Epson SC-F9200 Series Service Manual

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SERVICE MANUAL
Large Format Color Inkjet Printer

SC-F9200 Series

SE Group Confidential (Related Staff Only)
SEPS15001
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Notice:
All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic,
The contents of this manual are subject to change without notice.All efforts have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly
appreciate being informed of them.
The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof. EPSON is a registered trademark of SEIKO EPSON CORPORATION.
General Notice: Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their
respective owners. EPSON disclaims any and all rights in those marks.
Copyright © 2015 SEIKO EPSON CORPORATION.
PS CS QUALITY ASSURANCE DEPARTMENT
SE Group Confidential (Related Staff Only)
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PRECAUTIONS
Precautionary notations throughout the text are categorized relative to 1) Personal injury and 2) Damage to equipment. DANGER Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing
procedures preceded by DANGER Headings.
WARNING Signals a precaution which, if ignored, could result in damage to equipment. The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
DANGER
1. ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR PROCEDURES.
2. NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS TECHNICIANS IN THEIR LINE OF WORK.
3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.
4. WHEN DISASSEMBLING OR ASSEMBLING A PRODUCT, MAKE SURE TO WEAR GLOVES TO AVOID INJURY FROM METAL PARTS WITH SHARP EDGES.
WARNING
1. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN.
2. MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE.
3. ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS.
4. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.
5. REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF SECOND­SOURCE ICs OR OTHER NON-APPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE EPSON WARRANTY.
6. WHEN AIR DUSTER IS USED ON THE REPAIR AND THE MAINTENANCE WORK, THE USE OF THE AIR DUSTER PRODUCTS CONTAINING THE INFLAMMABLE GAS IS PROHIBITED.
7. MAKE SURE AN ANTIVIRUS SOFTWARE IS INSTALLED ON THE COMPUTER USED FOR SERVICE SUPPORT. BE SURE TO HAVE THE LATEST VIRUS DEFINITION FILE FOR THE SOFTWARE.
SE Group Confidential (Related Staff Only)
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About This Manual
About This Manual: This manual is made for the sole purpose of providing necessary information in order that a serviceperson qualified by Epson performs his / her appropriate repair / maintenance for the applicable Epson’s products. You shall not use this manual out of this purpose.
This manual is Epson’s confidential information. When you use this manual, you shall hold it in strict confidence and shall not disclose to any third party without prior consent of Epson.
This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of the printer. The instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page.
Manual Configuration
This manual consists of six chapters and Appendix.
CHAPTER 1.PRODUCT DESCRIPTIONS
Provides a general overview and specifications of the product.
CHAPTER 2.TROUBLESHOOTING
Describes the step-by-step procedures for the troubleshooting.
CHAPTER 3.DISASSEMBLY / ASSEMBLY
Describes the step-by-step procedures for disassembling and assembling the product.
CHAPTER 4.ADJUSTMENT
Provides Epson-approved methods for adjustment.
CHAPTER 5.MAINTENANCE
Provides preventive maintenance procedures and the lists of Epson-approved lubricants and adhesives required for servicing the product.
CHAPTER 6.APPENDIX
Provides the following additional information for reference:
- Wiring Diagram
- Panel Menu Maps
SE Group Confidential (Related Staff Only)
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Symbols Used in this Manual
LubricationLubrication
Various symbols are used throughout this manual either to provide additional information on a specific topic or to warn of possible danger present during a procedure or an action. Be aware of all symbols when they are used, and always read NOTE, CAUTION, or WARNING messages.
Indicates an operating or maintenance procedure, practice or condition that is necessary to keep the product’s quality.
Indicates an operating or maintenance procedure, practice, or condition that, if not strictly observed, could result in damage to, or destruction of, equip ment.
May indicate an operating or maintenance procedure, practice or condition that is necessary to accomplish a task efficiently. It may also provide additional information that is related to a specific subject, or comment on the results achieved through a previous action.
Indicates an operating or maintenance procedure, practice or condition that, if not strictly observed, could result in injury or loss of life.
Indicates that a particular task must be carried out according to a certain standard after disassembly and before re-assembly, otherwise the quality of the components
in question may be adversely affected.
Indicates that lubrication is needed for the parts after disassembly, when doing a maintenance or replacing a part with a new one.
SE Group Confidential (Related Staff Only)
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Revision Status
Revision Date of Issue Description
A June 26, 2015 First release
Chapter1
1.5 Control Panel (p. 21):Display Description was revised.(For Charge&Reservation) Chapter2
2.2 Remedies for Mainte nance Requests (p. 40):Maintenance Requests was added.(For extending life)
2.3 Remedies for Service Call Error (p. 44):Service Call was added.(For extending life) Chapter3
3.4.5.11 CR HP Sensor (p. 164):Procedure was added.(For extending life)
3.4.5.18 Ink Holder 2 (p. 189):Procedure was added.(For extending life) Chapter4
4.1.2 Adjustment Items and the Order by Repaired Part (p. 260):Note & Table 4-1was revised. (For extending life and Charge&Reservation)
4.1.4 Tools/Consu mab les for Adjustments (p. 280):Code of HDK service cartridge was changed.
4.2.2 NVRAM Viewer Basic Operation (p. 283):Procedure was added.(For extending life)
4.12.1 Force charge (p. 32 9):Procedure was newly added.(For Charge&Reservation)
B Apr 12, 2016
4.12.2 Switch between Ink Cartridges and Ink Tanks (p. 330):Pro cedure was added.(For Charge&Reservation)
4.12.3 A c tivation of Cleaning Cartridge (p. 331):Procedure was added.(For Charge&Reservation)
4.12.7 Change flag (nB <--> HDK) (p. 335):Procedure was added.
4.12.8 Ink Tank Replacement (p. 337):Procedure was added.(For Charge&Reservation)
4.14.6 Check result of transferring data from CSIC chip to Main Board (p. 347):Procedure was newly added. (For Charge&Reservation)
4.14.7 Flag for extending life (p. 350):Procedure was added.(For extending life)
Chapter5
5.3.1.1 Preparation before leaving printer unused (p. 368):Procedure was added.(For Charge&Reservation)
5.3.1.2 Preparation for installation (after transport) (p. 369):Procedure was added.(For Charg e&Reservation)
5.3.2.1 Preparation before tran sportation (p. 370):Procedure was added.(For Charge&Reservation)
5.3.2.2 Preparation after transportation (Without replacing Ink Tanks) (p. 371):Procedure was added. (For Charge&Reservation)
5.3.2.3 Preparation after transportation (With replacing Ink Tanks) (p. 372):Procedure was newly added. (For Charge&Reservation)
SE Group Confidential (Related Staff Only)
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Revision Date of Issue Description
Chapter 2
2.5 Trouble on Paper Feeding (p. 68) : Procedure was added.
Chapter 3
3.4.9.5 Reel Motor and Mounting Plate Assy (p. 249 ) : Procedure was added.
C Sep 16, 2016
Chapter 4
4.1.2 Adjustment Items and the Order by Repaired Part (p. 260) : Procedure was added.
4.7 Counter Reset (p. 293) : Procedure was added.
Chapter 5
5.4 Exchange Parts (p. 373) : Item was added.
SE Group Confidential (Related Staff Only)
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SC-F9200 Series Revision C
Contents
Chapter 1 PRODUCT DESCRIPTION
1.1 Product Description ............................................................................................ 12
1.2 Basic Specifications ........................................... ... ....................................... ... .... 14
1.2.1 Basic Specifications ................................................................................... 14
1.2.2 Electric Specifications ................................. .............................................. 14
1.2.3 Ink Specifications ................................................... ................................... 15
1.3 Printing Specifications ............................................. ... ....................................... . 16
1.3.1 Supported Media ........................................................................................ 16
1.4 Hardware Specifications ..................................................................................... 17
1.4.1 Dimensions and Weight ........................................................... .................. 17
1.4.2 Installation Room Requirement ................................................................. 17
1.4.3 Part Names ................................................................................................. 18
1.5 Control Panel .............................................................. ....................................... . 21
1.5.1 Setup Menu ................................................................................................ 24
1.5.2 Serviceman Mode ...................................................................................... 35
Chapter 2 TROUBLE SHOOTING
2.1 Overview ............................................................................................................ 38
2.1.1 Preliminary Check ..................................................................................... 38
2.1.2 Troubleshooting Procedure ........................................................................ 39
2.1.3 Procedure after troubleshooting ................................................................. 39
2.2 Remedies for Maintenance Requests ............................................. ... .................. 40
2.3 Remedies for Service Call Error ............................................ ............................. 44
2.4 Remedies for Print Quality Troubles .................................................................. 62
2.4.1 Ink Clogging ....................... ....................................................................... 66
2.5 Trouble on Paper Feeding .................................................................................. 68
2.6 Other Troubles .................................................................................................... 70
2.6.1 Ink End Error ................... ....................................... ................................... 72
2.6.2 Wrong ink mixture error ............................................................................ 72
2.7 Trouble on Service Program ............................................................................... 74
2.8 Trouble on NVRAM Viewer .............................................................................. 75
Chapter 3 DISASSEMBLY & ASSEMBLY
3.1 Overview ............................. ............................................................................... 77
3.1.1 Precautions ................................................................................................. 77
3.1.2 Cautions After Assembling ....................................................................... 79
3.1.3 Orientation Definition ................................................................................ 79
3.1.4 Recommended Tools ................................................................................. 80
3.2 Parts Diagram ..................................................................................................... 81
3.3 Disassembly Flowchart ...................................................................................... 92
3.4 Disassembly and Assembly Procedure ............................................................... 98
3.4.1 Preparation for Servicing ........................................................................... 98
3.4.2 Consumables/Accessories ..................................................... .................. 100
3.4.3 Housing ........................................................ ............................................ 101
3.4.4 Electric Circuit Components ................................................................... 123
3.4.5 Carriage Mechanism/Ink System Mechanism ......................................... 139
3.4.6 Paper Feed Mechanism ............................................................................ 210
3.4.7 Heater Mechanism ................................................ ................................... 233
3.4.8 Roll Unit ............................. ..................................................................... 236
3.4.9 Reel Unit ................................... ....................................... ........................ 244
3.4.10 Additional Drying Fan Unit ................................................................... 252
Chapter 4 ADJUSTMENT
4.1 Overview ............................. ............................................................................. 259
4.1.1 Precautions ............................................................................................... 259
4.1.2 Adjustment Items and the Order by Repaired Part .................................. 260
4.1.3 Adjustment Items ..................................................................................... 272
4.1.4 Tools/Consumables for Adjustments ....................................................... 280
4.1.5 Service Program Basic Operations .......................................................... 281
4.2 NV-RAM BACKUP / NVRAM Viewer ........................................ .................. 282
4.2.1 NVRAM Read Procedure ........................................................................ 282
4.2.2 NVRAM Viewer Basic Operation ........................................................... 283
4.3 ADJUSTMENTS (Individual) ......................................................................... 289
4.4 ADJUSTMENTS (Sequence) .................................. ........................................ . 290
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4.5 Installing Firmware .......................................................................................... 291
4.6 Image & Test Print ........................................................................................... 292
4.7 Counter Reset ................................................................................................... 293
4.8 References ........................................................................................................ 295
4.9 Initial Ink Charge Flag ...................................................................................... 296
4.10 CR Related Adjustments ................................................................................ 297
4.10.1 CR Belt Tension Check ......................................................................... 297
4.10.2 APG Function Check ............................................................................. 301
4.10.3 Ink Mark Sensor Check & Auto Adjustment ........................................ 303
4.10.4 CR Scale Check ..................................................................................... 304
4.10.5 CR Active Damper Auto Adjustment .................................................... 305
4.10.6 PG Adjustment ....................................................................................... 306
4.11 Head Related Checks and Adjustments .......................................................... 308
4.11.1 Tube Inner Pressure Reduction .............................................................. 308
4.11.2 Head ID Input ........................................................................................ 309
4.11.3 Nozzle Check ......................................................................................... 311
4.11.4 Cleaning ................................................................................................. 313
4.11.5 Head Inclination Manual Adjustment (CR direction) ........................... 314
4.11.6 Head Slant Auto Adjustment (PF direction) .......................................... 319
4.11.7 Manual Adjustment for Data Shift ........................................................ 321
4.11.8 Manual Uni-d Adjustment for Between 2pcs heads .............................. 323
4.11.9 Manual Uni-D Adjustment .................................................................... 325
4.11.10 Manual Bi-D Adjustment .................................................................... 327
4.12 Ink Supply Related Checks and Adjustments ................................................ 329
4.12.1 Force charge ........................................................................................... 329
4.12.2 Switch between Ink Cartridges and Ink Tanks ...................................... 330
4.12.3 Activation of Cleaning Cartridge ........................................................... 331
4.12.4 Ink or Cleaning Liquid eject .................................................................. 332
4.12.5 Tube Inner Cleaning .............................................................................. 333
4.12.6 Initial Ink Charge ................................................................................... 334
4.12.7 Change flag (nB <--> HDK) .................................................................. 335
4.12.8 Ink Tank Replacement ........................................................................... 337
4.13 Media Feed Related Checks and Adjustments ....................... ........................ 338
4.13.1 PF Belt Tension Check .......................................................................... 338
4.13.2 PF Scale Check ...................................................................................... 340
4.13.3 Manual Adjustment for Media Feeding ................................................. 341
4.14 Boards Related Checks and Adjustments ....................................................... 342
4.14.1 Main Board initial setting ...................................................................... 342
4.14.2 RTC&USB ID Input .............................................................................. 343
4.14.3 MAC Address Input ............................................................................... 344
4.14.4 Serial Number Input .............................................................................. 345
4.14.5 Board Replacement Date & Time Setting ............................................. 346
4.14.6 Check result of transferring data from CSIC chip to Main Board ......... 347
4.14.7 Flag for extending life ........................................................................... 350
4.15 Other Printer Checks and Adjustments .......................................................... 351
4.15.1 USB Port and Network Communication Check .................................... 351
4.15.2 Suction Fan Adjustment ........................................................................ 352
4.15.3 Heater Function Check .......................................................................... 353
4.15.4 Panel Setting Reset & Job History Reset ............................................... 354
4.15.5 Panel LCD Operation Check ................................................................. 355
4.15.6 Panel Buttons Operation Check ............................................................. 355
4.15.7 Motor Measurement & Automatic Adjustment ..................................... 356
4.15.8 Rear AD Adjustment ......................... ....................................... ............. 358
4.15.9 After Heater Position Adjustment ......................................................... 360
Chapter 5 MAINTENANCE
5.1 Overview ............................. ............................................................................. 366
5.2 Setting Up/Storing the Printer .......................................................................... 367
5.2.1 Setting Up ................................................................................................ 367
5.2.2 Storing the Printer .................................................................................... 367
5.3 When left unused/transportation ...................................................................... 368
5.3.1 When left unused ..................................................................................... 368
5.3.2 Transportation .............................................. ............................................ 370
5.4 Exchange Parts ............................ ..................................................................... 373
5.5 Cleaning .......................................... ....................................... ........................... 375
5.5.1 Preliminary Check ................................................................................... 375
5.5.2 How to Clean ........................................................................................... 375
5.6 Lubrication .................................................................................. ..................... 387
Chapter 6 APPENDIX
6.1 Block Wiring Diagram ..................................................................................... 390
6.2 Connection Diagram ........................................... .............................................. 391
6.2.1 Sensors ................................ ........................................ ............................. 391
6.2.2 Ink Holder (1) .......................................................................................... 393
6.2.3 Ink Holder (2) .......................................................................................... 394
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6.2.4 CR Unit (1) ................................. ....................................... ...................... 395
6.2.5 CR Unit (2) ................................. ....................................... ...................... 396
6.2.6 CR drive mechanism ................................................................................ 397
6.2.7 Paper Feed Mechanism/Pump Mechanism .............................................. 399
6.2.8 Fan ........................................................................................................... 401
6.2.9 After Heater ............................................................................................. 402
6.2.10 Roll Unit/Reel Unit ................................................................................ 403
6.2.11 Additional Print Drying Unit ................................................................. 404
6.2.12 Panel Menu Map .................................................................................... 406
6.3 Part names used in this manual ........................................................................ 409
6.4 Exploded Diagram/Parts List ........................................................................... 412
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PRODUCT DESCRIPTION

CHAPTER
1
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SC-F9200 Series Revision C
C A U T I O N

1.1 Product Description

Available paper type
Available media width: Max. 1625 mm (64 inch), Min. 300mm (11.8 inch)Printable width: Up to 1615 mm (Left/Right margin: 5mm)Pape r thi c kness: Up to 1 mm
Ink configuration
Sublimation transfer ink
Aqueous sublimation transfer ink Sublimates at 90°C or more.
Providing newly developed Black ink
The development of High Density Black ink has improved the density of black color when compared to Black ink, providing a richer, deeper black color.
Wear protective eyewear, gloves and mask when treating the
ink.
If ink adheres to your skin, immediately wash it off with plenty
of soap water. Consult a physician if any problem such as irritation appears.
If ink gets into your eyes, wash immediately with clean water.
Otherwise your eyes could be seriously injured. If you have any medical condition, consult a physician.
If ink gets into your mouth, wash it well and immediately
consult a physician.
Do not touch the printed media with your hands.Do not mix the ink with other type ink.If it is hard to breath when using the printer, ventilate the room
and let in fresh air.
Dispose of the waste ink and printed media according to local
regulations.
CISS
The printer includes a 1.5-liter ink tank. Supplied ink packs allow you to refill the ink even during printing.
High speed throughput
Table 1-1. High speed throughput (High speed mode)
Mode Printing Mode Number of passes Throughput
Pattern printing 360x720 dpi 1 pass 100.1 m
Low quality printing 720x720 dpi 2 pass 57 m
Main Print Mode 2 720x720 dpi 3 pass 46.9 m Main Print Mode 1 720x720 dpi 4 pass Speed 30 m
High Quality 720x720 dpi 4 pass Quality 27.8 m High Quality 720x1440 dpi 6 pass 19.6 m High Quality 720x1440 dpi 8 pass 14.9 m
Note "*": When LV2 is selected for the feed speed during printing
Media handling
Supports a variety of commercial media (no genuine media available). Supported roll sizes are as follows:
Table 1-2. Media handling
Weight Roll Outer Diameter Paper Core Diameter
Normal Up to 40 kg Up to 250 mm 2 or 3 inch
Improves taking-up and drying
The drying process after the heater is improved by the optional Additional Drying Fan Unit.
Supports RIP made by 3rd parties
EPSON driver is not provided for Windows nor for Mac.
2
/h
2
/h
2
/h*
2
/h
2
/h
2
/h
2
/h
PRODUCT DESCRIPTION Product Description 12
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SC-F9200 Series Revision C
Realizes a high degree of usability
Ease of use
Frequently-used menu is assigned to the short-cut keys on the control panel.
Media handli ng
Spindleless
Easy loading of roll media by jacking up
Improvement of reliability/durability
Head life:
19 billion shots/nozzle or 3 years after ink is charged
Operating life of the printe r:
3 years or 6,750,000 pass / 135,000 m
(64 inches/4 pass/720x720 dpi/Bi-d)
2
Figure 1-1. External View
PRODUCT DESCRIPTION Product Description 13
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SC-F9200 Series Revision C

1.2 Basic Specifications

1.2.1 Basic Specifications

Table 1-3. Basic specifications
Item Specification
Print method On-demand inkjet
Number of nozzles 360 nozzles x 2 lines x 4 (colors)
Print Head
Maximum resolution 720 x 1440 dpi Control code ESC/P Raster Paper feed method Friction
RAM
Interface
Temperature
Humidity
Note *1: Use a shielded twisted pair cable (category 5 or higher).
"*2": Nozzle set configuration are;
Configuration of nozzles 720 nozzles for each color* Line width of nozzles 1 inch
For Main 512 MB For Network 128 MB
USB 2.0 HSEthernet (100Base-T/1000Base-T)*
Operating
Storage (before unpacking)
Storage (after unpacking)
Operating When storing (packed/unpacked) 5% to 85% (Non condensing)
15 °C to 35 °C (recommended: 15 to 25 °C)
-20 °C to 60 °C (no more than 120 hours at 60 °C, within a month at 40 °C)
-20 °C to 40 °C (within a month at 40 ℃ )
20% to 80% (recommended: 40 to 60%) (Non condensing)
Table 1-5. Nozzle Layout (Head 2)
A B C D E F G H I J
--- --- C Y M K K M Y C

1.2.2 Electric Specifications

Table 1-6. Electric specifications
Item
2
Rated voltage AC100 to 240V AC200 to 240V Input voltage range AC90-132V AC180-264V ---
Rated frequency 50 to 60Hz 50 to 60Hz
Rated current
Printing
1
Power consumption
Power consumption (Total for numbers 1 and
2)
Ready mode
Sleep mode
Power off
Printing Approx. 760W Ready mode Approx. 458W Sleep mode Approx. 11W
Power off Approx. 1W
1) 12A
2) 12A
1) Approx. 110W
2) Approx. 650W
1) Approx. 38W
2) Approx. 420W
1) Approx. 11W
2) Approx. 0.1W
1) Approx. 0.9W
2) Approx. 0.1W
Specification
Printer Heater
AC100-120V AC200-240V
1) 6A
2) 6A
1) 1A
2) 0.5A
Approx. 45 W
---
Approx. 0.3 W
Approx. 0.3 W or less
Table 1-4. Nozzle Layout (Head 1)
A B C D E F G H I J
--- --- C Y M K K M Y C
PRODUCT DESCRIPTION Basic Specifications 14
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SC-F9200 Series Revision C

1.2.3 Ink Specifications

Ink Pack
Table 1-7. Ink Pack
Item Specification
Form Dedicated ink pack (standing pouch)
Ink colors
Cartridge life See the date printed on the ink pack (at normal temperature) Guaranteed life
after installation
Storage temperature
Capacity 1000ml Dimensions 170 (W) x 272 (L) mm
Cleaning liquid
Cleaning is for servicing only. The cleaning cartridge is only provided as an ASP (CL14).
Black system: Black, High Density BlackColor system : Yellow, Magenta, Cyan
25 days (from the day that the ink tank was refilled from the ink pack)
Uninstalled: 15 to 35°CTransporting: -20 to 60 °C
(within 1 month under 40 °C, within 8 hours under 60 °C)
Waste ink bottle
Removable from the printer when it is filled with approx. 2000ml.Ink bott le FULL detection is carried out with a software counter.For the waste ink disposal, conform to the local industrial waste disposal
standards and ordinances in your country.
PRODUCT DESCRIPTION Basic Specifications 15
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SC-F9200 Series Revision C
5mm
5mm
3-825mm*
2
3-25mm*
1
300-1625mm

1.3 Printing Specifications

1.3.1 Supported Media

Roll core size 2 or 3 inch Roll outer diameter Up to 300 mm Media width 300 to 1625.6 mm (64 inches) Media thickness Up to 1 mm Roll weight Up to 40 kg
Item
Table 1-8. Supported Media
Standard Roll Media System
Specification
PRINTABLE AREA
Note *1: The value selected for [Side Margin (Left)] in the setup menu. The default value is
5mm. Choose a [Side Margin (Left)] over 10 mm when using media holding plates.
*2: The total of the values selected for [Print Start Position] and [Side Margin (Right)] in
the setup menu. The default value is 5mm. Chose a [Print Start Position] or [Side Margin (Right)] over 10 mm when using media holding plates.
Figure 1-2. Printable area
PRODUCT DESCRIPTION Printing Specifications 16
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SC-F9200 Series Revision C
Depth
Height
Width

1.4 Hardware Specifications

This section provides the printer dimensions and shows the main components.

1.4.1 Dimensions and Weight

DIMENSIONS
WEIGHT
Table 1-10. Weight
Item Weight
Main body 155.5 kg Standard Roll Unit 34.3 kg Standard Reel Unit 42.8 kg Legs 40.4 kg Drying Fan Unit 9.0 kg Ink tank 6.0 kg Ink tank unit 8.6 kg Total weight 296.6 kg

1.4.2 Installation Room Requirement

Figure 1-3. Dimensions
Table 1-9. Dimensions
Description Width Depth Height
Stored 2,620 mm 1,013 mm 1,314 mm Maximum 2,620 mm 1,198 mm 1,653 mm
Figure 1-4. Installation Room Requirement
PRODUCT DESCRIPTION Hardware Specifications 17
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SC-F9200 Series Revision C

1.4.3 Part Names

FRONT SIDE
No.
1 Maintenance cover (left) 2 After heater 3 Media guide bar 4 Handle 5 Roll core holder 6 Roll core holder locking screw 7 Roll support 8 Auto switch 9 Manual switch
10 Adjustment screw
Figure 1-5. FRONT SIDE
Table 1-11. Front Side
Name
Table 1-11. Front Side
No.
11 Casters 12 Airflow vents 13 Waste Ink Bottle holder 14 Stand fixing screw 15 Waste Ink Bottle 16 Stopper 17 Waste ink tube 18 Ink tank 19 Heat shield 20 Slider 21 Lock lever 22 Chip unit check lamp 23 AC inlet #1/AC inlet #2 24 LAN port 25 USB port 26 Maintenance cover (right) 27 Media loading lever 28 Alert lamp 29 Control panel 30 Front cover
Name
PRODUCT DESCRIPTION Hardware Specifications 18
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SLIDER
No.
1 Slider 2 Ink inlet cover 3 Chip unit
Figure 1-6. Front Side
Table 1-12. Slider
Name
INSIDE
Figure 1-7. Inside
Table 1-13. Inside
No.
1 Print head 2 Media holding plate 3 Cutter groove 4 Pressure rollers 5 Platen 6 Wiper cleaner 7 Anti-drying caps 8 Suction caps 9Wiper
Name
PRODUCT DESCRIPTION Hardware Specifications 19
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BACK
Figure 1-8. Back
Table 1-14. Back
No.
1Drive switch 2 Roll holder 3 Roll holder fixing screw 4 Spacer 5 Lift lever 6 Loading guide 7 Roll support 8 Handle
Name
PRODUCT DESCRIPTION Hardware Specifications 20
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7
9
8
6
5
4
3
2
1
13
11
12
10

1.5 Control Panel

CONTROL PANEL
Table 1-15. Control panel
Name Function
1 Power button Turns the printer ON or OFF.
ON: The power is ON.
2 Power light
3 Media Setup button Displays the Media Management Menu. 4 Display Displays the printer status, menu, message, etc. 5 Menu button Displays the Setup Menu.
6 Back button
7 Left and Right arrow buttons
8 Media Feed buttons
9 OK button Determines the items or the settings.
10 Heating and Drying button
11 Maintenance button Displays the Maintenance Menu.
12 Pause/Cancel button
13 Media Feed button
Flashing: The printer is rece iving data, performing head
cleaning, or other operations during shut-down.
OFF: The power is OFF.
Goes back to the previous tier when Setup Menu is displayed.
Specifies the entering character position when registering the setting name or setting IP address in the Setup Menu.
Advances/rewinds the media. Hold down button to
advance the media up to 103 cm. Hold down button to rewind the media up to 25 cm.
Selects the menu or the set value while the Setup Menu
is displayed.
Sets the temperature of the Heater. When the additional dryer is installed, configures the additional dryer settings.
During printing, pauses the operation.During setting, finishes the menu and goes back to
printable status.
To advance the printed media to the cut position, press
the button while the printer is printable, then press the [OK] button.
During printing, performs the Media Feed Adjust
during printing.
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Figure 1-9. Control Panel
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1
4
5
7
6
3
2
LCD
Display Description
Name Function
1 Message
Figure 1-10. LCD
Table 1-16. LCD
Printer status, operating status, or an error message is displayed.
The preset temperature of the After heater is displayed.
Name Function
4 Media information
Table 1-16. LCD
From left to right, shows the selected media number,
platen gap, media width, and media remaining.
If a media setting bank number created with this printer is
selected as the print media, the number (from 1 to 30) will be displayed. When [RIP Settings] is selected, 0 will be displayed.
The icon of platen gap changes depending on the setting
value as shown below.
: 1.5
: 2.0
: 2.5
The media remaining is not displayed if [Off] is selected
for [Remaining Setup] in the [Media Remaining] menu.
The heater temperature has reached the preset temperature.
2 Heater temperature
The heater temperature has not reached the preset temperature.
Feed adjustment
3
information during printing
Displayed when an adjustment value has been entered during printing.
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Charge status
5
Table 1-16. LCD
Name Function
The Charge status is displayed.
There is no problem because ink level is more than 70 mm from the ink tank base.The display changes according to the conditions of ink usage.
Check the ink level. When the ink level is 70mm or less from the base of the ink tank, replace the chip unit and refill from one ink pack.If there is more than 70 mm, continue using the ink until it is below 70 mm, and then replace and refill it.
The status of the chip unit is indicated as follows.
Chip unit has not been reserved. A chip unit is not attached or a chip unit is attached that has completed charging(expended) to the printer
A new chip unit has been reserved. If a chip unit is removed in this state, the
reservation is canceled and the icon starts blinking. A chip unit that has been removed can be used because it has not charged the printer yet.
The chip unit that is not new (old) that may have been partially used has been reserved.
Name Function
6 Waste ink bottle status
7 Additional dryer status
Table 1-16. LCD
The status of the wasted ink bottle is indicated as follows.
No problem
Almost full
Full
The setting of additional dryer is displayed. None: No connection or wrong connection
Drying fan functions.
Drying fan does not function.
Chip Unit Status
The slider’s lock lever has been raised up. Because of this, the printercanot be charged from the reserved chip unit. Lower the lock lever.If the cahrge has expended
An error occured.
An error occured while the chip unit that cannot be recognized are attached.
Chip unit is nearing end of service life.
The chip unit could not be recognized or reservation failed. Check the on-screen message.
The slider’s lock lever is raised up.
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1.5.1 Setup Menu

Table 1-17. Setup Menu
Menu Menu Item/Setting Values (shaded one is the default) Explanation
Selects [On] to indicate and record the remaining amount of the set media, or [Off] to set it to off. When [On] is selected, [Length], [Remaining Alert] and [Print Remaining Length] are displayed to be set. Remaining amount is derived from the setting values in [Length] and printed media length. It is displayed on the Control Panel.
Sets the whole length of the set media between 1.0 to 999.5 m. You can make this setting by 0.5 m.
Sets the value to display the Remaining Alert between 1 to 15 m. You can make this setting by 0.5 m.
When one of the values between 1 to 30 is selected, the printer prints the media setting stored in the one of selected number. To store the media setting in one of the numbers, set it in [Customize Settings].
When [RIP Settings] is set, the printer prints in the media setting set with software RIP.
Changes the current media setting. The items which can be changed depend on which setting is selected, [RIP Settings] or media number. For the items, refer to RIP Settings or the row of 1 to 30 as follows.
Media Setup
Remaining Setup
Media Remaining
Length 1.0 to 999.5m (3 to 3000 ft)
Remaining Alert 1 to 15m (4 to 50 ft) Print Remaining
Length
Select Media
Customize Settings Current Settings
ON
OFF
Print Prints the remaining amount of the media. 1 to 30 (Media Setup Numbers) Selects the media setting for printing.
RIP Setting
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Table 1-17. Setup Menu
Menu Menu Item/Setting Values (shaded one is the default) Explanation
Names to the storing media setting within 22 charac ters of the
Media Setup Customize Settings
1 to 30 (Media setting bank)
Setting Name
Feed Adjustment Manual
1.5 The default setting of 2.0 is recommended in most situations.
Platen Gap
Head Alignment
Heating & Drying
2.0
2.5 Manual (Uni-D) Select Head Alignment to realign the print head when print
Manual (Bi-D)
Manual (Dual Head)
Heater Temperature
Drying Time Per Pass 0 to 10 sec
Additional Dryer
After Heater Feed
OFF Set the after heater temperature. The default Heater 30 to 55 °C
ON This item is displayed only when the optional Additional Print
OFF
ON Select whether to feed media to the after heater after printing
OFF
one-byte alphabet and numbers. Giving a name for easy identification is recommended.
Executes this setting when a banding (horizontal strip-shaped patterns, uneven colors or lines) cannot be solved, even though head cleaning or Gap Adjustment is executed. Check the printed patterns visually and adjust it by entering the values.
2.5 if printout is scratched or smudged. Choosing a larger gap than required may result in ink status inside the printer, reduced print quality, or shorter product life.
results seem grainy or out of focus. When printing in both directions, select Manual (Bi-D). If the graininess or misalignment is not improved after performing Manual (Bi-D), try Manual (Dual Head). If there is still no improvement, perform Manual (Uni-D). When printing in one direction, select Manual (Dual Head). If the graininess or misalignment is not improved after performing Manual (Dual Head), perform Manual (Uni-D).
Temperature is 55 °C. Sets a time period to pause the Print Head movement for drying
the ink between 0.0 to 10.0 seconds. Depending on the media type and density, drying ink may take longer. When leaked ink or ink smear appears on the printed result, set the drying time longer.
Drying System is installed. Select On to enable, or Off to disable, the optional Additional Print Drying System. Note that even when On is selected, the additional print drying system will turn off with the heaters when the Heat Off Timer expires. The additional print drying system will turn back on when the heaters resume operation.
(On/Off). Select On if the media will be cu t before the next job starts. Note, however, that the margin will increase.
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Table 1-17. Setup Menu
Menu Menu Item/Setting Values (shaded one is the default) Explanation
Mode 0 If there is a section without print data (a blank area) during a
job, the media is fed quickly. If the value for the selected mode is small, the media is fed at a quicker speed. If this mode does not allow the ink to dry sufficiently, see the following section and change the mode.
Choose the range in which the print head moves during printing. [Data Width] restricts print head movement to the printed area. Restricting the extent of print head movement increases print speed. If [Data Width] is selected, the print head will move the full width of the largest media supported by the printer. Select this option for more even print results with less variation.
Choose [Printable Side Out] or [Printable Side In] according to how the media is rolled.
Choose [Periodically] or [Every page] to have the printer automatically monitor and adjust media tension during printing for optimal results, [Off] to disable automatic tension adjustment. [Periodically] is recommended in most circumstances. Select [Every page] for more precise tensioning, but note that print times will increase.
Media Setup Customize Settings
1 to 30 (Media setting bank)
Heating & Drying Blank Area Feed
Media Suction 0 to 10 Se t it to a suct ion level appropriate for the used media.
Data Width
Head Movement
Printer Full Width
Multi-Strike Printing
Roll Type
Tension Measurement
OFF Choose the number of times each line is printed. 2 to 8 Printable Side Out Printable Side In
Periodically
Every Page
Mode 1 Mode 2
Mode 3
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Table 1-17. Setup Menu
Menu Menu Item/Setting Values (shaded one is the default) Explanation
Auto - Auto is recommended in most situations. If Media Size Check is Manual 0 to 40 Auto -
Manual 1 to 9
LV1 Choose a slower feed speed if thin media is creased or torn or LV2
On
Off
Yes No
not On when Auto is set, the appropriate tension is not applied because the media width cannot be detected. If Media Size Check is Off, set Feeding Tension to Manual and then set the recommended value for the media width. If Feeding Tension is set to Auto and creases appear during printing or black bands (dark stripes) appear in the print results, set Feeding Tension to Manual. When Manual is set, we recommend setting Feeding Tension to a recommended value that complies with the width of the loaded media. See the User’s Guide. If other values are used, banding (horizontal banding, lines, or strips of uneven color) or wrinkles may appear in the print results.
sticks together during printing. The lower the value, the slower the speed.
Select whether to enable (On) or disable (Off) operations to prevent media from sticking when the printer is turned on or when printing starts. Since operations take longer when On is selected, we recommend setting this to Off. Depending on the media type, it may easily adhere to the platen. If operations are performed while the media is on the platen, the media is not fed correctly and could cause a jam. If this occurs, set On.
If [Yes] is selected, the setting content of selected media settings are returned to the default settings.
2.5 if printout is scratched or smudged. Choosing a larger gap than required may result in ink status inside the printer, reduced print quality, or shorter product life.
Media Setup
Customize Settings
RIP Settings Platen Gap
1 to 30 (Media setting bank)
Feeding Tension
Take-up Tension
Feed Speed
Prevent Sticking
Restore Settings
1.5 The default setting of 2.0 is recommended in most situations.
2.0
2.5
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Table 1-17. Setup Menu
Menu Menu Item/Setting Values (shaded one is the default) Explanation
0.1 to 1.0 mm (4 to 40 mil)
Sets the length of the media to be used between 0.1 to 1.0 mm.
results seem grainy or out of focus. When printing in both directions, select Manual (Bi-D). If the graininess or misalignment is not improved after performing Manual (Bi-D), try Manual (Dual Head). If there is still no improvement, perform Manual (Uni-D). When printing in one direction, select Manual (Dual Head). If the graininess or misalignment is not improved after performing Manual (Dual Head), perform Manual (Uni-D).
Choose [Printable Side Out] or [Printable Side In] according to how the media is rolled.
The default setting of Auto is recommended in most situations. If creases appear in the media during p rinting, we recommend using Manual and setting the value to higher than Lv32.
When banding (horizontal banding, tint unevenness, or stripes) occurs in printing results, we recommend using Manual and setting the value to lower than Lv32.
When Media Size Check is set to Off, set Manual, and then set Feeding Tension to a recommended value that complies with the width of the loaded media.
If media wrinkles when printing, or white banding (white or light lines) appears in the print results, we recommend using Manual and setting the value to lower than Lv7. Make the same settings if ink adheres to the back of the take-up roll. If thick media cannot be wound correctly, we recommend using Manual and setting the value to higher than Lv7.
Media Setup RIP Settings
Head Alignment
Roll Type
Tension Measurement
Feeding Tension
Take-up Tension
Input thickness.
Manual (Uni-D) Select Head Alignment to realign the print head when print Manual (Bi-D)
Manual (Dual Head)
Printable Side Out Printable Side In Periodically
Every Page
Auto - The default setting of Auto is recommended in most situations. Manual 0 to 40 Auto -
Manual 1 to 9
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Table 1-17. Setup Menu
Menu Menu Item/Setting Values (shaded one is the default) Explanation
Select whether to enable (On) or disable (Off) operations to prevent media from sticking when the printer is turned on or when printing starts. Since operations take longer when On is selected, we recommend setting this to Off. Depending on the media type, it may easily adhere to the platen. If operations are performed while the media is on the platen, the media is not fed correctly and could cause a jam. If this occurs, set On.
If [Yes] is selected, the setting content of selected media settings are returned to the default settings.
Media Setup
On
Prevent Sticking
RIP Settings
Restore Settings
Print Media List Print Print the contents of media setting banks 1 to 30.
Off
Yes No
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Table 1-17. Setup Menu
Menu Menu Item/Setting Values (shaded one is the default) Explanation
Sets the side margin from the media’s right end while the media is set in the printer. The media’s right end differs depending on [Media End Check] setting in the Setup Menu as follows.
Printer Setup
Side Margin (Right) 3 to 25 mm (0.12 to 1.00inch)
Side Margin (Left) 3 to 25 mm (0.12 to 1.00inch)
Print Start Position 0 to 800 mm (0.00 to 32.00 inch)
Normal --- Allows you to enter a margin between pages. Even after making
Margin Between Pages
Media Size Check
No Margin -10 mm to +10 mm
ON Selects [On] to detect the media width and the top or [Off] to set
OFF
When Media End Check is On: Right end of the media When Media End Check is Off: Right end standard position (the position up to Platen through the center of the media set position attached on the Pre Heater)
Sets the side margin from the media left end while the media is set in the printer. The media left end differs depending on [Media End Check] setting in the Setup Menu as follows. When Media End Check is On: Left end of the media When Media End Check is Off: The position to the left 64 inch from the right end standard position
Adjust this parameter if you want to print from the near center of the media or if you want to shift the printed area left from the Side Margin (Right) setting. The area between the right edge of the media and Print Start Position is left blank. If a value is selected for Side Margin (Right), an additional area corresponding to the width selected for Side Margin (Right) will be left blank. See the following for more information.
adjustments, the size of the margin may change depending on the media and usage environment. The margin increases when the number is moved in the + direction, and decreases when the number is moved in the - direction.
it to off. Select [Off] and print when Media Size error is displayed even though the media is set correctly. However, when this setting is set to [Off], the printed data can be out of range of the media. If it happens, the ink contaminates the inside of the printer. Setting to [On] is recommended usually.
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Table 1-17. Setup Menu
Menu Menu Item/Setting Values (shaded one is the default) Explanation
Selects [On] to detect the media end or [Off] to set it to off. Select [Off] and print when Media Out error is displayed even though the media is set correctly. Setting to [On] is recommended usually.
Selects [On] to stop printing and display an error on the control panel screen when the set media is skewed, or [Off] to continue to print. The skewed media causes media jam, so setting to [On] is recommended usually.
Select whether or not (Continue/Stop Printing) to print the remaining data after replacement.
Selects the execution timing for the periodical check pattern printing from [Off] or one of the values between per [1] page to per [10] pages. When this is set to [Off], the periodical check pattern printing is not executed. When one of the values between per [1] page to per [10] pages is selected, the check pattern is printed on the top of the set page. Allows you to judge whether any clogging can be seen in the following printing by checking the check patterns later on.
[Off] or once per [1] hour to per [240] hours. When this is set to [Off], Periodical Cleaning is not executed. When one of the values between per [1] hour to per [240] hours is selected, head cleaning is performed automatically when the set time has passed. If the set time has come when the printer is printing or in the sleep mode, Periodical Cleaning is performed after finishing the job or mode. In addition, the time counter is cleared in the timings listed below.
When the set value of this setting is changed.When All Nozzles Cleaning is performed manually.
Selects the execution timing for the periodical head cleaning from [Off] or one of the values between per [1] page to per [10] pages. When this is set to [Off], Periodical Cleaning is not executed. When one of the values between per [1] page to per [10] pages is selected, head cleaning is performed automati cally before printing the set page.
Printer Setup
Media End Check
Media Skew Check
Media End Option
Print Nozzle Pattern
Periodical Cleaning
Cleaning Cycle
ON
OFF
ON
OFF Continue
Stop Printing
OFF
1 to 10 pages
Light
Medium
Heavy
Power
OFF
to 10 pages
Off Selects the execution timing for periodical head cleaning from 1 - 240 hours Off 1 - 240 hours Off 1 - 240 hours Off
1 - 240 hours
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Table 1-17. Setup Menu
Menu Menu Item/Setting Values (shaded one is the default) Explanation
Turns to the sleep mode automatically when no error is occurring, no print job receiving or there are no operations on the control panel. In this setting, sets the ti me to turn to the slee p mode automatically. When the printer turns to the sleep mode, the screen display on the control panel disappears, and all Heaters and internal motors turn off to reduce power consumption. When the optional additional dryer is installed,
Printer Setup
Maintenance
Heat Off Timer 15 - 240 min
Restore Settings
Nozzle Check
Print At Right Print At Center Print At Left
Yes No
Print
the fan stops in the sleep mode. Button operations on the control panel (except [P] button) recovers the screen display on the control panel. However, when there are no operations in this condition, the screen display disappears again in about 30 seconds. The printer wakes from the sleep mode completely and recovers normally, only when the operation with a hardware operation is executed such as receiving a print job or operating the Media Set Lever.
When this is set to [Yes], returns the set values in [Printer Setup] menus to their factory default.
Prints the check patterns. Check them visually and execute head cleaning when blurring or space can be seen.
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Table 1-17. Setup Menu
Menu Menu Item/Setting Values (shaded one is the default) Explanation
Maintenance
Printer Status
Network Setup
All Nozzles
Head 1/Head 2 Head 1 Head 2
Cleaning
Selected Nozzles
Head Maintenance Move Head
Waste Ink Counter ---
Print Status Sheet Print
Firmware Version XXXXXX,X_XX,XXXX Displays the firmware version of the printer.
Auto
IP Address Setting
Print Status Sheet Print Prints the list of current Network Setup.
Restore Settings
Panel
Yes No
IP: XXX.XXX.XXX.XXX SM: XXX.XXX.XXX.XXX DG: XXX.XXX.XXX.XXX
Execute (Light) Execute (Medium) Execute (Heavy)
Execute (Light) Execute (Medium) Execute (Heavy)
Checks the pattern numbers which blurring or space can be seen in their check patterns. Selects all lines or the nozzle lines including the numbers, then executes head cleaning. When this is set to [All Nozzles], executes head cleaning for all nozzles. When [Selected Nozzles] is selected, selects nozzle lines and executes head cleaning only for them. Select the cleaning level from [Execute (Light)], [Execute (Medium)] or [Execute (Heavy)]. Select [Execute (Light)] at first. When blurring or space can be seen even though [Execute (Light)] is executed, select [Execute (Medium)]. When blurring or space can be seen even though [Execute (Medium)] is executed, select [Execute (Heavy)].
Position the print head for maintenance. Perform such maintenance as cleaning the wiper, caps, and the area around print head only after using this option to position the head for cleaning. Moving the print head manually could cause malfunction.
If you replace the Waste Ink Bottle before being prompted by a message indicating the replacement interval of the Waste Ink Bottle in the control panel, run the Waste Ink Counter option after replacement.
Prints the list of current Printer Setup status, product life or periodic replacement parts status. You can check each piece of information at once.
Sets the IP address, the subnet mask and the default gateway manually.
Returns the set values of Network Setup menus to their factory default.
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Table 1-17. Setup Menu
Menu Menu Item/Setting Values (shaded one is the default) Explanation
Sets the date and time for the internal clock. The set time is used for printing the job status and the printer status.
Selects the language used for the control panel display.
Selects the unit of length to be used for various length information.
Selects the unit of temperature used for the control panel display.
Enable (On) or disable (Off) the buzzer that sounds when an error occurs.
Selects [On] to inform an error and alert or [Off] to set it to off. This setting informs with turning the Alert Lamp On/Off.
default except for Date And Time, Language, Unit: Length and Unit: Temperature in Preference menu.
Preference
Reset All Settings
Date And Time YY/MM/DD HH:MM
Japanese English French Italian German
Language
Unit: Length
Unit: Temperature
Alert Sound Setting
Alert Lamp Setting
Portuguese Spanish Dutch Russian Korean Chinese m ft/in °C F ON OFF ON OFF Yes When this is set to [Yes], returns all settings to their factory
No
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1.5.2 Serviceman Mode

The Serviceman Mode is intended to be used by a service person for servicing the printer.
HOW TO START & QUIT
1. Turn the printer on by pressing the [Menu], [Back], and [OK] buttons together.
2. Turn the printer off to quit the Serviceman Mode.
SERVICEMAN MODE MENU LIST
Menu
Class 1 2 3
Rear AD Adjusts the AD value of the PE Sensor. CR Un Cap Unlocks or re-locks the carriage and uncaps/re-caps the Print Head.
Red
Mecha Adjustment
Life CR
LCD RGB Check
Blue
Panel Check Checks the operation of the buttons and the LEDs.
Sensor Check
PE ILS
PG
H to F Speed
F to H Speed
Page Size Fan Life Count
PGtyp PG+ PG++ 400 CPS 500 CPS 400 CPS 500 CPS
Explanation
Checks the operation of the LCD.Green
Checks the operation of sensors.
Used only in manufacturing processes. Not used in service operations.
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Menu
Class 1 2 3
Feed Amount 1
PS1
Feed Speed 1
Feed Amount 2
PF
Feed Speed 2
Life
Wait Fan Life Count
PG
APG
Wait Life Count
Display Count
PS2 PS3 PS4
PS1 PS2 PS3 PS4
PGtyp PG+ PG++
Explanation
Used only in manufacturing processes. Not used in service operations.
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TROUBLE SHOOTING

CHAPTER
2
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2.1 Overview

This section explains the basic procedure for troubleshooting problems on the printer quickly and efficiently.
When carrying out the troubleshooting procedures, take a flexible measure following your sales company's policy and considering the troubling situation.

2.1.1 Preliminary Check

Make sure to verify or perform the following basic items whenever servicing the printer.
2.1.1.1 Check for the usage environment
Check the user's usage environment.
Temperature/humidity of the installation site
(For the guaranteed environment, See "1.2.1 Basic Specifications" (See P
14).)
What type of media is used (manufacturer/type/width/thickness)?Genuine ink or 3rd party's ink?F/W version (the latest?)Error code
2.1.1.2 Recurrence check of the trouble
Check if the trouble the user claims recurs with the returned printer.
If the F/W was not the latest, with the user's agreement, update the F/W to the
latest one and check if the trouble recurs.
2.1.1.3 Check for the counter values/history
Download NVRAM and check the following with NVRAM Viewer. (For the check method, see p282.)
Counter history of the periodic replacement parts. (if any part's life is near.)Printer's operating history (if any cause for the trouble exists)Error history (the frequency/history of errors related with the trouble)
2.1.1.4 Test print check
For the trouble related with print quality, carry out “Image Print” and check the current adjustment status. (For the procedure of test print, see p292.)
Check also the following if necessary.
Phenomenon Check Item
The installation site inclined? Any vibrating equipment near the site?
Bad print quality
Missing dots/bad print quality Near a conditioner's ventilation duct?
The user's panel settings Is the interior dirty? Clean it if dirty.
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2.1.2 Troubleshooting Procedure

Refer to the following items according to the observed symptom, carry out the corresponding troubleshooting following the procedures described in the next sections.
1. Trouble with a Maintenance Request or Service Call Error. (See P.40, P. 44)
2. Trouble on print quality (See P.62)
3. Trouble on paper feeding (See P.68)
4. Other troubles (See P.70)
5. Trouble on Service Program (See P.74)
6. Trouble on NVRAM Viewer (See P.75)

2.1.3 Procedure after troubleshooting

2.1.3.1 If the trouble has been successfully solved
Check if the movement of the covers is normal (without any damage, noises).
If any abnormality is found, lubricate or replace the faulty parts.
Carry out the cleaning after repair.Prepare a report (nozzle check pattern and images of trouble such as ink
leakage should be attached) on the repair. (follow your company/local office's policy.)
2.1.3.2 If necessary to escalate the trouble case
Make a report with the following data.
Backed-up NVRAM dataFirmware versionService program versionFor bad prin t quali ty: a print sample with the marked symptom and a printed
test pattern.
For faulty pa rts: the faulty part s themselves and a photos of the troubling
section.
Information on the user/the repair listed below
This is a format of the escalation report. At least check out the items on the list and register the case in the escalation system.
Model name
Serial number
With or without options
Content of the claim from the user
Date of occurrence
Trouble occurrence conditions/recurrence method
What the service person actually observed
(Check items before check, the content of troubleshooting and repair.)
Date of escalation
Purpose of escalation
(Measures what the user/service person want done)
Degree of urgency (S/A/B/C)
S: High (those which may cause a death, ignition, etc.) A: Problems, bugs B: Strong request C: Inquiry
Deadline for the response
Repair history
Part-replacement history
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2.2 Remedies for Maintenance Requests

This section describes the remedies for maintenance requests. Maintenance requests do not effect the printer’s operation; therefore, you can continue the current printing. When a maintenance request error occurs, the printer displays on the LCD a hexadecimal code of “NNNN” which correspond to the bit numbers assigned to error statuses as shown in the table below.
There are 2 types of Maintenance Request; One is “Old Type“ and the other is “New Type“. It is possible to find out which type is matched by Serial Number of the printer show n as Table2-1.
Table 2-1. How to find out by Serial Number
NA
Latin
Euro(West/Export)
CISMEA
Old
Type
New
Type
1: Ex):If the Seria l Number is W3ME000254, it is later than W3ME000253.
Therefore W3ME000254 was manufactured by New Type and its Maintenance Request is matched on Table2-3.
earlier than W3ME000253 Ex):W3ME000252
W3ME000253 or later Ex):W3ME000254
EAL
earlier than W3PE000007 Ex):W3PE000006
W3PE000007 or later Ex):W3PE000008
ESP
EPIL_ESP
earlier than W3QE000029 Ex):W3QE000028
W3QE000029 or later Ex):W3QE000030
EPIL_India ETT EKL
earlier than W3UE000027 Ex):W3UE000026
W3UE000027 or later Ex):W3UE000028
earlier than W3RE000019 Ex):W3RE000018
W3RE000019 or later Ex):W3RE000020
earlier than W3SE000032 Ex):W3SE000031
W3SE000032 or later Ex):W3SE000033
ECC EHK
earlier than W3TE000137 Ex):W3TE000136
W3TE000137 or later Ex):W3TE000138
TROUBLE SHOOTING Remedies for Maintenance Requests 40
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Page 41
SC-F9200 Series Revision C
Table 2-2. List of the Maintenance Requests for Old Type
Bit assignment (Binary)
31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
00000000000000000000000000000001 00000001 Reserved 000000000000000000000000000000 00000000000000000000000000000 0000000000000000000000000000 000000000000000000000000000 00000000000000000000000000 0000000000000000000000000 000000000000000000000000 00000000000000000000000 0000000000000000000000 000000000000000000000 00000000000000000000 0000000000000000000 000000000000000000 00000000000000000 0000000000000000 000000000000000 00000000000000 0000000000000 000000000000 00000000000 0000000000
000000000 0000000010000000000000000000000000800000 Reserved
0000000 000000 00000 0000 000 00
100000000000000000000000000000040000000 Reserved
0 1000000000000000000000000000000080000000 Reserved
1000000000000000000000000000010000000 Reserved
10000000000000000000000000000020000000 Reserved
10000000000000000000000000004000000 Reserved
100000000000000000000000000008000000 Reserved
100000000000000000000000001000000 Reserved
1000000000000000000000000002000000PF Motor Cooling Fan lockFan failure
1000000000000000000000000400000Ink Holder
10000000000000000000000100000 Reserved
100000000000000000000000200000 Reserved
100000000000000000000040000 Reserved
1000000000000000000000080000 Reserved
1000000000000000000010000 Reserved
10000000000000000000020000 Reserved
10000000000000000004000 Reserved
100000000000000000008000CR Motor Cooling Fan lockFan failure
100000000000000001000RTC Date/time not set
1000000000000000002000 Reserved
1000000000000000400 Reel Gear Near the end of life
10000000000000000800RTC battery Out of battery
10000000000000100 Reserved
1000000000 00000200Ink Tube Near the end of life
1000000 00000040Pump Cap Unit Near the end of life
10000000 00000080Ink Holder Near the end of life
1000000000010 Reserved
10000000000020 Reserved
10000000004 Reserved
100000000008 Reserved
Hexadeci
mal
1 0 00000002 Duct CR (Ink path) Near the end of life
Part/Component
causing the error
Status
Reach the end of life (Suction pump)
TROUBLE SHOOTING Remedies for Maintenance Requests 41
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SC-F9200 Series Revision C
Table 2-3. List of the Maintenance Requests for New Type
Bit assignment (Binary)
31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
00000000000000000000000000000001 00000001 Reserved 000000000000000000000000000000 00000000000000000000000000000 0000000000000000000000000000 000000000000000000000000000 00000000000000000000000000 0000000000000000000000000 000000000000000000000000 00000000000000000000000 0000000000000000000000 000000000000000000000 00000000000000000000 0000000000000000000 000000000000000000 00000000000000000 0000000000000000 000000000000000
00000000000000 0000000000000100000000000000000000040000 Reserved
000000000000 00000000000
0000000000
0000000001000000000000000000000000400000Pump Cap Unit(Home)
0000000010000000000000000000000000800000Ink Holder(Home)
0000000100000000000000000000000001000000Ink Holder(Full)
0000001000000000000000000000000002000000Ink Tube 0000010000000000000000000000000004000000 Reserved
0000 000 00 0 1000000000000000000000000000000080000000 Reserved
10000000000000000000000000000020000000 Reserved
100000000000000000000000000000040000000 Reserved
100000000000000000000000000008000000 Reserved
1000000000000000000000000000010000000 Reserved
100000000000000000000000200000Pump Cap Unit(Full)
1000000000000000000000080000 Reserved
10000000000000000000000100000 Reserved
1000000000000000000010000 Reserved
10000000000000000000020000Duct CR (Ink path)
10000000000000000004000PF Motor Cooling Fan lockFan failure
100000000000000000008000CR Motor Cooling Fan lockFan failure
100000000000000001000RTC Date/time not set
1000000000000000002000 Reserved
10000000000 00000400Reel Gear Near the end of life
10000000000000000800RTC battery Out of battery
100000000 00000100Ink Holder(Full) Near the end of life
1000000000 00000200Ink Tube Near the end of life
1000000 00000040Pump Cap Unit(Home) Near the end of life
10000000 00000080Ink Holder(Home) Near the end of life
1000000000010 Reserved
10000000000020Pump Cap Unit(Full) Near the end of life
10000000004 Reserved
100000000008 Reserved
Hexadeci
mal
1 0 00000002 Duct CR (Ink path) Near the end of life
Part/Component
causing the error
Status
Reach the end of life
Reach the end of life (Suction pump) Reach the end of life (Suction pump)
Reach the end of life Reach the end of
life Reach the end of
life
TROUBLE SHOOTING Remedies for Maintenance Requests 42
SE Group Confidential (Related Staff Only)
Page 43
SC-F9200 Series Revision C
Note : Ex): When “Maintenance Request C00” is displayed.
As “C00” in hexadecimal means “0000000000000000000110000000000” in binary, you can find out the code is assigned to Bit-11 and Bit-12 referring to the above table. In this case, two errors are occurring simultaneously. (Bit-11: out of battery/ Bit-12: the date/time not set.)
TROUBLE SHOOTING Remedies for Maintenance Requests 43
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Page 44
SC-F9200 Series Revision C

2.3 Remedies for Service Call Error

The following tables explains the Service Call error messages and remedies.
Table 2-4. Troubleshooting for Service Call Error
Code Error Name Cause Check Item Remedy
1101 Ink Tubes life error
1125 CR HP detection error
CR Motor
1138
overcurrent error
CR Motor
1139
oscillation error
The Ink Tubes have reached the end of their service life. (CR scan pass counter has reached a predetermined limit.)
The CR Unit does not respond to the CR HP Sensor, or the sensor failed to detect the home position.
CR HP Sensor failureFalse detection of the home due to paper jam or
any other obstacle
Misreading of the CR ScaleCR Lock is damaged.
1. Connection failure of the CR Motor or the CR Encoder.
2. Number of over current is reached limit of the CR motor
Irregular loadCR Encoder failureCR Motor failure
The control terminal (Vre terminal) of the CR Motor driver has shorted out.
---
1. Is the CR HP Sensor out of order? Does the light shielding plate react to the sensor?
2. Is there any paper jammed inside the printer?
3. Does the CR Scale have any scratches or dirt?
4. Does the CR Encoder work properly? Check it using the Service Program.
5. Does the CR Lock function normally?
1. Is there any problems such as damaged cable in the connections below?
CR HP SensorCR Encoder to SUB Board (CN102)CR Motor to SUB-M Board (CN1)
2. Does the CR Encoder work properly? Check it using the Service Program.
1. Is the CR Motor driver on the Main Board damaged?
2. Is there any foreign materials around the CR Motor driver?
Replace the Ink Tubes
(Page 293).
counter
1. Replace the CR HP Sensor.
2. Re-install the CR Encoder. If it is faulty, replace
(Page 166)
it.
3. Clean the CR Scale using ethanol.
4. Replace the CR Scale.
5. Replace the CR Lock (Pump Cap Unit). (Page
170, 177)
1. Replace the CR HP Sensor.
2. Replace the CR Encoder. (Page 166)
3. Replace the CR Motor. (Page 161)
1. Remove the foreign material.
2. If the error still occurs, replace the Main Board.
(Page 123)
(Page 196) and reset the
(Page 164)
(Page 157)
(Page 164)
TROUBLE SHOOTING Remedies for Service Call Error 44
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Page 45
SC-F9200 Series Revision C
Table 2-4. Troubleshooting for Service Call Error
Code Error Name Cause Check Item Remedy
1. Is the CR Unit being attached correctly?
2. Is there any foreign materials on the CR Unit drive path?
3. Is there any problems such as damaged cable in the connections below?
CR Encoder to SUB Board (CN102)CR Motor to SUB-M Board (CN1)
4. Does the CR Encoder work properly? Check it using the Service Program.
Does the CR Encoder work properly? Check it using the Service Program.
1. Is there any problems such as damaged cable in the connections below?
CR Encoder to SUB Board (CN102)CR Motor to SUB-M Board (CN1)
2. Is the tension of the CR Timing Belt proper?
3. Does the CR Encoder work properly? Check it using the Service Program.
---
Does the CR Encoder work properly? Check it using the Service Program.
1. Re-install the CR Unit. (Page 200)
2. Replace the CR Encoder. (Page 166)
3. Replace the CR Motor. (Page 161)
1. Replace the CR Encoder.
(Page 166)
2. Replace the SUB Board. (Page 131)
3. Replace the Main Board. (Page 123)
1. Adjust the tension of the CR Timing Belt.
297)
2. Replace the CR Encoder. (Page 166)
Replace the Main Board. (Page 123)
1. Replace the CR Encoder. (Page 166)
2. Replace the CR Motor. (Page 161)
3. Replace the SUB Board. (Page 131)
4. Replace the Main Board. (Page 123)
(Page
CR Motor
113A
overload error
CR Motor
113B
over speed error
CR Motor
113C
reversing error
CR Motor
113D
driving time-out error
CR Motor
113E
velocity deviation error
Overcurrent to the CR Motor was detected.
CR Encoder cable is damaged.CR Motor cable is damaged.Irregular loadCR Encoder failureCR Motor failure
The CR Motor was driven at a speed faster than a predetermined one during deceleration.
Irregular loadCR Encoder failureSUB Board is damaged.CR Motor driver failure
The number of occurrences of reversing the CR Motor has reached a predetermined limit.
The polarity of CR Encoder cable is opposite.The polarity of CR Motor cable is opposite.Slipping of the teeth of CR Timing BeltCR Encoder failure
Abnormally-long driving duration of the CR Motor was detected.
Irregular loadFirmware becomes out of control.
The CR Motor was driven at a speed abnormally faster than a predetermined one during acceleration or deceleration.
Irregular loadCR Encoder failureCR Motor failureSUB Board is damaged.CR Motor driver failure
TROUBLE SHOOTING Remedies for Service Call Error 45
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SC-F9200 Series Revision C
Table 2-4. Troubleshooting for Service Call Error
Code Error Name Cause Check Item Remedy
CR Motor
113F
lock error
PF Motor
1229
oscillation error
PF Motor
122A
overload error
PF Motor
122B
over speed error
PF Motor
122C
reversing error
PF Motor
122D
driving time-out error
The CR Motor was driven at a speed abnormally slower than a predetermined one during operation.
CR Encoder cable is damaged.CR Motor cable is damaged.Irregular loadCR Encoder failureCR Motor failure
The control terminal (Vre terminal) of the PF Motor driver has shorted out.
Overcurrent to the PF Motor was detected.
PF Encoder cable is damaged.PF Motor cable is damaged.Irregular loadPF Encoder failurePF Motor failure
Contamination of PF EncoderIncrease of load (paper jam)Cable disconnection
PF Motor rotated in the reverse direction. Abnormally-long driving duration of the PF Motor
was detected.
Irregular loadFirmware becomes out of control.
1. Is there any problems such as damaged cable in the connections below?
CR Encoder to SUB Board (CN102)CR Motor to SUB-M Board (CN1)
2. Does the CR Encoder work properly? Check it using the Service Program.
1. Is the PF Motor driver on the Main Board damaged?
2. Is there any foreign materials around the PF Motor driver?
Does the PF Encoder work properly? Check it using the Service Program.
1. Is the PF Encoder contaminated?
2. Is there any foreign materials on the paper path?
3. Check the Interface cable for breaking.
---
---
1. Replace the CR Encoder.
(Page 166)
2. Replace the CR Motor. (Page 161)
1. Remove the foreign material.
2. If the error still occurs, replace the Main Board.
(Page 123)
1. Replace the PF Encoder.
2. Replace the Main Board. (Page 123)
1. Replace the PF Encoder.
2. Replace the FFC of the PF Encoder.
3. Replace the PF Motor. Replace the PF Motor.
Replace the Main Board. (Page 123)
(Page 215)
(Page 215)
(Page 213)
(Page 213)
TROUBLE SHOOTING Remedies for Service Call Error 46
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Page 47
SC-F9200 Series Revision C
Table 2-4. Troubleshooting for Service Call Error
Code Error Name Cause Check Item Remedy
The PF Motor was driven at a speed abnormally faster than a predetermined one during acceleration or
PF Motor
122E
velocity deviation error
PF Motor
122F
lock error
Head driver
131B
(transmission gate) overheat error
Pump Motor
1418
overcurrent error
Pump Motor
1419
oscillation error
deceleration.
Irregular loadPF Encoder failurePF Motor failureSUB Board is damaged.PF Motor driver failure
The PF Motor was driven at a speed abnormally slower than a predetermined one during operation.
CR Encoder cable disconnectionCR Motor cable disconnectionIrregular loadPF Encoder failurePF Motor failure
The temperature of the Head driver rises, and has reached a predetermined limit.
Connection failure of the Pump Motor or the Pump
Motor encoder.
The number of occurrences of overcurrent to the
Pump Motor has reached a predetermined limit.
Irregular loadPump Motor encoder failurePump Motor failure
The control terminal (Vre terminal) of the Pump Motor driver has shorted out.
Does the PF Encoder work properly? Check it using the Service Program.
1. Is there any problems such as damaged cable in the connections below?
PF Encoder to SUB Board (CN102)PF Motor to SUB-M Board (CN1)
2. Does the PF Encoder work properly? Check it using the Service Program.
1. Turn the power off and then back on. Does the printer recover from the error?
2. Is the FFC connected to the connector properly without being tilted?
1. Is there any problems such as damaged cable in the connections below?
Pump Motor (Pump Motor encoder) to Main
Board (CN210/CN230)
2. Does the Pump Motor encoder work properly? Check it using the Service Program.
1. Is the Pump Motor driver on the Main Board damaged?
2. Is there any foreign materials around the Pump Motor driver?
1. Replace the PF Encoder.
2. Replace the PF Motor. (Page 213)
3. Replace the Main Board. (Page 123)
1. Replace the PF Encoder.
2. Replace the PF Motor. (Page 213)
1. Replace the Head FFC.
2. Replace the Print Head. (Page 144)
Replace the Pump Motor encoder and Pump Motor (Pump Cap Unit 2). (Page 177)
1. Remove the foreign material.
2. If the error still occurs, replace the Main Board.
(Page 123)
(Page 215)
(Page 215)
(Page 150)
TROUBLE SHOOTING Remedies for Service Call Error 47
SE Group Confidential (Related Staff Only)
Page 48
SC-F9200 Series Revision C
Table 2-4. Troubleshooting for Service Call Error
Code Error Name Cause Check Item Remedy
Pump Motor
141A
overload error
Pump Motor
141B
over speed error
Pump Motor
141C
reversing error
Pump Motor
141D
driving time-out error
Overcurrent to the Pump Motor was detected.
Pump Motor encoder cable disconnectionPump Motor cable disconnectionIrregular loadPump Motor encoder failurePump Motor failure
The Pump Motor was driven at a speed faster than a predetermined one during deceleration.
Irregular loadPump Motor encoder failurePump Motor driver failure
The number of occurrences of reversing the Pump Motor has reached a predetermined limit.
The polarity of Pump Motor encoder cable is
opposite.
The polarity of Pump Motor cable is opposite.
Abnormally-long driving duration of the Pump Motor was detected.
Irregular loadFirmware becomes out of control.
1. Is there any problems such as damaged cable in the connections below?
Pump Motor (Pump Motor encoder) to Main
Board (CN210/CN230)
2. Does the Pump Motor encoder work properly? Check it using the Service Program.
Does the Pump Motor encoder work properly? Check it using the Service Program.
1. Is there any problems such as damaged cable in the connections below?
Pump Motor (Pump Motor encoder) to Main
Board (CN210/CN230)
2. Does the Pump Motor encoder work properly? Check it using the Service Program.
---
Replace the Pump Motor encoder and Pump Motor (Pump Cap Unit 2).
(Page 177)
1. Replace the Pump Motor encoder (Pump Cap
Unit2). (Page 177)
2. Replace the Main Board. (Page 123)
Replace the Pump Motor encoder (Pump Cap Unit
2). (Page 177)
Replace the Main Board. (Page 123)
TROUBLE SHOOTING Remedies for Service Call Error 48
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Page 49
SC-F9200 Series Revision C
Table 2-4. Troubleshooting for Service Call Error
Code Error Name Cause Check Item Remedy
The Pump Motor was driven at a speed abnormally faster than a predetermined one during acceleration or
Pump Motor
141E
velocity deviation error
Pump Motor
141F
lock error
MNU1 overcurrent
14A8
error
14A9 MNU1 oscillation error 14AA MNU1 overload error 14AB MNU1 over speed error 14AC MNU1 reversing error
14AD
14AE
MNU1 driving time-out error
MNU1 velocity deviation error
14AF MNU1 lock error
Pump cap unit 1
1430
Suction pump life error
Pump cap unit 2
1431
Suction pump life error
1432 Ink Holder 1 life error
deceleration.
Irregular loadPump Motor encoder failurePump Motor failurePump Motor driver failure
The PF Motor was driven at a speed abnormally slower than a predetermined one during operation.
Irregular loadPump Motor encoder failurePump Motor failure
Failure of the Pump Cap Unit 1
The Pump Cap Unit 1 has reached the end of its service life. (The total number of revolutions of the Pump Motor has reached a predetermined limit)
The Pump Cap Unit 2 has reached the end of its service life. (The total number of revolutions of the Pump Motor has reached a predetermined limit)
The Ink Holder 1 has reached the end of its service life. (The total number of times that the holder was removed from the printer has reached a predetermined limit)
Does the Pump Motor encoder work properly? Check it using the Service Program.
1. Is there any problems such as damaged cable in the connections below?
Pump Motor (Pump Motor encoder) to Main
Board (CN210/CN230)
2. Does the Pump Motor encoder work properly? Check it using the Service Program.
1. Is the cable (Pump Cap Unit 1 to Main Board) connected properly?
2. Does the Pump Cap Unit 1 operate normally?
3. Is the Main Board out of order?
---
---
---
1. Replace the Pump Motor encoder and Pump Motor (Pump Cap Unit 2).
2. Replace the Main Board. (Page 123)
Replace the Pump Motor encoder and Pump Motor (Pump Cap Unit 2).
1. Reconnect the cable.
2. Replace the cable.
3. Replace the Pump Cap Unit 1.
4. Replace the Main Board. (Page 123)
Replace the Pump Cap Unit 1 the counter (Page 293).
Replace the Pump Cap Unit 2 the counter (Page 293).
Replace the Ink Holder 1
(Page 293).
counter
(Page 177)
(Page 177)
(Page 170)
(Page 170) and reset
(Page 177) and reset
(Page 183) and reset the
TROUBLE SHOOTING Remedies for Service Call Error 49
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SC-F9200 Series Revision C
Table 2-4. Troubleshooting for Service Call Error
Code Error Name Cause Check Item Remedy
The IC Holder 2 has reached the end of its service
1433 IC Holder 2 life error
Ink Path CR Assy
1435
life error Pump Cap Unit 1
1410
undetectable error Pump Cap Unit 2
1411
undetectable error Wrong ink mixture
1417
error
PG position
150C
undetectable error
APG Motor
1519
oscillation error
APG Motor
151A
overload error
life. (The total number of times the ink cartridge is removed from the printer has reached a predetermined limit)
The Ink Path CR Assy has reached the end of its service life.
Pump Cap Unit 1 failure Is the sensor cable properly connected? Replace the Pump Cap Unit 1. (Page 170)
Pump Cap Unit 2 failure Is the sensor cable properly connected? Replace the Pump Cap Unit 2. Wrong color ink was filled in the ink tank. This error
occurs if the combination of the ink holder and the chip unit is not correct.
When changing the PG, the PG sensor could not detect the PG position.
The control terminal (Vre terminal) of the APG Motor driver has shorted out.
Connection failure of the APG Motor.Overcurrent to the APG Motor was detec ted.
APG Motor cable is damaged.Irregular loadAPG encoder failureAPG Motor failure
Check if wrong color ink is filled (check if the combination of the ink holder and the chip unit is correct.)
1. Is the PG Sensor out of order? Does the light shielding plate react to the sensor?
2. Do the planetary gearing work normally? Do the planet gears and outer gears properly engage with each other?
3. Is the CR Unit out of its home position?
1. Is the APG Motor driver on the Main Board damaged?
2. Is there any foreign materials around the APG Motor driver?
Is there any problems such as damaged cable in the connections below?
APG Motor (APG encoder) to Main Board
(CN210/CN203)
---
---
Replace the IC Holder 2 (Page 189) and reset the counter (Page 293).
Replace the Ink Path CR Assy (Page 140) and reset the counter (Page 293).
(Page 177)
Discard the current ink tank, and clean the ink path using cleaning liquid, then install a new ink tank.
(Page 72)
1. Replace the PG Sensor.
2. Replace the APG Assy. (Page 167)
3. Remove any obstacles around the CR Unit home position. The printer changes the PG with the CR Unit being at its home position.
1. Remove the foreign material.
2. If the error still occurs, replace the Main Board.
(Page 169)
(Page 123)
Replace the APG Motor. (Page 167)
TROUBLE SHOOTING Remedies for Service Call Error 50
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Page 51
SC-F9200 Series Revision C
Table 2-4. Troubleshooting for Service Call Error
Code Error Name Cause Check Item Remedy
The APG Motor was driven at a speed faster than a
151B
151C
151D
151E
151F
1599
APG Motor over speed error
APG Motor reversing error
APG Motor driving time-out error
APG Motor velocity deviation error
APG Motor lock error
ATC Motor oscillation error
predetermined one during deceleration.
Irregular loadAPG encoder failureAPG Motor driver failure
The number of occurrences of reversing the APG Motor has reached a predetermined limit.
The polarity of APG Motor cable is opposite.APG Motor failure
Abnormally-long driving duration of the APG Motor was detected.
Irregular loadFirmware becomes out of control.
The APG Motor was driven at a speed abnormally faster than a predetermined one during acceleration or deceleration.
Irregular loadAPG encoder failureAPG Motor failureAPG Motor driver failure
Connection failure of the APG Motor.The APG Motor was driven at a speed abnormally
slower than a predetermined one during operation.
Irregular loadAPG encoder failureAPG Motor failure
The control terminal (Vre terminal) of the ATC Motor driver has shorted out.
---
Is there any problems such as damaged cable in the connections below?
APG Motor (APG encoder) to Main Board
(CN210/CN203)
---
---
Is there any problems such as damaged cable in the connections below?
APG Motor (APG encoder) to Main Board
(CN210/CN203)
1. Is the ATC Motor driver on the Main Board damaged?
2. Is there any foreign materials around the ATC Motor driver?
1. Replace the APG Motor.
2. Replace the Main Board. (Page 123)
Replace the APG Motor. (Page 167)
Replace the Main Board. (Page 123)
1. Replace the APG Motor.
2. Replace the Main Board. (Page 123)
Replace the APG Motor. (Page 167)
1. Remove the foreign material.
2. If the error still occurs, replace the Main Board.
(Page 123)
(Page 167)
(Page 167)
TROUBLE SHOOTING Remedies for Service Call Error 51
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Page 52
SC-F9200 Series Revision C
Table 2-4. Troubleshooting for Service Call Error
Code Error Name Cause Check Item Remedy
159A
159B
159C
159D
159E
ATC Motor overload error
ATC Motor over speed error
ATC Motor reversing error
ATC Motor driving time-out error
ATC Motor velocity deviation error
Overcurrent to the ATC Motor was detected.
ATC Motor cable disconnection.Irregular loadATC Motor encoder failureATC Motor failure
The ATC Motor was driven at a speed faster than a predetermined one during deceleration.
Irregular loadATC Motor encoder failureSub-F Board failureAPG Motor driver failure
The number of occurrences of reversing the ATC Motor has reached a predetermined limit.
The polarity of ATC Motor cable is opposite.ATC Motor failure
Abnormally-long driving duration of the ATC Motor was detected.
Irregular loadFirmware becomes out of control.
The APG Motor was driven at a speed abnormally faster than a predetermined one during acceleration or deceleration.
Irregular loadATC Motor encoder failureATC Motor failureSub-F Board disconnectionATC Motor driver failure
1. Is there any problems such as damaged cable in the connections below?
ATC Motor to Sub-F Board (CN602)
2. Does the ATC Motor encoder work properly? Check it using the Service Program.
Does the ATC Motor encoder work properly? Check it using the Service Program.
1. Is there any problems such as damaged cable in the connections below?
ATC Motor to Sub-F Board (CN602)
2. Does the ATC Motor encoder work properly? Check it using the Service Program.
---
Does the ATC Motor encoder work properly? Check it using the Service Program.
Replace the ATC Motor. (Page 241)
1. Replace the ATC Motor. (Page 241)
2. Replace the Sub-F Board. (Page 239)
3. Replace the Main Board. (Page 123)
Replace the ATC Motor. (Page 241)
Replace the Main Board. (Page 123)
1. Replace the ATC Motor.
(Page 241)
2. Replace the Sub-F Board. (Page 239)
3. Replace the Main Board. (Page 123)
TROUBLE SHOOTING Remedies for Service Call Error 52
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SC-F9200 Series Revision C
Table 2-4. Troubleshooting for Service Call Error
Code Error Name Cause Check Item Remedy
159F
1610
1611
1612
1613
1614
1615
1616
1617
1618
ATC Motor lock error
Roll/Reel Units mismatch error
Roll Unit undetectable error
Roll Unit undetectable error at the start of operation
Roll Unit undetectable error during operation
Reel Unit undetectable error at the start of operation
Reel Unit undetectable error during operation
Roll Unit Board failure
Reel Unit Board failure Roll/Reel Unit Board
failure
Connection failure of the ATC Motor.The ATC Motor was driven at a speed abnormally
slower than a predetermined one during operation.
Irregular loadATC Motor encoder failureATC Motor failure
The combination of the Roll Unit and Reel Unit may be wrong; one of the units may be an optional unit.
The Roll Unit could not be detected during mechanism initialization process.
When the ATC Motor started to operate, it was detected that the Roll Unit status is different from that detected during mechanism initialization process.
The connector of the Roll Unit was disconnected during the ATC Motor was operating.
When the Reel Motor started to operate, it was detected that the Reel Unit status is different from that detected during mechanism initialization process.
The connector of the Reel Unit was disconnected during the Reel Motor was operating.
There is a problem with a specific bit on the board, which detects what device is connected to the board.
There is a problem with a specific bit on the board, which detects what device is connected to the board.
There is a problem with a specific bit on the board, which detects what device is connected to the board.
1. Is there any problems such as damaged cable in the connections below?
ATC Motor to Sub-F Board (CN602)
2. Does the ATC Motor encoder work properly? Check it using the Service Program.
Is the combination of the Roll Unit and Reel Unit either both of them are standard units or both of them are optional units?
Is the connector of the Roll Unit disconnected? Connect the connector of the Roll Unit.
1. Is the connector of the Roll Unit disconnected?
2. Has the Roll Unit been replaced since the power on and while the ATC Motor was stopping?
Is the connector of the Roll Unit disconnected? Connect the connector of the Roll Unit.
1. Is the connector of the Reel Unit disconnected?
2. Has the Reel Unit been replaced since the power on and while the Reel Motor was stopping?
Is the connector of the Reel Unit disconnected? Connect the connector of the Reel Unit.
Unexpected error
Unexpected error
Unexpected error
Replace the ATC Motor. (Page 241)
Correct the combination of the Roll Unit and Reel Unit to either both are standard or both are optional.
1. Connect the connector of the Roll Unit.
2. Turn the printer off and back on.
1. Connect the connector of the Reel Unit.
2. Turn the printer off and back on.
Replace the Sub-F Board of the Roll Unit.
239)
Replace the Sub-F Board of the Reel Unit.
247)
Replace the Sub-F Board of the Roll Unit (Page
239)
and Reel Unit (Page 247).
(Page
(Page
TROUBLE SHOOTING Remedies for Service Call Error 53
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SC-F9200 Series Revision C
Table 2-4. Troubleshooting for Service Call Error
Code Error Name Cause Check Item Remedy
If the error still occurs after resetting the date and
1A23
1A26
1A37
1A38
1A39
1A3C
1A3D
1A3D
1A41
RTC data invalid error
RTC Access T/O error
Thermistor error
Transistor environmental temperature error
Head error
CR Motor Cooling Fan lock error
PF Motor Cooling Fan lock error
Power Supply Board Cooling Fan lock error
Head rank ID input error
The various absolute time settings stored on the NVRAM are abnormal.
The RTC circuit on the Main Board malfunctions.
The Head FFC is not connected correctly.A temperature out of a predetermined range was
detected by the Head thermistor.
Head thermistor failureTransistor failure
A temperature out of a predetermined range was
Reset the date and time settings of the RTC using the Service Program.
---
Is the Head FFC connected properly without being connected at an angle and any abnormalities such as ripped terminal cover?
---
detected by the Head thermistor.
Connection failure of the Head FFC.Electric parts or components are damaged due to
improper Head FFC connection such as connecting it at an angle.
The drive circuit in the Print Head is damaged.The fuse of the Main Board has blown.
Cable is damagedFan failure
Cable is damagedFan failure
Cable is damagedFan failure
Is the Head FFC connected properly without being connected at an angle and any abnormalities such as ripped terminal cover?
---
---
---
An invalid Head rank ID was written to the NVRAM. Check the Head rank ID using the Service Program.
time, perform the followings.
1. Replace the RTC backup battery.
2. Replace the Main Board.
(Page 123)
1. Turn the power off and remove the RTC backup battery.
2. After several seconds, re-attach the battery and turn the power back on.
3. Reset the date and time settings of the RTC using the Service Program.
1. Replace the Head FFC. (Page 150)
2. Replace the Print Head. (Page 144)
Replace the Print Head.
(Page 144)
1. Replace the Head FFC. (Page 150)
2. Replace the Print Head. (Page 144)
3. Replace the Main Board. (Page 123)
1. Reconnect the cable.
2. Replace the CR Motor Cooling Fan.
(Page 163)
1. Reconnect the cable.
2. Replace the PF Motor Cooling Fan.
(Page 214)
1. Reconnect the cable.
2. Replace the Power Supply Board Cooling Fan.
(Page 137)
Rewrite the Head rank ID with a correct one. (Page
309)
TROUBLE SHOOTING Remedies for Service Call Error 54
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SC-F9200 Series Revision C
Table 2-4. Troubleshooting for Service Call Error
Code Error Name Cause Check Item Remedy
1A50
1A51
1A52
1A53
I2C communication error between elements on ASIC and MAIN
I2C communication error between elements on ASIC and SUB
I2C communication error between elements on ASIC and SUB
I2C communication error between elements on ASIC and SUB
An I2C communication error has occurred in the Main Board.
An I2C communication error between the Main Board and Sub Board has occurred.
The IC on the Main Board is broken.
The IC on the Main Board is broken.
---
Are the Main Board and Sub Board properly connected to each other without any cable disconnection, FFCs being connected at an angle, and any abnormalities such as ripped terminal cover?
---
---
Replace the Main Board.
1. Replace the FFC that connects the Main Board and Sub Board.
2. Replace the Sub Board.
3. Replace the Main Board. (Page 123)
Replace the Main Board.
Replace the Main Board.
(Page 123)
(Page 131)
(Page 123)
(Page 123)
TROUBLE SHOOTING Remedies for Service Call Error 55
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Page 56
SC-F9200 Series Revision C
magnification
Main Board
CN400
F12
Check Position
Be careful to handling of FFC. Be careful to electrode measureme nt.
15 19
Head FFC
C A U T I O N
Table 2-4. Troubleshooting for Service Call Error
Code Error Name Cause Check Item Remedy
Check the resistance between terminal on the Main Board “F12”.
1. If the resistance of “F12”on the Main Board has
more than “1Ω”
=> The fuse of the Main Board has blown. It is necessary to check whether drive circuit has broken in the Print Head.
1F80
CSIC error
CSIC control error.The drive circuit damage in the Print Head was
caused by the 42V fuse blew out of the Main Board
[CHECK]
Pull out the Print Head FFC from Main Board  (Don’t pull out the FFC from Print Head) “CN400” and, check the resistance between “15”-”19” of FFC
1. Replace the Main Board.
(Page 123)
2. Replace the Print Head.(Page 144)
3. Replace the Ink Holder.(Page 183, 189)
terminal.
• more than “1MW” : Go to process “1”
• less than “1MW” : Go to process “1” and “2”
TROUBLE SHOOTING Remedies for Service Call Error 56
2. If the resistance of “F12” on the Main Board has
less than “1Ω”
=> The fuse is normal of Main Board. Go to process “3
SE Group Confidential (Related Staff Only)
Page 57
SC-F9200 Series Revision C
Table 2-4. Troubleshooting for Service Call Error
Code Error Name Cause Check Item Remedy
1F81
1F82
1F83
1F84
1F85
1FB8
1FB9
1FBE
1FBF
CSIC error CSIC control error
CSIC error CSIC control error
CSIC error CSIC control error
CSIC error CSIC control error
CSIC error CSIC control error
CRCM Board communication error
CSIC error
CSIC error CSIC control error
CSIC error
CSIC error
Broken FFCSlant connectionInk holder board failure
CRCM Board communication error
Broken FFCSlant connectionInk holder board failure
CRCM Board communication error
Broken FFCSlant connectionInk holder board failure
---
---
---
---
---
Is the FFC connected at an angle?
---
Is the FFC connected at an angle?
Is the FFC connected at an angle?
1. Replace the Ink Holder.
2. Replace the Main Board. (Page 123)
1. Replace the Ink Holder.
2. Replace the Main Board. (Page 123)
1. Replace the Ink Holder.
2. Replace the Main Board. (Page 123)
1. Replace the Ink Holder.
2. Replace the Main Board. (Page 123)
1. Replace the Ink Holder.
2. Replace the Main Board. (Page 123)
1. Connect the FCC again.
2. Replace the FFC.
3. Replace the Ink Holder.
1. Replace the Ink Holder.
2. Replace the Main Board. (Page 123)
1. Connect the FCC again.
2. Replace the FFC.
3. Replace the Ink Holder.
1. Connect the FCC again.
2. Replace the FFC.
3. Replace the Ink Holder.
(Page 183, 189)
(Page 183, 189)
(Page 183, 189)
(Page 183, 189)
(Page 183, 189)
(Page 183, 189) (Page 183, 189)
(Page 183, 189)
(Page 183, 189)
TROUBLE SHOOTING Remedies for Service Call Error 57
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SC-F9200 Series Revision C
Table 2-4. Troubleshooting for Service Call Error
Code Error Name Cause Check Item Remedy
1FC0
1FC1
2000 2002
2003
200A
200D
3000
Dxxy
Fxxx
CSIC error CSIC control error
CSIC error CSIC control error
NVRAM error NVRAM erase or write error has occurred. SDRAM error
FLASH BOOT checksum error
F/W load error Reading/decompressing the firmware has failed.
System interrupt watchdog time-out error
AC shut-off
Service call for FW debugging
CPU related service call
Writing to the SDRAM was attempted, but nothing could be written to it.
Installing the firmware has failed.The Flash ROM is out of order.
A system failure such as CPU failure, or defective cash has occurred.
The AC power has been shut off due to a power failure, unplugged, Power Supply Board failure, or Main Board failure or the like.
This error is intended to be used in the product development stage. It is supposed to not occur with marketed product, but may occur due to an unexpected cause such as external noises.
There is something wrong with the firmware.The Main Board is out of order.
---
---
---
--- Replace the Main Board. (Page 123)
---
---
---
Is the Power cable properly connected?
Turn the power off and back on. Does the printer recover from the error? (No repair work is needed unless the error occurs again.)
Is the firmware installed correct one for the printer?
1. Replace the Ink Holder.
2. Replace the Main Board. (Page 123)
1. Replace the Ink Holder.
2. Replace the Main Board. (Page 123)
Replace the Main Board.
1. Re-install the firmware. (Page 291)
1. Replace the Main Board. (Page 123)
1. Re-install the firmware.
1. Replace the Main Board. (Page 123)
Replace the Main Board.
1. Replace the Power Supply Board.
2. Replace the Main Board. (Page 123)
1. Re-install the firmware.
2. Replace the Main Board. (Page 123)
1. Re-install the firmware. (Page 291)
2. Replace the Main Board. (Page 123)
(Page 183, 189)
(Page 183, 189)
(Page 123)
(Page 291)
(Page 123)
(Page 125)
(Page 291)
TROUBLE SHOOTING Remedies for Service Call Error 58
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SC-F9200 Series Revision C
Table 2-4. Troubleshooting for Service Call Error
Code Error Name Cause Check Item Remedy
15A9
15AA
15AB
15AC
15AD
Reel Motor oscillation error
Reel Motor overload error
Reel Motor over speed error
Reel Motor reversing error
Reel Motor driving time-out error
The control terminal (Vre terminal) of the Reel Motor driver has shorted out.
Overcurrent to the Reel Motor was detected.
Reel Motor cable disconnection.Irregular loadReel Motor encoder failureReel Motor failure
The Reel Motor was driven at a speed faster than a predetermined one during deceleration.
Irregular loadReel Motor encoder failureSub-F Board failureReel Motor driver failure
The number of occurrences of reversing the Reel Motor has reached a predetermined limit.
The polarity of Reel Motor cable is opposite.Reel Motor failure
Abnormally-long driving duration of the Reel Motor was detected.
Irregular loadFirmware becomes out of control.
1. Is the Reel Motor driver on the Main Board damaged?
2. Is there any foreign materials around the Reel Motor driver?
1. Is there any problems such as damaged cable in the connections below?
Reel Motor to Sub-F Board (CN601)
2. Does the Reel Motor encoder work properly? Check it using the Service Program.
Does the Reel Motor encoder work properly? Check it using the Service Program.
1. Is there any problems such as damaged cable in the connections below?
Reel Motor to Sub-F Board (CN601)
2. Does the Reel Motor encoder work properly? Check it using the Service Program.
---
1. Remove the foreign material.
2. If the error still occurs, replace the Main Board.
(Page 123)
Replace the Reel Motor. (Page 249)
1. Replace the Reel Motor.
2. Replace the Sub-F Board. (Page 247)
3. Replace the Main Board. (Page 123)
Replace the Reel Motor. (Page 249)
Replace the Main Board. (Page 123)
(Page 249)
TROUBLE SHOOTING Remedies for Service Call Error 59
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SC-F9200 Series Revision C
Table 2-4. Troubleshooting for Service Call Error
Code Error Name Cause Check Item Remedy
The Reel Motor was driven at a speed abnormally faster than a predetermined one during acceleration or
15AE
15AF
1620
1621
1622
1623
Reel Motor velocity deviation error
Reel Motor lock error
Pressurizing initialization error
Pressurizing/Suction switching error
Operating time-out error
Continuous revolution error
deceleration.
Irregular loadReel Motor encoder failureReel Motor failureSub-F Board failureReel Motor driver failure
Connection failure of the Reel Motor.The Reel Motor was driven at a speed abnormally
slower than a predetermined one during operation.
Irregular loadReel Motor encoder failureReel Motor failure
The initialization process did not complete within a predetermined time period.
The pressurizing and suction processes did not complete within a predetermined time period.
The switching operation did not complete within a predetermined time period.
The control terminal (Vre terminal) of the Pressure Motor driver has shorted out.
Does the Reel Motor encoder work properly? Check it using the Service Program.
1. Is there any problems such as damaged cable in the connections below?
Reel Motor to Sub-F Board (CN601)
2. Does the Reel Motor encoder work properly? Check it using the Service Program.
1. Is there any abnormal load applied to the Pressure Unit?
2. Is there any disconnected connectors or damaged cables?
1. Is there any abnormal load applied to the Pressure Unit?
2. Is there any disconnected connectors or damaged cables?
1. Is there any abnormal load applied to the Pressure Unit?
2. Is there any disconnected connectors or damaged cables?
1. Is the Pressure Motor driver on the Main Board damaged?
2. Is there any foreign materials around the Pressure Motor driver?
1. Replace the Reel Motor.
2. Replace the Sub-F Board. (Page 247)
3. Replace the Main Board. (Page 123)
Replace the Reel Motor. (Page 249)
1. Replace the Pressure Unit (Ink Holder).
183, 189)
2. Replace the Main Board. (Page 123)
1. Replace the Pressure Unit (Ink Holder).
183, 189)
2. Replace the Main Board. (Page 123)
1. Replace the Pressure Unit (Ink Holder).
183, 189)
2. Replace the Main Board. (Page 123)
1. Remove the foreign material.
2. If the error still occurs, replace the Main Board.
(Page 123)
(Page 249)
(Page
(Page
(Page
TROUBLE SHOOTING Remedies for Service Call Error 60
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Table 2-4. Troubleshooting for Service Call Error
Code Error Name Cause Check Item Remedy
1931
1950
1952
1953
1954
196A
4000
HTC common elements communication error
After Heater AD abnormal error
After Heater overheat error
After Heater heat deviation error
After Heater power abnormality 1 error
Inner temperature overheating error
Exchange Parts
Connection failure between the Main Board and
Sub-E Board such as cable disconnection
There is something wrong with the elements on the
Sub-E Board.
There is something wrong with the communication
elements on the Main Board.
A thermistor temperature out of a predetermined range was detected the predetermined number of times in a row.
A heater temperature out of a predetermined range was detected the predetermined number of times in a row.
The difference between the current temperature and target temperature exceeded a predetermined limit.
Cable disconnection, broken cable, blown fuse,
heater failure
Unplugged AC cable (for After Heater)
The temperature of the Printhead has become high.
Exchange parts is reached the end of life. (Only for the printers which have films to exte nd life.)
1. Is the cable connected properly?
2. Is the Sub-E Board out of order?
3. Is the Main Board out of order? (Unlikely cause of this error)
1. Is the thermistor out of order?
2. Is there any disconnected connectors or damaged cables?
1. Is the thermistor out of order?
2. Is there any disconnected connectors or damaged cables?
1. Is the thermistor out of order?
2. Is there any disconnected connectors or damaged cables?
1. Check the cable connection.
2. SUB-E Board failure.
3. After Heater failure.
1. Check the room temperature.
2. Check the RIP settings.
1. Make sure which parts have already reached the End of Life.
1. Replace the cable.
2. Replace the Sub-E Board.
3. Replace the Main Board. (Page 123)
1. Replace the thermistor (After Heater).
(Page 133)
(Page
233)
2. Replace the Main Board. (Page 123)
1. Replace the thermistor (After Heater).
(Page
233)
2. Replace the After Heater. (Page 233)
3. Replace the Main Board. (Page 123)
1. Replace the thermistor (After Heater). (Page
233)
2. Replace the After Heater. (Page 233)
3. Replace the Main Board. (Page 123)
1. Connect the cable again.
2. Replace the cable.
3. Replace the SUB-E Board.
4. Replace the After Heater. (Page 233)
Cool down the room temperature and turn off (and then turn on) the printer. (The printer stops if the temperature of the Printhead reaches 49 °C. A warning is displayed when the temperature reaches 44 °C.)
Replace the parts which have already reached the End of Life.
(Page 133)
TROUBLE SHOOTING Remedies for Service Call Error 61
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SC-F9200 Series Revision C

2.4 Remedies for Print Quality Troubles

This section provides troubleshooting of print quality troubles classifying them by observed symptom. Before performing troubleshooting, refer to “Nozzle Check” (p311) and print nozzle check pattern. Examine the printed pattern, and if any missing segment is found, perform the Print Head cleaning.
Table 2-5. Print Quality Troubles
Symptom Cause Check Item Remedy
(Page 375)
(Page 375)
(Page 375)
(Page 313)
The nozzles are still clogging after cleaning.
Horizontal or vertical lines look misaligned.
The Wiper is contaminated and wiping the Print Head cannot be performed properly.
The Head Cap is contaminated. Is the Cap contaminated?
1. Is the Wiper or Wiper Cleaner contaminated?
2. Is the Wiper or Wiper Cleaner damaged?
1. Clean the Wiper.
2. Replace the Wiper (Page 100) and Wiper
Cleaner
1. Clean the Cap.
2. Replace the Cap (Pump Cap Unit). (Page 170,
(Page 100).
177)
There is some foreign material on the Print Head.
There is something wrong in the pump tube and the cleaning (suctioning of ink) cannot be performed properly.
The ink is leaking. Is there any ink leakage observed on the ink flow paths? If any leakage is found correct it. There is air inside the ink path. Is there any air bubbles observed in the ink flow paths? Run a head cleaning.
The Head FFC is not connected correctly.
If any of the remedies above does not help, replace the following parts one by one.
Print Head (Page 144)Main Board (The fuse may have blown) (Page 123)
The Print Head has not been adjusted properly.
Is there any foreign materials on the Print Head? Clean the Print Head .
Is the pump tube being bent or getting caught between surrounding parts or components?
Is the Head FFC connected properly without being connected at an angle and any abnormalities such as ripped terminal cover?
Have the following adjustments been made properly?
CR Direction Head Slant AdjustmentPF Direction Head Slant Adjustment
Route the pump tube correctly.
1. Reconnect the Head FFC.
2. If the trouble still occurs, the cause may be breaking of the Head FFC. Replace the Head
(Page 150)
FFC.
Carry out the adjustments correctly.
CR Direction Head Slant Adjustment (Page
314)
PF Direction Head Slant Adjustment (Page
319)
Improper PG adjustment
1. Is the paper thickness setting correct?
2. Has the PG adjustment been made properly?
1. Correct the paper thickness setting.
2. Perform the PG adjustment. (Page 306)
TROUBLE SHOOTING Remedies for Print Quality Troubles 62
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SC-F9200 Series Revision C
Table 2-5. Print Quality Troubles
Symptom Cause Check Item Remedy
Carry out the following adjustments.
CR Direction Head Slant Adjustment (Page
314)
PF Direction Head Slant Adjustment (Page
319)
Carry out the following adjustment.
Feed amount adjustment
Check the following settings.
Feed AdjustmentMedia Tension
1. Clean the PF Scale.
2. Reinstall the PF Scale and PF Encoder.
3. Replace the PF Scale Encoder
Correct the tension of the PF Timing Belt.
(Page 215).
(Page 216) and PF
(Page
338)
Replace the PF Motor. (Page 213)
Bandings in the paper feeding direction.
The Print Head has not been adjusted properly.
The paper was not fed properly.
PF Scale or PF Encoder failure
The tension of the PF Timing Belt is not proper.
PF Motor failure
---
---
1. Is the PF Scale damaged or contaminated?
2. Is the PF Scale attached properly?
3. Is the PF Encoder installed correctly?
---
---
TROUBLE SHOOTING Remedies for Print Quality Troubles 63
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SC-F9200 Series Revision C
Table 2-5. Print Quality Troubles
Symptom Cause Check Item Remedy
Carry out the adjustments correctly.
Bandings in the carriage movement direction.
The Print Head has not been adjusted properly.
Improper PG adjustment
CR Scale or CR Encoder failure
The tension of the CR Timing Belt is not proper.
Suction setting failureSuction fan failure
Lubrication on the CR moving parts is insufficient.
Have the following adjustments been made properly?
CR Direction Head Slant AdjustmentPF Direction Head Slant Adjustment
1. Is the paper thickness setting correct?
2. Has the PG adjustment been made properly?
1. Is the CR Scale damaged or contaminated?
2. Is the CR Scale attached properly?
3. Is the CR Encoder installed correctly?
---
1. Is there any slack in the loaded paper?
2. Does the Suction fan work normally? Check it using the Service Program.
Has the oil pad of the CR Unit dried out? If the pad is dry, lubricate it.
CR Direction Head Slant Adjustment (Page
314)
PF Direction Head Slant Adjustment (Page
319)
1. Correct the paper thickness setting.
2. Perform the PG adjustment. (Page 306)
1. Clean the CR Scale.
2. Reinstall the CR Scale and CR Encoder.
3. Replace the CR Scale
Encoder (Page 166).
Correct the tension of the CR Timing Belt.
(Page 157) and CR
(Page
297)
1. Make the suction setting properly.
2. Replace the Suction fan.
(Page 221)
(Page 387)
TROUBLE SHOOTING Remedies for Print Quality Troubles 64
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SC-F9200 Series Revision C
Table 2-5. Print Quality Troubles
Symptom Cause Check Item Remedy
Printed side is smudged or smeared with ink.
The backside of paper is smudged or smeared with ink.
Color or print density unevenness within a page or across pages.
Blurred print
Paper dust is attached or the traces of the rollers appear.
1. Is the paper wrinkled, bent, rippled, or warped?
There is a problem with the paper used.
Drying failure
Improper PG adjustment Has the PG adjustment been made properly? Perform the PG adjustment. The PF (Paper Feed) Roller is
contaminated
There is something wrong with the paper holddown plate.
The platen is contaminated.
Suction Fan is making the ink mists drift to the back of the printing paper.
The ink in the ink cartridge is not agitated enough.
Deterioration of ink quality Have the installed ink cartridges expired? Replace the expired ink cartridges with new ones. Improper PG adjustment Has the PG adjustment been made properly? Perform the PG adjustment.
Too much ink discharge. Has the Head rank ID been written correctly? The ink droplet sizes are not proper. Are the RIP settings proper? Change the RIP settings accordingly.
Traces of Pressure Roller are caused because the paper had been kept set in the printer for a long time.
The paper dust attached on the PF rollers transferred to the paper.
2. Is the paper too thick and contacting with the head?
3. Is the paper too thin and loosening when being fed?
1. Is paper advanced before ink on it dries?
2. Is the paper used a kind of paper that absorbs ink easily and takes longer time to being dried?
3. Is the heater temperature setting appropriate? (SC­F7100series only)
Is the PF roller smudged or smeared with ink or anything? Clean the roller. Print some blank pages to clean it.
1. Is paper holddown plate being raised improperly?
2. Is the plate pressing paper too much and bringing the paper too close to the Print Head side?
1. Is the platen contaminated with ink?
2. Is the Media Size Check function enabled?
Is the suction level of the fan proper? Change the suction level appropriately.
---
---
Is there any paper dust attached to the PF rollers?
1. Replace the paper with a proper new one.
2. Adjust the PG setting according to the paper thickness.
1. Change the drying time setting to a longer one.
2. Change the paper with another one.
3. Set the heater temperature higher.
(Page 306)
1. Perform the followings
Replace the paper holddown plate if any bend
is observed.
Install the plate so that it properly presses
paper.
2. Align the holes on the plate with the edges of paper.
1. Clean the platen.
2. Enable (select “ON”) the Media Size Check function.
Shake the ink cartridges so that ink droplets spread evenly inside the cartridges.
(Page 306)
Rewrite the Head rank ID with a correct one.
(Page 309)
Remove the paper if the printer is left for a long time.
Clean the rollers. Print some blank pages to clean them.
TROUBLE SHOOTING Remedies for Print Quality Troubles 65
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C H E C K
P O I N T
C H E C K
P O I N T

2.4.1 Ink Clogging

If the ink clogging persists even though you clean the surrounding area of the ink system and perform a cleaning, carry out the following procedure.
REQUIRED TOOL
Cleaning cartridges (CL14) (2 to 4 pcs)New ink tanks (2 to 4 pcs)New chip unit (for 2 to 4 colors. See below for which colors should be prepared.)
Due to the structure of this printer, you cannot replace only one tank. Therefore, replacement of the tanks should be made according to the combinations below.
For SC-F7000 Series
BK and M
Y and C
For SC-B7000 Series
BK and Y
M and C
REMEDY
1. Turn on the printer.
2. Discard the waste ink.
3. Select Countermeasure of ink clogging (When no using printer) from
ADJUSTMENT (Sequence).
4. Select Auto CR unlock & move CR to full column side. Press the [Run] button. The CR lock is released and the CR Unit moves to the full side, then the printer turns off automatically.
5. Clean the areas where ink is attached such as the area around the print head, cap, wiper or wiper rail. (Page 375)
Due to the structure of this printer, you cannot replace only one tank. Therefore, replacement of the tanks should be made according to the combinations below.
BK and M
Y and C
7. Lower the lock levers.
8. Start the printer in the Serviceman Mode.
Turn on the printer while pressing [Menu] + [Back] + [OK].
9. Select Ink Eject. Select the corresponding color rows, and press the [Run] button to run the ink eject. (Page 332)
10. Select Activation of Cleaning Cartridge. Select the corresponding color rows, and press the [Run] button to validate the cleaning cartridge. (Page 331)
11. Turn off the printer.
12. Install the cleaning cartridges. (Page 207)
13. Lower the lock levers.
14. Turn on the printer.
15. Discard the waste ink.
16. Select Tube inner cleaning. Select the corresponding color rows, and press the [Run] button to fill the cleaning liquid. (Page 333)
17. Discard the waste ink.
18. Turn off the printer.
19. Remove the cleaning cartridges.
20. Lower the lock levers.
6. Remove the ink tank of the clogging ink color and the other ink tank of the corresponding color combination given below. (Pag e 207)
TROUBLE SHOOTING Remedies for Print Quality Troubles 66
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SC-F9200 Series Revision C
21. Start the printer in the Serviceman Mode. Turn on the printer while pressing [Menu] + [Back] + [OK].
22. Select Ink Eject. Select the corresponding color rows, and press the [Run] button to eject the cleaning liquid. (Page 332)
23. Select Switch between Ink cartridges and Ink ta nks. Select the corresponding color rows and Ink tank, and press the [Run] button to validate the ink tanks. (Page 329)
24. Turn off the printer.
25. Install the new ink tank s. (Page 207)
26. Install the chip units , and then pour ink into the ink tanks.
27. Lower the lock levers.
28. Turn on the printer.
29. Discard the waste ink.
30. Select Initial ink charge. Select the corresponding color rows, and press the [Run] button to perform the initial ink charge. (Page 334)
31. Select Nozzle Check. Select Nozzle Check Pattern Print, and press the [Run] button to perform the nozzle check. (Page 311)
32. Perform cleaning if necessary. (Page 313)
33. If the error persists, replace the Print Head.
TROUBLE SHOOTING Remedies for Print Quality Troubles 67
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SC-F9200 Series Revision C

2.5 Trouble on Paper Feeding

This section describes the possible troubles on paper feeding and their causes and remedies.
Table 2-6. Trouble on Paper Feeding
Symptom Cause Check Item Remedy
Paper is not fed into the printer properly.
Paper feeding or paper ejecting is abnormal.
Paper is skewing.
Improper PE Sensor adjustment PE Sensor failure
PF Scale or PF Encoder failure
The tension of the PF Timing Belt is not proper.
Suction setting failureSuction fan failure
PF rollers failure Are the PF rollers contaminated or damaged? Clean the rollers or replace them.
The Roll Unit or Reel Unit is not parallel.
The Paper Skew Check function has been disabled.
The Paper Size Check function has been disabled.
The PW Sensor is not working. The Roll Unit parallelism adjustment
has not been made. The Reel Unit parallelism adjustment
has not been made. Roll paper edge is attached to the take-
up reel at an angle. The paper holddown plate is pressing
paper too strong.
Does the PE Sensor work normally? Check it using the Service Program.
1. Is the PF Scale damaged or contaminated?
2. Is the PF Scale attached properly?
3. Is the PF Encoder installed correctly?
1. Is the suction setting proper?
2. Does the Suction fan work normally? Check it using the Service Program.
Does the PW Sensor work normally? Check it using the Service Program.
---
---
---
---
---
---
---
---
---
Perform the Rear AD Adjustment. (Page 358) Replace the PE Sensor. (Page 224)
1. Clean the PF Scale.
2. Reinstall the PF Scale and PF Encoder.
3. Replace the PF Scale
Encoder (Page 215).
Correct the tension of the PF Timing Belt. (Page
(Page 216) and PF
338)
1. Make the suction setting properly.
2. Replace the Suction fan.
1. Perform the parallelism adjustment of the Roll Unit or Reel Unit referring the Set Up Guide.
2. If not improved, perform the After Heater Positioning Check.
Enable (select “ON”) the Paper Skew Check function.
Enable (select “ON”) the Media Size Check function.
Replace the PW Sensor.
Carry out the Roll Unit parallelism adjustment.
Carry out the Reel Unit parallelism adjustment.
Attach the paper to the take-up reel correctly. Align the holes on the plate with the edges of
paper.
(Page 360)
(Page 204)
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Table 2-6. Trouble on Paper Feeding
Symptom Cause Check Item Remedy
Paper feed amount is not configured correctly.
The Media Size Check function has
Actual margins differ from the specified margins.
The end of Roll paper is not detected and paper falls.
Roll paper is reeled off at a slant, or the reeled-off paper gets wrinkled.
Roll paper is reeled off at a slant, or the reeled-off paper gets wrinkled.
“Media Set Error” occurs. PW Sensor is contaminated. Is the PW Sensor contaminated? Clean the PW Sensor. (Page 375) “Take-up Error” occurs even though Media
is set to Reel normally.
been disabled. The Media End Check function has
been disabled. The Tension Check function has been
set to OFF.
Roll paper whose end edge is secured to the core was used with the Tension Check function set to OFF.
The Tension Check function has been set to OFF with the Media End Check function disabled.
The Media Guide Bar is not parallel. The tensioner has become distorted for
some reason. (It can be distorted if excessive force is applied.)
The Gear at Mounting Plate Assy is broken.
Is the Gear at Mounting Plate Assy broken? Replace the Mounting Plate Assy.
---
---
---
---
---
---
---
---
Perform the Feed Adjustment. Enable (select “ON”) the Media Size Check
function. (The printer is not capable of precisely correcting less than 2 mm differences.)
Enable (select “ON”) the Media End Check function.
Set the Tension Check function to other than OFF. Make either one or both of the following settings.
Set the Tension Check function to other than
OFF.
Enable (select “ON”) the Media End Check
function.
Make either one or both of the following settings.
Set the Tension Check function to other than
OFF.
Enable (select “ON”) the Media End Check
function.
Perform the Parallel adjustment of the Auto Take­up Reel Unit referring the User’s guide.
Replace the Reel Unit.
(Page 341)
(Page 245)
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2.6 Other Troubles

Table 2-7. Other Troubles
Symptom Cause Check Item Remedy
The power cable is unplugged Is the power plug connected properly? Connect it properly.
The printer is not powered.
Cannot access to a network.
The power voltage is unstable. Connection failure of the Power Supply
Board Connection failure of the Control Panel
Board If any of the remedies above does not help, replace the following parts one by one.
AC inletPower Supply Board (Page 125)
A wrong type of network cable is used. Is a crossing cable used as the network cable? Replace the cable with a straight cable.
Network cable failure
LAN connector failure Is the connector deformed or damaged? Replace the Main-B Board. (Page 124) The MAC address is invalid.
Connection failure of the Main-B Board
If any of the remedies above does not help, replace the Main-B Board. (Page 124)
Is the electrical outlet overloaded sharing with any other electric equipment?
Is there any problems in the connection between the PSH Board (CN51) and the Main Board (CN700)?
Is there any problems in the connection between the Control Panel Board (CN1) and the Main Board (CN13)?
Is there any abnormalities observed on the cable?
Are the connectors firmly inserted?Is the cable breaking?Is the cable being bent or is there anything placed on the
cable?
---
Is there any problems in the connection between the Main­B Board (CN700/CN701) and the Main Board (CN15/ CN5)?
Use one electrical outlet for the printer only if possible.
Correct the problem.
Correct the problem.
Correct the problem.
Rewrite the address with a correct one.
(Page
344)
Correct the problem.
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Table 2-7. Other Troubles
Symptom Cause Check Item Remedy
The printer makes a strange noise when the CR is moving.
After Heater power failure occurs
It takes a longer time to warm up the heater.
The Drying Fan does not work when printing.
The tension of the CR Timing Belt is not proper.
Lubrication of the CR Unit and CR shaft is insufficient.
CR Scale or CR Encoder failure
Unexpected tension was applied to the tubes.
If any of the remedies above does not help, replace the CR Motor. The power cable of the After Heater is
not connected.
It takes 10 minutes or longer until the heater temperature reaches.
The power cable of the Drying Fan Unit is not connected.
The Drying Fan Unit is not connected to the printer.
The Drying Fan function has been disabled with the panel setting.
Does the CR Unit move smoothly? Check it by pulling the CR Timing Belt.
1. Is the CR Scale damaged or contaminated?
2. Is the CR Scale attached properly?
3. Is the CR Encoder installed correctly?
Is the resin film on the CR FFC attached properly? Attach the resin film properly.
1. Is the heater setting appropriate in the ambient temperature?
2. Is the thermistor detached from the plate?
Does the Drying Fan icon appear on the panel display? Connect the power cable of the Drying Fan Unit.
Does the Drying Fan icon appear on the panel display? Connect the Drying Fan Unit to the printer. Does the Drying Fan icon (ON) appear on the panel
display?
---
(Page 161)
--- Connect the power cable of the After Heater.
Correct the tension of the CR Timing Belt.
(Page
297)
If the unit does not move smoothly, lubricate it.
1. Clean the CR Scale.
2. Reinstall the CR Scale and CR Encoder.
3. Replace the CR Scale Encoder
1. Make the following settings.
Raise the ambient temperature.Turn the heater temperatu re setting down.
2. Screw the thermistor on the plate.
Enable (select “ON”) the Drying Fan function.
(Page 166).
(Page 157) and CR
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C H E C K
P O I N T
C H E C K
P O I N T

2.6.1 Ink End Error

Ink End Error (“Refill Ink Tank.”) occurs even sufficient ink remains in the ink tank (Remaining ink level is 70 mm or more from the bottom of the Ink Tank).
Table 2-8. Ink End Error
Cause Remedy
Foreign material came in from the spout of the ink tank, and it caused filter clogging inside the ink tank and blocked ink flow, then Ink End Error occurred.
Installation of the ink tank is not appropriate, so ILS cannot be detected correctly.
Replace the ink tank with a new one. Discard the old tank and the ink inside the tank.
Check the detection condition of ILS from Sensor Check in the Serviceman Mode.
OFF: ILS is detected. ON: ILS is not detected correctly. If ON is displayed, re-install the corresponding
ink tank.

2.6.2 Wrong ink mixture error

If wrong color ink is filled in an ink tank during filling ink, carry out the procedure below.
REQUIRED TOOL
Cleaning cartridges (CL14) (2 to 4 pcs)New ink tanks (2 to 4 pcs)New chip unit (for 2 to 4 colors. See below for which colors should be prepared.)
REMEDY
1. Turn on the printer.
2. Discard the waste ink.
3. Turn off the printer.
4. Start the printer in the Serviceman Mode.
Turn on the printer while pressing [Menu] + [Back] + [OK].
5. Remove the ink tank in which wrong ink was filled and the other ink tank of the corresponding color combination given below. (Page 207)
Due to the structure of this printer, you cannot replace only one tank. Therefore, replacement of the tanks should be made according to the combinations below.
BK and M
Y and C
6. Lower the lock levers.
7. Start the service program and select Resolution of mixing ink error from
ADJUSTMENT (Sequence).
8. Select Ink Eject. Select the corresponding color rows, and press the [Run] button to carry out the ink eject. (Page 332)
9. Select Activation of Cleaning Cartridge. Select the corresponding color rows, and press the [Run] button to validate the cleaning cartridge. (See P.331)
Due to the structure of this printer, you cannot replace only one tank. Therefore, replacement of the tanks should be made
10. Turn off the printer.
11. Install the cleaning cartridges. (Page 207)
according to the combinations below.
BK and M
Y and C
12. Lower the lock levers.
13. Turn on the printer.
14. Discard the waste ink.
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15. Select Tube inner cleaning. Select the corresponding color rows, and press the [Run] button to fill the cleaning liquid. (Page 333)
16. Discard the waste ink.
17. Remove the cleaning cartridges.
18. Lower the lock levers.
19. Turn off the printer.
20. Start the printer in the Serviceman Mode. Turn on the printer while pressing [Menu] + [Back] + [OK].
21. Select Ink Eject. Select the corresponding color rows, and press the [Run] button to eject the cleaning liquid. (Page 332)
22. Select Switch between Ink cartridges and Ink ta nks. Select the corresponding color rows and Ink tank, and press the [Run] button to validate the ink tanks. (Page 329)
23. Turn off the printer.
24. Install the new ink tank s. (Page 207)
Figure 2-1. [Time stamp of the resolution date (Mixing ink error)] screen
25. Install the chip units , and then pour ink into the ink tanks.
26. Lower the lock levers.
27. Turn on the printer.
28. Select Initial ink charge. Select the corresponding color rows, and press the [Run] button to perform the initial ink charge. (Page 334)
29. Select Nozzle Check. Select Nozzle Check Pattern Print, and press the [Run] button to perform the nozzle check. (Page 311)
30. Perform cleaning if necessary. (Page 313)
31. Select Time stamp of the resolution date (Mixing ink error). Click [Run] button.
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2.7 Trouble on Service Program

This section describes possible troubles on Service Program and their causes and remedies.
Table 2-9. Troubles on Service Program
Symptom Cause Check Item Remedy
Are you running the program on the following operating
Service Program does not start
The printer does not react to the program command.
MAC address cannot be set.
“Media is feeding” error
The operating system is not supported.
The printer is not connected to the computer properly.
There is something wrong with the program file.
Registration information of the program is wrong.
More than one printers are connected to the computer.
The printer is turned off.The printer is in a status that cannot
accept the program command.
After the USB ID is changed, the printer has not been reselected.
The printer is connected with a USB cable.
The selected adjustment does not require printing, but paper is loaded on the printer.
systems?
Supported OS: Windows Vista, Windows 7, Windows
8/8.1
Is there any problem with the connection between the printer and computer?
Try with another computer. Does the program start normally?
Did you get the program through the official channel? Check it with the license agreement displayed at the start­up screen.
Is there any printer connected to the USB port on the computer other than the one for adjustment?
1. Is the printer powered on?
2. Is there any error occurring on the printer?
1. Is the printer powered on?
2. Is there any error occurring on the printer?
--- Connect the printer with a network cable.
--- Remove the paper from the printer.
Run the program on the supported operating systems.
Connect them properly. If the program still does not start, the program files
may be broken. Download the set of program files again.
Download the program file including security files through the official channel.
Disconnect the printer which is not necessary for the adjustment.
1. Turn the printer on.
2. Correct the printer errors.
Select the printer (USB port) correctly.
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2.8 Trouble on NVRAM Viewer

This section describes possible troubles on NVRAM Viewer and their causes and remedies.
Table 2-10. Trouble on NVRAM Viewer
Symptom Cause Check Item Remedy
The contents and the items displayed in the NVRAM Viewer do not match with each other.
History of the error and the counter reset are not displayed on the NVRAM Viewer.
The Service Program you are running is different one.
History of the error and the counter reset are shown only as a CSV file. It will not be shown in the Viewer, because they have too many items.
Are you running the Service Program for this product? Use the proper Service Program for this product.
Click the “Send as CSV” button on the lower right
---
NVRAM Viewer screen to output the CSV file. These histories are recorded in this file.
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DISASSEMBLY & ASSEMBLY

CHAPTER
3
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W A R N I N G

3.1 Overview

This chapter describes procedures for disassembling the main components of SC­F9200 Series. Be sure to follow the procedure described in this chapter when disassembling the unit. Unless otherwise specified, disassembled units or components can be reassembled by reversing the disassembly procedure.
WARNING
Procedures which, if not strictly observed, could result in personal injury are described under the heading “WARNING”.
CAUTION
“CAUTION” signals a precaution which, if ignored, could result in damage to equipment.
CHECK POINT
Important tips for procedures are described under the heading “CHECK POINT”.
REASSEMBLY
If the assembly procedure is different from the reversed disassembly procedure, the correct procedure is described under the heading “REASSEMBLY”.
ADJUSTMENT
Any adjustments required after reassembly of components or parts are described under the heading “ADJUSTMENT”. Be sure to perform the specified adjustments with reference to Chapter 4 “ADJUSTMENT”.
LUBRICATION
“LUBRICATION” signals that the part needs to be lubricated when replacing or maintaining it after disassembling.

3.1.1 Precautions

Before starting the disassembly or reassembly of the product, read the following precautions given under the headings “WARNING” and “CAUTION”.
When the Front Cover is opened, the CR Motor and the PF
Motor are stopped by the safety-interlock mechanism. When you need to work with the safety-interlock disabled, be extremely careful to ensure your safety, and make sure to turn the safety-interlock back on when finished.
This printer is equipped with a lithium battery. Observe the
following cautions in the handling of the battery.
When replacing the battery, replace it only with a specified
type of battery. Using a different type of battery may cause excess heat or explosion. Recommended battery: CR2032 (Sony)
Dispose of used batteries according to manufacture’s
instructions and local regulations. Contact your local government agency for information about battery disposal and recycling.
When disposing of the battery, be sure to securely cover its
(+) end with tape to prevent combustion or explosion.
Do not recharge the battery.
Do not use the battery if it is discolored or damaged, or if
any leakage of electrolyte is observed.
Do not dismantle, solder or heat the battery. Doing so could
result in leakage of electrolyte, heat generation, or explosion.
Do not heat the battery or dispose of it in fire.
If the electrolyte leaked from the battery contacts with
your skin or gets into your eyes, wash it off with clean water and see a physician immediately.
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W A R N I N G
C A U T I O N
The power switch for this printer is installed on the secondary
side of the power circuit; therefore, the power is always supplied unless the power cable is unplugged. To prevent electric shock and circuit damage during servicing, make sure to follow the instructions below.
Before removing a circuit board, make sure to unplug the
power cable from the AC outlet. Then press the power button on the operating panel to confirm that the LEDs go on and off. This operation discharges the residual charge in the printer.
Make sure not to place the removed circuit boards on the
metal and such directly.
Always wear gloves for disassembly and reassembly to avoid
injury from sharp metal edges.
If ink gets in your eye, flush the eye with fresh water and see a
doctor immediately.
Never touch the ink or wasted ink with bare hands. If ink comes
into contact with your skin, wash it off with soap and water immediately. If irritation occurs, contact a physician.
When replacing the Main Board, Power Supply Board, or
Power harnesses and such, make sure to visually check if any harness is caught in between or any wrong connection exists.
Locate the printer on a stable and flat surface.Use only recommended tools for disassembly, assembly or
adjustment of the printer.
Apply lubricants and adhesives as specified.Be careful not to soil the printer or the floor with the leaked ink
when removing the ink-path-related components or parts. Spread a sheet of paper or cloth on the floor in advance.
Do not touch electrical circuit boards with bare hands as the
elements on the board are so sensitive that they can be easily damaged by static electricity. If you have to handle the boards with bare hands, use static electricity discharge equipment such as anti-static wrist straps.
When the printer has to be operated with the covers removed,
take extra care not to get your fingers or clothes caught in moving parts.
When you have to remove any parts or components that are
provided as after-service-parts but are not described in this chapter, carefully observe how they are installed and make sure to remember it before removing them.
Disassembling the frame and the PF shaft of the printer is
prohibited because they are assembled with precise measurements in 1/100 mm unit at the factory.
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C A U T I O N
Down
Left
Right
Rear
Front
Up

3.1.2 Cautions After Assembling 3.1.3 Orientation Definition

The ink-path-related components or parts should be firmly and
securely reinstalled on the printer to prevent the ink from leakage.
When reassembling the printer, make sure to connect the
connectors of the electric components or parts correctly and securely. Use extreme care when connecting FFCs (flexible flat cables). Improper connection of the FFCs, such as inserting them diagonally into the connectors, could cause short­circuiting and lead to breakdown of the electric elements on the boards.
When reassembling the printer, make sure to route the FFCs
and other cables as specified in this chapter. Failure to do so may cause an unexpected contact of the cables with sharp metal edges, or lead to lower the noise immunity.
When you removed any parts (especially cables) that are
secured with acetate tape or two-sided tape, be sure to reinstall and secure them with the tape as exactly the same as they were.
The terms used for indicating the orientation/direction throughout this chapter are as follows.
Figure 3-1. Orientation Definition
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3.1.4 Recommended Tools

To protect this product from damage, use the tools indicated in the following table. For the tools required to perform the adjustment, refer to Tools/Consumables for Adjustments” in Chapter 4.
Table 3-1. Tools
Name Description Target Part
4 cm or longer shaft length (The
Phillips screwdriver, No. 1
one with a magnet is recommended)
28 cm or longer shaft length (The one with a magnet is
Phillips screwdriver, No. 2
recommended) Stubby driver with 4 cm or shorter
shaft length (The one with a magnet is recommended)
Ratchet screwdriver
Short type with a 20-mm or shorter
head Tweezers Nothing in particular Parts in general C-ring pliers To remove C-rings (φ25). Roll Paper Holder
To secure the cable/harness, or for Acetate tape
the protection against the sharp
edge
Waste cloth
To prevent staining the printer
with ink during operation
Recommend the below for insure
accuracy Rule Scale
SHINWA Round End Stainless
Rule : 1m Item code : 13048(21108)
L-shaped Offset Screwdriver
Recommend the below for insure
accuracy
VESSEL No.TD-61
Print HeadSome encoders/sensors
Parts in general
APG UnitInk Tank/Cartridge
Driven Roller Gear
Parts in general (Use this tape when it is removed or when replacing the part)
Ink TubeInk HolderFlushing BoxDuct CRPrint HeadPump Cap Unit
Parts in general
PF Roller Center Support
Table 3-1. Tools
Name Description Target Part
Precision Screwdriver Nothing in particular Long nose pliers Nothing in particular
PF Roller Center SupportPF Roller Center Support
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Panel Unit (p. 101)
Right Upper Cover (p. 103)
Right Front Cover (p. 107)
Right Lower Cover (p. 109)
Left Rear Cover (p. 110) Left Upper Cover (p. 111)
Left Front Cover (p. 113)
Left Cover (p. 114)
Left Lower Cover (p. 115)
Upper Cover (p. 116)
Board Box Cover (p. 117)
Right Cover (p. 108)
Lower Ink Holder
(p. 106)

3.2 Parts Diagram

Figure 3-2. Housing
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R Maintenance Cover Sensor (p. 118)
Detects the Open/Closed status of the Right Maintenance Cover.
Front Cover R Sensor (p. 120)
Detects the Open/Closed status of the Front Cover.
Front Cover L Sensor (p. 122)
Detects the Open/Closed status of the Front Cover.
L Maintenance Cover Sensor (p. 113)
Detects the Open/Closed status of the Left Maintenance Cover.
DISASSEMBLY & ASSEMBLY Parts Diagram 82
Figure 3-3. Housing
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Main Board (p. 123)
• Communicates with the computer.
• Processes received data.
• Controls the printer mechanism.
• Stores the correction values and various counters.
Main-B Board (p. 124)
Communicates across a network.
PSH Board/PSH-B Board (p. 125)
Generates the DC voltage for this printer from the AC power supply.
Sub-D Board (p. 132)
Relays the connection between the Main Board and the Print Head.
Sub-E Board (p. 133)
Controls heaters.
Sub-M Board (p. 134)
Relays the connection between the Main Board and the CR Motor.
Box Cooling Fan (p. 135)
Cools the air inside the Power Supply Board Box.
Sub Board (p. 131)
Relays the connection between the Main Board and electric parts/components. See “6.1 Block Wiring
Diagram (p390)” for specific connections to the
concerning parts/components.
Power Supply Board Cooling Fan (p. 137)
CR Motor Cooling Fan
(p. 163)
PF Motor Cooling Fan
(p. 214)
Figure 3-4. Electric Circuit Components
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CR Cover (p. 139)
Duct CR (p. 140)
Print Head 1 (p144)
CR Scale (p. 157)
Head Relay FFC (p. 153) (x4)
CR Timing Belt (p. 159)
CR Motor (p. 161)
The motor to drive the CR Unit.
CR HP Sensor (p. 164)
Detects the home position of the CR Unit.
CR Encoder (p. 166)
Detects the pattern of the CR Scale to control the position of the CR Unit.
APG Motor (p. 167)
PG HP Sensor (p. 169)
Detects the origin position of the platen gap.
PW Sensor (p. 204)
Detects the width of paper on the platen. This is a reflective photo interrupter and detects the difference of the amount of reflection between paper (white) and the platen (black).
CR Unit (p. 200)
Head FFC (p. 150) (x4)
CR FFC (p. 155)
IM Sensor (p. 206)
Reads print patterns in the following adjustments.
• Head Slant Auto Adjustment (PF direction)
Print Head 2 (p144)
Figure 3-5. Carriage Mechanism
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Pump Cap Unit 2 (p. 177)
Includes the wiper section and the sucking section, and maintains the Print Head.
Ink Holder 1 (p. 183)
Stores ink cartridges and includes the following mechanism and parts.
• Pressure mechanism (Sensor/Motor)
• Ink Level Sensor
• LED
• Cartridge Cover Sensor
•SUB-G Board
Ink Tube (p. 196)
Wiper (p. 100)
Cleans the nozzle surface of the Print Head.
Wiper Cleaner (p. 100)
Wipes off ink attached on the Wiper.
Ink Holder 2 (p. 189)
Composed of the parts and mechanism equivalent to Ink Holder 1.
Ink Tank (p207)
Pump Cap Unit 1 (p. 170)
Includes the wiper section and the sucking section, flushing section and maintains the Print Head.
DISASSEMBLY & ASSEMBLY Parts Diagram 85
Figure 3-6. Ink System Mechanism
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Print Head 2 (p. 144)
Print Head 1 (p. 144)
Pump Cap Unit 2 (p. 177)
Pump Cap Unit 1 (p. 170)
Ink Holder 1 (p. 183)
Ink Holder 2 (p. 189)
Caution: The positions of the IC Holder 1 and
2 are the opposite to the other parts.
Figure 3-7. Ink System Mechanism
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Media Loading Lever (p. 210)
Media Loading Lever Sensor (p. 211)
Detects the position of the Media Loading Lever.
PF Motor (p. 213)
The motor to drive the Feed Roller.
PF Scale (p. 216)
PF Encoder (p. 215)
Detects the PF Scale pattern to control the paper feeding (operation of the PF Motor).
PF Timing Belt (p. 217)
Driven Roller Assy (p. 218)
Suction Fan (p. 221)
Sucks paper to the platen so as to stabilize the position of paper when printing.
PE Sensor (p. 224)
Detects the loaded media.
Driven Roller Gear (p. 225)
PF Roller Center Support (p. 227)
DISASSEMBLY & ASSEMBLY Parts Diagram 87
Figure 3-8. Paper Feed Mechanism
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After Heater (p. 233)
Heats paper to dry ink after printing.
Cooling Fan (p. 235)
Cools the inside of the After Heater Box.
Figure 3-9. Heater Mechanism
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Roll Unit (p. 236)
Roll Receiver Assy (p. 237)
Roll Paper Holder (p. 238)
Sub-F Board (Roll) (p. 239)
Relays the connection between the Main Board and the Roll Unit. See “6.1 Block Wiring Diagram (p390)” for specific connections to the concerning parts/components.
ATC Motor (p. 241)
Feeds forward (normal rotation) and rewinds (reverse rotation) the roll paper to generate back tension. * ATC: Auto Tension Control
Figure 3-10. Roll Unit
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Reel Unit (p. 245)
Roll Paper Holder (p. 246)
Sub-F Board (Reel) (p. 247)
Relays the connection between the Main Board and the Reel Unit. See “6.1 Block Wiring Diagram (p390)” for specific connections to the concerning parts/components.
Reel Motor and Mounting
Plate Assy (p. 249)
Rewinds the media.
Media Guide Bar (p. 244)
Figure 3-11. Reel Unit
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Drying Fan Unit (p. 252)
Drying Fan Cover (p. 254)
Sub-I Board (p. 255)
Relays the connection between the Main Board and the Drying Fan Unit. See “6.1 Block Wiring Diagram (p390)” for specific
connections to the concerning parts/components.
Drying Fan Power Supply Board (p. 256)
Generates the DC voltage for the Drying Fan Unit from the AC power supply.
Drying Fan (p. 257)
Drys up the printed media.
Figure 3-12. Additional Drying Fan Unit (Option)
DISASSEMBLY & ASSEMBLY Parts Diagram 91
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SC-F9200 Series Revision B
“3.4.1.1 Unlocking the CR Unit”
(p98)
Start
“3.4.2.1 Wiper” (p100)
“3.4.2.2 Wiper Cleaner” (p100)
Start
“3.4.3.2 Right Upper Cover”
“3.4.3.13 Board Box Cover” (p117)
“3.4.6.1 Media Loading Lever”
(p210)
“3.4.3.1 Panel Unit” (p101)
“3.4.3.2 Right Upper Cover”
“3.4.3.4 Right Front Cover” (p107)
“3.4.3.6 Right Lower Cover”
(p109)
“3.4.3.7 Left Rear Cover” (p110)
“3.4.3.5 Right Cover” (p108)
“3.4.3.13 Board Box Cover” (p117)
“3.4.3.14 R Maintenance Cover
Sensor” (p118)
“3.4.3.15 Front Cover R Sensor”
(p120)
“3.4.3.8 Left Upper Cover” (p111)
“3.4.3.12 Upper Cover” (p116)
“3.4.3.7 Left Rear Cover” (p110)
“3.4.3.8 Left Upper Cover” (p111)
“3.4.3.9 Left Front Cover/L
Maintenance Cover Sensor” (p113)
“3.4.3.10 Left Cover” (p114)
“3.4.3.16 Front Cover L Sensor”
(p122)
“3.4.3.1 Panel Unit” (p101)
“3.4.3.11 Left Lower Cover” (p115)
“3.4.3.10 Left Cover” (p114)
“3.4.3.1 Panel Unit” (p101)
“3.4.3.5 Right Cover” (p108)
“3.4.5.24 Ink Tank/Cartridge”
(p207)
“3.4.3.3 Lower Ink Holder” (p106)
“3.4.5.24 Ink Tank/Cartridge”
(p207)
“3.4.3.3 Lower Ink Holder” (p106)
“3.4.3.1 Panel Unit” (p101)

3.3 Disassembly Flowchart

CONSUMABLES/ACCESSORIES
HOUSING
DISASSEMBLY & ASSEMBLY Disassembly Flowchart 92
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Page 93
SC-F9200 Series Revision B
Start
“3.4.6.1 Media Loading Lever”
(p210)
“3.4.3.1 Panel Unit” (p101)
“3.4.3.2 Right Upper Cover”
“3.4.3.7 Left Rear Cover” (p110)
“3.4.3.8 Left Upper Cover” (p111)
“3.4.3.12 Upper Cover” (p116)
“3.4.4.5 Sub-D Board” (p132)
“3.4.3.2 Right Upper Cover”
“3.4.4.8 Box Cooling Fan” (p135)
“3.4.3.13 Board Box Cover” (p117)
“3.4.7.1 After Heater” (p233)
“3.4.4.6 Sub-E Board” (p133)
“3.4.1.1 Unlocking the CR Unit”
(p98)
“3.4.3.7 Left Rear Cover” (p110)
“3.4.3.8 Left Upper Cover” (p111)
“3.4.3.13 Board Box Cover” (p117)
“3.4.4.1 Main Board” (p123)
“3.4.4.2 Main-B Board” (p124)
“3.4.4.4 Sub Board” (p131)
“3.4.5.1 CR Cover” (p139)
“3.4.4.3 PSH Board/PSH-B
Board” (p125)
“3.4.4.7 Sub-M Board” (p134)
“3.4.3.5 Right Cover” (p108)
“3.4.4.9 Power Supply Board
Cooling Fan” (p137)
ELECTRIC CIRCUIT COMPONENTS
DISASSEMBLY & ASSEMBLY Disassembly Flowchart 93
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SC-F9200 Series Revision B
Start
“3.4.6.1 Media Loading Lever”
(p210)
“3.4.3.1 Panel Unit” (p101)
“3.4.3.2 Right Upper Cover”
“3.4.3.7 Left Rear Cover” (p110)
“3.4.3.8 Left Upper Cover” (p111)
“3.4.3.12 Upper Cover” (p116)
“3.4.3.2 Right Upper Cover”
“3.4.5.13 APG Motor” (p167)
“3.4.3.7 Left Rear Cover” (p110)
“3.4.3.8 Left Upper Cover” (p111)
“3.4.5.1 CR Cover” (p139)
“3.4.5.2 Duct CR” (p140)
“3.4.5.4 Head FFC” (p150)
“3.4.3.13 Board Box Cover” (p117)
“3.4.5.6 CR FFC” (p155)
“3.4.3.13 Board Box Cover” (p117)
“3.4.5.5 Head Relay FFC” (p153)
“3.4.3.10 Left Cover” (p114)
“3.4.6.1 Media Loading Lever”
(p210)
“3.4.3.2 Right Upper Cover”
“3.4.5.13 APG Motor” (p167)
“3.4.5.9 CR Motor” (p161)
“3.4.5.7 CR Scale” (p157)
“3.4.5.1 CR Cover” (p139)
“3.4.5.2 Duct CR” (p140)
“3.4.5.3 Print Head” (p144)
“3.4.1.1 Unlocking the CR Unit”
(p98)
“3.4.2.2 Wiper Cleaner” (p100)
“3.4.3.8 Left Upper Cover” (p111)
“3.4.3.10 Left Cover” (p114)
“3.4.6.1 Media Loading Lever”
(p210)
“3.4.3.2 Right Upper Cover”
“3.4.5.13 APG Motor” (p167)
“3.4.3.7 Left Rear Cover” (p110)
“3.4.5.9 CR Motor” (p161)
“3.4.5.1 CR Cover” (p139)
“3.4.5.2 Duct CR” (p140)
“3.4.5.3 Print Head” (p144)
“3.4.5.20 CR Unit” (p200)
“3.4.5.12 CR Encoder” (p166)
“3.4.5.14 PG HP Sensor” (p169)
“3.4.5.8 CR Timing Belt” (p159)
“3.4.5.22 PW Sensor” (p204)
“3.4.5.7 CR Scale” (p157)
“3.4.3.5 Right Cover” (p108)
“3.4.6.1 Media Loading Lever”
(p210)
“3.4.3.2 Right Upper Cover”
“3.4.5.11 CR HP Sensor” (p164)
“3.4.3.7 Left Rear Cover” (p110)
“3.4.3.8 Left Upper Cover” (p111)
“3.4.5.3 Print Head” (p144)
“3.4.5.10 CR Motor Cooling Fan”
(p163)
“3.4.5.23 IM Sensor” (p206)
CARRIAGE MECHANISM
DISASSEMBLY & ASSEMBLY Disassembly Flowchart 94
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SC-F9200 Series Revision B
Start
“3.4.6.1 Media Loading Lever”
(p210)
“3.4.3.1 Panel Unit” (p101)
“3.4.3.2 Right Upper Cover”
“3.4.3.4 Right Front Cover” (p107)
“3.4.3.2 Right Upper Cover”
“3.4.1.1 Unlocking the CR Unit”
(p98)
“3.4.3.5 Right Cover” (p108)
“3.4.3.13 Board Box Cover” (p117)
“3.4.5.17 Ink Holder 1” (p183)
“3.4.6.1 Media Loading Lever”
(p210)
“3.4.3.7 Left Rear Cover” (p110)
“3.4.3.8 Left Upper Cover” (p111)
“3.4.3.12 Upper Cover” (p116)
“3.4.5.1 CR Cover” (p139)
“3.4.5.19 Ink Tube” (p196)
“3.4.3.5 Right Cover” (p108)
“3.4.3.1 Panel Unit” (p101)
“3.4.5.18 Ink Holder 2” (p189)
“3.4.5.15 Pump Cap Unit 1” (p170) “3.4.5.16 Pump Cap Unit 2” (p177)
“3.4.5.24 Ink Tank/Cartridge”
(p207)
“3.4.3.3 Lower Ink Holder” (p106)
INK SYSTEM MECHANISM
DISASSEMBLY & ASSEMBLY Disassembly Flowchart 95
SE Group Confidential (Related Staff Only)
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SC-F9200 Series Revision B
Start
“3.4.6.1 Media Loading Lever”
(p210)
“3.4.6.2 Media Loading Lever
Sensor” (p211)
“3.4.6.3 PF Motor” (p213) “3.4.6.5 PF Encoder” (p215) “3.4.6.7 PF Timing Belt” (p217)
“3.4.3.7 Left Rear Cover” (p110)
“3.4.3.8 Left Upper Cover” (p111)
“3.4.3.10 Left Cover” (p114)
“3.4.6.6 PF Scale” (p216)
“3.4.7.1 After Heater” (p233)
“3.4.3.3 Lower Ink Holder” (p106)
“3.4.6.9 Suction Fan” (p221)
“3.4.6.10 PE Sensor” (p224)
“3.4.6.8 Driven Roller Assy”
(p218)
“3.4.7.2 Cooling Fan” (p235)
“3.4.6.12 PF Roller Center
Support” (p227)
“3.4.6.4 PF Motor Cooling Fan”
(p214)
“3.4.3.3 Lower Ink Holder” (p106)
“3.4.7.2 Cooling Fan” (p235)
“3.4.7.1 After Heater” (p233)
Start
“3.4.8.1 Roll Unit” (p236)
“3.4.8.4 Sub-F Board (Roll)”
(p239)
“3.4.8.2 Roll Receiver Assy” (p237) “3.4.8.3 Roll Paper Holder” (p238)
“3.4.8.5 ATC Motor” (p241)
PAPER FEED MECHANISM / HEATER MECHANISM
ROLL UNIT
DISASSEMBLY & ASSEMBLY Disassembly Flowchart 96
SE Group Confidential (Related Staff Only)
Page 97
SC-F9200 Series Revision B
スタート
“3.4.9.2 Reel Unit” (p245)
“3.4.9.4 Sub-F Board (Reel)”
(p247)
“3.4.9.3 Roll Paper Holder” (p246)
“3.4.9.5 Reel Motor and Mounting
“3.4.9.1 Media Guide Bar” (p244)
Start
“3.4.10.1 Drying Fan Unit” (p252)
“3.4.10.2 Drying Fan Cover”
(p254)
“3.4.10.5 Drying Fan” (p257)
“3.4.10.4 Drying Fan Power
Supply Board” (p256)
“3.4.10.3 Sub-I Board” (p255)
REEL UNIT
ADDITIONAL DRYING FAN UNIT
DISASSEMBLY & ASSEMBLY Disassembly Flowchart 97
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Page 98
SC-F9200 Series Revision B
C A U T I O N
C A U T I O N
C H E C K
P O I N T
C A U T I O N

3.4 Disassembly and Assembly Procedure

This section describes procedures for disassembling the components allowed to be disassembled. Unless otherwise specified, disassembled units or components can be reassembled by reversing the disassembly procedure.

3.4.1 Preparation for Servicing

3.4.1.1 Unlocking the CR Unit
When you have unlocked the CR Unit and finished your reassembly work, move the CR Unit (Print Head) over the platen and turn the printer on to let it perform the initialization sequence. (By this sequence, the CR Unit is locked and Print Head is capped.) If the initialization is performed on or over the Cap, the Print Head may be damaged.
Manual
1. Remove the Right Maintenance Cover.
2. Remove the screw, and remove the cover. A) Silver M3x8 P-tite screw with captive washer: 1 pcs
3. Insert a screwdriver into the hole shown as “Insert driver (A)” in the figure.
4. While viewing the CR Lock Lever status from the front of the printer, turn the screwdriver counterclockwise until the CR Lock Lever moves to the CR unlocked position.
5. The CR Lock Lever is lowered. Check that the lever reaches the CR unlock position, and stop turning the white shaft.
Do not turn the screwdriver clockwise.
When the CR is unlocked, it clicks.Use a screwdriver with a 280 mm or longer shaft.
6. Insert a screwdriver into the hole shown as “Insert driver (B)” in the figure.
7. Move the CR Lock Lever to the CR unlocked position in the same way as step 4.
Make sure to first unlock the carriage from the “Insert driver (A)” hole. If you insert a screwdriver into the (B) hole first, it may result in damaging the tubes inside the printer. Accessing from (A) unlocks pump cap 2, and accessing from (B) unlocks pump cap 1.
DISASSEMBLY & ASSEMBLY Disassembly and Assembly Procedure 98
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SC-F9200 Series Revision B
A
Insert driver (A)
CR locked
(The lever is raised)
- Right side -
Cover
CR Lock Lever
CR unlocked
(The Lever is lowered)
C A U T I O N
No clock rotation!
Insert driver (B)
Figure 3-13. Unlocking the CR Unit
DISASSEMBLY & ASSEMBLY Disassembly and Assembly Procedure 99
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Page 100
SC-F9200 Series Revision B
Wiper
Right Maintenance Cover
Wiper
Cleaner
Right Maintenance Cover
Hook
Handle

3.4.2 Consumables/Accessories

3.4.2.1 Wiper
1. Turn the printer on.
2. Press the [Menu] button, select Head Maintenance, and press the [OK] button.
The CR Unit moves to the left end.
3. Open the Right Maintenance Cover.
4. Hold the Wiper with your hand and tilt it leftward to remove it.
3.4.2.2 Wiper Cleaner
1. Turn the printer on.
2. Press the [Menu] button, select Head Maintenance, and press the [OK] button. The CR Unit moves to the left end.
3. Open the Right Maintenance Cover.
4. Push the handle of the Wiper Cleaner to disengage the hook, and remove the Wiper Cleaner in the direction of the arrow.
Figure 3-14. Removing the Wiper
Figure 3-15. Removing the Wiper Cleaner
DISASSEMBLY & ASSEMBLY Disassembly and Assembly Procedure 100
SE Group Confidential (Related Staff Only)
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