . No

actuating arms or back space required.

Low profile power pack and electric panel are

designed to be remotely located. This allows for a clean presentation at the side of the drive.

Twelve-inch rise in the opening cycle allows the

swing gate to operate easily on slopes or rise over curbs.

Closing action drops a locking pin at end of gate into

socket in driveway, allowing far better security.

Operator post is treated with an industrial

galvanized flame spray finish to provide excellent corrosion resistance.

Heavy duty components handle gates to 16 feet

wide and up to 3000 lbs of any construction.

Rated for continuous duty, up to 200,000

cycles with no maintenance.

All components are designed for easy

removal during service.

The hydraulic system features the latest

technology, modular manifolds and individually replaceable cartridge valves.

Fully compatible with all standard access

control equipment.

Accessories include heaters, vehicle

detectors, photo eyes, gate edges

Hand pump manual operation is standard

equipment.

Installation and Maintenance Manual

Basic Access Control

Radio Transmitter

Long Distance Control Pushbutton Control Station Programmable Time Clock

Card Reader

Advanced Access Control

Access Control Interface

Card Reader

Keypad

Telephone Entry

Input/Output

Computer Interface

RS232/485

Information

Signs

Labels

Warnings

Security

Key Locks

Closed Circuit

Television

Gate Position Indicator

Interlock/Sally Port

Gate Status Indicator

Obstruction Sensing Devices

Inherent Sensing Device

Gate Edges

Photo Eyes

Vehicle Detectors

Available Models and Features

The Smart Touch Controller (Standard)

This is the brain of the all HySecurity’s automatic operators. Truly high technology, but is also very rugged to reliably serve in the harsh environments that exist in the real world. The Smart Touch Controller is also very smart and can quickly be configured by an installer or user to adapt to almost any functional requirement of a specific site. All system settings are performed with the use of just five programming buttons and an LCD display. The Smart Touch Controller has no switches of any type to set. An RS232 port is for external communication is standard. The system also has a real time clock and an EEPROM to record system events. The log of events can be downloaded from the RS232 port with a PC computer and serial cable. Our optional vehicle detector modules set a new industry standard by communicating a host of valuable performance data to the microprocessor in the Smart Touch Controller, providing user-friendly diagnostics.

DC 24-Volt UPS Operators (Optional Version)

These gate operators function from 24 Volts DC all of the time to achieve a true UPS system. Our Uninterruptible Power Supply is the most certain way to know that your gate will work when the AC power fails. This system features fully sealed maintenance free batteries in a separate insulated and ventilated enclosure.

Pedestrian Entrapment Protection

Read and understand all the Important Information, the Entrapment Protection Schematic and the UL requirements before beginning the installation. Be absolutely certain that the required type and quantity of Entrapment Protection devices have been supplied and that you understand how to install them correctly. Contact a distributor or the factory if there are any questions about Entrapment Protection.

Installation and Maintenance Manual

-Danger-

Keep Away

Attention

-Take Note-

Entrapment

Zone

Possible

Pinch Point

Safe Gate Design

READ THIS FIRST!

Important Information – Review Before Installation

Automatic gate operators provide convenience and security to users. However, because these machines can produce high levels of force it is important that all gate operator system designers, installers and end users be aware of the potential hazards associated with improperly designed, installed or maintained systems. Keep in mind that the gate operator is only one component of the total gate operating system. It is the joint responsibility of the specifier, designer, purchaser, installer and end user to verify that the total system is appropriately configured for its intended use. All parties should be informed that entrapment in a moving gate could cause serious injury or death.

Common Industry Symbols

Important Instructions for Gate System Designers & Installers:

WARNING: To reduce the risk of serious injury or death, read and follow all instructions in the gate operator handbook and on the warning labels.

Install an Automatic Gate Operator Only When:

 The entry is configured for vehicular use only. Pedestrians must be directed to a

separate walk-through entrance.

 The Warning signs that have been supplied with this operator must be installed,

in manner clearly visible, in the area of both sides of the gate.

 All exposed pinch points, are guarded. To reduce the risk of entrapment, the

gate must also be installed so that enough clearance is provided between the gate and adjacent structures both when opening and closing.

 The controls that operate the gate have been mounted far enough away from the

moving gate such that users cannot touch the gate while operating the controls. All easily accessible controls must have a security feature to prevent unauthorized use.

Installation and Maintenance Manual

Install an Automatic Swing Gate Operator Only When:

 The gate moves freely in both directions. Never over-tighten a clutch or pressure relief

valve to compensate for a stiff moving gate.

 The operator will not swing the gate into a public access area.  The operator will be properly electrically grounded and the intended supply voltage matches

the voltage label on the operator.

 The operator controls will be located in a clear line-of-sight to the gate. Radio controls and

other remote access controls must be connected only to the Remote Open input.

 The required external entrapment sensors will be installed. Be certain to carefully review the

instructions for placement, installation and adjustment of these external entrapment sensors. External entrapment sensors must function to reverse the movement of the gate in both the opening and closing directions. If edge (contact) sensors are used, they are to be located on the inside and outside leading edge of the swing gate and along the bottom edge of a swing gate that is greater than 6‖ above the ground. If photo eyes or other non-contact sensors are used, they are to be mounted in locations most likely to guard against entrapment. A combination of contact and non-contact sensors may be used, but all must be recognized components under the UL 325 standard.

 If the Entrapment protection is provided by a continuous pressure actuation control, a

placard must be installed next to the control station stating ―WARNING‖ – ―Moving Gate has the Potential of Inflicting Injury or Death - Do Not Start Gate Unless Path is Clear.‖ Additionally, no other activation device shall be connected and an automatic closing device of any kind shall not be used.

 The automatic operator is labeled as appropriate for both the type and UL usage class of

the gate. Class I: Intended to serve single to four family residential uses Class II: Multi-family use, or any application intended to serve the general public Class III: Commercial applications not intended to serve the general public Class IV: Highest security. Security personnel prevent unauthorized access

Installation and Maintenance Manual

Important Information For Gate System Owners & Users

WARNING: To reduce the risk of serious injury or death, read and follow all instructions in the gate operator handbook and on the warning labels.

Save These Important Owner and User Instructions:

(Installers – be certain to instruct the owners and users about the following items)

 Automatic gates are for vehicular use only! Provide walkways and signs to direct

pedestrians to a separate walk-through entrance. Because an automatic gate can start at any time without warning, always keep people away from the area of the gate.

 The Warning signs that have been supplied with this operator must remain installed, in a

manner clearly visible, in the area of both sides of the gate.

 Never allow children to use or play with controls that operate the gate. Keep all remote

controls, especially radio transmitters, away from children.

 Teach all users how to turn off the electric power and how to release and move the gate

manually. Use the manual release only when the gate is not moving.

 Test the function of the gate operator monthly. The gate MUST reverse its direction of

travel upon contact with a rigid object, and/or stop upon a sensing a 2nd sequential activation prior to reaching a full travel limit. Also test for the normal function of any noncontact sensors. If the gate system employs the use of a transmitting edge sensor, be especially certain to test and replace its battery on a routine basis.

 KEEP AUTOMATIC GATES PROPERLY MAINTAINED. Have a professional gate

installer perform routine tests of the entrapment protection sensors, such as photo eyes and gate edges. Also, make all necessary repairs to the gate hardware to keep the gate running smoothly. Failure to adjust and test a gate operator properly can increase the risk of injury or death.

 In addition to appropriately placed external entrapment sensors, ask your installer to

reduce the setting of the pressure relief valve to the lowest setting allowable that reliably operates the gate. This valve controls the force of the operator, and the sensitivity of the inherent reversing sensor.

 Do not attempt to disable or muffle the Warn Before Operate buzzer, except in Class

IV restricted access locations. This buzzer provides an alert that the gate is about to move.

Installation and Maintenance Manual

Scope and Planning Installation

Putting it all together: sample plans

The type and location of sensors needed for proper swing gate operation depends primarily on whether the gate opens perpendicular to a wall (Fig. C) or opens to an open space (Fig. D)

Fig. C A swing gate that opens parallel to a wall or building.

This figure illustrates a sample plan for a gate, incorporating the elements described below.

1. The swing gate operator automates the gate. May be ordered for left hand or right hand as shown.

2. The weather resistant NEMA 3R controller box houses the Smart Touch control and hydraulic pump.

3. An entrance control opens the gate for entry.

4. Shadow loop prevents the gate from closing on a car. This loop is active only when the gate is fully

opened or fully closed.

5. Obstruction loops (Located inside and outside the swing arc of the gate)

6. Optional free exit loop

7. Photo eyes stop the gate to help prevent vehicular or personal entrapment.

8. Safety mesh on the gate panel prevents reaching through the gate panel.

9. Warning signs alert users to the danger of entrapment when using automatic gate operators.

10. Sensing edges on the bottom of the gate and inside and the outside leading edge of the gate panel

send a signal to operator to stop and reverse when an obstruction is encountered.

11. The physical clearances must be configured to stop the gate panel 16 inches away from the wall to protect someone from being crushed.

12. A warning buzzer sounds an alert when an obstruction is sensed and can warn before gate motion.

Putting it all together: sample plans

Fig. D A swing gate that opens to empty space

Installation and Maintenance Manual

This figure illustrates a sample plan for a gate, incorporating the elements described below.

1. The swing gate operator automates the gate. It may be ordered for left hand or right hand as shown.

2. The weather resistant NEMA 3R controller box houses the Smart Touch control and hydraulic pump.

3. An entrance control opens the gate for entry.

4. Shadow loop prevents the gate from closing on a car. This loop is active only when the gate is fully

opened or fully closed.

5. Obstruction loops (Located inside and outside the swing arc of the gate)

6. Optional free exit loop

7. Photo eyes stop the gate to help prevent vehicular or personal entrapment.

8. Safety mesh on the gate panel prevents reaching through the gate panel.

9. Warning signs alert users to the danger of entrapment when using automatic gate operators.

10. Sensing edges on the bottom of the gate and inside and the outside leading edge of the gate panel

send a signal to operator to stop and reverse when an obstruction is encountered.

11. A warning buzzer sounds an alert when an obstruction is sensed and can warn before gate motion.

Tools Required for an Efficient Installation

Installation and Maintenance Manual

Swing Gate Post Details

Installation and Maintenance Manual

Swing Gate Post Details – continued

Installation and Maintenance Manual

Swing Gate Post Details – continued

Installation and Maintenance Manual

HRG 220 - Pump Pack

Installation and Maintenance Manual

HRG 222 Pump Pack

Installation and Maintenance Manual

+ 63 hidden pages