Coriolis Mass Flow Measuring System
The single-tube system for highly accurate measurement of
very small flows
Application
The Coriolis measuring principle operates independently
of the physical fluid properties, such as viscosity and
density.
• Suitable for continuous measurement, filling and
dosing of very small flows.
• Extremely accurate measurement of liquids and
gases such as emulsions, additives, flavouring,
insulin, gases for high pressure and low pressure
• Fluid temperatures up to +200 °C (+392 °F)
• Process pressures up to 400 bar (5800 psi)
Approvals for hazardous area:
• ATEX, FM, CSA, TIIS, IECEx, NEPSI
Approvals in the food industry/hygiene sector:
• 3A, FDA, EHEDG
Connection to process control system:
• HART, PROFIBUS DP/PA, FOUNDATION Fieldbus,
MODBUS
Relevant safety aspects:
• Pressure Equipment Directive, SIL-2
• Purge connection or rupture disk (optional)
Your benefits
The Promass measuring devices make it possible to
simultaneously record several process variables (mass/
density/temperature) for various process conditions
during measuring operation.
The Proline transmitter concept comprises:
• Modular device and operating concept resulting in a
higher degree of efficiency
• Software options for batching and concentration
measurement for extended range of application
• Diagnostic ability and data back-up for increased
process quality
The Promass sensors, tried and tested in over
100000 applications, offer:
• Multivariable flow measurement in compact design
• Insensitivity to vibrations thanks to balanced singletube measuring system
• Immune from external piping forces due to robust
design
• Easy installation without taking inlet and outlet runs
into consideration
TI054D/06/en/10.09
71104043
Page 2
Table of contents
Proline Promass 80A, 83A
Function and system design. . . . . . . . . . . . . . . . . . . . . 3
Measuring principleThe measuring principle is based on the controlled generation of Coriolis forces.
These forces are always present when both translational and rotational movements are superimposed.
FC = 2 · Δm (v · ω)
= Coriolis force
F
C
Δm = moving mass
ω = rotational velocity
v = radial velocity in rotating or oscillating system
The amplitude of the Coriolis force depends on the moving mass Δm, its velocity v in the system,
and thus on the mass flow. Instead of a constant angular velocity ω, the Promass sensor uses oscillation.
The measuring tube, through which the medium flows, oscillates. The Coriolis forces produced at the
measuring tube cause a phase shift in the tube oscillations (see illustration):
• At zero flow, i.e. when the fluid is at a standstill, the oscillation registered at points A and B is in phase,
i.e. there is no phase difference (1).
• Mass flow causes deceleration of the oscillation at the inlet of the tubes (2) and acceleration at the outlet (3).
A
B
A
B
A
B
12 3
a0003383
The phase difference (A-B) increases with increasing mass flow. Electrodynamic sensors register the tube
oscillations at the inlet and outlet.
Compared to two-tube systems, other constructive solutions are required for the system balance for single-tube
systems. For this purpose, Promass A has an internal reference mass.
The measuring principle operates independently of temperature, pressure, viscosity, conductivity and flow
profile.
Density measurement
The measuring tube is continuously excited at its resonance frequency. A change in the mass and thus the
density of the oscillating system (comprising measuring tube and fluid) results in a corresponding, automatic
adjustment in the oscillation frequency. Resonance frequency is thus a function of fluid density.
The microprocessor utilises this relationship to obtain a density signal.
Temperature measurement
The temperature of the measuring tube is determined in order to calculate the compensation factor due to
temperature effects. This signal corresponds to the process temperature and is also available as an output.
Endress+Hauser3
Page 4
Proline Promass 80A, 83A
Esc
E
-
+
Measuring systemThe measuring system consists of a transmitter and a sensor. Two versions are available:
• Compact version: transmitter and sensor form a mechanical unit.
• Remote version: transmitter and sensor are mounted physically separate from one another.
Transmitter
Promass 80
Promass 83
Sensor
A
• Two-line liquid-crystal display
• Configuration also using key operation
a0003671
• Four-line liquid-crystal display
• Operation with "Touch control"
• Application-specific Quick Setup
• Mass flow, volume flow, density and temperature measurement as well as
Esc
–
+
E
a0003672
calculated variables (e.g. fluid concentrations)
• Single-tube system for highly accurate measurement of
very small flows
Documentation
No. TI054D
• Nominal diameters DN 1 to 4 (1/24" to 1/8")
• Material: Stainless steel EN 1.4539/ASTM 904L,
EN 1.4404/ASTM 316L (process connection),
Alloy C-22 DIN 2.4602
a0003679
Other sensors can be found in the separate documentation
E
F
F (High-temperature)
• General purpose sensor, ideal replacement for volumetric
flowmeters.
• Nominal diameters DN DN 8 to 50 (3/8" to 2")
• Material: Stainless steel EN 1.4539/ASTM 904L,
EN 1.4404/ASTM 316L
a0002271
• Universal sensor for fluid temperatures
up to +200 °C (+392 °F).
• Nominal diameters DN 8 to 250 (3/8" to 10").
• Material: Stainless steel EN 1.4539/ASTM 904L,
EN 1.4404/ASTM 316L, Alloy C-22 DIN 2.4602
a0003673
• Universal high-temperature sensor for fluid temperatures
up to +350 °C (+662 °F).
• Nominal diameters DN 25, 50, 80 (1", 2", 3")
• Material: Alloy C-22, DIN 2.4602,
EN 1.4404/ASTM 316L
a0003675
Documentation No.
TI061D
Documentation No.
TI101D
4Endress+Hauser
Page 5
Proline Promass 80A, 83A
H
• Single bent tube. Low pressure loss and chemically
resistant material
Documentation No.
TI074D
• Nominal diameters DN 8 to 50 (3/8" to 2")
• Material: Zirconium 702/R 60702, Tantalium 2.5W
a0003677
I
• Straight single-tube instrument. Minimal shear stress on
fluid, hygienic design, low pressure loss
Documentation No.
TI075D
• Nominal diameters DN 8 to 80 (3/8" to 3")
• Material: Titanium, Ti Grade 2, Ti Grade 9
a0003678
M
• Robust sensor for extreme process pressures, high
requirements for the secondary containment and fluid
Documentation No.
TI102D
temperatures up to +150 °C (+302 °F)
• Nominal diameters DN 8 to 80 (3/8" to 3")
• Material: Titanium, Ti Grade 2, Ti Grade 9
a0003676
P
• Single bent tube, minimal shear stress on fluid.
Hygienic design with documents for Life Science
Documentation No.
TI078D
Industries applications, low pressure loss, for fluid
temperatures up to +200 °C (+392 °F).
• Nominal diameters DN 8 to 50 (3/8" to 2")
• Material: Stainless steel EN 1.4435/ASTM 316L
a0006828
S
• Single bent tube.
Hygienic design, low pressure loss, for fluid temperatures
Documentation No.
TI076D
up to +150 °C (+302 °F)
• Nominal diameters DN 8 to 50 (3/8" to 2")
• Material: Stainless steel, EN 1.4539/ASTM 904L,
EN 1.4435/ASTM 316L
a0006828
Endress+Hauser5
Page 6
Proline Promass 80A, 83A
Input
Measured variable• Mass flow (proportional to the phase difference between two sensors mounted on the measuring tube to
register a phase shift in the oscillation)
• Fluid density (proportional to resonance frequency of the measuring tube)
• Fluid temperature (measured with temperature sensors)
Measuring rangeMeasuring ranges for liquids
Nominal DiameterRange for full scale values (liquids), g
[mm][inch][kg/h][lb/min]
11/24"0 to 200 to 0.73
21/12"0 to 1000 to 3.7
41/8"0 to 4500 to 16.5
min(F)
to g
Measuring ranges for gases
The full scale values depend on the density of the gas.
Use the formula below to calculate the full scale values:
g
= g
max(G)
g
= max. full scale value for gas [kg/h]
max(G)
= max. full scale value for liquid [kg/h]
g
max(F)
= gas density in [kg/m³] at process conditions
ρ
(G)
Here, g
max(G)
· ρ
max(F)
/ 32 [kg/m³]
(G)
can never be greater than g
max(F)
Calculation example for gas:
• Measuring device: Promass A, DN 2
• Gas: air with a density of 11.9 kg/m³ (at +20 °C and 10 bar)
See information in the "Limiting flow" Section → ä 21
Operable flow rangeGreater than 1000 :1.
Flow rates above the preset full scale value do not overload the amplifier,
i.e. the totalizer values are registered correctly.
Input signalStatus input (auxiliary input):
U = 3 to 30 V DC, R
= 5 kΩ, galvanically isolated.
i
Configurable for:
totalizer reset, positive zero return, error message reset, zero point adjustment start,
batching start stop (optional), totalizer reset for batching (optional).
Status input (auxiliary input) with PROFIBUS DP
U = 3 to 30 V DC, R
= 3 kΩ, galvanically isolated.
i
Switch level: ±3 to ±30 V DC, independent of polarity.
Configurable for: positive zero return, error message reset, zero point adjustment start, batching start/stop
(optional), totalizer reset for batching (optional).
Status input (auxiliary input) with MODBUS RS485
U = 3 to 30 V DC, R
= 3 kΩ, galvanically isolated.
i
Switch level: ±3 to ±30 V DC, independent of polarity.
Configurable for: totalizer reset, positive zero return, error message reset, zero point adjustment start.
Active/passive selectable, galvanically isolated, time constant selectable (0.05 to 100 s), full scale value
adjustable, Temperature coefficient: typ. 0.005% o.f.s/°C, resolution: 0.5 μA
• Active: 0/4 to 20 mA, R
• Passive: 4 to 20 mA; supply voltage U
Pulse/frequency output:
Passive, open collector, 30 V DC, 250 mA, galvanically isolated.
• Frequency output: full scale frequency 2 to 1000 Hz (f
• Pulse output: pulse value and pulse polarity can be selected, pulse width adjustable (0.5 to 2000 ms).
= 24 V DC, short-circuit proof
≤ 150 Ω, U
i
< 700 Ω (at HART: RL ≥ 250 Ω)
L
out
= 30 V DC
max
18 to 30 V DC; Ri ≥ 150 Ω
S
max
= 1250 Hz), on/off ratio 1:1, pulse width max. 2 s
PROFIBUS PA interface:
• PROFIBUS PA in accordance with EN 50170 Volume 2, IEC 61158-2 (MBP), galvanically isolated
• Profile Version 3.0
• Current consumption: 11 mA
• Permissible supply voltage: 9 to 32 V
• Bus connection with integrated reverse polarity protection
• Error current FDE (Fault Disconnection Electronic) = 0 mA
• Data transmission rate: 31.25 kBit/s
• Signal encoding: Manchester II
• Function blocks: 4 × Analog Input, 2 × Totalizer
• Output data: Mass flow, Volume flow, Density, Temperature, Totalizer
• Input data: Positive zero return (ON/OFF), Zero point adjustment, Measuring mode,
Totalizer control
• Bus address can be set at the measuring device via miniature switches or the on-site display (optional)
Endress+Hauser7
Page 8
Proline Promass 80A, 83A
Promass 83
Current output:
Active/passive selectable, galvanically isolated, time constant selectable (0.05 to 100 s), full scale value
adjustable, Temperature coefficient: typ. 0.005% o.f.s/°C, resolution: 0.5 μA
• Active: 0/4 to 20 mA, R
• Passive: 4 to 20 mA; supply voltage U
Pulse/frequency output:
active/passive selectable, galvanically isolated
• Active: 24 V DC, 25 mA (max. 250 mA during 20 ms), R
• Passive: open collector, 30 V DC, 250 mA
• Frequency output: full scale frequency 2 to 10000 Hz (f
pulse width max. 2 s
• Pulse output: pulse value and pulse polarity selectable, pulse width adjustable (0.05 to 2000 ms);
the on/off ratio is 1:1 as of a frequency of 1 / (2 × pulse width)
PROFIBUS DP interface:
• PROFIBUS DP in accordance with EN 50170 Volume 2
• Profile Version 3.0
• Data transmission rate: 9.6 kBaud to 12 MBaud
• Automatic data transmission rate recognition
• Signal encoding: NRZ-Code
• Function blocks: 6 × Analog Input, 3 × Totalizer
• Output data: Mass flow, Volume flow, Corrected volume flow, Density, Reference density, Temperature,
Totalizer 1 to 3
• Input data: Positive zero return (ON/OFF), Zero point adjustment, Measuring mode, Totalizer control
• Bus address can be set at the measuring device via miniature switches or the on-site display (optional)
• Available output combination → ä 11
< 700 Ω (at HART: RL ≥ 250 Ω)
L
18 to 30 V DC; Ri ≥ 150 Ω
S
> 100 Ω
L
= 12500 Hz), on/off ration 1:1,
max
PROFIBUS PA interface:
• PROFIBUS PA in accordance with EN 50170 Volume 2, IEC 61158-2 (MBP), galvanically isolated
• Data transmission rate: 31.25 kBit/s
• Current consumption: 11 mA
• Permissible supply voltage: 9 to 32 V
• Bus connection with integrated reverse polarity protection
• Error current FDE (Fault Disconnection Electronic): 0 mA
• Signal encoding: Manchester II
• Function blocks: 6 × Analog Input, 3 × Totalizer
• Output data: Mass flow, Volume flow, Corrected volume flow, Density, Reference density, Temperature,
Totalizer 1 to 3
• Input data: Positive zero return (ON/OFF), Zero point adjustment, Measuring mode, Totalizer control
• Bus address can be set at the measuring device via miniature switches or the on-site display (optional)
• Available output combination → ä 11
MODBUS interface:
• MODBUS device type: slave
• Address range: 1 to 247
• Supported function codes: 03, 04, 06, 08, 16, 23
• Broadcast: supported with the function codes 06, 16, 23
• Physical interface: RS485 in accordance with EIA/TIA-485 standard
Connecting the transmitter, cable cross-section: max. 2.5 mm²
AView A (field housing)
BView B (stainless steel field housing)
CView C (wall-mount housing)
*)Fixed communication board
**)Flexible communication board
aCover of the connection compartment
bCable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC
Terminal No. 1: L1 for AC, L+ for DC
Terminal No. 2: N for AC, L- for DC
cGround terminal for protective conductor
dSignal cable: see terminal assignment → ä 11
The inputs and outputs on the communication board can be either permanently assigned (fixed) or variable
(flexible), depending on the version ordered (see table). Replacements for modules which are defective or
which have to be replaced can be ordered as accessories.
aWall-mount housing: non-hazardous area and ATEX II3G / zone 2 → see separate "Ex documentation"
bWall-mount housing: ATEX II2G / Zone 1 /FM/CSA → see separate "Ex documentation"
cRemote version, flanged version
dCover for connection compartment or connection housing
eConnecting cable
Cable entriesPower-supply and signal cables (inputs/outputs):
• Cable entry M20 × 1.5 (8 to 12 mm)
• Thread for cable entries, 1/2" NPT, G 1/2"
Connecting cable for remote version:
• Cable entry M20 × 1.5 (8 to 12 mm)
• Thread for cable entries, 1/2" NPT, G 1/2"
2
Remote version cable
specifications
• 6 × 0.38 mm
• Conductor resistance: ≤50 Ω/km
• Capacitance: core/shield: ≤420 pF/m
• Cable length: max. 20 m (65 ft)
• Operating temperature: max. +105 °C (+221 °F)
Operation in zones of severe electrical interference:
The measuring device complies with the general safety requirements in accordance with EN 61010,
the EMC requirements of IEC/EN 61326, and NAMUR recommendation NE 21/43.
Power consumptionAC: <15 VA (including sensor)
DC: <15 W (including sensor)
Switch-on current
• Max. 13.5 A (< 50 ms) at 24 V DC
• Max. 3 A (< 5 ms) at 260 V AC
PVC cable with common shield and individually shielded cores
Power supply failurePromass 80
Lasting min. 1 power cycle
• EEPROM saves measuring system data if the power supply fails
• HistoROM/S-DAT: exchangeable data storage chip with sensor specific data
(nominal diameter, serial number, calibration factor, zero point, etc.)
Promass 83
Lasting min. 1 power cycle:
• EEPROM and T-DAT save measuring system data if the power supply fails
• Histo-ROM/S-DAT: exchangeable data storage chip with sensor specific data
(nominal diameter, serial number, calibration factor, zero point, etc.)
Potential equalisationNo special measures for potential equalization are required. For instruments for use in hazardous areas, observe
the corresponding guidelines in the specific Ex documentation.
Endress+Hauser13
Page 14
Performance characteristics
Proline Promass 80A, 83A
Reference operating
conditions
Maximum measured errorThe following values refer to the pulse/frequency output. The additional measured error at the current output
• Error limits following ISO/DIS 11631
• Water, typically +20 to +30 °C (+68 to +86 °F); 2 to 4 bar (30 to 60 psi)
• Data according to calibration protocol ±5 °C (±9 °F) and ±2 bar (±30 psi)
• Accuracy based on accredited calibration rigs according to ISO 17025
is typically ±5 μA. Design fundamentals → ä 16.
o.r. = of reading
Mass flow and volume flow (liquid)
• Promass 83A: ±0.10% o.r.
• Promass 80A: ±0.15% o.r.
Mass flow (gas)
Promass 83A, 80A: ±0.50% o.r.
Density (liquid)
• ±0.0005 g/cc (under reference conditions)
• ±0.0005 g/cc (after field density calibration under process conditions)
• ±0.002 g/cc (after special density calibration)
• ±0.02 g/cc (over the entire measuring range of the sensor)
1 g/cc = 1 kg/l
Special density calibration (optional):
• Calibration range: 0.8 to 1.8 g/cc, +5 to +80 °C (+41 to +176 °F)
• Operation range: 0.0 to 5.0 g/cc, –50 to +200 °C (–58 to +392 °F)
Temperature
±0.5 °C ± 0.005 · T °C
(±1 °F ± 0.003 · (T - 32) °F)
T = medium temperature
Zero point stability
DNMax. full scale valueZero point stability
[mm][inch][kg/h] or [l/h][lb/min][kg/h] or [l/h][lb/min]
±0.25 °C ± 0.0025 · T °C
(±1 °F ± 0.003 · (T – 32) °F)
T = medium temperature
Endress+Hauser15
Page 16
Proline Promass 80A, 83A
Influence of medium
temperature
When there is a difference between the temperature for zero point adjustment and the process temperature,
the typical measured error of the sensor is ±0.0002% of the full scale value / °C (±0.0001% of the full scale
value/°F).
Influence of medium pressureA difference in pressure between the calibration pressure and the process pressure does not have any effect on
the accuracy.
Design fundamentalsDependent on the flow:
•Flow ≥ Zero point stability ÷ (Base accuracy ÷ 100)
– Max. measured error: ±Base accuracy in % o.r.
– Repeatability: ± ½ · Base accuracy in % o.r.
• Flow < Zero point stability ÷ (Base accuracy ÷ 100)
– Max. measured error: ± (zero point stability ÷ measured value) · 100% o.r.
– Repeatability: ± ½ · (zero point stability ÷ measured value) · 100% o.r.
o.r. = of reading
Base accuracy forPromass 83APromass 80A
Mass flow liquids0.100.15
Volume flow liquids0.100.15
Mass flow gases0.500.50
16Endress+Hauser
Page 17
Proline Promass 80A, 83A
Operating conditions: Installation
Installation instructionsNote the following points:
• No special measures such as supports are necessary. External forces are absorbed by the construction of the
instrument, for example the secondary containment.
• The high oscillation frequency of the measuring tubes ensures that the correct operation of the measuring
system is not influenced by pipe vibrations.
• No special precautions need to be taken for fittings which create turbulence (valves, elbows, Tpieces, etc.),
as long as no cavitation occurs.
• For mechanical reasons and to protect the pipe, support is recommended for heavy sensors.
Mounting location
Entrained air or gas bubbles in the measuring tube can result in an increase in measuring errors.
For this reason, avoid the following mounting locations in the pipe:
• Highest point of a pipeline. Risk of air accumulating.
• Directly upstream from a free pipe outlet in a vertical pipeline.
a0003605
Mounting location
Notwithstanding the above, the installation proposal below permits installation in an open vertical pipeline.
Pipe restrictions or the use of an orifice with a smaller cross-section than the nominal diameter prevent the
sensor running empty while measurement is in progress.
1
2
3
4
5
a0003597
Installation in a down pipe (e.g. for batching applications)
1Supply tank
2Sensor
3Orifice plate, pipe restriction (see Table)
4Valve
5Batching tank
Endress+Hauser17
Page 18
Proline Promass 80A, 83A
Nominal Diameter∅ Orifice plate, pipe restriction
[mm][inch][mm][inch]
11/24"0.80.03
21/12"1.50.06
41/8"3.00.12
Orientation
Make sure that the direction of the arrow on the nameplate of the sensor matches the direction of flow
(direction of fluid flow through the pipe).
Vertical
Recommended orientation with direction of flow upwards. When fluid is not flowing, entrained solids will sink
down and gases will rise away from the measuring tube. The measuring tubes can be completely drained and
protected against solids build-up.
Horizontal
When installation is correct the transmitter housing is above or below the pipe. This means that no gas bubbles
or solids deposits can form in the bent measuring tube (single-tube system).
The sensor cannot be installed suspended (i.e. without support or holder) in the pipe. This prevents excessive
material load in the area of the process connection. The base plate of the sensor housing allows bench, wall or
post mounting.
a0003606
Vertical and horizontal orientation
The baseplate of the sensor housing allows for a table, wall or post mounting.
Dimensions of holes on the baseplate → ä 24.
A0011719
Example of post mounting
18Endress+Hauser
Page 19
Proline Promass 80A, 83A
Heating
Some fluids require suitable measures to avoid loss of heat at the sensor. Heating can be electric, e.g. with
heated elements, or by means of hot water or steam pipes made of copper or heating jackets.
Caution!
"
• Risk of electronics overheating! Make sure that the maximum permissible ambient temperature for the
transmitter is not exceeded. Consequently, make sure that the adapter between sensor and transmitter and
the connection housing of the remote version always remain free of insulating material. Note that a certain
orientation might be required, depending on the fluid temperature.
• With a fluid temperature between +200 to +350 °C (+392 to +662 °F) the remote version of the hightemperature version is preferable.
• When using electrical heat tracing whose heat is regulated using phase control or by pulse packs, it cannot
be ruled out that the measured values are influenced by magnetic fields which may occur, (i.e. at values
greater than those permitted by the EC standard (Sinus 30 A/m)). In such cases, the sensor must be
magnetically shielded.
The secondary containment can be shielded with tin plates or electric sheets without privileged direction
(e.g. V330-35A) with the following properties:
– Relative magnetic permeability μ
– Plate thickness d ≥ 0.35 mm (0.014")
• Information on permissible temperature ranges → ä 20
Special heating jackets which can be ordered as accessories from Endress+Hauser are available for the sensors.
≥ 300
r
Zero point adjustment
All Promass devices are calibrated to state-of-the-art technology.
The zero point determined in this way is imprinted on the nameplate of the device.
Calibration takes place under reference conditions → ä 14
For this reason, Promass generally does not require zero point adjustment!
Experience shows that the zero point adjustment is advisable only in special cases:
• To achieve highest measuring accuracy also with very small flow rates.
• Under extreme process or operating conditions (e.g. very high process temperatures or
very high-viscosity fluids).
Inlet and outlet runThere are no installation requirements regarding inlet and outlet runs.
Length of connecting cablemax. 20 m (65 ft), remote version
System pressureIt is important to ensure that cavitation does not occur, because it would influence the oscillation of the
measuring tube. No special measures need to be taken for fluids which have properties similar to water under
normal conditions.
In the case of liquids with a low boiling point (hydrocarbons, solvents, liquefied gases) or in suction lines, it is
important to ensure that pressure does not drop below the vapour pressure and that the liquid does not start
to boil. It is also important to ensure that the gases that occur naturally in many liquids do not outgas. Such
effects can be prevented when system pressure is sufficiently high.
Consequently, it is generally best to install the sensor:
• Downstream from pumps (no risk of partial vacuum)
• At the lowest point in a vertical pipe
Endress+Hauser19
Page 20
Operating conditions: Environment
Ambient temperature rangeSensor and transmitter
• Standard: –20 to +60 °C (–4 to +140 °F)
• Optional: –40 to +60 °C (–40 to +140 °F)
!
Storage temperature–40 to +80 °C (–40 to +175 °F), preferably +20 °C (+68 °F)
Ambient classB, C, I
Degree of protectionStandard: IP 67 (NEMA 4X) for transmitter and sensor
Shock resistanceIn accordance with IEC 68-2-31
Note!
• Install the device at a shady location.
Avoid direct sunlight, particularly in warm climatic regions.
• At ambient temperatures below –20 °C (–4 °F) the readability of the display may be impaired.
Proline Promass 80A, 83A
Vibration resistanceAcceleration up to 1g, 10 to 150 Hz, following IEC 68-2-6
CIP cleaningyes
SIP cleaningyes
Electromagnetic
compatibility (EMC)
To IEC/EN 61326 and NAMUR recommendation NE 21
Operating conditions: Process
Medium temperature rangeSensor
–50 to +200 °C (–58 to +392 °F)
Seals:
(Only for mounting kits with screw-on connections)
• EPDM: –40 to +160 °C (–40 to +320 °F)
• Kalrez: –20 to +275 °C (–4 to +528 °F)
• Silicone: –60 to +200 °C (–76 to +392 °F)
• Viton: –15 to +200 °C (+5 to +392 °F)
Medium pressure range
(nominal pressure)
!
20Endress+Hauser
Threaded joints
• Standard versions: max. 160 bar (2320 psi)
• High-pressure versions: max. 400 bar (5800 psi)
Flanges
• DIN PN 40 to 100
• ASME Cl 150, Cl 300
• JIS 10K, 20K
Note!
Material load diagrams for the process connections can be found on → ä 38.
Page 21
Proline Promass 80A, 83A
Pressure ranges of secondary containment
25 bar (375 psi)
#
Rupture disk (optional)Further informationen → ä 35
Limiting flowSee information in the "Measuring range" Section → ä 6
Warning!
In case a danger of measuring tube failure exists due to process characteristics, e.g. with corrosive process
fluids, we recommend the use of sensors whose secondary containment is equipped with special pressure
monitoring connections (ordering option). With the help of these connections, fluid collected in the secondary
containment in the event of tube failure can be bled off. This is especially important in high pressure gas
applications. These connections can also be used for gas circulation and/or detection.
Select nominal diameter by optimising between required flow range and permissible pressure loss.
An overview of max. possible full scale values can be found in the "Measuring range" Section.
• The minimum recommended full scale value is approx. 1/20 of the max. full scale value.
• In most applications, 20 to 50% of the maximum full scale value can be considered ideal.
• Select a lower full scale value for abrasive substances such as fluids with entrained solids
(flow velocity <1 m/s (<3 ft/s)).
• For gas measurement the following rules apply:
– Flow velocity in the measuring tubes should not be more than half the sonic velocity (0.5 Mach).
– The maximum mass flow depends on the density of the gas: formula → ä 6
Endress+Hauser21
Page 22
Pressure loss in SI unitsPressure loss depends on the fluid properties and on the flow rate.
The following formula can be used to approximately calculate the pressure loss:
4·
Reynolds number
Re =
g
pnr·d· ·
Proline Promass 80A, 83A
a0003381
Re ≥ 2300
Re < 2300
1)
Dn rp=K···
Dnp=K1· ·g
0.251.75–0.75
g
– Δp = pressure loss [mbar]
–v = kinematic viscosity [m2/s]
– g = mass flow [kg/s]
– ρ = density [kg/m³]
– d = inside diameter of measuring tubes [m]
– K…K1 = constant (depends on nominal diameter)
1)
To compute the pressure loss for gases, always use the formula for Re ≥ 2300.
Pressure loss coefficients
DNStandard versionHigh-pressure version
[mm]d [m]KK1d [m]KK1
11.1 · 10
21.8 · 10
43.5 · 10
–3
-3
-3
1.2 · 10
1.6 · 10
9.4 · 10
11
10
8
1.3 · 10
2.4 · 10
2.3 · 10
11
10
9
1.4 · 10
3.0 · 10
-3
-3
–
5.4 · 10
2.0 · 10
10
6.6 · 10
9
4.3 · 10
a0003380
a0003379
10
9
[mbar]
10000
1000
100
10
1
0.1
1
2
Pressure loss diagram for water
1Standard version
2High-pressure version
DN 1
110
DN 2
100
DN 4
1000
[kg/h]
a0003595
22Endress+Hauser
Page 23
Proline Promass 80A, 83A
Pressure loss (US units)
Pressure loss ist dependent on fluid properties nominal diameter. Consult Endress+Hauser for Applicator PC
software to determine pressure loss in US units. All important instrument data is contained in the Applicator
software programm in order to optimize the design of measuring system. The software is used for following
calculations:
• Nominal diameter of the sensor with fluid characteristics such as viscosity, density, etc.
• Pressure loss downstream ot the measuring point.
• Converting mass flow to volume flow, etc.
• Simultaneous display of various meter size.
• Determining measuring ranges.
The Applicator runs on any IBM compatible PC with windows.
Mechanical construction
Design / dimensions
Dimensions
Field housing compact version, powder-coated die-cast aluminum→ ä 24
depends on the process connection
Dimensions for the holes (e) on the baseplate for a table, a wall or post mounting: Dimensions G x J
All dimensions in [inch]
10.7 1.26 12.0
1)
10.7 1.26 12.0
1)
11.1 1.26 12.4
A0007021
1)
1)
1)
1)
1)
1)
!
Note!
Dimensions for transmitter II2G/zone 1 → ä 25.
High-pressure version only available as 1.4539/904L; All dimensions in [inch]
22.4AF 3/4"1/4" NPT0.12
(+0.06)
L
–2.0
(–0.08)
mm (inch)
Q
P
a0003185-en
4-VCO-4-connection with mouting kit: 1/8" or ¼" SWAGELOK
Q
P
+1.5
di
Mounting kit SWAGELOK connection: 1.4539/904L
DNLPQdi
1/24"14.2AF 7/16"1/8"0.04
1/24"14.6AF 9/16"1/4"0.04
1/12"17.4AF 7/16"1/8"0.07
1/12"17.4AF 9/16"1/4"0.07
1)
1/12"
1)
1/12
1/8"22.4AF 9/16"1/4"0.14
1)
1/8"
1)
High-pressure version; All diemnsions in [inch]
17.4AF 7/16"1/8"0.06
17.4AF 9/16"1/4"0.06
22.4AF 9/16"1/4"0.12
(+0.06)
L
–2.0
(–0.08)
mm (inch)
a0003186-en
Endress+Hauser33
Page 34
Proline Promass 80A, 83A
Purge connections / pressure vessel monitoring
Caution!
"
The pressure vessel is filled with dry nitrogen (N
containment can be filled immediately with a dry inert gas. Use only low gauge pressure to purge.
Maximum pressure: 5 bar (72,5 psi).
). Do not open the purge connections unless the
2
L
G
R
A
4
5
°
Z
Z
C
B
Dimensions in SI units
DNABCGLR
170.077.033.0½" NPT17847.0
270.077.033.0½" NPT26047.0
481.583.033.0½" NPT38559.5
All diemensions in [mm]
Dimensions in US units
DNABCGLR
1/24"2.83.01.3½" NPT7.011.85
1/12"2.83.01.3½" NPT10.241.85
1/8"3.23.31.3½" NPT15.162.34
All dimensions in [inch]
G
a0003187
34Endress+Hauser
Page 35
Proline Promass 80A, 83A
#
!
Rupture disc
Sensor housings with integrated rupture disks are optionally available.
Warning!
• Make sure that the function and operation of the rupture disk is not impeded through the installation.
Triggering overpressure in the housing as stated on the indication label. Take adequate precautions to ensure
that no damage occurs, and risk to human life is ruled out, if the rupture disk is triggered.
Rupture disk: Burst pressure 10 to 15 bar (145 to 217 psi).
• Please note that the housing can no longer assume a secondary containment function if a rupture disk is used.
• It is not permitted to open the connections or remove the rupture disk.
Caution!
"
The existing connection nozzles are not designed for a rinse or pressure monitoring function.
Note!
• Before commissioning, please remove the transport protection of the rupture disk.
• Please note the indication labels.
L
R
1
Dimensions in SI units
DNABEFGLR
170.077.0ca. 42AF 1" ½" NPT17847.0
270.077.0ca. 42AF 1" ½" NPT26047.0
481.583.0ca. 42AF 1" ½" NPT38559.5
All dimension in [mm]
i
RUPTURE DISK
12,5 BAR +/-10%@80°C
A
45
°
Z
B
3
2
Z
E
G
F
a0010493
Dimensions in US units
DNABEFGLR
1/24"2.83.0ca. 1.65AF 1" ½" NPT7.011.85
1/12"2.83.0ca. 1.65AF 1" ½" NPT10.241.85
1/8"3.23.3ca. 1.65AF 1" ½" NPT15.162.34
All dimensions in [inch]
Endress+Hauser35
Page 36
Weight• Compact version: see tables below
• Remote version
– Transmitter: see the tables below
– Wall-mount housing: 5 kg (11 lbs)
Weight in SI units
DN [mm]124
Compact version101115
Remote version8913
All values (weight) refer to devices with EN/DIN PN 40 flanges.
Weight information in [kg]
Weight in US units
DN [inch]1/24"1/12"1/8"
Compact version222433
Remote version172029
All values (weight) refer to devices with EN/DIN PN 40 flanges.
Weight information in [lbs]
The Clamp connections are suited up to a maximum pressure of 16 bar (232 psi). Please observe the operating
limits of the clamp and seal used as they could be under 16 bar (232 psi). The clamp and the seal are not
included in the scope of supply.
• Screwed on process connections
– flanges EN 1092-1 (DIN 2501), ASME, JIS
– 1/4" NPT threaded adapter
– 1/8" or 1/4" SWAGELOK threaded joints
DN2...4(1.4539)
-60
-40
-40
-20
0
40 60 80 100 120 140
020
40 80 120 160 200 240 280 320 360 400
160
180
200
[°C]
[°F]
a0003310
Endress+Hauser39
Page 40
Proline Promass 80A, 83A
Human interface
Display elements• Liquid-crystal display: backlit, two lines (Promass 80) or four lines (Promass 83) with 16 characters per line
• Selectable display of different measured values and status variables
• At ambient temperatures below –20 °C (–4 °F) the readability of the display may be impaired.
Operating elementsPromass 80
• Local operation with three keys (S, O, F)
• Quick Setup menus for straightforward commissioning
Promass 83
• Local operation with three optical keys (S, O, F)
• Application specific Quick Setup menus for straightforward commissioning
Language groupLanguage groups available for operation in different countries:
• Western Europe and America (WEA):
English, German, Spanish, Italian, French, Dutch and Portuguese
• Eastern Europe/Scandinavia (EES):
English, Russian, Polish, Norwegian, Finnish, Swedish and Czech
• South and Eastern Asia (SEA):
English, Japanese, Indonesian
Only Promass 83
• China (CN):
English, Chinese
The language group is changed using the "FieldCare" operating program.
Remote operationPromass 80
Operation via HART, PROFIBUS PA
Promass 83
Operation via HART, PROFIBUS PA/DP, FOUNDATION Fieldbus, MODBUS RS485
40Endress+Hauser
Page 41
Proline Promass 80A, 83A
Certificates and approvals
CE markThe measuring system is in conformity with the statutory requirements of the EC Directives.
Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.
C-Tick markThe measuring system is in conformity with the EMC requirements of the Australian Communication and
Media Authority (ACMA).
Ex approvalInformation about currently available Ex versions (ATEX, FM, CSA´, IECEx, NEPSI) can be supplied by your
Endress+Hauser Sales Centre on request. All explosion protection data are given in a separate documentation
which is available upon request.
Sanitary compatibility• 3A approval
•EHEDG-tested
FOUNDATION Fieldbus
certification
PROFIBUS DP/PA
certification
MODBUS certificationThe measuring device meets all the requirements of the MODBUS/TCP conformity and integration test and
Other standards and
guidelines
The flowmeter has passed all the test procedures implemented and has been certified and registered by the
Fieldbus Foundation. The flowmeter thus meets all the requirements of the specifications listed below:
• Certified to FOUNDATION Fieldbus specification
• The flowmeter meets all the specifications of the FOUNDATION Fieldbus-H1
• Interoperability Test Kit (ITK), revision status 5.01 (Certification on request)
• The device can also be operated in conjunction with other-make certified devices
• Physical Layer Conformance Test of the Fieldbus Foundation
The flow device has successfully passed all the test procedures carried out and is certified and registered by the
PNO (PROFIBUS User Organization). The device thus meets all the requirements of the following
specifications:
• Certified to PROFIBUS Profile Version 3.0 (device certification number: on request)
• The device can also be operated with certified devices of other manufacturers (interoperability)
has the "MODBUS/TCP Conformance Test Policy, Version 2.0". The measuring device has successfully passed
all the test procedures carried out and is certified by the "MODBUS/TCP Conformance Test Laboratory" of the
University of Michigan.
• EN 60529
Degrees of protection by housing (IP code).
• EN 61010-1
Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory
Procedures.
• IEC/EN 61326
"Emission in accordance with Class A requirements" Electromagnetic compatibility (EMC requirements).
•NAMUR NE 21
Electromagnetic compatibility (EMC) of industrial process and laboratory control equipment.
•NAMUR NE 43
Standardisation of the signal level for the breakdown information of digital transmitters with analogue
output signal.
•NAMUR NE 53
Software of field devices and signal-processing devices with digital electronics
Pressure measuring device
approval
Flow meters with a nominal diameter smaller or equal to DN 25 are covered by Art. 3(3) of the European
directive 97/23/EC (Pressure Equipment Directive) and are designed according to sound engineering practice.
For larger nominal diameters, optional approvals according to Cat. II/III are available when required (depends
on fluid and process pressure).
Endress+Hauser41
Page 42
Functional safetySIL-2: In accordance with IEC 61508/IEC 61511-1 (FDIS)
"4 to 20 mA" output according to the following order code: