Endress+Hauser iTEMP TMT85 Operating Instructions Manual

BA00251R/09/EN/14.13 71209223
Device software
02.00
Products Solutions Services
Operating instructions
iTEMP® TMT85
Temperature head transmitter with FOUNDATION Fieldbus™ - protocol
9
Brief overview
For quick and easy commissioning:
Safety instructions → Page 4
Æ
Installation instructions Page 8
Æ
Wiring Page 13
Æ
Display and operating elements → Page 22
Information on configuration and operating programs from other
manufacturers.
Information about setting the hardware write protection, device
address, etc. for FOUNDATION Fieldbus communication
Æ
Commissioning → Page 27
Commissioning via the FOUNDATION Fieldbus interface - quick start
for device configuration for standard operation
Customer-specific configuration → Page 52
Complex measurement tasks require additional functions to be
configured that the user can individually select, set and adapt to his
process conditions by setting the appropriate parameters.
A detailed description of all the functions and device parameters.
Endress+Hauser
TMT85
Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . . . 4
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Installation, commissioning, operation . . . . . . . . . 4
1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Notes on safety conventions and icons . . . . . . . . . 5
2 Identification . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Certificates and approvals . . . . . . . . . . . . . . . . . . . . 6
2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . 7
3 Installation instructions . . . . . . . . . . . . . 8
3.1 Incoming acceptance, transport, storage . . . . . . . . 8
3.2 Installation conditions . . . . . . . . . . . . . . . . . . . . . . . 8
3.3 Installation instructions . . . . . . . . . . . . . . . . . . . . . . 8
3.4 Post-installation check . . . . . . . . . . . . . . . . . . . . . 12
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2 Connecting the sensor cables . . . . . . . . . . . . . . . 14
4.3 FOUNDATION Fieldbus™ cable specification . . 15
4.4 Connecting the measuring unit . . . . . . . . . . . . . . 18
4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . 20
10 Technical Data. . . . . . . . . . . . . . . . . . . . 43
11 Operation via FOUNDATION Fieldbus™ .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
5 Operation. . . . . . . . . . . . . . . . . . . . . . . . . 21
5.1 Quick operation guide . . . . . . . . . . . . . . . . . . . . . 21
5.2 Display and operating elements . . . . . . . . . . . . . 22
5.3 FOUNDATION Fieldbus™ technology . . . . . . . . . 22
5.4 Configuration of the transmitter and FF functions 26
5.5 Hardware settings (optional) . . . . . . . . . . . . . . . . 26
6 Commissioning. . . . . . . . . . . . . . . . . . . . 27
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.2 Switching on the measuring device . . . . . . . . . . 27
6.3 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7 Maintenance. . . . . . . . . . . . . . . . . . . . . . 33
8 Accessories . . . . . . . . . . . . . . . . . . . . . . . 33
9 Troubleshooting. . . . . . . . . . . . . . . . . . .34
9.1 Troubleshooting instructions . . . . . . . . . . . . . . . . 34
9.2 Status messages . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.3 Application errors without messages . . . . . . . . . 40
9.4 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
9.5 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
9.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
9.7 Software history and overview of compatibility 42
Endress+Hauser 3
Safety instructions TMT85
NOTICE

1 Safety instructions

1.1 Designated use

• The device is a universal and configurable temperature head transmitter for resistance thermometers (RTD), thermocouples (TC) and resistance and voltage transmitters. The device is designed for installation in a connection head form B according to DIN EN50446.
• The manufacturer cannot be held responsible for damage caused by misuse of the unit.

1.2 Installation, commissioning, operation

Please note the following:
• The device may only be installed, connected, commissioned and maintained by properly qualified and authorized staff (e.g. electrical technicians) in strict compliance with these Operating Instructions, applicable standards, legal regulations and certificates (depending on the application).
• The specialist staff must have read and understood these Operating Instructions and must follow the instructions they contain.
• The installer must ensure that the measuring system is correctly connected in accordance with the electrical wiring diagrams.
• Damaged devices which could constitute a source of danger must not be put into operation and must be clearly indicated as defective.
• Invariably, local regulations governing the opening and repair of electrical devices apply.

1.3 Operational safety

Please pay particular attention to the technical data on the nameplate! The nameplate is located on the side of the transmitter housing.
Hazardous area
When using in hazardous areas, the national safety requirements must be met. Separate Ex documentation is contained in these Operating Instructions for measurement systems that are to mounted in hazardous areas. Strict compliance with the installation instructions, ratings and safety instructions as listed in this supplementary documentation is mandatory. The documentation number of that document (XA...) is also indicated on the nameplate.
Electromagnetic compatibility
The measuring device meets the general safety requirements of EN 61010 and the EMC requirements of IEC/EN 61326 as well as NAMUR recommendations NE 21 and NE 89.
Power supply
Power must be fed to the device from an 9 to 32 VDC power supply in accordance with
NEC Class 02 (low voltage/current) with short-circuit power limit to 8 A/150 VA.
4 Endress+Hauser
TMT85 Safety instructions

1.4 Notes on safety conventions and icons

Always refer to the safety instructions in these Operating Instructions labeled with the following symbols:
Symbol Meaning
WARNING!
A0011190-EN
A0011191-EN
A0011192-EN
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury.
NOTICE! This symbol contains information on procedures and other facts which do not result in personal injury.
ESD - Electrostatic discharge Protect the terminals against electrostatic discharge. Failure to comply with this instruction can result in the destruction of parts or malffunction of the electronics.
Indicates additional information, Tip
A0011193
Endress+Hauser 5
Identification TMT85

2 Identification

2.1 Device designation

2.1.1 Nameplate

The right device?
Compare the nameplate on the device with the following graphic:
A0008278
Fig. 1: Nameplate of the head transmitter (example)
1 Device identification number (Device_ID) 2 Power supply and extended order code 3 Serial number and FW release 4 Approvals with symbols 52D barcode 6Tag name (TAG) 7 Approval in hazardous area with number of the relevant Ex documentation (XA...) 8Order code

2.2 Scope of delivery

The scope of delivery of the device comprises:
• Temperature head transmitter
•Securing material
• Multi-language hard copy of Brief Operating Instructions
• Operating Instructions and additional documentation on CD-ROM
• Additional documentation for devices that are suitable for use in hazardous areas (
2 1
), such as Safety Instructions (XA...), Control or Installation Drawings (ZD...).
0

2.3 Certificates and approvals

The device is designed in accordance with good engineering practice to meet state-of-the­art safety requirements, has been tested and left the factory in a condition in which it is safe to operate. The device complies with the standards EN 61 010-1 "Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory Procedures" and with the EMC requirements of IEC/EN 61326.

2.3.1 CE mark, declaration of conformity

The device described in these Operating Instructions is therefore in conformity with the statutory requirements of the EU Directives. The manufacturer confirms a positive completion of all tests by fitting the unit with a CE mark.
6 Endress+Hauser
TMT85 Identification

2.3.2 Certification Foundation Fieldbus™

The temperature transmitter has successfully passed all the tests and is certified and registered by the Fieldbus Foundation. The device meets all the requirements of the following specifications:
• Certified in accordance with FOUNDATION Fieldbus™ specification
• FOUNDATION Fieldbus™ H1
• Interoperability Test Kit (ITK), (device certification number available on request): the device may also be operated using certified devices from other manufacturers
• Physical Layer Conformance Test of the Fieldbus FOUNDATION™
An overview of additional approvals and certifications can be found on ä 50.

2.4 Registered trademarks

FOUNDATION Fieldbus Registered trademark of the Fieldbus Foundation Austin, Texas, USA
TM
Endress+Hauser 7
Installation instructions TMT85
NOTICE

3 Installation instructions

3.1 Incoming acceptance, transport, storage

3.1.1 Incoming acceptance

On receipt of the goods, check the following points:
• Are the contents or the packaging damaged?
• Is the delivery complete and is anything missing? Check the scope of delivery against you order.

3.1.2 Transport and storage

Note the following points:
• Pack the device in such a way as to protect it reliably against impact for storage (and transportation). The original packaging provides optimum protection.
• The permitted storage temperature is -40 to +100 °C (-40 to 212 °F).

3.2 Installation conditions

3.2.1 Dimensions

The dimensions of the device can be found in chapter 10 ''Technical data''.

3.2.2 Installation point

• In the terminal head, flat face, as per DIN EN50446, direct mounting on insert with cable entry (middle hole 7 mm)
• In the field housing, separate from the process (see Section 8 'Accessories')
• Mounting on a DIN rail as per EN 60715 is also possible with the DIN rail clip accessory, see Section 8 'Accessories'.
Information on installation conditions, such as ambient temperature, protection classification, climatic class etc., can be found in chapter 10 "Technical data". When using in the hazardous area, the limit values of the certificates and approvals must be observed (see Safety Instructions XA or CD).

3.3 Installation instructions

A screwdriver is needed to mount the head transmitter.
Damage of the head transmitter
Do not overtighten the mounting screws as this could damage the head transmitter.
Maximum torque = 1 Nm (¾ pound-feet).
8 Endress+Hauser
TMT85 Installation instructions

3.3.1 Mounting typical of Europe

A0008281-EN
Fig. 2: Head transmitter mounting (three versions)
Item A Mounting in a terminal head (terminal head as per DIN EN50446, flat face)
1Terminal head
2 Circlips
3Insert
4 Connection wires
5 Head transmitter
6 Mounting springs
7Mounting screws
8 Terminal head cover
9Cable entry
Procedure:
1. Open the terminal head cover (8).
2. Guide the connection wires (4) of the insert (3) through the middle hole in the head transmitter (5).
3. Fit the mounting springs (6) onto the mounting screws (7).
4. Guide the mounting screws (7) through the lateral bores of the head transmitter and the insert (3). Then fix both mounting screws in position with the circlips (2).
5. Then screw down the head transmitter (5) to the insert (3) in the terminal head.
6. After wiring (see section 4), close the terminal head cover (8) back on tight.
Endress+Hauser 9
Installation instructions TMT85
1
234 5
6
5
6
Item B Mounting in a field housing
1 Field housing cover
2 Mounting screws with springs
3 Head transmitter
4 Field housing
Procedure:
1. Open the cover (1) of the field housing (4).
2. Guide the mounting screws (2) through the lateral bores of the head transmitter (3).
3. Screw the head transmitter to the field housing.
4. When wiring is complete (see section 4), screw the field housing cover (1) back on.
Item C Mounting on DIN rail as per IEC 60715
1 Mounting screws with springs
2 Head transmitter
3 Circlips
4DIN rail clip
5DIN rail
Procedure:
1. Press the DIN rail clip (4) onto the DIN rail (5) until it engages.
2. Fit the mounting springs onto the mounting screws (1) and guide them through the lateral bores of the head transmitter (2). Then fix both mounting screws in position with the circlips (3).
3. Screw the head transmitter (2) to the DIN rail clip (4).

3.3.2 Mounting typical of North America

A0008520
Fig. 3: Head transmitter mounting
1: Thermowell 2: Insert 3: Adapter, threaded joint 4: Terminal head 5: Head transmitter 6: Mounting screws
10 Endress+Hauser
TMT85 Installation instructions
NOTICE
Thermometer design with thermocouples or RTD sensors and head transmitter
å 3)
(
• Fit the thermowell (item 1) on the process pipe or the container wall. Secure the thermowell according to the instructions before the process pressure is applied.
• Fit the necessary neck tube nipples and adapter (item 3) on the thermowell.
• Make sure sealing rings are installed if such rings are needed for harsh environmental conditions or special regulations.
• Guide the mounting screws (item 6) through the lateral bores of the head transmitter (item 7).
• Position the head transmitter (item 5) in the terminal head (item 4) in such a way that the bus cable (terminals 1 and 2) point to the cable entry.
• Using a screwdriver, screw down the head transmitter (item 5) in the terminal head (item
4).
• Guide the connection wires of the insert (item 3) through the lower cable entry of the terminal head (item 4) and through the middle hole in the head transmitter (item 5). Wire the connection wires and transmitter (see Section 4) with one another.
• Screw the terminal head (item 4), with the integrated and wired head transmitter, onto the ready-mounted nipple and adapter (item 3).
Requirements for explosion protection
Once the wiring is completed, screw the terminal head cover back on. The terminal head
cover must be secured properly.

3.3.3 Mounting the display

1. Remove the screw from the terminal head. Open the terminal head cap (1).
2. Remove the cover of the display connection (2). Plug the display module onto the
mounted and wired head transmitter. The mounting pins (3) must snap securely into the head transmitter.
3. After mounting the display, close the terminal head cap and refit the screw.
A0009852
Fig. 4: Mounting the display
The display can only used with the suitable Endress+Hauser terminal heads TA30 and caps with display window.
Endress+Hauser 11
Installation instructions TMT85

3.4 Post-installation check

After installing the device, always run the following final checks:
Device condition and specifications Notes
Is the device visibly damaged (visual check)? -
Does the device comply to the measurement point specifications, such as ambient temperature, measurement range etc.?
See chapter 10 "Technical data"
12 Endress+Hauser
TMT85 Wiring
NOTICE
-
+
+
1
-
2
7
6
5
4
3
1
2
7
6
5
4
3
Sensor input 2
Sensor input 1
Bus connection
and supply voltage
Display connection/ service interface
TC, mV
RTD, 4-, 3- and 2-wire
RTD, 3- and 2-wire
TC, mV
white
red
red
white
white
red
red
(black)
(yellow)
(black)

4 Wiring

Electronic parts may be damaged
Switch off power supply before installing or connecting the device. Failure to observe this
may result in destruction of parts of the electronics.
When installing Ex-approved devices in a hazardous area please take special note of the
instructions and connection schematics in the respective Ex documentation added to these Operating Instructions. The local E+H representative is available for assistance if required.
The 4-pin post connector is only designed for connecting the associated display.
Connecting other devices can destroy parts of the electronics.
For wiring a mounted head transmitter, proceed as follows:
1. Open the cable gland and the housing cover on the terminal head or the field housing.
2. Feed the cables through the opening in the cable gland.
3. Connect the cables as shown in å 5. If the head transmitter is fitted with spring
terminals, please pay particular attention to Chap. 4.2.1.
4. Retighten the cable gland and close the housing cover.
5. In order to avoid connection errors always take note of the hints given in the section
connection check!

4.1 Quick wiring guide

Terminal assignment
Fig. 5: Wiring the head transmitter
ESD - electrostatic discharge Protect the terminals from electrostatic discharge. Failure to observe this may result in
Endress+Hauser 13
destruction or malfunction of parts of the electronics.
A0007285-EN
Wiring TMT85
ABCD

4.2 Connecting the sensor cables

When connecting 2 sensors ensure that there is no galvanic connection between the sensors (e.g. caused by sensor elements that are not isolated from the thermowell). The resulting equalizing currents distort the measurements considerably. In this situation, the sensors have to be galvanically isolated from one another by connec­ting each sensor separately to a transmitter. The device provides sufficient galvanic isolation (> 2 kV AC) between the input and output.
Please refer to å 5 for the terminal assignment of the sensor connections.
The following connection combinations are possible when both sensor inputs are assigned:
Sensor input 1
Sensor input 2
RTD or resistance transmitter, two-wire
RTD or resistance transmitter, three­wire
RTD or resistance transmitter, four-wire
Thermocouple (TC), voltage transmitter
RTD or resistance transmitter, two-wire
  - Â
  - Â
----
   Â
RTD or resistance transmitter, three-wire
RTD or resistance transmitter, four-wire
Thermocouple (TC), voltage transmitter

4.2.1 Connecting to spring terminals

Fig. 6: Spring terminal connection
A Insert wire end (solid wire or wire with ferrule) B Insert wire end (fine-strand wire without ferrule) C Release wire end with tool D Remove wire end
When connecting flexible cables and spring terminals, it is not recommended to use ferrules.
A0008322
14 Endress+Hauser
TMT85 Wiring
Procedure:
Item A, solid wire: 1. Strip wire end. Minimum stripping length = 10 mm (0.39 in)
2. Insert the wire end into the terminal (A).
3. Check the connection by pulling on the wire lightly. Repeat from step 1 if necessary.
Item B, fine-strand wire without ferrule:1. Strip wire end. Minimum stripping length = 10 mm (0.39 in)
2. Operate lever opener with tool (B).
3. Insert the wire end into the terminal (B).
4. Release lever opener.
5. Check the connection by pulling on the wire lightly. Repeat from step 1 if necessary.
Item C and D, releasing the connection: 1. Operate lever opener with tool (C).
2. Remove wire from terminal (D).
3. Release lever opener.

4.3 FOUNDATION Fieldbus™ cable specification

4.3.1 Cable type

Twin-core cables are required for connecting the device to the FOUNDATION Fieldbus™ H1. Following IEC 61158-2 (MBP), four different cable types (A, B, C, D) can be used with the FOUNDATION Fieldbus™, only two of which (cable types A and B) are shielded.
• Cable types A or B are particularly preferable for new installations. Only these types have cable shielding that guarantees adequate protection from electromagnetic interference and thus the most reliable data transfer. In the case of cable type B, several field buses (same degree of protection) may be operated in one cable. No other circuits are permissible in the same cable.
• Practical experience has shown that cable types C and D should not be used due to the lack of shielding, since the freedom from interference generally does not meet the requirements described in the standard.
The electrical data of the fieldbus cable have not been specified but determine important characteristics of the design of the fieldbus, such as distances bridged, number of users, electromagnetic compatibility, etc.
Type A Type B
Cable structure Twisted pair, shielded One or more twisted pairs, fully
shielded
Wire size 0.8 mm
Loop-resistance (direct current) 44 Ω/km 112 Ω/km
Characteristic impedance at
31.25 kHz
Attenuation constant at 39 kHz 3 dB/km 5 dB/km
Capacitive asymmetry 2 nF/km 2 nF/km
2
(AWG 18) 0.32 mm2 (AWG 22)
100 Ω ± 20% 100 Ω ± 30%
Endress+Hauser 15
Wiring TMT85
Type A Type B
Envelope delay distortion (7.9 to 39 kHz)
Shield coverage 90% *
Max. cable length (incl. spurs >1 m)1900 m (6233 ft) 1200 m (3937 ft)
* Not specified
1.7 ms/km *
Suitable fieldbus cables (type A) from various manufacturers for non-hazardous areas are listed below:
• Siemens: 6XV1 830-5BH10
• Belden: 3076F
• Kerpen: CeL-PE/OSCR/PVC/FRLA FB-02YS(ST)YFL

4.3.2 Maximum overall cable length

The maximum network expansion depends on the type of protection and the cable specifications. The overall cable length combines the length of the main cable and the length of all spurs (>1 m/3.28 ft). Note the following points:
• The maximum permissible overall cable length depends on the cable type used.
• If repeaters are used, the maximum permissible cable length is doubled. A maximum of three repeaters are permitted between user and master.

4.3.3 Maximum spur length

The line between the distribution box and field device is described as a spur. In the case of non-Ex applications, the max. length of a spur depends on the number of spurs (>1 m/3.28 ft):
Number of spurs 1 to 12 13 to 14 15 to 18 19 to 24 25 to 32
Max. length per spur 120 m (393
ft)
90 m (295
ft)
60 m (196
ft)
30 m (98 ft) 1 m (3.28 ft)

4.3.4 Number of field devices

In accordance with IEC 61158-2 (MBP), a maximum of 32 field devices can be connected per fieldbus segment. However, this number is restricted under certain conditions (explosion protection, bus power option, field device current consumption). A maximum of four field devices can be connected to a spur.

4.3.5 Shielding and grounding

Optimum electromagnetic compatibility (EMC) of the fieldbus system can only be guaranteed if the system components and, in particular, the lines are shielded and the shield forms as complete a cover as possible. A shield coverage of 90% is ideal.
• To ensure an EMC protective effect, connect the shield as often as possible to the reference ground.
• For reasons of explosion protection, you should refrain from grounding however.
16 Endress+Hauser
TMT85 Wiring
NOTICE
To comply with both requirements, the FOUNDATION Fieldbus™ basically allows three different types of shielding:
• Shielding at both ends
• Shielding at one end on the feed side with capacitance connection to the field device
• Shielding at one end on the feed side
Experience shows that the best results with regard to EMC are achieved in most cases in installations with one-sided shielding. Appropriate measures with regard to input wiring must be taken to allow unrestricted operation when EMC interference is present. These measures have been taken into account for this device. Operation in the event of disturbance variables as per NAMUR NE21 is possible with one-sided shielding. Where applicable, national installation regulations and guidelines must be observed during the installation! Where there are large differences in potential between the individual grounding points, only one point of the shielding is connected directly with the reference ground. In systems without potential equalization, therefore, cable shielding of fieldbus systems should only be grounded on one side, for example at the fieldbus supply unit or at safety barriers, å 7
A0008770
Fig. 7: Shielding and one-sided grounding of the fieldbus cable shielding
1 Supply unit 2 Distribution box (T-box) 3Bus terminator 4 Grounding point for fieldbus cable shielding 5 Optional grounding of the field device, isolated from cable shielding.
If the shielding of the cable is grounded at more than one point in systems without potential matching, power supply frequency equalizing currents can occur that damage the bus cable or shielding or have serious effect on signal transmission.
In such cases the shielding of the fieldbus cable is to be grounded on only one side, i.e. it
must not be connected to the ground terminal of the housing (terminal head, field housing). The shield that is not connected should be insulated!

4.3.6 Bus termination

The start and end of each fieldbus segment are always to be terminated with a bus terminator. With various junction boxes (non-Ex), the bus termination can be activated via a switch. If this is not the case, a separate bus terminator must be installed. Note the following points in addition:
• In the case of a branched bus segment, the device furthest from the segment coupler represents the end of the bus.
• If the fieldbus is extended with a repeater, then the extension must also be terminated at both ends.
Endress+Hauser 17
Wiring TMT85
NOTICE

4.3.7 Further information

General information and further pointers on wiring can be found on www.fieldbus.org, the Web site of the Fieldbus Foundation or in the Operating Instructions "FOUNDATION Fieldbus™ Overview" which can also be found on the CD-ROM. (Additional sources: www.endress.de Download).

4.4 Connecting the measuring unit

Devices can be connected to the FOUNDATION Fieldbus™ in two ways:
• Connection via conventional cable gland Chap. 4.4.1
• Connection via fieldbus connector (optional, can be purchased as an accessory)
Chap. 4.4.2
Risk of damaging
Switch off power supply before installing or connecting the head transmitter. Failure to
observe this may result in destruction of parts of the electronics.
Grounding via one of the grounding screws (terminal head, field housing) is
recommended.
If the shielding of the fieldbus cable is grounded at more than one point in systems
without additional potential matching, power supply frequency equalizing currents can occur that damage the cable or the shielding. In such cases the shielding of the fieldbus cable is to be grounded on only one side, i.e. it must not be connected to the ground terminal of the housing (terminal head, field housing). The shield that is not connected should be insulated!
We recommend that the fieldbus not be looped using conventional cable glands. If you
later replace even just one measuring device, the bus communication will have to be interrupted.

4.4.1 Cable glands or entries

Please also observe the general procedure on ä 13.
A0008284
Fig. 8: Connection to the FOUNDATION Fieldbus™ fieldbus cable - installed in the field housing on the left, and in the terminal
1 FF terminals - fieldbus communication and power supply 2 Inner ground terminal 3Outer ground terminal 4 Shielded fieldbus cable (FOUNDATION Fieldbus™)
head on the right
• The terminals for the fieldbus connection (1+ and 2-) are not polarity sensitive.
• Conductor cross-section:
2
max. 2.5 mm max. 1.5 mm
for screw terminals
2
for spring terminals
• A shielded cable must be used for the connection.
18 Endress+Hauser
TMT85 Wiring
190 mm (7.48 in)
26.5 mm
(1.040 in)
M20x1.5 / NPT 1/2”
7/8-16 UNC
A
B
4
1
2
C
3
5
6

4.4.2 Fieldbus connector

Optionally, a fieldbus connector can be screwed into the terminal head or field housing instead of a cable gland. Fieldbus connectors can be ordered from Endress+Hauser as an accessory (see Section 8 'Accessories').
The connection technology of FOUNDATION Fieldbus™ allows measuring devices to be connected to the fieldbus via uniform mechanical connections such as T-boxes, junction boxes, etc.
This connection technology using prefabricated distribution modules and plug-in connectors offers substantial advantages over conventional wiring:
• Field devices can be removed, replaced or added at any time during normal operation. Communication is not interrupted.
• Installation and maintenance are significantly easier.
• Existing cable infrastructures can be used and expanded instantly, e.g. when constructing new star distributors using 4-channel or 8-channel distribution modules.
A0008283
Fig. 9: Connectors for connecting to the FOUNDATION Fieldbus™
A Fieldbus connector (pin assignment/color codes)
– 1 Blue wire: FF– (terminal 2) – 2 Brown wire: FF+ (terminal 1) – 3 Gray wire: shielding – 4 Green/yellow wire: ground – 5 Positioning tappet
– 6 7/8" UNC thread B Terminal head thermometer C Connector at the housing (male)
Connector technical data:
Wire cross-section 4 x 0.8 mm2
Connection thread M20 x 1.5 / NPT ½"
Degree of protection IP 67 as per DIN 40 050 IEC 529
Contact surface CuZn, gold-plated
Housing material 1.4401 (316)
Flammability V - 2 as per UL - 94
Ambient temperature –40 to +105 °C (–40 to +221 °F)
Current carrying capacity 9 A
Rated voltage max. 600 V Contact resistance 5 m Insulation resistance 109
Endress+Hauser 19
Wiring TMT85

4.5 Post-connection check

After the electrical installation of the device, always perform the following final checks:
Device condition and specifications Notes
Are the measuring device or the cables damaged (visual check)? -
Electrical connection Notes
Does the supply voltage match the specifications on the nameplate? 9 to 32 V DC
Do the cables used comply with the specifications? Fieldbus cable, ä 15
Sensor cable, ä 14
Do the cables have adequate strain relief? -
Are the power supply and signal cables correctly connected? Chap. 4.1
Are all the screw terminals well tightened and have the connections of the spring terminals been checked?
Are all the cable entries installed, tightened and sealed? Cable run with "water trap"?
Are all the housing covers installed and tightened?
Electrical connection of FOUNDATION Fieldbus™ Notes
Are all the connecting components (T-boxes, junction boxes, connectors, etc.) connected with each other correctly?
Has each fieldbus segment been terminated at both ends with a bus terminator?
Has the max. length of the fieldbus cable been observed in accordance with the FOUNDATION Fieldbus™ specifications?
FOUNDATION Fieldbus™ specifications?
Is the fieldbus cable fully shielded (90%) and correctly grounded?
ä 14
-
-
ä 15Has the max. length of the spurs been observed in accordance with the
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TMT85 Operation

5Operation

5.1 Quick operation guide

Display and operating elements are only available locally if the head transmitter was ordered with a display unit!
You have a number of options for configuring and commissioning the device:
1. Configuration programs
The configuration of FF functions and device-specific parameters is done via the fieldbus interface. You can obtain special configuration and operating programs from various manufacturers for these purposes.ä 26
2. Miniature switches (DIP switches) for diverse hardware settings, optional
You can make the following hardware settings for the FOUNDATION Fieldbus™ interface using miniature switches (DIP switches) on the rear of the optional display ä 26:
• Enabling/disabling the simulation mode in the Analog Input function block
• Switching the hardware write protection on/off
• Switching (turning) the display 180 °
Fig. 10: Head transmitter operating options
1 Configuration/operating programs for operation via FOUNDATION Fieldbus™ (Foundation Fieldbus functions, device
parameter) 2 DIP switch for hardware settings is on the rear of the optional display (write protection, simulation mode)
A0008323
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Operation TMT85
1
2
3 4 5
6
7

5.2 Display and operating elements

5.2.1 Display

A0008549
Fig. 11: Optional LC display of the head transmitter

5.2.2 Display symbols

Item
Function Description
No.
1 Displays the TAG TAG, 32 characters long.
2 'Communication' symbol The communication symbol appears when read and
3 Unit display Unit display for the measured value displayed.
4 Measured value display Displays the current measured value.
5 Channel display C1 or C2, P1, S1, RJ e.g. S1 for a measured value from sensor1.
6 'Configuration locked' symbol The 'configuration locked' symbol appears when
7 Warning or error message If a warning occurs, the display alternates between the
write-accessing via the FOUNDATION Fieldbus™ protocol.
configuration is locked via the hardware.
measured value and the warning code. If an error occurs, the display alternates between the error code and "- - - -" (no valid measured value available), (see Section 9.2 'Status messages'.

5.2.3 Local operation

You can make hardware settings for the FOUNDATION Fieldbus™ interface using miniature switches (DIP switches) on the rear of the optional display ä 26:

5.3 FOUNDATION Fieldbus™ technology

The FOUNDATION Fieldbus™ (FF) is a purely digital, serial communication system that connects fieldbus devices (sensors, actuators), automation and process control systems with each other. As a local communications network (LAN) for field devices the FF was primarily designed for the requirements of process technology. The FF thus forms the basic network throughout the hierarchy of a communication system. Please refer to Operating Instructions BA 013S/04/en “FOUNDATION Fieldbus Overview: Installation and Commissioning Guidelines” for configuration information.
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TMT85 Operation
0 - 10 bar
0 - 10 bar
Visualisation and monitoring e. g. P View, FieldCare and diagnostic software
High speed Ethernet (HSE) 100 Mbit/s
32 devices per segment
Field controller
linking device
ENDRESS+HAUSER
ENDRESS+HAUSER
linking device
linking device
H1
31.25 kbit/s
H1 IEC 61158-2
H1 FISCO
Measuring point with
installed TMT85
Measuring point with
installed TMT85

5.3.1 System architecture

The following figure shows an example of a FOUNDATION Fieldbus™ network with the associated components.
Fig. 12: System integration via FOUNDATION Fieldbus™
HSE = High Speed Ethernet, H1 = FOUNDATION Fieldbus-H1
The following system connection options are possible: – A linking device can be used to connect to higher ranking fieldbus protocols (e.g. to the High Speed
– A H1 card is required for direct connection to a process control system. – System inputs are available directly for H1 (HSE).
The system architecture of the FOUNDATION Fieldbus™ can be divided into two subnetworks:
H1 bus system:
In the field, fieldbus devices are connected only via the slower H1 bus system that is specified following IEC 61158-2. The H1 bus system allows simultaneous feed to the field devices and data transfer on the two-wire line. The following points describe some important characteristics of the H1 bus system:
• All fieldbus devices are powered via the H1 bus. Like the fieldbus devices, the power supply
• One of the most common network structures is the line structure. Star, tree or mixed
• The bus connection to the individual fieldbus devices is achieved by means of a T-
• The number of connected fieldbus devices depends on various factors, such as use in
• If using fieldbus devices in a hazardous area, the H1 bus must be equipped with an
• A bus terminator is required at each end of the bus segment.
A0007668-EN
Ethernet - HSE) (Control Net)
is connected in parallel to the bus line. Devices requiring external power must use a separate power supply.
network structures are also possible using connecting components (junction boxes).
connector or via a spur. This has the advantage that individual fieldbus devices can be connected or disconnected without interrupting the bus or the bus communication.
hazardous areas, length of spur, cable types, current consumption of field devices etc. (see ä 15).
intrinsically safe barrier before the transition to the hazardous area.
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High Speed Ethernet (HSE):
The superior bus system is realized via the High Speed Ethernet (HSE) with a transmission rate of max. 100 MBit/s. This serves as the 'backbone' (basic network) between various local sub-networks and/or where there is a large number of network users.
Operation TMT85

5.3.2 Link Active Scheduler (LAS)

The FOUNDATION Fieldbus™ works according to the 'producer-consumer' relationship. This provides various advantages. Data can be directly exchanged between field devices, e.g. a sensor and an actuating valve. Each bus user ’publishes’ its data on the bus and all the bus users configured accordingly obtain this data. Publication of this data is carried out by a ’bus administrator’ known as the ’Link Active Scheduler’, which controls the sequence of bus communication centrally. The LAS organizes all the bus activities and sends appropriate commands to the individual field devices.
Other tasks of the LAS are:
• Recognition and reporting of newly connected devices.
• Reporting the removal of devices no longer communicating with the fieldbus.
• Keeping the ’Live List’. This list, in which all the fieldbus users are recorded, is checked by the LAS regularly. If devices are logged on or logged off, the "Live List" is updated and sent immediately to all the devices.
• Requesting process data from the field devices in accordance with a fixed schedule.
• Allocation of send rights (tokens) to devices between the untimed data transfer.
The LAS can be run redundantly, i.e. it exists both in the process control system and in the field device. If one LAS fails, the other LAS can accurately take over communication. Through precise timing of the bus communication via the LAS, the FF can run exact processes at regular intervals.
Fi eld bus devi ces , suc h as thi s he ad t ran smi tte r, wh ich can tak e ov er t he L AS fu nct ion in the event of failure of the primary master, are called 'Link Masters'. In contrast, 'Basic Devices' can only receive signals and send them to the central process control system. The LAS function is deactivated in this head transmitter when the unit is delivered.

5.3.3 Data transfer

We distinguish between two types of data transfer:
Scheduled data transfer (cyclic): all time-critical process data (i.e. continuous measurement or actuating signals) are transferred and processed in accordance with a fixed schedule.
Unscheduled data transfer (acyclic): device parameters that are not time-critical for the process and diagnosis information are only transferred to the fieldbus when needed. This data transfer is always carried out in the intervals between timed communication.

5.3.4 Device ID, addressing

Within the FF network, each fieldbus device is identified by a unique device ID (DEVICE_ID). The fieldbus host system (LAS) automatically gives the network address for this to the field device. The network address is the address that the fieldbus currently uses.
The FOUNDATION Fieldbus™ uses addresses between 0 and 255:
• Groups/DLL: 0 to 15
• Devices in operation: 20 to 35
• Reserve devices: 232 to 247
• Offline/substitute devices: 248 to 251
The field device tag name (PD_TAG) is given to the device in question during commissioning (see ä 29). It remains stored in the device even during a supply voltage failure.
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5.3.5 Function blocks

The FOUNDATION Fieldbus™ uses predefined function blocks to describe the functions of a device and to specify uniform data access. The function blocks implemented in each fieldbus device provide information on the tasks which a device can accept in the whole of the automation strategy.
In the case of sensors these are typically the following blocks:
• ’Analog Input’ or
• ’Discrete Input’ (digital input)
Actuating valves normally have the function blocks:
• ’Analog Output’ or
• ’Discrete Output’ (digital output)
For control tasks there are the blocks:
• PD controller or
•PID controller
More information on this can be found from Section 11 onwards.

5.3.6 Fieldbus based process control

With the FOUNDATION Fieldbus™ field devices can carry out simple process control functions themselves, thereby relieving pressure on the superior process control system. Here the Link Active Scheduler (LAS) coordinates data exchange between the sensor and controller and makes sure that two field devices cannot access the bus at the same time. To do this, configuration software such as the NI-FBUS Configurator from National Instruments is used to connect the various function blocks to the desired control strategy – generally graphically (ä 29).

5.3.7 Device description

For commissioning, diagnosis and configuration, make sure that process control systems or superior configuration systems can access all device data and that the operating structure is uniform. The device-specific information required for this is stored as so-called device description data in special files (the ’Device Description’- DD). This enables the device data to be interpreted and shown via the configuration program. The DD is thus a kind of ’device driver’. On the other hand, a CFF file (CFF = Common File Format) is required for the network configuration in the OFF-line mode. These files can be acquired as follows:
– Free of charge via the Internet: www.endress.com – Via the Fieldbus Foundation Organization: www.fieldbus.org
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Operation TMT85

5.4 Configuration of the transmitter and FF functions

The FF communication system will only function properly if correctly configured. You can obtain special configuration and operating programs from various manufacturers for the configuration. These can be used for configuring both the FF functions and all of the device-specific parameters. The predefined function blocks allow uniform access to all the network and fieldbus device data. A detailed step-by-step description of the procedure for commissioning the FF functions is given on ä 29 together with information on configuring device-specific parameters.
System files
You require the following files for commissioning and configuring the network:
• Commissioning device description (DD: *.sym, *.ffo, *.sy5, *.ff5)
•Network configuration CFF file (Common File Format)

5.5 Hardware settings (optional)

DIP switches on the rear of the display are used to enable and disable hardware write protection and the simulation mode (for the Analog Input Block), and to switch (turn) the display 180°. When write protection is active, parameters cannot be modified. The current write protection status is displayed in the WRITE_LOCK parameter (Resource Block, see Section 11). The simulation mode via the hardware setting must be changed before the software setting. The display can optionally be ordered with the transmitter, or as an accessory for subsequent mounting (see Section 8).
ESD - electrostatic discharge Protect the terminals from electrostatic discharge. Failure to observe this may result in destruction or malfunction of parts of the electronics.
To set the DIP switches, proceed as follows:
1. Open the cover of the terminal head or field housing.
2. Remove the attached display from the head transmitter.
3. Configure the DIP switch on the rear of the display accordingly. Switch to ON = function
enabled, switch to OFF = function disabled.
4. Fit the display onto the head transmitter in the correct position. The head transmitter
accepts the settings within one second.
5. Secure the cover back onto the terminal head or field housing.
The DIP switch settings are no longer valid as soon as the display is removed from the head transmitter.
A0008326
Fig. 13: Hardware settings via DIP switches
1 Connection to head transmitter 2 DIP switch (1 - 7, SW/HW and ADDR ACTIVE), no function 3 DIP switch (SIM = simulation mode; WRITE LOCK = write protection; DISPL. 180° = switch (turn) the display 180°)
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