ET-4750/ET-4760/L6190/ST-4000
series
ET-3750/ET-3760/L6170/ST-3000
series
ET-3700/ET-3710/L6160 series
ET-2750/ET-2760/L4160/ST-2000
series
ET-2700/L4150 series
Confidential
SEMF17-003
Notice
All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying,
recording, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION.
All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being
informed of them.
The contents of this manual are subject to change without notice.
The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof.
EPSON is a registered trademark of SEIKO EPSON CORPORATION.
Notice:Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their respective owners.
EPSON disclaims any and all rights in those marks.
All safety procedures described here shall be strictly adhered to by all parties servicing and maintaining this product.
DANGER
Strictly observe the following cautions. Failure to comply could result in serious bodily injury or loss of life.
1.Always disconnect the product from the power source and peripheral devices when servicing the product or performing maintenance.
2.When performing works described in this manual, do not connect to a power source until instructed to do so. Connecting to a power source causes high voltage in the power supply unit and some
electronic components even if the product power switch is off. If you need to perform the work with the power cable connected to a power source, use extreme caution to avoid electrical shock.
WARNING
Strictly observe the following cautions. Failure to comply may lead to personal injury or loss of life.
1.When using compressed air products; such as air duster, for cleaning during repair and maintenance, the use of such products containing flammable gas is prohibited.
PRECAUTIONS
Strictly observe the following cautions. Failure to comply may lead to personal injury or damage of the product.
1.Repairs on Epson product should be performed only by an Epson certified repair technician.
2.No work should be performed on this product by persons unfamiliar with basic safety knowledge required for electrician.
3.The power rating of this product is indicated on the serial number/rating plate. Never connect this product to the power source whose voltages is different from the rated voltage.
4.Replace malfunctioning components only with those components provided or approved by Epson;
introduction of second-source ICs or other non-approved components may damage the product and void any applicable Epson warranty.
5.The capacitors on the Main Board may be electrically charged right after the power turns off or after driving motors which generates counter electromotive force such as when
rotating the PF Roller or when moving the CR Unit. There is a risk to damage the Main Board if the FFC is short-circuited with the capacitors on the Main Board electrically
charged, therefore, after the power turns off or after motors are driven, leave the printer untouched for approximately 30 seconds to discharge the capacitors before starting
disassembly/ reassembly.
Confidential
6.To prevent the circuit boards from short-circuiting, be careful about the following when handling FFC or cables.
When handling FFC, take care not to let the terminal section of FFC touch metal parts.
When connecting cables/FFC to the connectors on circuit boards, connect them straight to the connectors to avoid slant insertion.
7.In order to protect sensitive microprocessors and circuitry, use static discharge equipment, such as anti-static wrist straps, when accessing internal components.
8.Do not tilt this product immediately after initial ink charge, especially after performing the ink charge several times. Doing so may cause ink to leak from the product because it
may take some time for the waste ink pads to completely absorb ink wasted due to the ink charge.
9.Never touch the ink or wasted ink with bare hands. If ink comes into contact with your skin, wash it off with soap and water immediately. If you have a skin irritation, consult a
doctor immediately.
10. When disassembling or assembling this product, make sure to wear gloves to avoid injuries from metal parts with sharp edges.
11. Use only recommended tools for disassembling, assembling or adjusting the printer.
12. Observe the specified torque when tightening screws.
13. Be extremely careful not to scratch or contaminate the following parts.
Nozzle plate of the printhead
CR Scale
PF Scale
Coated surface of the PF Roller
Gears
Rollers
LCD
Scanner Sensor
Exterior parts
14. Never use oil or grease other than those specified in this manual. Use of different types of oil or grease may damage the component or give bad influence on the printer function.
15. Apply the specified amount of grease described in this manual.
16. Make the specified adjustments when you disassemble the printer.
17. When cleaning this product, follow the procedure described in this manual.
18. When transporting this product after filling the ink in the printhead, pack the printer without removing the adapters in order to prevent the printhead from drying out.
19. Make sure to install antivirus software in the computers used for the service support activities.
20. Keep the virus pattern file of antivirus software up-to-date.
21. When disassembling/reassembling this product, if you find adhesive power of the double-sided tape which secure the parts or FFC is not enough, replace the tape with new one
and attach it correctly to the specified points where the parts or FFC should be secured.
22. Unless otherwise specified in this manual, the labels attached on the returned product should be transferred to the corresponding attachment positions on the new one referring
to the labels on the returned product.
Confidential
About This Manual
This manual, consists of the following chapters, is intended for repair service personnel and includes information necessary for properly performing maintenance and servicing the
product.
CHAPTER 1. OPERATING PRINCIPLES
Describes the electrical and mechanical basic operating principles of the product.
CHAPTER 2. TROUBLESHOOTING
Describes the step-by-step procedures for the troubleshooting.
CHAPTER 3. DISASSEMBLY/ASSEMBLY
Describes the disassembly/reassembly procedures for main parts/units of the product, and provides the standard operation time for servicing the
product.
CHAPTER 4. ADJUSTMENT
Describes the required adjustments for servicing the product.
CHAPTER 5. MAINTENANCE
Describes maintenance items and procedures for servicing the product.
CHAPTER 6. APPENDIX
Provides the following additional information for reference:
• Connector Diagram
• Protection for Transportation
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Symbols Used in this Manual
Various symbols are used throughout this manual either to provide additional information on a specific topic or to warn of possible danger present during a procedure or an action.
Pay attention to all symbols when they are used, and always read explanation thoroughly and follow the instructions.
Indicates an operating or maintenance procedure, practice or condition that, if not strictly observed, could result in injury or loss of life.
Indicates an operating or maintenance procedure, practice, or condition that, if not strictly observed, could result in damage to, or destruction of, equipment.
May indicate an operating or maintenance procedure, practice or condition that is necessary to accomplish a task efficiently. It may also provide additional
information that is related to a specific subject, or comment on the results achieved through a previous action.
For Chapter 3 “Disassembly/Reassembly”, symbols other than indicated above are used to show additional information for disassembly/reassembly. For the details
on those symbols, see
"3.3 Disassembly/Reassembly Procedures (p95) ".
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Revision Status
RevisionDate of IssueDescription
AAug. 31, 2017First release
Revised
Chapter 3
Made change in "3.1 Overview (p77) "
• Made change in "3.1.2 Jigs (p77) "
• Made change in "3.1.4 Standard Operation Time for Servicing the Product (p81) "
Made change in "3.3 Disassembly/Reassembly Procedures (p95) "
• Made change in "3.3.3 Disassembly Flowchart (p97) "
BFeb. 26, 2018
CMay. 11, 2018
• Made change in "3.3.4 Repairing Major Components Disassembly/Assembly Procedure (p113) "
Made change in "3.4 Detailed Disassembly/Reassembly Procedure for each Part/Unit (p142) "
Made change in "3.4 Routing FFCs/cables (p146) "
Chapter 4
Made change in "4.3 Mechanism Adjustment / Check (p168) "
• Made change in "4.3.1 Checking the Platen Gap (p168) "
Chapter 6
"6.2 Head Fuse (p183) " has been added.
Display Bugs fixes.
Hyper links have been fixed.
Revised
Add models (ST-2000, ST-3000, ST-4000)
DSep. 19, 2018
EMar. 25, 2019
□ Chapter3
■Made change in "3.1.1 Tools (p77) "
■Made change in "3.1.4 Standard Operation Time for Servicing the Product (p81) "・The Fax outringer box has been deleted.
■Made change in "3.3.2 Functional differences between models and component parts (p96) "
■Made change in "3.3.3.1 Disassembly/Reassembly Flowchart (ET-4750/ET-4760/L6190/ST-4000 series/ET-3750/ET-
■Made change in "3.3.4.7 Main Board (p129) "・Caution about Heat Conduction sheet has been added.
■Made change in "3.4 Routing FFCs/cables (p146) "・" Holder Star Wheel Grounding Cable (ET-4750/ET-4760/L6190/ST-4000 series/ET-3750/ET-3760/L6170/ST-3000
series/ET-3700/ET-3710/L6160 series) (p150) "has been added.
Revised
□ Chapter2
■Made change in "2.1.1.3 Workflow for Errors when Printing Starts (p46) "・Subscription Errors have been added.
□ Chapter3
■For ET-2700/L4150 series, Descriptions of Paper Set Detector Sensor Board have been deleted.
□ Chapter4
■Made change in "4.1 Required Adjustments (p152) "・Caution of subscription models has been added.
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HOct, 09, 2020
IJul, 15, 2021
Revised
□ Chapter2
■Made change in "2.3 Fatal Error Code List (p49) "・" 060001 (p63) " have been added.□ Chapter3
■Made change in "3.3.3.2 Disassembly/Reassembly Flowchart (ET-2750/ET-2760/L4160/ST-2000 series) (p103) "・" Porous Pad Ink Eject Lower (p105) " have been added.
■Made change in "3.3.3.3 Disassembly/Reassembly Flowchart (ET-2700/L4150 series) (p108) "・" Porous Pad Ink Eject Lower (p110) " have been added.
■Made change in "3.4 Detailed Disassembly/Reassembly Procedure for each Part/Unit (p142) "・" Porous Pad Ink Eject Lower (Only ET-2750/ET-2760/L4160/ST-2000 series/ET-2700/L4150 series) (p144) " have been added.
Revised
□Chapter2
■Made change in"2.3.2.7 Printer (Others) (p63) "・" Paper jam release impossible error (p63) " have been added.
■Made change in"2.3.2.8 System Error (p63) "・" Panel unit failure (p63) " have been added.・Firmware bug have been deleted.
□Chapter3
■Made change in"3.3.4.6 Print Head (p126) "・"3-41 Removing the Print Head (p127) " have been modified.
□Chapter4
■Made change in Table"4-1 (p153) "
・ADF Type Select have been added in Adjustment item.
・ADF Unit have been added in relevant parts.
■Made change in"4.2.2 Adjustment and Inspection List (p156) "・" ADF Type Select (p158) " have been added.
Confidential
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
Nozzle plate
Cover Head
A#400
A#399
A#398
B#400
B#399
B#398
B#264
B#265
B#272
B#128
B#129
B#136
A#3
A#2
A#1
B#3
B#2
B#1
0.042 mm
1/600 inch
0.085 mm
1/300 inch
1.016 mm
24/600 inch
B#273
B#137
Cyan
Magenta
Yellow
Column A
Column B
Carriage movement direction
Paper feed direction
ColumnColor
ABk
B #1 - #128Y
B #137 - #264M
B #273 - #400C
Not used
Not used
Black
Nozzle plate
Cover Head
1.1 Printer Mechanism Overview
This chapter describes overview of each mechanism inside the printer.
1.1.1 Print Head
μTFP1S head (p 13) is used for ET-4750/ET-4760/L6190/ST-4000 series/ET-
3750/ET-3760/L6170/ST-3000 series/ET-3700/ET-3710/L6160 series.
F2 head (p 14) is used for ET-2750/ET-2760/L4160/ST-2000 series/ET-2700/
L4150 series.
ColorFour colors: black (Bk), cyan (C), magenta (M), yellow (Y)
Number of nozzles784 nozzles:
Nozzle pitch300 dpi
/ET-3700/ET-3710/L6160 series
Table 1-1. Nozzle Configuration
400 nozzles for Bk, and 128 nozzles for each of Y, M, and C
Operating Principles Printer Mechanism Overview13
Figure 1-1. μTFP1S Print Head appearance
Figure 1-2. Nozzle layout (seen from the rear side)
Confidential
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
Nozzle plate
Cover Head
Black
Column AColumn B
Carriage movement direction
Paper feed direction
ColumnColor
ABk
B #1 - #60Y
B #62 - #120M
B #122 - #180C
Yellow
Cyan
Magenta
Not used
Not used
Not used
Nozzle plate
ET-2750/ET-2760/L4160/ST-2000 series/ET-2700/L4150 series
Table 1-2. Nozzle Configuration
ColorFour colors: black (Bk), cyan (C), magenta (M), yellow (Y)
Number of nozzles357 nozzles:
180 nozzles for Bk, 59 nozzles for each Y, M, and C.
Nozzle pitch180 dpi
0.071 mm
1/360 inch
5.9266 mm
42/180 inch
A#180
A#179
A#178
A#3
A#2
A#1
B#180
B#179
B#178
B#123
B#122
B#121
B#63
B#62
B#61
B#3
B#2
B#1
Figure 1-3. F2 Print Head appearance
Operating Principles Printer Mechanism Overview14
Figure 1-4. Nozzle layout (seen from the rear side)
Confidential
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
CR Scale
CR Timing Belt
CR Unit
CR Motor
(Backside of the Main Frame)
CR Encoder Sensor
Section view
Main Frame
CR Unit
Main Frame
1.1.2 Carriage (CR) Mechanism
The major components of the carriage (CR) mechanism are the CR Unit, CR
Encoder Sensor, CR Scale, CR Motor, and CR Timing Belt. The CR
mechanism is a key mechanism to ensure stable print quality because printing
is performed by moving the CR Unit from side to side.
As shown on the right, Main Frame is holding the upper side and the lower side
of the CR Unit. The CR Unit is attached to the CR Timing Belt that is moved
by the CR Motor so that the assy can move from side to side to print. The
position and speed of the CR Unit are always monitored by the CR Encoder
Sensor and the CR Scale, and the CR Motor is controlled in accordance with
the information acquired by the CR Encoder Sensor.
Operating Principles Printer Mechanism Overview15
Figure 1-5. Carriage (CR) mechanism
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EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
Cassette
Slider Trans
Holder Cam Assy
PF Motor
PF Roller
Pick up Roller Assy
Intermediate roller
(inside the Duplex Unit)
EJ Roller
1.1.3 Paper Loading/Feed Mechanism
Paper loading mechanism differs between ET-4750/ET-4760/L6190/ST-4000
series/ET-3750/ET-3760/L6170/ST-3000 series/ET-3700/ET-3710/L6160
series and ET-2750/ET-2760/L4160/ST-2000 series/ET-2700/L4150 series.
ET-4750/ET-4760/L6190/ST-4000 series/ET-3750/ET-3760/L6170/ST-3000
series/ET-3700/ET-3710/L6160 series employ the front paper loading, and ET2750/ET-2760/L4160/ST-2000 series/ET-2700/L4150 series employ the rear
paper loading. The both paper loading mechanisms are driven by the PF Motor,
and the motor is also used for driving the paper feeding mechanism.
The printer is also equipped with a paper feeding mechanism for auto
duplexing as well as other existing products. The mechanism flips paper after
printing on the front side is finished, and feeds the paper to print on the back
side.
A sheet of paper is fed inside the printer from the Paper Cassette by the Pick up
Roller Assy.
*1
Because the Pick up Roller Assy needs to be stopped each after it feeds a sheet
of paper, it is necessary to control the transmission of a drive force to the assy.
The control is achieved by the Slider Trans and the Holder Cam Assy. When
the Slider Trans is moved by the CR Unit, the state of engagement between the
transmission gear on the Trans Slider and the Pick up Roller driving gear
changes, which enables switching between transmitting the PF Motor driving
force to the Pick up Roller Assy and not transmitting it.
Even after the CR Unit is detached from the Slider Trans for printing, position
of the Slider Trans is kept by the Holder Cam Assy.
The paper fed by the Pick up Roller Assy is conveyed by the intermediate
roller, PF Roller, and EJ Roller which are included in the paper feeding
mechanism.
*1. See "1.3 Paper Loading/Feed Mechanism" (p 23) for more details.
Figure 1-6. Paper loading/feed mechanism (1)
Operating Principles Printer Mechanism Overview16
Confidential
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
Paper Back Lever
Hopper
PF Motor
PF Roller
LD Roller
Intermediate roller
(inside the Duplex Unit)
EJ Roller
Change Lever
Clutch
Cam
ET-2750/ET-2760/L4160/ST-2000 series/ET-2700/L4150 series
Paper is fed inside the printer from the ASF Rear by the LD Roller.
The ASF Rear is equipped with a Hopper, Paper Back Lever, Change Lever,
LD Roller, and clutch. The Change Lever and the clutch work for transmitting
a driving force from the PF Motor to the LD Roller and for not transmitting it.
The Hopper and the Paper Back Lever driven by the cam on the LD Roller
Shaft prevent multi-feed and ensure accurate paper feeding.
Paper fed by the ASF Rear is conveyed by the PF Roller and the EJ Roller
which are included in the paper feeding mechanism.
Unlike the front paper loading, intermediate roller is used only when flipping
paper for duplex printing.
Figure 1-7. Paper loading/feed mechanism (2)
Operating Principles Printer Mechanism Overview17
Confidential
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
Ink system mechanism
Maintenance Box/
Porous Pad Assy
1.1.4 Ink System Mechanism
The major components of the ink system mechanism*1 are a cap, pump unit,
and waste ink tube.
The ink system mechanism employs the slide type capping. When the CR Unit
returns to its capping position (home position), the Print Head is capped. The
pump mechanism, wiper mechanism, and the CR Lock mechanism are driven
by the PF Motor to clean the Print Head.
Waste ink sucked when cleaning the Print Head is collected in the Maintenance
Box/Porous Pad Assy through the pump mechanism.
User replaceable Maintenance Box is installed to ET-4750/ET-4760/L6190/
ST-4000 series/ET-3750/ET-3760/L6170/ST-3000 series/ET-3700/ET-3710/
L6160 series. A CSIC mounted on the Maintenance Box keeps track of how
much waste ink has been collected.
On the other hand, the Porous Pad that cannot be replaced by user is installed to
ET-2750/ET-2760/L4160/ST-2000 series/ET-2700/L4150 series. The
EEPROM on the Main Board keeps track of how much waste ink has been
collected.
Figure 1-8. Ink system mechanism
*1. See "1.4 Ink System Mechanism" (p 34) for more details.
Operating Principles Printer Mechanism Overview18
Confidential
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
A
1
B
C
2
3
4
5
6
7
8
1.1.5 List of Motor and Sensor
This section describes the types and positions of the motors and sensors.
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
Scanner Unit
CIS Sensor
SCN Motor
ADF Unit
ADF PE Sensor
Pick up Roller
EJ Roller
PF Roller
SCN Motor
EJ Roller
Pick up Roller
Transmission
gear
ADF Document
Lever
1.2 Scanner/ADF Overview
1.2.1 Scanner Mechanism
The scanner mechanism consists of a CIS sensor that scans documents and the
SCN motor that drives the scanner carriage. The CIS sensor and the SCN motor
are integrated as the scanner carriage, and it moves along the rail on the scanner
housing to scan documents.
1.2.2 ADF Mechanism (ET-4750/ET-4760/L6190/ST-4000
series/ET-3750/ET-3760/L6170/ST-3000 series only)
The PF Roller, EJ Roller, and Pick up Roller of the ADF mechanism are driven
by the SCN Motor. The drive force of the motor is transmitted through the
transmission gear. The ADF mechanism does not support auto duplex
scanning.
Figure 1-11. Scanner mechanism
Figure 1-12. ADF mechanism
Operating Principles Scanner/ADF Overview21
Confidential
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
Pick up RollerSeparation roller
PF Roller
EJ Roller
CIS Sensor
Lever of ADF PE Sensor
ADF Document Lever
No document on ADF
Document is present on ADF
ADF document lever
ADF document lever
Sub document
lever
Sub document leverADF document lever
ADF top
ADF inside
ADF bottom
When scanning document, the document is fed inside the ADF as shown
below.
Figure 1-13. Document Feed Path
Presence or absence of document on the ADF is detected by the ADF
Document Lever and the scanner CIS Sensor. The lever moves up or down
depending on the presence or absence of document, and the end of the lever is
scanned by the CIS Sensor. According to the scan result, the printer determines
whether document is present or not.
Additionally, there is a Sub Document Lever beside the ADF Document Lever.
If the CIS Sensor cannot scan the end of the Sub Document Lever, the printer
determines that the scanner (SCN) unit is open or the CIS Sensor is
malfunctioning.
Operating Principles Scanner/ADF Overview22
Figure 1-14. ADF document lever
Confidential
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
1.3 Paper Loading/Feed Mechanism
1.3.1 Overview
1.3.1.1 Paper Loading Method
Paper loading method differ between ET-4750/ET-4760/L6190/ST-4000
series/ET-3750/ET-3760/L6170/ST-3000 series/ET-3700/ET-3710/L6160
series and ET-2750/ET-2760/L4160/ST-2000 series/ET-2700/L4150 series,
but the both paper loading mechanisms are driven by the PF Motor.
Table 1-5. Paper Loading Method and Drive Force
Drive
force
(motor)
PF MotorPF encoder/
Motor control
PF scale
Front paper loading
• Turn the Slider Trans to
ASF mode, drive the
Pick up Roller Assy, and
load paper from the
cassette.
• Paper loaded from the
cassette is fed to the PF
Roller by the
intermediate roller
inside the duplex unit.
• Drive the PF Roller/EJ
Roller to convey the
paper.
Paper loading operation
model
Rear paper loading
model
• Drive the LD Roller and
load paper from the ASF
Rear.
• Drive the Hopper/Paper
Back Lever to prevent
multi-feed.
• Drive the PF Roller/EJ
Roller to convey the
paper.
• To flip paper for duplex
printing, drive the
intermediate roller
inside the duplex unit.
The paper is flipped and
then fed to the PF
Roller.
The following describes which paper loading method is used
for which model.
ET-2750/ET-2760/L4160/ST-2000 series/ET-2700/L4150
series
Operating Principles Paper Loading/Feed Mechanism23
Confidential
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
Intermediate roller
Pick up Roller Assy
PF Roller
EJ Roller
PF Motor
Holder Cam Assy
Slider Trans
Cassette
PF Encoder
Hopper
LD Roller
Change Lever
Clutch
PF Encoder
PF Roller
EJ Roller
Stacker
Front paper loading model
Rear paper feeding model
Figure 1-15. Paper loading/feed mechanism
Operating Principles Paper Loading/Feed Mechanism24
Confidential
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
Cassette
EJ Roller
Star Wheel
Holder Assy
PF Roller
Intermediate roller
PE Sensor
Pick up Roller Assy
Stacker
EJ Roller
Star Wheel
Holder Assy
PF Roller
PE Sensor
LD Roller
Hopper
1.3.1.2 Paper Feed Path
1.3.1.2.1 Front Paper Loading
Paper loaded into the cassette is fed to the intermediate roller by the Pick up
Roller Assy, and then arrives at the PE Sensor position.
Next, skew is corrected, and printing on the paper is performed while the paper
is being fed by the PF Roller and EJ Roller/Star Wheel Holder Assy, then the
paper is ejected to the Stacker.
1.3.1.2.2 Rear Paper Loading
Paper put on the Hopper is fed by the LD Roller and arrives at the PE Sensor
position.
Next, skew is corrected, and printing on the paper is performed while the paper
is being fed by the PF roller and EJ Roller/Star Wheel Holder Assy, then the
paper is ejected to the Stacker.
Operating Principles Paper Loading/Feed Mechanism25
Figure 1-16. Paper feed path of front paper loading
Figure 1-17. Paper feed path of rear paper loading
Confidential
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
EJ Roller
Star Wheel
Holder Assy
PF Roller
PE Sensor
Intermediate roller
1.3.1.2.3 Paper Loading Path for Auto Duplex Printing
When printing on one side is finished, the printer waits for the ink on the one
side to dry keeping the paper nipped between the PF Roller and Driven Roller.
After a predetermined drying time has passed, the PF Roller and EJ Roller are
rotated in the reverse direction to pull the paper inside the auto duplex unit.
When the leading edge of the paper is detected by the PE Sensor, skew is
corrected, and then printing on the back side is performed.
Figure 1-18. Paper feed path for auto duplex printing (back side printing)
Operating Principles Paper Loading/Feed Mechanism26
Confidential
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
PF Motor
Compound gear PF1
PF Roller
Spur gear PF1
Spur gear PF2
EJ Roller
Spur gear PF1
PF Roller
PF MotorPF Encoder
Compound gear
PF1
Spur gear PF2
Spur gear
PF1
EJ gear
EJ Roller
PF Roller
EJ Roller
Duplex unit system
Pick up Roller Assy system
PF Motor
1.3.2 Operation Principle
1.3.2.1 Drive Path
1.3.2.1.1 Drive Path of Front Paper Loading Model
The drive force of the PF Motor is transmitted to the PF Roller and EJ Roller
through the compound gear and the spur gear, and then transmitted from the PF
Roller to the paper feed mechanism. There are two drive paths; duplex unit
system
DRIVE PATH FROM PF MOTOR TO PF ROLLER/EJ ROLLER
(p 28) and Pick up Roller Assy system (p 29).
Figure 1-20. Drive path from PF Motor to PF Roller/EJ Roller (2)
Figure 1-19. Drive path from PF Motor to PF Roller/EJ Roller (1)
Operating Principles Paper Loading/Feed Mechanism27
Confidential
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
PF Roller (spur gear 9)
Compound gear 28.8-14.4
Spur gear 22.8
One way clutch
External gear B (80 digit side)
Intermediate roller
Spur gear 17.28
Sun gear
Planetary gear (x5)
Planetary gear (x5)
External gear A (0 digit side)
Spur gear 17.28
Spur gear 17.28
Spur gear 16/spur gear duplex
One way
clutch
PF Roller
Intermediate Roller
PF Motor
Structure of one way clutch
Planetary gear
Sun gear
External
gear A
External
gear B
External
gear A
External
gear B
Sun gear
Rotational direction of sun gear and motion
of external gear seen from 0 digit side
Idle
Idle
Clockwise
Counterclockwise
Rotate
Rotate
Compound gear
28.8-14.4
Spur gear 22.8
Spur gear 17.28
Spur gear 17.28
Spur gear 16/Spur gear duplex
DRIVE PATH FROM PF ROLLER TO INTERMEDIATE ROLLER
(DUPLEX UNIT SYSTEM)
The intermediate roller always rotates in the paper feed direction because of the
one way clutch, regardless of the PF roller rotational direction.
The one way clutch is consist of the sun gear, the external gear (x2) on both
sides of the sun gear, and the planetary gear (x5 each) inside the external gear.
When the sun gear rotates, either one of the external gears idle being
disengaged from the planetary gears, while the external gear on the other side
rotates being engaged with the planetary gears. In this way, the one way clutch
is designed to rotate either one of the two external gears at a time, and which
one to rotate depends on the rotational direction of the sun gear.
Figure 1-21. Drive Path From PF Roller to Intermediate Roller (1)
Operating Principles Paper Loading/Feed Mechanism28
Figure 1-22. Drive Path From PF Roller to Intermediate Roller (2)
Confidential
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
PF Roller (spur gear 9)
Compound gear 28.8-14.4
Spur gear 17.6 (Slider Trans)
One way clutch
Sun gear
Planetary gear (x3)
External gear
Spur gear 28
Pick up drive shaft
Spur gear 16B
Spur gear 16
Spur gear 16B
Spur gear 16
Pick up Roller
One way clutch
When drive force
of PF Motor is not
transmitted
Spur gear 17.6
(Slider Trans)
Pick up drive shaft
Spur gear
16
Spur gear 16B
PF Roller
Spur gear 28
Compound gear 28.8-14.4
CR Unit
Planetary
gear
Sun gear
External gear
Holder
Cam Assy
Pick up Roller
DRIVE PATH FROM PF ROLLER TO PICK UP ROLLER (PICK UP ROLLER
ASSY SYSTEM)
If the Pick up Roller Assy is always driven by the PF motor, it continues
feeding paper without stopping regardless of the progress of printing on the
previous sheet. To prevent this, the Slider Trans interrupts the motor drive to
the Pick up Roller Assy when the assy needs to stop.
While the Pick up Roller Assy needs to move, the Slider Trans is pulled toward
the opposite side of the carriage home with the tension spring. The
transmission gear interlocked with the Slider Trans engages with the Pick up
Roller driving gear (one way clutch) that moves the Pick up Roller Assy, so the
Pick up Roller Assy can be driven by the PF Motor. If the CR Unit pushes the
Change Lever to the 0 digit side, the transmission gear disengages from the one
way clutch. As a result, the driving force of the PF Motor is shut down.
The CR Unit pushes the Slider Trans to the 0 digit side to stop the Pick up
Roller Assy after a sheet of paper is fed into the printer, however, the CR Unit
cannot stay at the position because it needs to move for printing. Therefore,
instead of the CR Unit, the Change Lever’s disengaged status is kept by the
cam of the Holder Cam Assy during printing.
The one way clutch controls the Pick up Roller to rotate only in the paper feed
direction. The operation principle and the structure are basically the same with
the one used in the drive path to the intermediate roller
(p 28). Therefore, while
the PF Roller is rotating in the direction opposite to the paper feed direction,
the Pick up Roller does not rotate even when the drive force is transmitted
through the Slider Trans.
Operating Principles Paper Loading/Feed Mechanism29
Figure 1-23. Drive path from PF roller to Pick up Roller Assy (1)
Figure 1-24. Drive path from PF roller to Pick up Roller Assy (2)
Confidential
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
PF Motor
Compound gear PF1
PF Roller
Spur gear PF1
Spur gear PF2
EJ Roller
Spur gear PF1
PF Roller
PF Motor
PF Encoder
Compound
gear PF1
Spur gear PF2
Spur gear PF1
EJ gear
EJ Roller
PF Roller
EJ Roller
Duplex unit system
ASF Rear system
PF Motor
Hopper
1.3.2.1.2 Drive Path of Rear Paper Loading Model
The drive path of the rear paper loading model is mostly the same with the
front paper loading model. The driving force of the PF Roller is transmitted to
the PF Roller and the EJ Roller through the compound gear and the spur gear,
and then transmitted from the PF Roller to the paper feed mechanism. There
are two drive paths; duplex unit system
(p 31) and ASF Rear system (p 32).
DRIVE PATH FROM PF MOTOR TO PF ROLLER/EJ ROLLER
Figure 1-25. Drive path from PF Motor to PF Roller/EJ Roller (1)
Figure 1-26. Drive path from PF Motor to PF Roller/EJ Roller (2)
Operating Principles Paper Loading/Feed Mechanism30
Confidential
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
PF Roller (spur gear PF)
Compound gear 27.2-22.2
Compound gear 38.4-15.6
One way clutch
External gear B (80 digit side)
Intermediate roller
Spur gear 21.6
Sun gear
Planetary gear (x5)
Planetary gear (x5)
Spur gear 21.6
Spur gear 21.6
Spur gear16/spur gear duplex
External gear A (0 digit side)
One way
clutch
PF Roller
Intermediate roller
PF Motor
Planetary gear
Sun gear
External
gear A
External
gear B
External
gear A
External
gear B
Sun gear
Rotate
Idle
Clockwise
Counterclockwise
Idle
Rotate
Compound gear
38.4-15.6
Spur gear 21.6
Spur gear
21.6
Spur gear 16/Spur gear duplex
Compound gear
27.2-22.2
Change
Lever
Structure of one way clutch
Rotational direction of sun gear and motion
of external gear seen from 0 digit side
DRIVE PATH FROM PF ROLLER TO INTERMEDIATE ROLLER
(DUPLEX UNIT SYSTEM)
The intermediate roller always rotates in the paper feed direction because of the
one way clutch, regardless of the PF roller rotational direction.
The one way clutch is consist of the sun gear, the external gear (x2) on both
sides of the sun gear, and the planetary gear (x5 each) inside the external gear.
When the sun gear rotates, either one of the external gears idle being
disengaged from the planetary gears, while the external gear on the other side
rotates being engaged with the planetary gears. In this way, the one way clutch
is designed to rotate either one of the two external gears at a time, and which
one to rotate depends on the rotational direction of the sun gear.
Figure 1-27. Drive Path From PF Roller to Intermediate Roller (1)
Operating Principles Paper Loading/Feed Mechanism31
Figure 1-28. Drive Path From PF Roller to Intermediate Roller (2)
Confidential
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
PF Roller (spur gear PF)
Compound gear 27.2-22.2 (Change Lever)
Compound gear 38.4-15.6
LD Roller
Clutch
Paper Back Lever
Hopper
Cam A
Cam B
Hopper
Clutch
CR Unit
PF Roller
PF Motor
Paper Back Lever
LD Roller
Compound
gear
38.4-15.6
Cam A
Cam B
Change Lever
Compound
gear 27.2-22.2
Compound
gear 38.4-15.6
PF Roller
Compound
gear 27.2-22.2
ClutchChange Lever
Pawl of clutch
DRIVE PATH FROM PF ROLLER TO LD ROLLER (ASF REAR SYSTEM)
The drive force of the PF Motor is transmitted to the LD Roller through the PF
Roller, Change Lever (compound gear 27.2-22.2) and the clutch. The Hopper
and the Paper Back Lever is driven by the cam linked to the LD Roller.
Since the PF Motor also drives the paper feed mechanism and the ink system
mechanism, transmission of the drive force to the LD Roller is controlled by
the Change Lever and the clutch so that the LD Roller rotates only when
loading paper.
Relation between the rotational direction of the PF Motor and the motion of the
*1
LD Roller are shown below.
PF Motor rotational
direction
Paper feed direction
Opposite to the paper feed
direction
Motion of LD Roller
The clutch transmits or does not transmit the drive force to
the LD Roller in relation to the Change Lever. When
transmitted, the LD Roller rotates in the paper feed direction.
The LD Roller does not rotate since the drive force is
disengaged by the clutch.
Figure 1-29. Drive Path From PF Roller to LD Roller (1)
*1. See " Operation of Paper Loading Mechanism" (p 33) for more details.
Figure 1-30. Drive Path From PF Roller to LD Roller (2)
Operating Principles Paper Loading/Feed Mechanism32
Confidential
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
Normal operation: ASF locked
Operation at paper loading: ASF unlocked
CR Unit
(home position)
PF Roller
Change Lever
LD Roller
Clutch
Pawl of clutch
CR Unit
(retracts from the home position to the
80 digit side.)
The lock of the Change Lever is
disengaged.
Operation at paper loading: ASF drive state
OPERATION OF PAPER LOADING MECHANISM
The following describes how the Change Lever and the clutch work for
transmitting or not transmitting the PF Motor drive force to perform paper
feeding.
Drive force control by the Change Lever and clutch
When the Change Lever holds the pawl of the clutch (ASF lock state), the
clutch is disengaged and the drive force of the PF Motor is not transmitted to
the LD Roller.
When the Change Lever releases the pawl of the clutch (ASF unlock/ASF drive
state), the clutch is engaged and the drive force of the PF Motor is transmitted
to the LD Roller.
Normal operation
While the CR Unit is in the home position, it prevents the Change Lever from
leaning toward the front side. Therefore, the Change Lever keeps the ASF lock
state regardless of the rotation direction of the PF Motor and the clutch is
disengaged to shut off the drive force of the PF Motor to the LD Roller.
Even when the CR Unit is not in the home position for printing or other reason,
the ASF lock state is kept to shut off the drive force to the LD Roller as long as
the PF Motor rotates CW (in the paper feed direction).
Operation at paper loading
When the printer starts loading paper, the CR Unit moves away from the home
position and the PF Motor starts rotating CCW. This causes the Change Lever
to lean toward the front side and the ASF is unlocked. Then, the clutch is
engaged, and the drive force of the PF Motor is transmitted to the LD Roller.
After the ASF is unlocked, the PF Motor starts rotating CW, and the LD Roller
starts rotating in the paper feed direction. The LD Roller and the Retard Roller
separate a sheet of paper from the other sheets on the Hopper and feed it into
the printer. At this point, the Change Lever has returned to the original position
(leaning toward the rear side).
After the LD Roller rotates once, the Change Lever holds the pawl of the clutch
and the ASF is locked. Then, the drive force of the PF Motor to the LD Roller
is shut off, and the paper loading ends.
*1
Figure 1-31. Operation of Paper Loading Mechanism
*1. The LD Roller is shaped in a character of D. Because of this shape, the LD Roller and Retard Roller can release a
sheet when the sheet reaches the PF Roller so that the paper feed by the PF Roller is not affected.
(seen from 80 digit side)
Operating Principles Paper Loading/Feed Mechanism33
Confidential
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
Capping
mechanism/
cap slider
Maintenance Box
(Waste Ink Tank)
Pump mechanism
Wiper mechanism
CR Lock mechanism
Adapter
Print Head
Front paper loading
model
(ET-4750/ET-4760/
L6190/ST-4000 series/
ET-3750/ET-3760/
Rear paper loading
model
(ET-2750/ET-2760/
L4160/ST-2000 series/
Pump mechanism
Cap Slider
Wiper
Cap
CR Lock
Cap Slider
Wiper
Cap
CR Lock
Pump mechanism
1.4 Ink System Mechanism
1.4.1 Overview
1.4.1.1 Mechanical Configuration
The ink system mechanism of this product employs the sliding type*1 and
consists of the CR Lock mechanism, wiper mechanism, capping mechanism,
and pump mechanism.
All the mechanisms are driven by the PF Motor. The drive force of the PF
Motor is transmitted to each mechanism via transmission parts, such as the
pump-drive compound gear, clutch gear, and cam. Additionally, ET-4750/ET4760/L6190/ST-4000 series/ET-3750/ET-3760/L6170/ST-3000 series/ET3700/ET-3710/L6160 series utilize a user-replaceable Maintenance Box (waste
ink pad) that retains waste ink from the cap.
Figure 1-32. Ink system mechanism (simplified model)
*1. There are two types of the capping: sliding type and direct acting type. In the sliding type, the Print Head is capped
(the cap is moved up) when the CR pushes the cap slider. In the direct acting type, the cap moves up and down independently of the CR and caps the Print Head.
Operating Principles Ink System Mechanism34
Figure 1-33. Ink system mechanism
Confidential
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
Maintenance Box/
Porous Pad Assy
Paper Guide Lower Porous Pad
Paper Guide Lower Porous Pad D
Paper Guide Lower Porous Pad B/C
1.4.1.2 Cleaning
Clogging of nozzles on the Print Head occurs due to air bubbles generated
inside the ink path of the Print Head, or an increase in ink viscosity caused by
drying of ink. To prevent the clogging or clean the clogged nozzles, various
types of cleaning (CL) are performed at different times as described in the table
below.
Table 1-6. Print Head cleanings
CL TypePurposeExplanation
Initial ink chargeTo fill the head with inkPerformed after the printer is
powered at the first time.
Timer cleaning (TCL)
Manual
cleaning
*2
(MCL)
Regular cap suctionTo prevent ink leakage
FlushingTo prevent ink inside non-
*1. To save ink, the time between the timer cleanings is becoming longer on the most newer printers. This is achieved
by adopting the plastic that have the function to suppress the growth of air bubbles inside the Print Head and by improving in shape of the ink supply nozzles.
*2. When carrying out manual cleaning, CL1 → CL2 → CL3 are automatically selected and performed in order. How-
ever, in the following conditions, they may not be carried out in this order.
(EX) CL3 may change to CL2 depending on the ink remaining quantity and conditions of maintenance counter and
others.If the interval between cleaning is more than a specified period, then this may not be counted as continuous.
*3. “Main suction” is a suction operation that sucks up ink from cartridges to the Print Head, and at the same time, sucks
out air bubbles inside the Print Head and thick ink inside the nozzles.
*4. “Wiping” removes ink attached to the Print Head nozzle surface.
*5. “Cap suction” is a suction operation that sucks ink out of the cap.
*6. “Small amount suction” is a suction operation performed to eject tiny air bubbles from the Print Head. Ink amount
sucked by this operation is less than that by the “Main suction”.
*7. Some off-carriage type printers use a choke valve mechanism to perform the cleaning.
*1
To eject bigger air bubbles
inside the Print Head
CL1To restore a proper
convex meniscus of ink at
the tip of nozzles
CL2To eject air bubbles inside
the Print Head
*7
CL3
To eject air bubbles inside
the ink supply nozzles
from the cap
used nozzles from
increasing its viscosity
Performed according to the printing
time and time elapsed since the last
cleaning.
Main suction*3(short) → Wiping*4
→ Cap suction*5 → Small amount
suction*6 → Cap suction
Main suction (middle) → Wiping →
Cap suction → Small amount
suction → Cap suction
Main suction (long) → Wiping →
Cap suction → Small amount
suction → Cap suction
Sucks out ink pooling inside the cap
due to head flushing operations or
the like.
The Print Head is controlled to fire
ink droplets from the nozzles
periodically.
1.4.1.3 Controlling Waste Ink
Ink used by cleanings (waste ink) is absorbed by the waste ink pad. If the
absorbed amount exceeds the limit of the waste ink pad, leakage of the waste
ink can occur. To prevent this, the printer firmware has a counter to counts the
waste ink amount taking evaporation into account, The count value is retained
in the Maintenance Box CSIC (ET-4750/ET-4760/L6190/ST-4000 series/ET3750/ET-3760/L6170/ST-3000 series/ET-3700/ET-3710/L6160 series only)
and in the EEPROM.
Another waste ink produced by borderless printing is absorbed by absorbers
attached on the Paper Guide Front and the rear side of the printer. For the
borderless printing, the printer makes an image slightly expand all the way to
the edge of the paper, therefore, the image edge portions not printed on paper
must be absorbed. Some printers also have the counter for this waste ink
amount.
Figure 1-34. Position of Waste Ink Pad for Borderless Printing
If each counter reaches its limit, a maintenance error occurs and replacement of
the maintenance box, or replacement of the waste ink pad and counter reset will
be required.
Operating Principles Ink System Mechanism35
Confidential
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
PF Roller (spur gear PF)
Front paper loading model:
compound gear 28.8-14.4
Rear paper loading model:
compound gear 27.2-22.2
Spur gear
Compound gear equipped with a clutch
+ cam
Wiper
mechanism
CR Lock
mechanism
Pump driving gear
Pump mechanism
PF Roller
Compound gear 28.8-14.4
Compound gear 27.2-22.2
Pump driving gear
Pump driving gear
Cap slider
Spur gear
Spur gear PF
PF Roller
Spur gear
Compound gear equipped
with a clutch + cam
Cap slider
Wiper
Wiper
CR Lock
Compound gear equipped
with a clutch + cam
CR Lock
Cap
Cap
Front paper loading model
Rear paper loading model
Spur gear PF
1.4.2 Operating Principles
1.4.2.1 Drive Path
The ink system mechanism is driven by the PF Motor.
To the pump mechanism, the drive force is constantly transmitted via the PF
Roller, compound gear, Pump driving gear, and etc.
The drive force is transmitted to the wiper mechanism and CR Lock
mechanism via the PF Roller, spur gear, compound gear equipped with a
clutch, and cam. The clutch works in accordance with movement of the cap
slider and cam, and interrupts the drive force upon completion of the
movement.
Figure 1-35. Drive path (1)
The table below shows how each mechanism operates according to the
rotational direction of the PF Motor.
Table 1-7. PF motor rotational direction and operation of the ink system
Mechanism
WiperMoves downMoves up (wiping position)
PumpReleaseSuction
CR LockUnlocks the CRLocks the CR
*1. Rotational direction seen from output shaft
Operating Principles Ink System Mechanism36
Rotational direction of the PF Motor
CWCCW
*1
Figure 1-36. Drive path (2)
Confidential
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
Pump motor counter-clock wise rotation (suction)
Rotates flattening
the tube.
Rotates without
flattening the tube.
Pump motor clock wise rotation (release)
Spur gear 21.6
Pump tube
Pump shaft
Pump spring (x2)
Pump cam
Pump pulley
Pump frame
The cap slider pressed by the CR unit
moves upward and cap the Print Head.
CR unit moves to the home position
(0 digit side)
Ink system (cap unit)
Cap slider
CR Unit
Print Head
1.4.2.2 Operation of Each Mechanism
1.4.2.2.1 Pump Mechanism
The pump mechanism sucks ink from the Print Head at cleaning.
The drive force from the pump-drive compound gear is transmitted to the pump
shaft via the timing plate. This timing plate allows the pump-drive compound
gear to start rotating at the different timing from the pump shaft. After the PF
Motor rotates for a while, the pump unit starts its operation.
When the pump motor rotates counter-clock wise as seen from the output-shaft
side of the motor, the drive force via the pump-drive compound gear rotates the
pump pulley to flatten the tube to suck the air (to generate negative pressure)
inside the tube. When the pump motor rotates clock wise, the pump pulley does
not flatten the tube, and the negative pressure is released.
1.4.2.2.2 Capping Mechanism
When the CR Unit returns to its home position, the cap slider pressed by the
CR Unit moves upward to cap the Print Head. When the CR Unit moves away
from the home position, the cap slider moves downward and the Print Head is
uncapped and released from the vacuum state. The ink system for this product
does not have a valve for canceling the vacuum state, but the cap slider moved
by the CR Unit provides the same function as the valve.
Operating Principles Ink System Mechanism37
Figure 1-37. Pump mechanism operations
Figure 1-38. Capping mechanism operations
Confidential
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
Carriage is not at home (Clutch throw-out)Cap slider is lifted (Clutch engaged)
PF motor rotates CW to move the wiper up
PF motor rotates CCW to move the wiper down
Cap slider
Cam
Compound gear equipped with a clutch
Cam groove (1)
Wiper salient
Cap slider salient
Cam groove (1)
Wiper salient
The cap slider movement causes its salient that secures the cam to come off the cam groove (2),
so the cam is rotated being driven by the gear engaged.
The cam rotates CW when the PF motor rotates CW and the wiper is
moved up.
The cam rotates CCW when the PF motor rotates CCW and the wiper is
moved down.
Even if the cap slider goes down after releasing the cam to make it rotate, the cap slider
salient does not engage with the cam groove (2) (the cam is not locked). The cam groove
(2) shape is designed to engage with the cap slider salient only when the wiper goes
down.
Cam groove (2)
Cap slider salient
Wiper salient
Wiper salient
The cap slider salient secures the cam, so the gear of the compound gear set is thrown out and
the PF motor drive is not transmitted to the cam.
Cam groove (2)
1.4.2.2.3 Wiper Mechanism
The wiper moves in synchronization with the capping operation. The PF motor drive transmitted through the compound gear set and cam equipped with clutch
moves the wiper up or down.
Operating Principles Ink System Mechanism38
Figure 1-39. Wiper mechanism operation
Confidential
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
Only when the cap slider goes up, the cam can move to lock or unlock the CR.
Unlocking
Locking
Cap slider
1.4.2.2.4 CR Lock Mechanism
The CR Lock operates in synchronization with the cap unit. It locks or unlocks
the CR using the PF motor drive force transmitted through the cam of the
compound gear set equipped with a clutch. For information on how the cap
slider and the cam are related to each other, see
"1.4.2.2.3 Wiper Mechanism"
(p 38).
Figure 1-40. CR Lock mechanism operation
Operating Principles Ink System Mechanism39
Confidential
TROUBLESHOOTING
CHAPTER
2
Confidential
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
2.1 Troubleshooting
This section describes the troubleshooting workflow and fatal error
information.
2.1.1 Troubleshooting Workflow
The following page describes the troubleshooting workflow. Follow the flow
when troubleshooting problems.
This flowchart is compiled based on the following
contents.
• Our experience regarding the quality problem.
• ESK’s repair data.
• Printer Mechanism specification for the product.
If the reason for the return is evident, first check the
phenomenon user claims recurs, then proceed to the
troubleshooting.
If the SCN error is the reason for the return, since the
printer may be the cause of the error, check the Fatal
Error Code history saved in the EEPROM with the
adjustment program before starting the troubleshooting.
" Workflow when the Power is ON (Printer) (p42) "
" Workflow for Scanner Errors when the Power is ON (p45) "
" Workflow for Errors when Printing Starts (p46) "
Troubleshooting Troubleshooting41
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EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
A
(p 43)
Error?
*1
031006
Error
031004
Error
Paper jam
Maintenance error
Stop
Fatal error occurred?
Error?
Release CR Lock
Stop
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
Yes
Yes
No
Seeks home position
Power on (printer)
031006
031004
xxxxxx
xxxxxx
xxxxxx
2.1.1.1 Workflow when the Power is ON (Printer)
Fatal Errors may occur during the Mechanism operation. When an error occurred other
than the timing shown below, check the Mechanism for other causes.
See "2.1.1.2 Workflow for Scanner Errors when the Power is ON (p45) " since the scanner
operates during the power-on sequence of the printer.
Displayed screen may differ by the model.
Blowout of a fuse of the Main Board Check disconnection, breakage, slant connection, or damage contact of the Head
FFC.
Print head is broken.
Replace the Main Board.
Detects abnormality of the Head Thermistor. Check disconnection, breakage, slant connection, or damage contact of the Head
FFC.
Print head is broken.
Replace the Main Board.
Paper jam
PE Sensor adjustment value abnormality
Check if the PE Sensor is broken, or its cable is disconnected, broken or connected
at an angle.
Replace the Main Board.
Maintenance errorReplace the Maintenance Box.
Main or borderless maintenance errorReset the Main or Borderless Waste Ink Pad Counter.
1. PF Motor did not rotate. (Error Code: 000041)
2. PF Motor rotated too fast. (Error Code: 000041)
3. PF Motor rotated. (Error Code: 000043)
1. Disconnection of the PF Motor Connector, load is too large for the paper feed
mechanism.
2. Replace the PF Encoder FFC, the PF Encoder.
3. Replace the PF Motor.
Common: Replace the Main Board.
Note “*1”: Mechanism does not operate yet.
TroubleshootingTroubleshooting42
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EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
B
Stop
(p 42)
(p 44)
Error?
Stop
CR reciprocation
*3
Error?
Paper ejection
*2
A
Paper jam
CR error
Error?CR moves?
CR stopped
Stop
Yes
No
No
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
xxxxxx
xxxxxx
CR did not function. Remove the tape securing the CR if the error occurs when the printer is powered on
for the first time.
Check whether the CR Lock is released. If not, the PF Motor or the Ink system is
broken.
Check the mechanical load of the CR manually, and check the Ink system also.
CR Motor disconnect, replace the cable.
Replace the CR Motor.
Replace the Main Board.
1. Fatal Error (Error Code: 000025)
2. Fatal Error (Error Code:000023 [Stops with noises.])
3. Fatal Error (Error Code: 000031)
1. Check whether any obstacle exists in the CR motion range.
2. Check whether any problem occurred to the CR Lock and Ink System.
3. Check if the Timing Belt is loose.
4. Clean or replace the CR Encoder Scale.
5. Replace the Main Board.
PE Sensor detected paper presence
Note PF Motor rotates for a while (longer than normal), and then the error occurs.
Check if any obstacle exists in the Paper Path. Remove it if any.
Check PE Sensor FFC disconnection/breakage, or replace the FFC.
Replace the PE Sensor.
Replace the Main Board.
Paper jam error occurred. Check if there is any obstacle in the CR motion range.
Check if the CR Motor gets stuck somewhere when moved by hand.
Check if any heavy load exists in the CR motion range.
Note Perform the corresponding repair.
Fatal Error of CR system occurred. Check if there is any obstacle in the CR motion range.
Check if the CR Motor gets stuck somewhere when moved by hand.
Check if any heavy load exists in the CR motion range.
Note Perform the corresponding repair.
TroubleshootingTroubleshooting43
Note “*2”: Performed if an abnormality occurred the last time the printer was powered off.
“*3”: CR Unit reciprocates two times quickly when environmental temperature is lower than 5°C or when initial charge is not performed yet.
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Stop
END
(p 43)
Mechanism operation finish
CR Lock
Ink System operation
205102
Error
*5
202620
Error
Error?
Error?
*4
Ink error
Yes
No
Yes
No
Yes
Yes
No
Yes
No
B
202620
205102
<Message>
Refill the ink tank, then select the refilled color on the panel to reset the ink counter.
The printer’s ink pad is at the end of its service life.
Please contact Epson Support.
Wireless LAN Board is broken. Check the connection of the Wireless LAN Board.
Replace the Wireless LAN Board.
Card Slot Board is broken. (ET-2750/ET-2760/L4160/ST-2000 series) Check the state of the Card Slot Board FFC.
Replace the Card Slot Board.
Note “*4”: Occurs five to six seconds after the completion of the mechanism operation.
Note “*5”: ET-2750/ET-2760/L4160/ST-2000 series only
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TroubleshootingTroubleshooting44
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
Power on (SCN)
Detects Home position
*1
Moves to starting position for
white standard pattern reading
*1
Error?
Reads white standard
pattern
*2
Error?
Moves to the position for
reading home position*2
Error?
Reads home position
*2
END
100016
Error
100017
Error
100032
Error
Stop
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
100016
100017
100032
2.1.1.2 Workflow for Scanner Errors when the Power is ON
The scanner initial operation and the printer initialization are performed in parallel when
the power is turned on.
Depending on the error type, a scanner error may occur after the printer was repaired
because some of the printer error indications have higher priority (and vice versa).
For repair, replace the SCN Unit.
Measurement failure does not occur when turning the power on. The measurement
sequence occurs when entering the power saving mode.
Home position detection error
SCN CR cannot move to the home position because load is too large.
CIS is broken (cannot read the white standard pattern and home position pattern).
1. Turn the power on with the Document Cover opened.
2. Check if the CIS moves to the left to read the white standard/home patterns.
3. Check if the emission color of the CIS is white (not greenish, reddish, or bluish).
If the light does not look like white, check the SCN FFC for damage, disconnection
or skew.
4. Replace the SCN Unit with a new one.
5. Replace the Main Board with a new one.
Contact detection distance exceeded
Contact detection to the right side has not been completed properly.
Wheel Train of the Drive Mechanism is detached or broken.
SCN Motor Wheel Train is detached or broken.
1. Turn the power on with the Document Cover opened.
2. Check if the SCN CR reaches (comes in contact with) the right side.
3. Check the Wheel Train of the Drive Mechanism for damage.
4. Check the SCN FFC for damage, disconnection or skew.
2. Check the scanner FFC for damage, disconnection or skew.
3. Replace the SCN Unit with a new one.
4. Replace the Main Board with a new one.
Note “*1”: CIS does not light up.
“*2”: CIS lights in greenish white.
TroubleshootingTroubleshooting45
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Start
Paper feed variable
initialization, paper feed
preparation
Paper feed
Communication Error*1
Error?
Yes
Yes
Yes
No
No
No
Service Error*1
Yes
Network Communication
Error
(p 47)
A
Communication Error
Communication Error
Check the Wi-Fi/network connection
For details, see your documentation
Communication Error
Communication Error
Check the Wi-Fi/network connection
950140
Service Error
The ReadyPrint Service is
unavailable
xxxxxx
2.1.1.3 Workflow for Errors when Printing Starts
Note “*1”: ET-4750U/ET-2750U only
Communication Error
Network problem occurred
Subscription Error : Subscription communication error (950140)
A communication error with the subscription server occurred.
1. Subscription Error : Subscription service error (Opt-Out) (950141)
- Received Opt-out from subscription server.
2. Subscription Error : Subscription service error (Halting) (950142)
- Received halt from subscription server.
3. Subscription Error : Subscription service error (Unregistered) (950143)
- Received unregistered from subscription server.
4. Subscription Error : Subscription service error (Starting up) (950144)
- During communication with the subscription server at startup.
No need for repair actions at repair site. (It does not mean hardware failure. User
needs to check network settings and network connection status.)
No need for repair actions at repair site. (It does not mean hardware failure. User
finds solution on subscription portal site or contacts the call center for solutions.)
No need for repair actions at repair site. (It does not mean hardware failure. User
finds solution on subscription portal site or contacts the call center for solutions.)
TroubleshootingTroubleshooting46
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Paper Out (2)
Paper Out (1)Error?
Yes
Yes
Yes
No
No
No
Message?
Print
Start Print
Paper jam (1)
Paper jam (2) (3)
Stop
END
No
Yes
Yes
Yes
No
No
(p 46)
A
xxxxxx
Paper out in the Paper Cassette or the Rear Tray
The leading edge cannot be detected with the PE Sensor in the range of the
standard movement.
Paper out in the Paper Cassette or the Rear Tray
The leading edge cannot be detected with the PE Sensor in the range of the
standard movement.
Paper jam occurred in the path until the PE Sensor.
PE Sensor, PW Sensor error
CR system Fatal Error
Paper jam occurred while reversing paper or backside ejecting during paper feeding of
duplex printing.
Refill paper to the Paper Cassette and set the cassette back in place fully.
PE Sensor/PW Sensor FFC disconnected, breakage, slant connection, damaged
contact (CN402/CN303).
Replace the PE Sensor/PW Sensor.
Replace the Main Board.
Refill paper to the Rear Tray and set the Guide Paper back in place fully.
PE Sensor/PW Sensor FFC disconnected, breakage, slant connection, damaged
contact (CN402/CN303).
Replace the PE Sensor/PW Sensor.
Replace the Main Board.
Remove the foreign objects.
PE Sensor/PW Sensor FFC disconnection, breakage, slant connection, damaged
contact (CN402/CN303).
Replace the PE Sensor/PW Sensor.
Troubleshoot and repair the CR system Fatal Error.
Replace the Main Board.
Remove the foreign objects.
Replace the Duplex Unit.
Fatal Error: Head temperature error (031004)
Fatal Error: Head Hot error (before printing) (031001)
Fatal Error: Head Hot error (after flushing) (031002)
Note Head Hot error does not occur when the signals do not flow fully because part or all of the
contact of FFC is covered by foreign objects or the like.
1. Check the Head FFC state (CN301).
2. Replace the Head.
3. Replace the Main Board.
Note Check the procedure in order.
TroubleshootingTroubleshooting47
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080HP
080HP
080HP
080HP
080HP
2.2 Power-On Sequence
This section describes the power-on sequences as reference for
troubleshooting. The preconditions are as follows.
Condition: Power-on sequence (See Table2-1)
No error occurred when you turned on the printer last time and it has been
correctly turned off.
Initial ink charge was done and every tank has sufficient ink.
No paper on the paper path.
The Print Head is capped.
The Carriage is normally fixed by the CR Lock.
Maintenance error recovery has never been performed.
Table 2-1. Normal Power-on Sequence
Operation
1. Checking fuse on the Print Head
1-1.Checks if the fuse on the Print Head circuit boards is blown.*3
*1
2. Checking for waste ink overflow
2-1.Checks the waste ink counter if the waste ink overflow is occurring.
CR Unit/PF Roller
movement and
position
PF Roller
CR Lock
Operation
4-5.The distance from the position where the CR Unit touched to the
Left Frame is regarded as the standard distance from the origin
position, and the home position is fixed. From then on, the CR Unit
position is monitored according to the signals from the CR Encoder.
5. Low temperature operation sequence *
5-1.The CR Unit moves back and forth quickly to near the left frame
two times.
6. Ink system performance while power on
6-1.The CR Unit goes back to the home position.
*1
4
movement and
position
*2
080HP
080HP
080HP
Note *1 : The rotation directions of the PF Motor are as follows.
Clockwise:Paper is fed normally
Counterclockwise:Paper is fed backward
*2 : The conditions of the CR Lock are as follows.
CR Unit/PF Roller
*2
080
HP
CR Unit
Red:CR Lock is set
White:CR Lock is released
*3 : The fatal error occurs if there is a problem such as the fuse blew.
*4 : Executed when the detected temperature is under 5 oC (41oF) by the thermistor on the
Print Head.
3. Releasing the CR Lock
3-1.The PF Motor rotates counterclockwise and releases the CR Lock.
4. Seeking the home position
4-1.The CR Unit moves to the 0-digit side slowly and confirms it
touches the Right Frame.
4-2.The CR Unit moves to the 80-digit side slowly and confirms it does
not touch the foreign material, such as remaining paper.
4-3.The PF Motor rotates clockwise to completely release the CR Lock.
4-4.The CR Unit moves to the 0-digit side slowly and checks it touches
the Right Frame.
Troubleshooting Power-On Sequence48
080HP
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Error code
LCD display screen
000021
2.3 Fatal Error Code List
This section describes how to check the fatal error code, description, and the
possible causes.
2.3.1 Displaying the Fatal Error Code
The fatal error code is stored in the EEPROM on the Main Board and can be
read out using the Adjustment Program. When a fatal error occurs, this product
displays the fatal error code automatically on the panel LCD.
2.3.2 Fatal Error Code
This section describes the fatal error code and the possible cause for this
product.
" Scanner (p50) "
" Printer (CR) (p56) "
" Printer (PF) (p59) "
" Printer (PW/PE Sensor) (p61) "
" Printer (Power Supply) (p61) "
" Printer (Head/CSIC) (p62) "
" Printer (Others) (p63) "
" System Error (p63) "
ADF related errors are included in the scanner fatal error
list.
Figure 2-1. Indication of the fatal error code
Troubleshooting Fatal Error Code List49
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1. Check that no obstacles or paper exist in the carriage motion range.
2. Manually unlock the carriage. (If unlocking is impossible, the problem
caused by failure of the Ink system.)
3. Check the load applied to the CR by moving it by hand.
4. Turn the printer on and check if the carriage moves. If it still does not move,
the motor is broken or failure of the Main Board.
1. Check the mechanism around PF motor and whether PF motor works
normally or not.
2. Replace the PF motor with a new one.
3. Replace the Main Board with a new one.
Customized support---
Check the OS and the version of the printer driver.---
1. Check the wireless network board.
2. Check the FFC.
1. Card Slot Board Assy
2. State of the FFC
1. Check the panel unit.
2. Check the FFC.
Main Board
CN304
Main Board
CN202
Main Board
CN203
Main Board
CN207
CN209
---
Troubleshooting Fatal Error Code List63
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Maintenance SP Mode
Run:[Touch PNL] / Select:[HELP]
1.Printer Inspection Mode
2.Status Sheet Print Mode
3.Touch Screen Calibration
Maintenance SP Mode
Run:[OK] / Select:[UP][DOWN]
1.Printer Inspection Mode
2.Status Sheet Print Mode
Touch Panel 2.4 inch modelLCD Model
SW1SW2SW3
Power SW
SW1
Power SW
2.4 Service Support Mode
Overview
Service support mode is a service dedicated special mode that can be started by
a special operation from LCD panel, and allows you to execute functions
including printer mode, service status sheet, and touch panel adjustment. ET2750/ET-2760/L4160/ST-2000 series are excluded from this mode because
they don't have LCD.
Structure of service support mode menu
Figure 2-2. Service support mode: top menu
2.4.1 Touch Panel 2.4 inch model
Figure 2-3. Panel operation in service support mode
(Touch Panel 2.4 inch model)
Service Support Mode startup and operating procedures
1. Press the [SW1] and [Power SW] button until the screen switches, starting
the printer.
ItemDisplayExplanationWhen to use
Printer modePrinter Inspection Mode
Service status
sheet print (p.67)
Touch panel
adjustment
(p.171)
Status Sheet Print Mode
Touch Screen Calibration
Troubleshooting Service Support Mode64
Allows you to perform
adjustment with the ADF/SCN
Unit removed.
In addition to the normal status
sheet information, you can check
information needed for
servicing.
Perform the home position
adjustment of the touch panel.
When repairing
Troubleshooting
When repairing
Figure 2-4. Service Support Mode startup and operating procedures
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EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
Power SW
SW1
SW2SW3
UP:[Right]
SHIFT:[Left]/FIN:[Center]
*****_
OK
Power SW
2. Operate the Touch Panel, and enter the ID.
ID to enter: 61544
Operating procedure
1. Tap [SW3] until the value necessary for this digit is displayed.
2. Tap [SW1] to enter the value. The value will change to “*”, and
the cursor goes to the next digit.
3. Repeat steps 1 and 2 to enter the 5 digit ID.
4. When entry is completed, tap [SW2] to confirm.
2.4.2 LCD Model
Service Support Mode startup and operating procedures
1. Press the [SW1] and [Power SW] button until the screen switches, starting
the printer.
Figure 2-6. Service Support Mode startup and operating procedures
Figure 2-5. Service support mode operation method
Troubleshooting Service Support Mode65
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UP:[Right]
SHIFT:[Left]/FIN:[Center]
*****_
Input ID is not found!!
Please wait Poweroff...
2. Operate the Touch Panel, and enter the ID.
ID to enter: 61544
Operating procedure
1. Press [Up] or [Down] until the value necessary for this digit is
displayed.
2. Press [Right] to enter the value. The value will change to “*”, and
the cursor goes to the next digit.
3. Repeat steps 1 and 2 to enter the 5 digit ID.
It is not possible to return to the previous digit after
shifting digits. If you wish to correct the number of the
previous digit, proceed with the steps until after step 5
and then perform input again.
Please note that the execute button is not enabled until at
least two digits have been entered.
Solution if enter and execute the wrong ID
When a different mode starts:
If you enter the wrong ID and a different mode starts,
there is the possibility of changing important settings of
the unit, so press the power button to turn off the power
immediately and then perform the process again to enter
the correct ID number.
When non-existent ID number:
The following panel LCD display appears and the power
is turned off automatically.
Figure 2-7. Service support mode operation method
Troubleshooting Service Support Mode66
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2.4.3 Status Sheet Information
This section explains about each item printed on the status sheets.
The following status sheets can be printed from the printer.
Overview of Status Sheets
Printer Information Sheet: printer settings information
Supply Status Sheet : supported model numbers of consumables or periodic replacement
parts, and the total number of sheets fed into the printer.
Usage History Sheet: usage history such as the total number of printed pages per function.
Service Status Sheet: in addition to the information included in the above three sheets, information required for servicing is also provided.
However, the status sheet can be printed only in service support mode. (p.64)
Status Sheet Items
Printer information sheet (total pages: 2 sheets)
ItemExplanation
Device IDDevice ID (product name) is displayed.
Serial NumberThe serial number of the product is displayed.
MAC AddressMAC address of the product is displayed.
Hardware Configuration
<Hardware>Memory CapacityCapacity of the memory inside the product is displayed.
FirmwareVersion of the firmware is displayed.
Main FirmwareVersion of the main firmware is displayed.
<Version>
Network FirmwareVersion of the NW firmware is displayed.
QPITVersion of the QPIT is displayed.
Troubleshooting Service Support Mode67
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ItemExplanation
Basic settings
<Sound
settings>
Paper cassette
Paper
source
settings
Print settings
LanguageThe current language setting is displayed.
MuteThe setting of mute (on/off) is displayed.
Button Press
Error Notice
Receive Completion Notice
Normal
Sleep timer setting
Power Off Settings
Auto Error SolverWhether the auto error resolver options are enabled or not is displayed.
Ink Drying TimeThe Ink Drying Time when duplex printing is displayed.
PC connection via USBWhether the setting is enabled or not is displayed.
Paper cassette 1
MP tray
A4/Letter Auto SwitchingWhether the auto switching function is enabled or not is displayed.
Paper Size NoticeWhether the setting is enabled or not is displayed.
Paper Type NoticeWhether the setting is enabled or not is displayed.
Universal Print
Settings
Send Completion Notice
Print Completion Notice
Ring Tone
Receiver
Paper SizePaper size settings for each of the paper sources.
Paper TypePaper type settings for each of the paper sources.
Paper SizePaper size settings of the rear tray is displayed.
Paper TypePaper type settings of the rear tray is displayed.
Top Offset
Left Offset
Top Offset in Back
Left Offset in Back
Check Paper WidthWhether the setting is enabled or not is displayed.
Skip Blank PageWhether the setting is enabled or not is displayed.
Sound level setting (0 to 10) is displayed.
Whether the sleep timer is enabled or not is displayed. When enabled, the time period before
the product enters sleep mode is also displayed.
Whether the auto power off setting is enabled or not is displayed. When enabled, the time
period before the printer automatically turns off is also displayed.
The offset setting (-30 to 30) is displayed.
Troubleshooting Service Support Mode68
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ItemExplanation
ColorThe color setting (Color or Mono) is displayed.
File FormatFile format setting is displayed.
Scan areaOriginal document size setting is displayed.
Remove shadowWhether the setting is enabled or not is displayed.
The frame width setting (0 to 40 mm/---(in case of the shadow remove setting is disabled)) is
displayed.
The center width setting (0 to 40 mm/---(in case of the shadow remove setting is disabled))
is displayed.
The erasing setting (left edge/right edge/top edge/bottom edge/--- (in case of the remove
punch holes setting is disabled)) is displayed.
The erasing amount (0 to 20 mm/--- (in case of the remove punch holes setting is disabled))
is displayed.
Scan
settings
Scan to Cloud
Surround
Center
Remove Punch HolesWhether the setting is enabled or not is displayed.
Erasing Position
Erase Amount
OrientationThe document orientation setting (portrait or landscape) is displayed.
Document TypeThe quality setting (Text/Text & Image/Photo) is displayed.
DensityThe density setting (-4 to 4) is displayed.
Troubleshooting Service Support Mode69
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Supply Status Sheet (total pages: 1 sheet)
ItemExplanation
Device IDDevice ID (product name) is displayed.
Serial NumberThe serial number of the product is displayed.
MAC AddressMAC address of the product is displayed.
Hardware Configuration
Ink Bottle
Supply Status
Maintenance BoxSerial NumberManufacturer's serial number of the Maintenance Box is displayed.
<Hardware>Memory CapacityCapacity of the memory inside the product is displayed.
FirmwareVersion of the firmware is displayed.
Main FirmwareVersion of the main firmware is displayed.
<Version>
BlackSerial NumberManufacturer's serial number of each of the ink bottle is displayed.
Cyan
Magenta
Yellow
Network FirmwareVersion of the NW firmware is displayed.
QPITVersion of the QPIT is displayed.
Serial NumberManufacturer's serial number of each of the ink bottle is displayed.
Serial NumberManufacturer's serial number of each of the ink bottle is displayed.
Serial NumberManufacturer's serial number of each of the ink bottle is displayed.
Troubleshooting Service Support Mode70
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Usage History Sheet (total pages: 2 sheets)
ItemExplanation
Device IDDevice ID (product name) is displayed.
Serial NumberThe serial number of the product is displayed.
MAC AddressMAC address of the product is displayed.
Hardware Configuration
Usage HistoryFirst Time PrintingThe date and time when the printer printed for the first time is displayed.
Number of Pages
<Hardware>Memory CapacityCapacity of the memory inside the product is displayed.
FirmwareVersion of the firmware is displayed.
Main FirmwareVersion of the main firmware is displayed.
<Version>
<Sorted by Function>
<Sorted by Paper
Size>
(1-sided/2-sided,
B&W/Color)
Network FirmwareVersion of the NW firmware is displayed.
QPITVersion of the QPIT is displayed.
Total Number of PagesThe total number of printed pages is displayed.
Total Number of B&W PagesThe total number of pages printed in monochrome is displayed.
Total Number of Color PagesThe total number of pages printed in color is displayed.
Total Number of 2-Sided Printing PagesThe total number of printed 2-sided pages is displayed.
Total Number of 1-Sided Printing PagesThe total number of printed one-sided pages is displayed.
A3/Ledger
A4/Letter
A5
A6
B4/Legal
B5
Envelope
Others
The total number of printed pages per paper size is displayed.
Detailed count per function (one-sided/2-sided, monochrome/color) is also displayed for each
paper size.
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ItemExplanation
B&W Copy
Color Copy
B&W Fax
Color Fax
B&W Scan
<Sorted by Usage>
Number of prints
<Sorted by Printer
Language>
Usage HistoryScanned page number
Color Scan
B&W Print from Computer or Mobile Device
Color Print from Computer or Mobile Device
B&W Print from Memory Device or Other
Functions
Color Print from Memory Device or Other
Functions
ESC/P-R
Others
B&W ScanNumber of sheets scanned in monochrome.
Color ScanNumber of sheets scanned in color.
The total number of printed pages for each of the purposes is displayed.
The version of each of the printer language is displayed.
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Service Status Sheet (total pages: 6 sheets)
ItemExplanation
Device IDDevice ID (product name) is displayed.
Serial NumberThe serial number of the product is displayed.
MAC AddressMAC address of the product is displayed.
Hardware Configuration
Basic Settings
Paper
Source
Settings
Print Settings
Network Settings
Paper Cassette
<Hardware>Memory CapacityCapacity of the memory inside the product is displayed.
FirmwareVersion of the firmware is displayed.
Main FirmwareVersion of the main firmware is displayed.
<Version>
Sleep Timer
Power Off Settings
Ink Drying TimeThe Ink Drying Time when duplex printing is displayed.
Cassette 1/
Rear MP Tray
Universal Print
Settings
IP Address
Subnet Mask
Default Gateway
Primary DNS Server
Secondary DNS Server
DNS Domain Name
Proxy Server Settings
Proxy Server
Proxy Server Port Number
Network FirmwareVersion of the NW firmware is displayed.
QPITVersion of the QPIT is displayed.
Whether the sleep timer is enabled or not is displayed. When enabled, the time period
before the product enters sleep mode is also displayed.
Whether the auto power off setting is enabled or not is displayed. When enabled, the time
period before the printer automatically turns off is also displayed.
Paper SizePaper size settings for each of the paper sources.
Paper TypePaper type settings for each of the paper sources.
Top Offset
Left Offset
Top Offset in Back
Left Offset in Back
Check Paper WidthWhether the setting is enabled or not is displayed.
Skip Blank PageWhether the setting is enabled or not is displayed.
The offset setting (-30 to 30) is displayed.
The network settings are displayed.
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ItemExplanation
Color ModeThe color setting (Color or Mono) is displayed.
File FormatFile format setting is displayed.
Scan AreaOriginal document size setting is displayed.
Remove Shadow (not provided for “Scan to Cloud”)Whether the setting is enabled or not is displayed.
Surround
Scan
settings
Option SettingsFax FunctionWhether the fax feature is enabled or not is displayed.
Supply
Status
Usage History
Scan to Cloud
Ink Bottle
Maintenance BoxSerial NumberManufacturer's serial number of the Maintenance Box is displayed.
Remove Punch HolesWhether the setting is enabled or not is displayed.
Orientation (original)The document orientation setting (portrait or landscape) is displayed.
Document TypeThe quality setting (Text/Text & Image/Photo) is displayed.
DensityThe density setting (-4 to 4) is displayed.
BlackSerial NumberManufacturer's serial number of each of the ink bottle is displayed.
Cyan
Magenta
Yellow
First Time PrintingThe data and time the printer printed for the first time are displayed.
<Sorted by
Function>
Center
Erasing Setting
Erase Amount
Serial NumberManufacturer's serial number of each of the ink bottle is displayed.
Serial NumberManufacturer's serial number of each of the ink bottle is displayed.
Serial NumberManufacturer's serial number of each of the ink bottle is displayed.
Total Number of PagesThe total number of pages printed by the printer is displayed.
Total Number of B&W PagesThe total number of pages printed in monochrome is displayed.
Total Number of Color PagesThe total number of pages printed in color is displayed.
The frame width setting (0 to 40 mm/---(in case of the shadow remove setting is disabled))
is displayed.
The center width setting (0 to 40 mm/---(in case of the shadow remove setting is disabled))
is displayed.
The erasing setting (left edge/right edge/top edge/bottom edge/--- (in case of the remove
punch holes setting is disabled)) is displayed.
The erasing amount (0 to 20 mm/--- (in case of the remove punch holes setting is disabled))
is displayed.
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ItemExplanation
A3/Ledger
A4/Letter
A5
A6
B4/Legal
B5
Envelope
Others
B&W Print from Computer or Mobile Device
Color Print from Computer or Mobile Device
B&W Copy
Color Copy
B&W Fax
Color Fax
B&W Print from Memory Device or Other
Functions
Color Print from Memory Device or Other
Functions
Document Table (Number of pages)
ADF (Number of pages)
ADF (Number of Fed Sheets)The total number of document sheets fed by the ADF is displayed.
Cassette 1/Rear MP TrayThe total number of printed pages per paper source is displayed.
The total number of printed pages per paper size is displayed. Detailed count per function
(one-sided/2-sided, monochrome/color) is also displayed for each paper size.
The total number of printed pages for each of the purposes is displayed.
The total number of pages scanned on the scanner glass or in the ADF is displayed.
Status of the product (error occurring state) is displayed.
Usage History
Status
<Sorted by Paper
Size>
(1-sided/2-sided,
B&W/Color)
<Sorted by Usage>
OtherThe Cumulative number of paper jamThe total number of times a paper jam error occurs is displayed.
Number of Sheets
Scanned
Number of Sheets
Loaded
Printer Error
Scanner Error
Fax Error
Network Error
Other Error
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DISASSEMBLY/ASSEMBLY
CHAPTER
3
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EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
3.1 Overview
This chapter describes procedures for disassembling the main parts/units of
ET-4750/ET-4760/L6190/ST-4000 series/ET-3750/ET-3760/L6170/ST-3000
series/ET-3700/ET-3710/L6160 series/ET-2750/ET-2760/L4160/ST-2000
series/ET-2700/L4150 series. Unless otherwise specified, disassembled parts/
units can be reassembled by reversing the disassembly procedure.
Disassembly/reassembly precautions and tips are give in
Major Components Disassembly/Assembly Procedure” (p113) and “3.4
Detailed Disassembly/Reassembly Procedure for each Part/Unit” (p142). See
the sections as necessary.
Make sure to read “ Safety Precautions” (p3) before starting work.
When you have to remove units or parts that are not described in this chapter,
see the exploded diagrams of SPI (Service Parts Information).
3.1.1 Tools
Use only specified tools to avoid damaging the printer.
Table 3-1. Tools
NameAvailabilityEPSON Part Code
(+) Phillips screwdriver #1
(+) Phillips screwdriver #2✓---
Flathead screwdriver✓---
Flathead Precision screwdriver #1✓---
Tweezers✓---
Longnose pliers✓---
Acetate tape---1003963
Note 1: “Availability” means that use of a commercially available one is permitted.
2: EPSON provides the tools listed with EPSON part code.
“3.3.4 Repairing
✓
1080530
3.1.2 Jigs
Table 3-2. Jigs
NameQuantityEPSON Part Code
Teflon tape (t = 0.08 mm)11706715
Thickness gauge (1.37 mm) (for μTFP1S
head)
Thickness gauge (1.87 mm) (for μTFP1S
head)
Thickness gauge (1.45 mm) (for F2 head)1
Thickness gauge (1.95 mm) (for F2 head)1
Tube clip4
Syringe4
Case for extruding ink4
1
1
Commercially available
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1
Front
2
3
4
5
6
Right
78
9
Left
10
Rear
1112
1
Front
2
3
4
5
6
Right
78
9
Left
10
Rear
1112
3.1.3 Locations of the Parts/Units
This section shows the locations of the main parts/units.
The parts/units which can not be seen in the following
pictures are indicated in dotted lines (
Exterior parts (ET-4750/ET-4760/L6190/ST-4000 series/ET-3750/ET-
3760/L6170/ST-3000 series)
No.NameNo.Name
1 ADF/SCN Unit (p100)7 Housing Right (p98)
2 Cover Tank (p98)8 Cover Ink Eject (p98)
Ink Tank BK (p100)/
3
Ink Tank CL (x3) (p100)
4 Panel Unit (p98)10 Housing Left (p98)
5 Stacker (p98)11 Duplex Unit (p99)
6 Paper Cassette (p99)12 Cover Hinge SCN (p98)
Figure 3-1. Exterior Parts (ET-4750/ET-4760/L6190/ST-4000 series/ET-
3750/ET-3760/L6170/ST-3000 series)
Maintenance Box (p98)
9
).
Exterior parts (ET-3700/ET-3710/L6160 series/ET-2750/ET-2760/L4160/
ST-2000 series)
No.NameNo.Name
1 SCN Unit (p105)7 Housing Right (p103)
2 Cover Tank (p103)8 Cover Ink Eject (p103)
Ink Tank BK (p104)/
3
Ink Tank CL (x3) (p104)
4 Panel Unit (p103)10 Housing Left (p103)
5 Stacker (p103)11 Duplex Unit (p99)
6 Card Slot Assy (p104)12 Cover Hinge SCN (p103)
Porous Pad Assy (p103)
9
Figure 3-2. Exterior Parts (ET-2750/ET-2760/L4160/ST-2000 series)
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9 Ink System (p105)19 Paper Guide Upper Left (p107)
10
Ink Tank BK (p104)/
Ink Tank CL (x3) (p104)
Shaft LD Rear Assy (p105)
16
Paper Set Detection Sensor Assy
17
(p105)
Main Board (p106)
20
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3.1.4 Standard Operation Time for Servicing the Product
The following are the standard operation time for servicing the product. This
standard operation time was determined based on the MTTR result measured
using the prototype of
2760/L4160/ST-2000 series
The underlined parts/units are supplied as After Service Parts.
Table 3-4. Standard Operation Time (ET-2750/ET-2760/L4160/ST-2000 series)
Time
Parts/Unit
Replacement
Duplex unit0:043:473:51
Housing Upper Front1:051:05
Cover Ink Eject0:260:26
Porous Pad Assy0:480:48
Stacker0:120:12
Cover Cable Head0:160:16
Cap Hinge Tank0:040:04
Cap Tank0:080:08
Cover Hinge SCN0:140:14
Paper Guide Front Assy0:491:512:40
Paper Guide Lower Porous Pad0:580:021:00
Cover Document Assy0:060:06
Document Mat0:160:16
Cover Rear ASF Assy0:040:04
Cover CR0:330:33
Adapter (CL) (x3)1:371:37
Adapter (BK)0:560:56
Sheet Guide Tube1:261:26
Adapter Tube3:123:12
Holder Board2:152:15
Print Head3:2316:4920:12
Housing Right2:192:19
Cover Tank1:111:11
Pressing Plate Tube1:151:15
Adjustment/
inspection
Total
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Table 3-4. Standard Operation Time (ET-2750/ET-2760/L4160/ST-2000 series)
Time
Parts/Unit
Guide Tube Supply Ink 2nd
Star Wheel Holder Assy3:341:515:25
Housing Left1:331:33
PF Scale1:481:48
PF Encoder2:192:19
Frame Main Support2:302:30
P/S Unit2:551:254:20
Holder Core Card Slot6:596:59
CR Scale & Spring3:113:11
Holder Scale CR3:313:31
Ink System3:193:19
I/S transmission Gear3:233:23
Panel Unit4:044:04
Housing Front4:384:38
Card Slot Assy5:475:47
Key Slot Assy5:305:30
Base Right Support6:056:05
Tank Upper Porous Pad6:096:09
Ink Tank BK7:097:09
Ink Tank CL (x3)8:498:49
Housing Upper Rear3:173:17
SCN Hinge4:384:38
Holder Damper SC4:444:44
Rack Damper SC4:444:44
SCN Lock Boss4:454:45
Replacement
3:083:08
Adjustment/
inspection
Total
Table 3-4. Standard Operation Time (ET-2750/ET-2760/L4160/ST-2000 series)
Time
Parts/Unit
SCN Unit4:450:495:34
Main Board8:1411:3519:49
Cover Transistor8:328:32
Heat Conduction Sheet8:188:18
Wi-Fi Board4:574:57
Paper Set Detection Sensor Assy5:343:479:21
Paper Set Detection Sensor
Board
Paper Set Detection Sensor
Lever
Paper Set Detection Sensor
FFC
Sheet Stopper5:455:45
Shaft LD Rear Assy6:283:4710:15
Holder Clutch Assy6:376:37
Clutch Assy6:056:05
Spur Gear Clutch 45.66:106:10
Extension Spring 0.1375:515:51
Paper Guide Upper Right Spring7:267:26
Frame ASF Rear Assy7:373:4711:24
PE Sensor Assy8:262:1410:40
PE Sensor8:522:1411:06
PE Sensor Holder8:528:52
Paper Guide Upper Left Spring9:439:43
Paper Guide Upper Left13:131:5115:04
Paper Guide Upper Right15:111:5117:02
Replacement
6:076:07
5:595:59
6:046:04
Adjustment/
inspection
Total
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Table 3-4. Standard Operation Time (ET-2750/ET-2760/L4160/ST-2000 series)
Time
Parts/Unit
PF Roller15:082:1017:18
CR Driven Pully14:4814:48
Main Frame Assy15:518:1824:09
CR Motor16:383:2820:06
Holder Cam Assy16:2416:24
Slider Trans & Spring16:0316:03
Spur Gear 17.615:5515:55
Compression Spring
Transmission
CR Unit17:086:0923:17
PW Sensor17:362:1419:50
CR Encoder17:4717:47
CR Timing Belt17:2117:21
Head FFC17:3817:38
Head Grounding Plate17:401:5619:36
Main Frame17:4017:40
Frame Base Assy15:5115:51
Frame Cover Porous Pad
EJ Roller Assy16:491:5118:40
Frame Ground22:1022:10
PF Motor Assy22:500:1823:08
Change Lever16:0416:04
Square Nut15:5815:58
Replacement
15:5915:59
16:3916:39
Adjustment/
inspection
Total
ET-2700/L4150 series
Table 3-5. Standard Operation Time (ET-2700/L4150 series)
Time
Parts/Unit
Replacement
Housing Upper Front0:300:30
Cover Ink Eject0:260:26
Porous Pad Assy0:480:48
Stacker0:120:12
Pick up Roller Assy0:210:21
Cover Cable Head0:160:16
Cap Hinge Tank0:040:04
Cap Tank0:080:08
Cover Hinge SCN0:140:14
Paper Guide Front Assy0:491:512:40
Paper Guide Lower Porous Pad0:580:021:00
Cover Document Assy0:060:06
Document Mat0:160:16
Cover Rear ASF Assy0:040:04
Cover CR0:330:33
Adapter (CL) (x3)1:371:37
Adapter (BK)0:560:56
Sheet Guide Tube1:261:26
Adapter Tube3:123:12
Holder Board2:152:15
Print Head3:2316:4920:12
Housing Right1:441:44
Cover Tank0:360:36
Pressing Plate Tube0:400:40
Adjustment/
inspection
Total
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Table 3-5. Standard Operation Time (ET-2700/L4150 series)
Time
Parts/Unit
Guide Tube Supply Ink 2nd
Star Wheel Holder Assy2:591:514:50
Housing Left0:580:58
PF Scale1:131:13
PF Encoder1:441:44
Frame Main Support1:551:55
P/S Unit2:201:253:45
Holder Core Card Slot6:246:24
CR Scale & Spring2:362:36
Holder Scale CR2:562:56
Ink System2:442:44
I/S transmission Gear2:482:48
Housing Front4:374:37
Panel Unit4:584:58
Key Slot Assy5:295:29
Base Right Support6:046:04
Tank Upper Porous Pad6:086:08
Ink Tank BK7:087:08
Ink Tank CL (x3)8:488:48
Housing Upper Rear2:422:42
Housing Rear Assy.2:452:45
Holder Lever MA2:582:58
Paper Support2:582:58
SCN Hinge4:034:03
Holder Damper SC4:094:09
Replacement
2:332:33
Adjustment/
inspection
Total
Table 3-5. Standard Operation Time (ET-2700/L4150 series)
Time
Parts/Unit
Rack Damper SC4:094:09
SCN Lock Boss4:104:10
SCN Unit4:100:494:59
Main Board7:3911:3519:14
Cover Transistor7:577:57
Heat Conduction Sheet7:437:43
Wi-Fi Board4:224:22
Paper Set Detection Sensor Assy4:593:478:46
Paper Set Detection Sensor
Lever
Sheet Stopper5:105:10
Shaft LD Rear Assy5:533:479:40
Holder Clutch Assy6:026:02
Clutch Assy5:305:30
Spur Gear Clutch 45.65:355:35
Extension Spring 0.1375:165:16
Paper Guide Upper Right Spring6:516:51
Frame ASF Rear Assy7:023:4710:49
PE Sensor Assy7:512:1410:05
PE Sensor8:172:1410:31
PE Sensor Holder8:178:17
Paper Guide Upper Left Spring9:089:08
Paper Guide Upper Left12:381:5114:29
Paper Guide Upper Right14:361:5116:27
PF Roller14:332:1016:43
CR Driven Pully14:1314:13
Replacement
5:245:24
Adjustment/
inspection
Total
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Air hole
breathable film
Table 3-5. Standard Operation Time (ET-2700/L4150 series)
Time
Parts/Unit
Main Frame Assy15:168:1823:34
CR Motor16:033:2819:31
Holder Cam Assy15:4915:49
Slider Trans & Spring15:2815:28
Spur Gear 17.615:2015:20
Compression Spring
Transmission
CR Unit16:336:0922:42
PW Sensor17:012:1419:15
CR Encoder17:1217:12
CR Timing Belt16:4616:46
Head FFC17:0317:03
Head Grounding Plate17:051:5619:01
Main Frame17:0517:05
Frame Base Assy15:1615:16
Frame Cover Porous Pad
EJ Roller Assy16:141:5118:05
Frame Ground21:3521:35
PF Motor Assy22:150:1822:33
Change Lever15:2915:29
Square Nut15:2315:23
Replacement
15:2415:24
16:0416:04
Adjustment/
inspection
Total
3.1.5 Checks and Precautions before Disassembling
3.1.5.1 Factors which Affect the Print Quality
WETTING OF VENTILATION FILM
The film under sealing film attached on the Ink Tank is breathable film. The air
in the ink tank is released to outside through this film and then the air hole to
keep ink supply to the Print Head stable. If the film gets wet with ink, the air in
the tank is not properly released outside and may cause degradation in print
quality.
Figure 3-6. Breathable film/air hole
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breathable film
Hard to notice by seeing the surfaceCyan ink soiled
Determining whether the breathable film is wet or not
When the breathable film is wet, tank replacement is
necessary. Because it is hard to notice that the film is wet
just by visually checking its surface, determine that
according to whether the ink has reached to a certain
portion of the air chamber.
When the ink has reached the red squared part of the air chamber shown below,
breathable film is probably wet. In this case, replace the Ink Tank.
DIFFERENT TYPE OF INK MIXED IN INK TANK
From the specification of the CISS models, different type/color of ink may get
mixed by mistaking the ink injection place. If there is a problem in printing
result, the cause may be ink mixture, refer the following to handle the problem.
Mixture of different type/color of the ink is state as follows.
Different type: pigment black ink and dye color ink mixed
The head nozzles may get clogged with solidified ink
particles.
Different color: dye color inks mixed.
A print quality problem will occur, but ink
solidification will not occur.
It is recommended to remove the user's Maintenance Box/
Porous Pad Assy when performing the ink tube refresh
because it consumes a lot of ink.
The powerful cleaning in the adjustment program
corresponds to the ink tube refresh. Select “not to count up
the waste ink counter” to prevent a mismatch between the
program's waste ink counter and the counter of the user's
Porous Pad Assy.*
Note "*" : If you do not select the option, the waste ink counter will count up during
the ink tube refresh.
Figure 3-7. Wetting of breathable film
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B
A
Ink Tank
Adapter tube
Adapter
How to deal with mixture of different type/color ink
When the ink got mixed, it is necessary to clean the CISS mechanism (from the
Ink Tank to the Adapter).
There are the following two methods.
Replace the CISS mechanism
1. Replace the CISS mechanism
2. Remove the user’s Maintenance Box/Porous Pad Assy and attach the
Porous Pad for jigs.
3. To clean the head, inject CR02 into the tank.
4. Start “head cleaning” or “ink refill”, select “not to count up the waste
ink counter”, then perform the ink tube refresh.
4760/L6190/ST-4000 series
/ET-3750/ET-3760/L6170/ST-3000 series/
*For ET-4750/ET-
ET-3700/ET-3710/L6160 series, cleaning without counting up the
waste ink counter is available only in the service support mode.
5. After each ink tube refresh, print a page to see if a blank page is printed
(printed only with CR02). Repeat ink tube refresh until you get a blank
page print.
6. Eject CR02 from the Ink Tank and fill the tank with new ink.
7. Perform the ink tube refresh again, and then check that the print quality
has been recovered.
Cleaning inside the ink path (reusing the CISS mechanism)
1. Eject the ink inside the Ink Tank/ink tube.
2. Inject CR02 into the Tank to clean the head and the CISS mechanism.
3. Start the adjustment program, select “not to count up the waste ink
counter”, then repeat ink tube cleaning.
4. Start “head cleaning” or “ink refill”, select “not to count up the waste
ink counter”, then repeat the ink tube refresh.*
L6190/ST-4000 series
3700/ET-3710/L6160 series
/ET-3750/ET-3760/L6170/ST-3000 series/ET-
, cleaning without counting up the waste
ink counter is available only in the service support mode.
For ET-4750/ET-4760/
5. Eject CR02 from the Ink Tank and fill the tank with new ink.
6. Perform the ink tube refresh again, and then check that the print quality
has been recovered.
3.1.5.2 Minimizing Ink Leakage during Disassembly for Your Safety
Ink leakage may occur when removing ink-related parts from the printer.
This section describes the parts that may cause ink leakage and how to prevent
or minimize the leakage.
When the printer get soiled by the ink leakage, wipe the ink
with a cloth wet with CR02. Do not use alcohol to the parts
that touch the ink such as tube connecting part and adapter.
THE PARTS THAT MAY CAUSE INK LEAKAGE WHEN REMOVING
Parts name*When ink leakage may occurLocation
Ink TankRemoving the adapter tube from the Ink
Tank.
AdapterRemoving the adapter tube from the
adapter.
Adapter tube
Note "*" : These parts are indicated with the icon in disassembly/reassembly flowchart. (see
" 3.3.3 Disassembly Flowchart (p97) ")
• Removing the adapter tube from the Ink
Tank.
• Removing the adapter tube from the
adapter.
Figure 3-8. The Parts That May Cause Ink Leakage
A
B
A, B
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Carriage
Adapter
Film
Connector
Cloth
Tube clip
HOW TO MINIMIZE THE INK LEAKAGE
Before disassembling, check the following methods.
Removing adapter from the carriage
Before disconnecting the joint parts of the ink path, make sure to remove the
Adapter from the Carriage.
Disconnecting the Adapter and the Adapter Tube
Be careful not to press the film portion of the Adapter since doing so may cause
ink to leak. Hold the Adapter by its plastic portion when disconnecting the
Adapter tube.
In addition, before disconnecting the tube, pinch it with the tube clip and cover
the tube end with a cloth to minimize ink leakage.
To ol s n e ed ed
Tube clip
Cloth
Figure 3-9. Ink leakage from adapter
Figure 3-10. Disconnecting adapter and adapter tube (1)
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Adapter
Cotton swab
Cloth
When removing the adapter tube from the adapter in the
procedure given below, ink may leak from the adapter tube.
Perform disconnection off the printer and be careful not to
soil printer and things around.
1. Pinch the adapter tube with a tube clip and remove it from the adapter.
2. To prevent ink leakage, plug a cotton swab into the tip of the adapter tube.
3. Remove the tube clip from the adapter tube.
4. Repeat Step 1 to Step 3 until all four adapter tubes are removed.
Figure 3-11. Disconnecting adapter and adapter tube (2)
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Cap Hinge Tank
Syringe
Adapter
3.1.5.3 Ink Discharging Procedure
Before removing the Ink Tank, discharge the ink in the procedure given below
if necessary.
1. Disconnect the adapter from the printhead. (p 90)
2. Connect any syringe (standard: tip of the syringe = Φ3.2mm, capacity = 50
mL) to the disconnected adapter.
3. Open the Cap Hinge Tank.
4. Suck out the ink inside the Ink Tank with the connected syringe.
Figure 3-13. Ink discharging (2)
5. Repeat Step 1 to Step 4 for each color.
Figure 3-12. Ink discharging (1)
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2.
Housing Upper Rear
3.
Main Frame Assy
Main Board
Holder Core Fax
2.
2.
3.
2.
4.2.
3.2 Common Cautions on Disassembly/Reassembly
This section describes common cautions when disassembling/reassembling the
product.
Before disassembling/reassembling a printer including this product, be sure to
Safety Precautions(P3) and this section.
read
ItemContentPhoto/Illustration
When
handling
parts
When
reassembling
When
applying
grease
External
parts
Moving
parts
1. When handling new parts for
replacement, take care not to
contaminate or damage them.
2. Take care not to damage the
FFCs/cables/Ink tube if there
is a possibility of coming into
contact with them.
3. When reassembling the
product, take care not to let
components of the unit come
off.
Take care not to damage them
when securing them by
tightening screws.
Do not lubricate any part other
than those specified. If grease is
applied on such a part, wipe it off
completely.
Confirm visually that there are
no scratches, dirt, and gaps.
After reassembling, confirm that
there are no abnormal noises and
they work smoothly.
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---
---
ItemContentPhoto/Illustration
Timing belts 1. Take care not to break them.
2. Confirm that it is installed
properly onto the transmissive
sections of the pinion gear/
driven roller.
MotorsTake care not to damage the
pinion gears.
Sensors1. Take care not to touch the
detector sections.
2. As for the encoder Sensor
used with a circular scale, the
photo sensor section should be
set over the encoded area of
the circular scale.
3. Take care not to get injured by
the sharp ends of the board
terminal on the back of the
circuit boards when handling
the sensors or the peripheral
parts.
Scales1. Take care not to touch the
encoded area.
2. Install it with the black section
up. (CR Scale only)
3. Wipe the scale with alcohol
before installing. (CR Scale
only)
4. Confirm that they do not touch
the photo sensors after
installation.
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2.
FFC
strengthen plate
4.
SCN Hinge
Holder Cam AssySlider Trans
Dowel
groove
ItemContentPhoto/Illustration
Waste ink
pads
1. Take care not to stain your
hands with the waste ink
soaked in the ink pads. If ink
comes into contact with your
hands, wash it off with water
immediately.
2. Take care not to stain the
printer's parts with the waste
ink soaked in the ink pads. If
ink comes into contact with
the parts, wash it off.
(Especially, pay attention to
Paper Guide Front/Lower
Porous Pad)
FFCs1. Be sure to insert them to their
connectors on the boards as
far as they will go without any
loose connection such as a
half-way or slant connection.
2. Route them along their routing
paths.
3. If the double-sided tape that
secures the FFCs is not strong
enough to secure them, make
sure to replace the tape and
secure the FFCs firmly.
4. When connecting to the
connector, be careful not to
break the strengthen plate on
the backside of the terminal of
the FFC.
ItemContentPhoto/Illustration
GearsWhen installing gears, pay
attention to the following:
• The gear section should not be
damaged.
• No foreign material is
---
attached.
• No grease is attached on any
parts other than those
specified.
Paper feed
rollers
One Time
parts
Do not touch rollers for paper
feeding when handling them.
After removing One Time parts
specified in this manual, do not
reuse them, but be sure to replace
One Time icon:
them with new ones.
ADF/
Scanner
Unit
When removing the screw that
secures the ADF/Scanner hinge,
make sure to grasp the ADF/
Scanner Unit with your hand to
prevent the unit from falling
down and getting damaged.
Because the dowel attached to
the unit and the hinge easily
comes off with the screw
removed.
Holder Cam
Assy
Align the dowel on the Slider
Trans with the groove on the
Holder Cam Assy and attach
them.
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Housing Upper Front
2.
Duplex Unit
ItemContentPhoto/Illustration
Ink System1. Take care not to stain your
hands with ink.
2. When you connect the ink
tube to another part, insert the
ink tube up to the root of the
MAC
Address
Label
joint to prevent ink leakage
and secure the tube with the
tube clamp.
3. If it's hard to insert the ink
tube to the joint, apply CR02
to the inserting part of the ink
tube.
1. Take care not to stain or
damage it.
2. When replacing the printer
mechanism, make sure to
install the existing Main
Board and the part with the
MAC address label (Housing
Upper Front) to the new
printer mechanism.
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3.3 Disassembly/Reassembly Procedures
3.3.1 Parts/Components Need to be Removed Before
Disassembly/Reassembly
In " 3.3.3 Disassembly Flowchart (p97) ", the procedures are indicated on the
premise that some parts/units are removed in advance. Make sure to remove the
following parts/units before starting disassembly.
EPSON ET-4750/4760/3750/3760/3700/3710/2750/2760/2700/L6190/L6170/L6160/L4160/L4150/ST-4000/ST-3000/ST-2000 seriesRevision I
3.3.2 Functional differences between models and component parts
The products described in this manual employ the same printer mechanism, however, because of the functional differences, there are some structural differences
between them.
Indicates the number of screws securing
the parts/units.
---
Indicates the points secured with other than a
screw such as a hook, rib, dowel or the like.
---
FFC/Cable
Black letters indicate a
part/unit not supplied as
an ASP.
3.3.3 Disassembly Flowchart
This section describes procedures for disassembling the parts/units in a flowchart format. For some parts/units, detailed procedures or precautions are provided
(accordingly indicated by icons and cell's color). Refer to the explanations in the example chart below and perform an appropriate disassembling and assembling
procedure. (see
Part/Unit” (p142)) For routing cables, see “3.4 Routing FFCs/cables” (p146)
“3.3.4 Repairing Major Components Disassembly/Assembly Procedure” (p113) and “3.4 Detailed Disassembly/Reassembly Procedure for each
The example below shows how to see the charts on the following pages.