FAAC Estate Swing, Estate Slide Instructions Manual

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Instruction Manual for the
E-SL 1800 Series
Manufactured by
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CE DECLARATION OF CONFORMITY OF MACHINES
(Directive 89/392/EEC, Annex II, Part B)
Is built to be integrated into a machine or to be assembled with other machinery to create a machine under the provisions of Directive 89/392/EEC, and subsequent amendments 91/368/EEC, 93/44/EEC.
Conforms to the essential safety requirements of the following EEC directives:
Bologna, January 1, 2002
Managing Director A. Bassi
o 73/23/EEC and subsequent amendment 93/68/EEC, 89/336/EEC and subsequent amendment 92/31/EEC and
93/68/EEC.
o And also declares the it is prohibited to put into service the machinery until the machine in which it will be
integrated or of which it will become a component has been identified and declared as conforming to the conditions of Directive 89/392/EEC and subsequent amendments assimilated under national laws under DPR #459 of July 24, 1996.
A
bassi
Warnings for the installer General safety obligations
1. Attention! To ensure the safety of people, it is important that you read all the following instructions. Incorrect installation or incorrect use of the product could cause serious harm to people.
2. Carefully read the instructions before beginning to install the product.
3. Store these instructions for future reference.
4. This product was designed and built strictly for the use indicated in the documentation. Any other use, not expressly indicated here, could compromise the good condition/operation of the product and/or be a source of danger.
5. FAAC declines all liability caused by improper use or use other than that for which automated system was intended.
6. Do not install the equipment in an explosive atmosphere; the presence of inflammable gas or fumes is a serious danger to safety.
7. The mechanical parts must conform to the provisions of Standards EN 12604 and EN 12605.
For non-EU countries, to obtain an adequate level of safety, the standards mentioned above must be observed, in addition to national legal regulations.
8. FAAC is not responsible for failure to observe Good Technique in the construction of the closing elements to be motorized, of for any deformation that may occur during use.
9. The installation must conform to Standards EN 12453 and EN 12445.
The safety level of the automated system must be C+D.
10. Before attempting any job on the system, cut out electrical power and disconnect the batteries.
11. The main power supply of the automated system must be fitted with an all-pole switch with contact opening distance of 3 mm or greater. Use of a 6A thermal breaker will all-pole circuit break is recommended.
12. Make sure that a differential switch with threshold of 0.03 A is fitted upstream of the system.
13. Make sure that the earthing system is perfectly constructed, and connect metal parts of the means of the closure to it.
14. The automated system is supplied with an intrinsic anti-crushing safety device consisting of a torque control. Nevertheless, its tripping threshold must be checked as specified in the Standards indicated at point 10.
15. The safety devices (EN 12978 standard) protect any danger areas against mechanical movement risks, such as crushing, dragging, and shearing.
16. Use of at least one indicator-light (e.g. FAACLIGHT 12VDC) is recommended for every system, as well as a warning sign adequately secured to the frame structure, in addition to the devices mentioned at point “15”.
17. FAAC declines all liability as concerns safety and efficient operation of the automated system, is system components not produced by FAAC are used.
18. For maintenance, strictly use original parts by FAAC.
19. Do not in any way modify the components of the automated system.
20. The installer shall supply all information concerning manual operation of the system in case of an emergency, and shall hand over to the user the warnings handbook supplied with the product.
21. Do not allow children or adults to stay near the product while it is operating.
22. Keep remote controls or other pulse generators away from children, to prevent the automated system from being activated involuntar­ily.
23. Transit through the leaves is allowed only when the gate is fully open.
24. The user must not attempt any kind of repair or direct action whatever and contact qualified personnel only.
25. Do not short-circuit the poles of the batteries and do not try to recharge the batteries with power supply units other than Master or Slave cards.
26. Do not throw exhausted batteries into containers for other waste but dispose them in the appropriate containers to enable them to be recycled.
27. Anything not expressly specified in these instructions is not permitted.
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Estate Slide Summery of Functions
The Estate Slide is only to be used for vehicular Slide gates in a Class I setting.
Class I: A vehicular gate opener (or system) intended for use in a home of
one-to-four single family dwelling, or a garage or parking area associated therewith.
The FAAC Estate Slide automated system was designed and built for controlling vehicle access. Do not use for any other purpose.
The EstateSlide automated system automates residential Slide-leaf gates with leaves of up to 25’ in length. It consists of a locking electro-mechanical linear operator, powered by a 24V AC transformer, coupled with control board that switches the voltage to DC to power the motor. The MASTER card can be programmed and is used to set the follow­ing: function logics, work times (by self-learning) and pause times, leaf speed, and the sensitivity of the anti-crushing device. The locking system will automatically lock when the motor is not operating. A re­lease system enables the gate to be moved by hand in case of a system failure.
Keep this manual safely stored after installation.
Serial Number__________________________
Date of Purchase_______________________
Place of Purchase______________________
Have this information on hand while handling all service and warranty issues.
This manual and its contents are produced by Web Direct Brands, Inc. and is based on the instructions written by FAAC,
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The table of contents are listed to assist you locating a desired section. We do however strongly suggest studying every page of the instruction manual before attempting installation.
PAGE(S):
Specifications of the Estate Slide and Components 1.1
Table of Contents
System Overview & Preliminary Checks 2.1
Tools Needed for Installation 3.1
Manual Operation 4.1
Installation of Base, Operator and Limits 5.1-.5
Temporary Safety Jumpers & Power 6.1-6.3
Programming 7.1-7.3
Control Board Overview 8.1-8.3
Connecting Accessories 9.1
Warranty / Troubleshooting Notice 10
Marks pages with opener or usage warnings. Although we have marked these as very important warn­ings, please read the entire manual. Every step opener.
is important to the correct installation of your gate
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MODEL Estate Swing
Power Supply
Absorbed Power (W)
Absorbed Current (W)
Specifications
Accessory Max Load 500 mA
Torque (Nm)
Gate speed
Operating ambient temperature
Operator weight (lbs)
Protection class
Gate leaf max length (ft.)
Gate leaf max weight (lbs.)
Operator overall dimensions LxHxD(in.)
Type of Limit Switch
115V AC/ 24V DC
3
70
13.5
3/4’ per second
-4 to 131 Deg F
19
IP 44
Up to 25
Up to 900
See below
Magnetic
1.1
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Standard System Overview and Safety Zones
The system display to the right is a recommended standard system. Other approved accessories can be installed. Photo sensors and a flash­ing light indicating gate movement is recommended for safety purposes.
1 Estate Swing Operator 2 Photocells (not included) 3 Key operated pushbutton 4 Flashing lamp 5 Radio receiver (optional)
Notes: 1) Do not extend operator connection cables
2) When laying electrical cables, use appropriate rigid and/or flexible tube
3) Do not run any wires in the same conduit as 110 AC power that may be in the area. This will cause unwanted interference
IMPORTANT Preliminary Checks:
To ensure safety and an efficiently operating automated system, make sure the following condi­tions are observed.
The gate and post must be suitable for being automated. Check that the structure is suffi-
ciently strong and rigid, and its dimensions and weights conform to those indicated in section 1. In particular, wheel diameter must be in relation to the weight of the gate to be automated. Dimensions and weight must match those indicated in the technical specifications.
Make sure the leaves move smoothly without any irregular friction during entire travel.
The soil must permit sufficient stability for the expansion plugs securing the foundation
plate.
Check if the upper guide and travel limit mechanical stops are installed.
We advise you to have any metalwork carried out before the automated system is installed.
2.1
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Tools Needed
Power Drill
Crescent Wrench
Metal Drill Bits
Hacksaw
Flat Head Screwdriver
Phillips Head Screwdriver
Tape Measure
Level
Wire Strippers
C-clamps
Other items that may be needed prior to commencing installation.
Cement, boards for a slab frame, and a trowel.
Low voltage wire will be required to run power to your operator. From 0’-300’
16 gauge 2 conductor stranded direct burial wire will be needed. From 301’-600’ 14 gauge 2 conductor stranded direct burial wire will be needed.
If the gate is more than 600’ from an a/c power supply then an electrician will be
required to move a supply closer.
Depending on the current base, you may need cement to form a level mounting
pad.
A voltage meter may be necessary to run diagnostic checks.
A digital camera will come in handy with technicians if any support is needed.
3.1
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Manual Operation
1. Open the protective key cover by turning the counter clock-wise.
2. Turn the provided key in the lock.
3. Rotate the dial clockwise.
4.1
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Installation of Mounting Hardware
Set the Foundation Plate
1. Find the distance the foundation plate must be from your gate. The foundation plate must be located as shown in example A (right closing) or example B (left closing) to ensure the rack and pinion mesh correctly. The arrow on the plate MUST face the gate.
A
B
5.1
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2. Secure the provided bolts to the foundation plate as seen in the diagram below. There should be a nut above and below the plate.
2. Observing the dimensions from step 1, Create a concrete slab around the bolts. Create a slab with the dimensions found below. Before pouring the cement set up conduit through the slab to run wires to the op­erator through. The conduit should line up with the hole in the foundation plate.
Note: If you have a cross
bar you are trying to mount the rack on, the center line of the screws that support the rack are 2” from the bottom of the operator. So create your slab to be tall enough to position the bot­tom of the operator in the correct position. The height of the operator is however adjustable vertically by an inch after the slab is set by adjusting bolts.
3. While the concrete is still workable but hard enough to hold the position of the plate, sit the founda­tion plate on top of the wet cement. It should be inserted to the bottom of the foundation plate.
Important: check levelness of plate and measurements from gate right away before the concrete sets and the foundation plate is fixed to the pad.
Concrete Slab Tips: Creating a wood rectangle with no top is a good way to form a slab. After the cement dries the wood can be knocked away. The slab must be secured to the ground below. Hav­ing rebar pass into the slab works well.
5.2
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Securing the Operator
1. Position the operator over the foundation plate and slide the treaded part of the bolts thought the oblong holes on the outside of the base of the opener.
If the height of the operator from the slab ever has to be adjusted, the nuts just above the plate can be moved up the threading and the operator can rest on the nuts (as seen in the illustration to the right).
2. Feed any wires up through the opener while installing the opener to the base.
Rack Installation
1. Manually take the leaf to its close position.
2. Lay the first piece of rack at the appropriate level and mark the hole position on the gate. Make a hole and use nuts, bolts and washers to make a connec­tion to the gate (not provided).
The holes in the rack are made oblong for adjust­ment after the holes are drilled. No special bolts are required for mounting, simply tightening the bolts will hold the rack secure.
5.3
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3. Move the gate manually, checking if the rack is resting on the pinion. Repeat at each hole.
4. Bring another rack element near the previous one, using a piece of rack (as shown below) to synchronize the teeth of the two elements.
5. Move the gate manually and carry out the securing operations as far as the first element, pro­ceeding until the gate is fully covered.
Notes on rack installation
Make sure that during the gate travel, all the rack elements mesh correctly with the pinion.
Do not, on any account, weld the rack elements either to the spacers or to each other.
When you have finished installing the rack, adjust the distance between the pinion teeth and
the rack groove. Check if the distance is .06” (below) along the entire travel using the rack slots.
Manually check if the gate habitually reaches the travel limit mechanical stops and make sure
that there is no friction during gate travel.
Do not use grease or other lubricants between rack and pinion.
5.4
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Travel Limit Magnet Installation
The ESTATE SLIDE operator is supplied with a Two magnets that trigger limits built into the motor that need to be secured to the top of the rack. This triggers gate movement to stop in the open and closed position.
1. Move the gate to the closed position.
2. Attach the one of the magnets as seen in the picture so it is triggering the limit.
3. Repeat for open position.
The correct positioning of the closed plate can be checked later after powering up the unit. The FCC limit light (above M2 terminal block) will go off when the closed limit is tripped/ The open limit can be confirmed by the FCA limit light going off.
If the incorrect light is turning off the wires in FCC and FCA on the M2 terminal block must be switched.
5.5
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For Your Convenience
The white terminal strips on the control board are easily removed for wiring. Simply pull straight out on the terminal strip to remove it from the board. It will slide right off. Slide it back on when you are finished with your wiring connections.
6.1
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Power
1. The Estate Swing E-SL 1800 comes with 1) 24V transformer. The transformer supplied has 2 screw
terminals to connect to. You may locate the transformer up to 144’ away from the control board
using 2 conductor stranded
terminals on the control board (CN1). The wires are not polarized, there is no positive or negative.
Do not splice the power cable wire.
Never run 110VAC power directly to the Estate Swing. This will destroy the Estate Swing control board. Never connect the power wire with the transformer plugged in. Contact between the two lead wires, even for a second, will destroy the Transformers are only warranted if the internal fuse is not blown. If the fuse is blown an outside factor (shorting, surge, water, etc) has caused the transformer not to function.
3. Plug the transformer into a 110 V AC outlet.
4. The transformer is not weather proof and must be kept in a covered area. Plug covers are available
from your dealer, contact 1-800-640-GATE for a dealer in your area.
5. Two 12V DC batteries may be run in series as backup to the 24V transf
12V batteries in series creates a 24V system, you cannot run them in parallel (see diagram)
6. The power light located below the +24V and –24V output terminals will be on if the power is con­nected properly. If the light is off then power through the transformer is not functioning properly and either the unit has no power or is on battery backup. The light stays off during battery backup.
direct burial wire as specified below.
0-36 Feet - Use 16 Gauge
37-57 Feet - Use 14 Gauge
58-91 Feet - Use 12 Gauge
92-144 Feet - Use 10 Gauge
transformer.
CAV owt eht otni remrofsnart eht morf seriw owt eht tresnI .2
ormer power. Running two
6.2
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Temporary Safety Jumpers
For the highest level of safety, the Estate Swing systems are set up with Normally Closed safety terminals. This means that in order for the gate opener to move these terminals must be closed either through a safety device (recommended) or with jumpers. Temporary safety jumpers are provided in the control box hardware bag for jumping these terminals to common (COM) during the set-up process.
It is recommended not to use any accessories until setup and programming are complete.
NOTE: If not u the gate operator to move, all three safety terminal lights (STOP, FSW CL, FSW OP) must be lit.
sing safety devices the temporary safety jumper must remain in. In order for
NOTE: The lights will not come on until the power is applied ot the board in the next step, but the connections should be made prier to that.
6.3
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Programming Operating Parameters
Complete this step prior to programming the gate movements. This will dictate how your gate will react during programming.
If you do not use a backup battery and lose power or if you must disconnect all power during programming to reset your control board, you MUST start at this step before programming movements or operating your gate, all parameters return to default.
NOTE: there are 3 buttons on the casing but only two make contact
with P1 or P2, the other is there for a different model opener and should be ignored.
Entering programming mode
1. Make the necessary power connections and check the LED lights to be sure the appropriate lights are lit.
2. The display should show
3. Press and hold down P2 until the display shows parameter A with the corresponding number that is currently default or previously pro­grammed.
4. Press P1 to change the number variable of the parameter, USE THE CHART ON THE NEXT PAGE AS A GUIDE.
5. To move to the next parameter, Press P2.
6. When 60 seconds have elapsed without any button being pressed the control unit automati­cally exits the programming mode. To exit manually, Press P2 to scroll through all the pa­rameters until the display shows
7.1
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Operating Parameters Chart
A1, A2, A3, A4
C0, C1
D0, D1
E0, E1
G0, G1
H1, H2, H3, H4
I0, I1
Force: 1 = Obstructs easily, 4 = Obstructs less sensitive
Obstruction is when gate meets resistance motor stops and reverses directions
0 = Auto reclose off, 1 = Auto reclose on
Time delay set during run time learning process
0 = open/close/open, 1 = open/stop/close/stop
Sequencing when remote or OPEN A is triggered
0 = Condo function off, 1 = Condo function on
Condo function ignores signal from OPEN A or remote during an open cycle
0 = Flashing lamp, 1 = Steady on lamp (2 minute)
For 24V lamp terminal output
1 = 10%, 2 = 20%, 3 = 30%, 4 = 40%
Percentage of run time in slow down
0 = Slow down speed quarter speed, 1= slow down speed half speed
L0, L1
N0, N1
O0, O1
P0, P1
R0, R1
Encoder is a device that records number of motor turns from closed to open
For 24V lamp terminal, pre-flashing is a delay that allows lamp to flash
When open and in auto-reclose count down, photo cell wired in closing safety
if triggered and released makes gate close immediately
0 = auto-reclose override off, 1 = auto-reclose override on
Auto-close override is a trigger from OPEN A or remote causes auto-reclose
If on there is a slight braking to decrease remaining momentum
0 = encoder only, 1 = limits and encoder
Recommended to use 1 setting
0 = pre-flashing off, 1 = pre-flashing on
before closing as a warning of closing about to occur
0 = photocell close off, 1 = photocell close on
to be skipped and gate to close immediately
0 = Final brake off, 1 = Final brake on
before stopping
After programming your last parameter you may now move on to programming your gate movement. Press P2 one more time to exit this mode. Gate movement instructions begin on the next page.
7.2
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Programming Gate Movements
In this stage, your control board will memorize run time so it may judge where to begin slowing down for the soft stop feature. Also if the auto-close feature is activated it will learn the user specified pause time.
1. Release the operator gears using the manual release process. Once released, manually move the gate half way between the open and close position (this does not need to be exact).
2. Relock the operator gears at the half way point through its cycle. Verify your operator control board is showing on the LED display.
3. Press and hold down P2 until the LED display shows the A parameter and the relevant number ap­pear in the LED display.
4. Give an OPEN A command. This can be done with any opening device (keypad, push button, etc…) wired into OPEN A and COM or by using the transmitter. You can also briefly (one second or less) jump OPEN A and COM with a wire. This will begin your gate in the CLOSING DIRECTION
and the LED display will read “Pr”.
IMPORTANT: If the gate begin to open rather than close, the gate must be stopped with a
reset pulse. You can either:
Touch the TWO pins of the JMP “RESET” using a screwdriver OR Disconnect all power (transformer and backup battery)
Then switch the wires leading into APM1 and CHM1. Also switch the wires between FCC and FCA.
5.
When the closing limit switch is reached, the motor pauses for approximately 2 seconds, and then re­starts with a total opening maneuver to the opening stop limit switch.
6. When the full open stop or limit switch is reached the gate will stop.
7. Wait for the amount of time you would like your gate to pause for during normal operation before
automatically re-closing and then signal your opener using an OPEN A contact or transmitter signal to close the gate. The gate will then return to closed and programming will be complete.
(Even if your auto close is off you must still set a pause time, the pause time will not be used in normal gate operation.)
7.3
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LED Lights & Operational Displays
Control Board LED Lights - The control board LED lights are located above their respec-
tive terminals that they represent. (With exception of ALIM, power supply light) The LED lights are a quick way of verifying necessary connections are made. Below is a chart of their interpreta­tions.
LED ON OFF
ALIM Powers supply by transformer Power supply by battery or no power
FCC Closing limit switch - not tripped Closing limit switch - tripped
FCA Opening limit switch - not tripped Opening limit switch - tripped
STOP Stop command - not activated Stop command - activated
FSW CL Closing safety device - not tripped Closing safety device - tripped
FSW OP Opening safety device - not tripped Opening safety device - tripped
During idle for dual gate openers, all LED lights should be on.
If not using safety devices , you must jump STOP, FSW CL and FSW OP to COM in order for the gate opener to function.
Standard Operation Display - This is when the gate opener is not in parameter setting
mode or programming mode. LED displays DS1 and DS2 will show the following:
Gate Status
Gate At Rest in Closed Position
Gate Opening or Gate Open when Auto Close is OFF
Gate open in pause status (Only with automatic re-close enabled - Parameter c)
Gate Closing
8.1
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Control Board Overview
Caution! Do not run 110V AC power direct to the board. This will cause permanent damage to both boards and void your warrantee. Caution!
M1 - Located on the bottom left of the board, these terminals are for accessories and safety de-
vices.
OPEN A - terminal. This is the most common terminal for accessories. Accessories utilizing a nor-
mally open contact to set the gate in motion will be attached to this terminal and the COM terminal (common or also know as ground).
OPEN B - terminal. This terminal is for opening the first leaf only in dual gate operations. It is a
normally open contact that must be used in conjunction with the COM terminal.
STOP - terminal. This is a normally closed terminal that is used for gate motion stopping emergency
commands. If a safety device is not being used in this terminal the operator must have a jumper
ran from this terminal to the COM terminal in order to operate.
FSW CL, FSW OP - terminals. These normally closed terminals are for safety devices during the
closing (CL) and opening (OP) cycles of the gate. If a safety device is not being used in this termi-
nal the operator must have a jumper ran from this terminal to the COM terminal in order to operate.
COM2 - terminal. This is a common, or sometimes referred to as ground, terminal. It is used in con-
junction will ALL accessories and safety devices.
M2- Located on the left center bottom of the board, these terminals are for limit switches.
SIG., ENC1, ENC2 - terminals. Already connected, do not disconnect.
COMF - Common terminal to make the needed normally closed connections for the limit switches.
FCC - Normally closed contact. This terminal is connected with the COMF through the limit
switch. When tripped (connection opened) it stops the motion of the first operator. (If not being used, this terminal must be jumped with COMF)
FCA - Normally closed contact. This terminal is connected with the COMF through the limit
switch. When tripped (connection opened) it stops the motion of the first operator. (If not being
used, this terminal must be jumped with COMF)
8.2
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M3 - Located on the right center bottom of the board, these terminals are outputs for the operator
arm, and lamps (optional).
LAMP - terminals. A flashing lamp can be connected to these terminals with a power supply of 24V
DC and a max output of 15 W. Use a steady light, the flashing is produced by the control board.
APM, CHM - terminals. These terminals are the output for controlling the operator motor. If the op-
erator is moving in the wrong direction swap these two terminals
M4 - Lower right hand corner of board, used for power and back up power.
VAC - terminals. The input terminals for the supplied 24V transformer. Polarity is not an issue for
this terminal.
+BAT, -BAT - terminals. Input terminals for the optional backup batteries. The battery power com-
ing in must be 24V DC. This can be achieved by running two 12V batteries in series. During normal operation, the unit keeps the batteries charged and the batteries begin operating the unit if no power is being supplied through terminals VAC. Observe polarity on these terminals.
+24, -24 - terminals. Accessories needing constant 24V power should be attached to these terminals
following the correct polarity. (Example: Alternate receiver, exit wand)
8.3
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Installing Accessories
Accessory manuals for most make and model accessories can be found
on the web at:
www.EstateSwing.com/accessories
The accessory manuals you have or find at the above address may be written to coincide with that manufacturers model of gate opener. To determine correct terminals on your Estate Swing operator, use the accessory terminal section of your Estate Swing manual. The following are some common terms and abbreviations found in manuals:
Normally Open – abbr. N/O – Indicates a circuit that is left open during normal operation of the gate operator. When a device closes this circuit it signals the operator to perform a function. This circuit is the main circuit for entry devices. (i.e. keypads, exit wands, push buttons, etc.)
Normally Closed – abbr. N/C – Indicates that in order for the gate opener to be active this cir­cuit must be closed. When a device opens this circuit it stops the motion of the gate operator. This circuit is the main circuit for safety devices. (i.e. photo eyes, safety loops, etc.)
Common – abbr. COM – This is the matching terminal for both Normally Open and Normally Closed circuits to be connected to. Accessory wiring that begins in a N/O or N/O terminal must have a wire that ends in a Common terminal.
Ground – abbr. GND or GRD – Ground is sometimes also known as negative. Common termi­nals are the same as Ground terminals. Ground can also be the negative spade of the battery if it is being used in association with positive voltage.
If a device has both a N/O and a N/C wire, both are never used at the same time. Some devices can be used as either an opening device or a safety device (i.e. gate crafters exit wand, NIR photo eye, etc.) If being used as an opening device use the N/O and if being used as a safety device use the N/C terminals.
9.1
Page 25
Warranty / Troubleshooting Notice
If you call in for technical support or warranty sup­port: before any control board or motor will be per­mitted to be sent in for testing or warranty you will be required to e-mail digital photos to the technician.
This is done in your best interest to save unnecessary shipping expenses and time lost. Many times we can come up with solutions to issues by seeing pictures that relay information that is impossible to relay through a phone conversation.
Below are examples of control board pictures and motor pictures that we will be looking for:
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