Coriolis Mass Flow Measuring System
The single-tube system for highly accurate measurement of
very small flows
Application
The Coriolis measuring principle operates independently
of the physical fluid properties, such as viscosity and
density.
• Suitable for continuous measurement, filling and
dosing of very small flows.
• Extremely accurate measurement of liquids and
gases such as emulsions, additives, flavouring,
insulin, gases for high pressure and low pressure
• Fluid temperatures up to +200 °C (+392 °F)
• Process pressures up to 400 bar (5800 psi)
Approvals for hazardous area:
• ATEX, FM, CSA, TIIS, IECEx, NEPSI
Approvals in the food industry/hygiene sector:
• 3A, FDA, EHEDG
Connection to process control system:
• HART, PROFIBUS DP/PA, FOUNDATION Fieldbus,
MODBUS
Relevant safety aspects:
• Pressure Equipment Directive, SIL-2
• Purge connection or rupture disk (optional)
Your benefits
The Promass measuring devices make it possible to
simultaneously record several process variables (mass/
density/temperature) for various process conditions
during measuring operation.
The Proline transmitter concept comprises:
• Modular device and operating concept resulting in a
higher degree of efficiency
• Software options for batching and concentration
measurement for extended range of application
• Diagnostic ability and data back-up for increased
process quality
The Promass sensors, tried and tested in over
100000 applications, offer:
• Multivariable flow measurement in compact design
• Insensitivity to vibrations thanks to balanced singletube measuring system
• Immune from external piping forces due to robust
design
• Easy installation without taking inlet and outlet runs
into consideration
TI054D/06/en/10.09
71104043
Table of contents
Proline Promass 80A, 83A
Function and system design. . . . . . . . . . . . . . . . . . . . . 3
Measuring principleThe measuring principle is based on the controlled generation of Coriolis forces.
These forces are always present when both translational and rotational movements are superimposed.
FC = 2 · Δm (v · ω)
= Coriolis force
F
C
Δm = moving mass
ω = rotational velocity
v = radial velocity in rotating or oscillating system
The amplitude of the Coriolis force depends on the moving mass Δm, its velocity v in the system,
and thus on the mass flow. Instead of a constant angular velocity ω, the Promass sensor uses oscillation.
The measuring tube, through which the medium flows, oscillates. The Coriolis forces produced at the
measuring tube cause a phase shift in the tube oscillations (see illustration):
• At zero flow, i.e. when the fluid is at a standstill, the oscillation registered at points A and B is in phase,
i.e. there is no phase difference (1).
• Mass flow causes deceleration of the oscillation at the inlet of the tubes (2) and acceleration at the outlet (3).
A
B
A
B
A
B
12 3
a0003383
The phase difference (A-B) increases with increasing mass flow. Electrodynamic sensors register the tube
oscillations at the inlet and outlet.
Compared to two-tube systems, other constructive solutions are required for the system balance for single-tube
systems. For this purpose, Promass A has an internal reference mass.
The measuring principle operates independently of temperature, pressure, viscosity, conductivity and flow
profile.
Density measurement
The measuring tube is continuously excited at its resonance frequency. A change in the mass and thus the
density of the oscillating system (comprising measuring tube and fluid) results in a corresponding, automatic
adjustment in the oscillation frequency. Resonance frequency is thus a function of fluid density.
The microprocessor utilises this relationship to obtain a density signal.
Temperature measurement
The temperature of the measuring tube is determined in order to calculate the compensation factor due to
temperature effects. This signal corresponds to the process temperature and is also available as an output.
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Proline Promass 80A, 83A
Esc
E
-
+
Measuring systemThe measuring system consists of a transmitter and a sensor. Two versions are available:
• Compact version: transmitter and sensor form a mechanical unit.
• Remote version: transmitter and sensor are mounted physically separate from one another.
Transmitter
Promass 80
Promass 83
Sensor
A
• Two-line liquid-crystal display
• Configuration also using key operation
a0003671
• Four-line liquid-crystal display
• Operation with "Touch control"
• Application-specific Quick Setup
• Mass flow, volume flow, density and temperature measurement as well as
Esc
–
+
E
a0003672
calculated variables (e.g. fluid concentrations)
• Single-tube system for highly accurate measurement of
very small flows
Documentation
No. TI054D
• Nominal diameters DN 1 to 4 (1/24" to 1/8")
• Material: Stainless steel EN 1.4539/ASTM 904L,
EN 1.4404/ASTM 316L (process connection),
Alloy C-22 DIN 2.4602
a0003679
Other sensors can be found in the separate documentation
E
F
F (High-temperature)
• General purpose sensor, ideal replacement for volumetric
flowmeters.
• Nominal diameters DN DN 8 to 50 (3/8" to 2")
• Material: Stainless steel EN 1.4539/ASTM 904L,
EN 1.4404/ASTM 316L
a0002271
• Universal sensor for fluid temperatures
up to +200 °C (+392 °F).
• Nominal diameters DN 8 to 250 (3/8" to 10").
• Material: Stainless steel EN 1.4539/ASTM 904L,
EN 1.4404/ASTM 316L, Alloy C-22 DIN 2.4602
a0003673
• Universal high-temperature sensor for fluid temperatures
up to +350 °C (+662 °F).
• Nominal diameters DN 25, 50, 80 (1", 2", 3")
• Material: Alloy C-22, DIN 2.4602,
EN 1.4404/ASTM 316L
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Documentation No.
TI061D
Documentation No.
TI101D
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Proline Promass 80A, 83A
H
• Single bent tube. Low pressure loss and chemically
resistant material
Documentation No.
TI074D
• Nominal diameters DN 8 to 50 (3/8" to 2")
• Material: Zirconium 702/R 60702, Tantalium 2.5W
a0003677
I
• Straight single-tube instrument. Minimal shear stress on
fluid, hygienic design, low pressure loss
Documentation No.
TI075D
• Nominal diameters DN 8 to 80 (3/8" to 3")
• Material: Titanium, Ti Grade 2, Ti Grade 9
a0003678
M
• Robust sensor for extreme process pressures, high
requirements for the secondary containment and fluid
Documentation No.
TI102D
temperatures up to +150 °C (+302 °F)
• Nominal diameters DN 8 to 80 (3/8" to 3")
• Material: Titanium, Ti Grade 2, Ti Grade 9
a0003676
P
• Single bent tube, minimal shear stress on fluid.
Hygienic design with documents for Life Science
Documentation No.
TI078D
Industries applications, low pressure loss, for fluid
temperatures up to +200 °C (+392 °F).
• Nominal diameters DN 8 to 50 (3/8" to 2")
• Material: Stainless steel EN 1.4435/ASTM 316L
a0006828
S
• Single bent tube.
Hygienic design, low pressure loss, for fluid temperatures
Documentation No.
TI076D
up to +150 °C (+302 °F)
• Nominal diameters DN 8 to 50 (3/8" to 2")
• Material: Stainless steel, EN 1.4539/ASTM 904L,
EN 1.4435/ASTM 316L
a0006828
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Proline Promass 80A, 83A
Input
Measured variable• Mass flow (proportional to the phase difference between two sensors mounted on the measuring tube to
register a phase shift in the oscillation)
• Fluid density (proportional to resonance frequency of the measuring tube)
• Fluid temperature (measured with temperature sensors)
Measuring rangeMeasuring ranges for liquids
Nominal DiameterRange for full scale values (liquids), g
[mm][inch][kg/h][lb/min]
11/24"0 to 200 to 0.73
21/12"0 to 1000 to 3.7
41/8"0 to 4500 to 16.5
min(F)
to g
Measuring ranges for gases
The full scale values depend on the density of the gas.
Use the formula below to calculate the full scale values:
g
= g
max(G)
g
= max. full scale value for gas [kg/h]
max(G)
= max. full scale value for liquid [kg/h]
g
max(F)
= gas density in [kg/m³] at process conditions
ρ
(G)
Here, g
max(G)
· ρ
max(F)
/ 32 [kg/m³]
(G)
can never be greater than g
max(F)
Calculation example for gas:
• Measuring device: Promass A, DN 2
• Gas: air with a density of 11.9 kg/m³ (at +20 °C and 10 bar)
See information in the "Limiting flow" Section → ä 21
Operable flow rangeGreater than 1000 :1.
Flow rates above the preset full scale value do not overload the amplifier,
i.e. the totalizer values are registered correctly.
Input signalStatus input (auxiliary input):
U = 3 to 30 V DC, R
= 5 kΩ, galvanically isolated.
i
Configurable for:
totalizer reset, positive zero return, error message reset, zero point adjustment start,
batching start stop (optional), totalizer reset for batching (optional).
Status input (auxiliary input) with PROFIBUS DP
U = 3 to 30 V DC, R
= 3 kΩ, galvanically isolated.
i
Switch level: ±3 to ±30 V DC, independent of polarity.
Configurable for: positive zero return, error message reset, zero point adjustment start, batching start/stop
(optional), totalizer reset for batching (optional).
Status input (auxiliary input) with MODBUS RS485
U = 3 to 30 V DC, R
= 3 kΩ, galvanically isolated.
i
Switch level: ±3 to ±30 V DC, independent of polarity.
Configurable for: totalizer reset, positive zero return, error message reset, zero point adjustment start.
Active/passive selectable, galvanically isolated, time constant selectable (0.05 to 100 s), full scale value
adjustable, Temperature coefficient: typ. 0.005% o.f.s/°C, resolution: 0.5 μA
• Active: 0/4 to 20 mA, R
• Passive: 4 to 20 mA; supply voltage U
Pulse/frequency output:
Passive, open collector, 30 V DC, 250 mA, galvanically isolated.
• Frequency output: full scale frequency 2 to 1000 Hz (f
• Pulse output: pulse value and pulse polarity can be selected, pulse width adjustable (0.5 to 2000 ms).
= 24 V DC, short-circuit proof
≤ 150 Ω, U
i
< 700 Ω (at HART: RL ≥ 250 Ω)
L
out
= 30 V DC
max
18 to 30 V DC; Ri ≥ 150 Ω
S
max
= 1250 Hz), on/off ratio 1:1, pulse width max. 2 s
PROFIBUS PA interface:
• PROFIBUS PA in accordance with EN 50170 Volume 2, IEC 61158-2 (MBP), galvanically isolated
• Profile Version 3.0
• Current consumption: 11 mA
• Permissible supply voltage: 9 to 32 V
• Bus connection with integrated reverse polarity protection
• Error current FDE (Fault Disconnection Electronic) = 0 mA
• Data transmission rate: 31.25 kBit/s
• Signal encoding: Manchester II
• Function blocks: 4 × Analog Input, 2 × Totalizer
• Output data: Mass flow, Volume flow, Density, Temperature, Totalizer
• Input data: Positive zero return (ON/OFF), Zero point adjustment, Measuring mode,
Totalizer control
• Bus address can be set at the measuring device via miniature switches or the on-site display (optional)
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Proline Promass 80A, 83A
Promass 83
Current output:
Active/passive selectable, galvanically isolated, time constant selectable (0.05 to 100 s), full scale value
adjustable, Temperature coefficient: typ. 0.005% o.f.s/°C, resolution: 0.5 μA
• Active: 0/4 to 20 mA, R
• Passive: 4 to 20 mA; supply voltage U
Pulse/frequency output:
active/passive selectable, galvanically isolated
• Active: 24 V DC, 25 mA (max. 250 mA during 20 ms), R
• Passive: open collector, 30 V DC, 250 mA
• Frequency output: full scale frequency 2 to 10000 Hz (f
pulse width max. 2 s
• Pulse output: pulse value and pulse polarity selectable, pulse width adjustable (0.05 to 2000 ms);
the on/off ratio is 1:1 as of a frequency of 1 / (2 × pulse width)
PROFIBUS DP interface:
• PROFIBUS DP in accordance with EN 50170 Volume 2
• Profile Version 3.0
• Data transmission rate: 9.6 kBaud to 12 MBaud
• Automatic data transmission rate recognition
• Signal encoding: NRZ-Code
• Function blocks: 6 × Analog Input, 3 × Totalizer
• Output data: Mass flow, Volume flow, Corrected volume flow, Density, Reference density, Temperature,
Totalizer 1 to 3
• Input data: Positive zero return (ON/OFF), Zero point adjustment, Measuring mode, Totalizer control
• Bus address can be set at the measuring device via miniature switches or the on-site display (optional)
• Available output combination → ä 11
< 700 Ω (at HART: RL ≥ 250 Ω)
L
18 to 30 V DC; Ri ≥ 150 Ω
S
> 100 Ω
L
= 12500 Hz), on/off ration 1:1,
max
PROFIBUS PA interface:
• PROFIBUS PA in accordance with EN 50170 Volume 2, IEC 61158-2 (MBP), galvanically isolated
• Data transmission rate: 31.25 kBit/s
• Current consumption: 11 mA
• Permissible supply voltage: 9 to 32 V
• Bus connection with integrated reverse polarity protection
• Error current FDE (Fault Disconnection Electronic): 0 mA
• Signal encoding: Manchester II
• Function blocks: 6 × Analog Input, 3 × Totalizer
• Output data: Mass flow, Volume flow, Corrected volume flow, Density, Reference density, Temperature,
Totalizer 1 to 3
• Input data: Positive zero return (ON/OFF), Zero point adjustment, Measuring mode, Totalizer control
• Bus address can be set at the measuring device via miniature switches or the on-site display (optional)
• Available output combination → ä 11
MODBUS interface:
• MODBUS device type: slave
• Address range: 1 to 247
• Supported function codes: 03, 04, 06, 08, 16, 23
• Broadcast: supported with the function codes 06, 16, 23
• Physical interface: RS485 in accordance with EIA/TIA-485 standard
Connecting the transmitter, cable cross-section: max. 2.5 mm²
AView A (field housing)
BView B (stainless steel field housing)
CView C (wall-mount housing)
*)Fixed communication board
**)Flexible communication board
aCover of the connection compartment
bCable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC
Terminal No. 1: L1 for AC, L+ for DC
Terminal No. 2: N for AC, L- for DC
cGround terminal for protective conductor
dSignal cable: see terminal assignment → ä 11
The inputs and outputs on the communication board can be either permanently assigned (fixed) or variable
(flexible), depending on the version ordered (see table). Replacements for modules which are defective or
which have to be replaced can be ordered as accessories.
aWall-mount housing: non-hazardous area and ATEX II3G / zone 2 → see separate "Ex documentation"
bWall-mount housing: ATEX II2G / Zone 1 /FM/CSA → see separate "Ex documentation"
cRemote version, flanged version
dCover for connection compartment or connection housing
eConnecting cable
Cable entriesPower-supply and signal cables (inputs/outputs):
• Cable entry M20 × 1.5 (8 to 12 mm)
• Thread for cable entries, 1/2" NPT, G 1/2"
Connecting cable for remote version:
• Cable entry M20 × 1.5 (8 to 12 mm)
• Thread for cable entries, 1/2" NPT, G 1/2"
2
Remote version cable
specifications
• 6 × 0.38 mm
• Conductor resistance: ≤50 Ω/km
• Capacitance: core/shield: ≤420 pF/m
• Cable length: max. 20 m (65 ft)
• Operating temperature: max. +105 °C (+221 °F)
Operation in zones of severe electrical interference:
The measuring device complies with the general safety requirements in accordance with EN 61010,
the EMC requirements of IEC/EN 61326, and NAMUR recommendation NE 21/43.
Power consumptionAC: <15 VA (including sensor)
DC: <15 W (including sensor)
Switch-on current
• Max. 13.5 A (< 50 ms) at 24 V DC
• Max. 3 A (< 5 ms) at 260 V AC
PVC cable with common shield and individually shielded cores
Power supply failurePromass 80
Lasting min. 1 power cycle
• EEPROM saves measuring system data if the power supply fails
• HistoROM/S-DAT: exchangeable data storage chip with sensor specific data
(nominal diameter, serial number, calibration factor, zero point, etc.)
Promass 83
Lasting min. 1 power cycle:
• EEPROM and T-DAT save measuring system data if the power supply fails
• Histo-ROM/S-DAT: exchangeable data storage chip with sensor specific data
(nominal diameter, serial number, calibration factor, zero point, etc.)
Potential equalisationNo special measures for potential equalization are required. For instruments for use in hazardous areas, observe
the corresponding guidelines in the specific Ex documentation.
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Performance characteristics
Proline Promass 80A, 83A
Reference operating
conditions
Maximum measured errorThe following values refer to the pulse/frequency output. The additional measured error at the current output
• Error limits following ISO/DIS 11631
• Water, typically +20 to +30 °C (+68 to +86 °F); 2 to 4 bar (30 to 60 psi)
• Data according to calibration protocol ±5 °C (±9 °F) and ±2 bar (±30 psi)
• Accuracy based on accredited calibration rigs according to ISO 17025
is typically ±5 μA. Design fundamentals → ä 16.
o.r. = of reading
Mass flow and volume flow (liquid)
• Promass 83A: ±0.10% o.r.
• Promass 80A: ±0.15% o.r.
Mass flow (gas)
Promass 83A, 80A: ±0.50% o.r.
Density (liquid)
• ±0.0005 g/cc (under reference conditions)
• ±0.0005 g/cc (after field density calibration under process conditions)
• ±0.002 g/cc (after special density calibration)
• ±0.02 g/cc (over the entire measuring range of the sensor)
1 g/cc = 1 kg/l
Special density calibration (optional):
• Calibration range: 0.8 to 1.8 g/cc, +5 to +80 °C (+41 to +176 °F)
• Operation range: 0.0 to 5.0 g/cc, –50 to +200 °C (–58 to +392 °F)
Temperature
±0.5 °C ± 0.005 · T °C
(±1 °F ± 0.003 · (T - 32) °F)
T = medium temperature
Zero point stability
DNMax. full scale valueZero point stability
[mm][inch][kg/h] or [l/h][lb/min][kg/h] or [l/h][lb/min]
11/24"200.730.00100.000036
21/12"1003.70.00500.00018
41/8"45016.50.02250.0008
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