Emko ESM-9920, ESM-9420, ESM-7720, ESM-4920, ESM-4420 User manual
PID TEMPERATURE CONTROL UNITS
ESM-9920, ESM-9420, ESM-7720, ESM-4920, ESM-4420
PID Temperature Control Units
- 4 digit process (PV) and 4 digit set (SV) display
- Process input (TC, RTD)
- Programmable ON/OFF, P, PI, PD and PID control forms
- Adaptation of PID Coefficients to the system with Self-Tune
operation (Step Response Tuning)
-
Programmable Heating or Cooling Functions for Control
Output
PID Temperature Controller ESM-XX20
- Selectable Alarm Functions for Alarm Output
ESM series temperature controllers are designed for measuring and
controlling a process value. They can be used in many applications with their
TC and RTD temperature measurement input, multi-function control outputs,
selectable alarm functions.
They are mainly used in glass, plastic, petro-chemistry, textile, automotive
and machine production industries. Accurate and advanced controlling is
performed with selectable ON-OFF, P, PI, PD, PID and Self Tune PID
functions.
ENGLISH
ESM-XX20
Introduction Brochure. ENG ESM-XX20 01 V13 08/15
Specifications
Process Input: TC, RTD
Thermocouple (TC): J, K, R, S and T (IEC584.1)(ITS90) Thermoresistance (RTD): PT-100
(IEC751)(ITS90)
Measurement Range : Please refer to Table-1 for selection of input type and scale.
Accuracy : ± 0.25% of scale for thermocouple and thermoresistance
Cold Junction Compensation : Automatically ±0.1°C/1°C
Line Compensation : Maximum 10 Ohm
Sensor Break Protection : Upscale
Sampling Cycle : 3 samples per second
Input Filter : 1.0 second.
Control Form : ON/OFF, P, PI, PD or PID (Control form can be programmed by the user.)
Output
Process Output : Relay (5A@250VVat resistive load) or SSR
Driver Output (Maximum 24mA, Max. 12V Z )
Alarm Output : Relay(5A@250VV at resistive load) or SSR Driver
Output(Alarm Output - 2) (Maximum 24mA, Max. 12V Z )
Supply Voltage
24V V ( ±15% ) 50/60 Hz - 3VA or 24VZ (±%15) -3W
230V V ( ±15% ) 50/60 Hz - 3VA
115V V ( ±15% ) 50/60 Hz - 3VA
24V V ( ±15% ) 50/60 Hz - 3VA
(It must be determined in order)
Display
Process Display :
ESM-4420 : 10.1 mm Red 4 digit LED Display
ESM-4920 : 13.2 mm Red 4 digit LED Display
ESM-7720 : 13.2 mm Red 4 digit LED Display
ESM-9420 : 10.1 mm Red 4 digit LED Display
ESM-9920 : 19 mm Red 4 digit LED Display
Set Value Display :
ESM-4420 : 8 mm Gr een 4 digits LED Display
ESM-4920 : 8 mm Gr een 4 digits LED Display
ESM-7720 : 9.1 mm Green 4 di gits LED Display
ESM-9420 : 8 mm Gr een 4 digits LED Display
ESM 9920 : 10.8 mm G reen 4 digits LED Display
Leds : PS (Process Set Value), PO (Process Output Status Led) ,
AS1, AS2 (Alarm Set Values), AO1, AO2 (Alarm Output S tatus
Environmental Ratings and Physical Specifications
Operating Temperature : 0...50°C
Humidity : 0-90%RH (none c ondensing)
Protection Class : IP65 at front, I P20 at rear
Weight : ESM-4420 : 220 gr. , ESM-4920 : 240 gr.
ESM-7720 : 270 gr. , ESM-9420 : 230 gr.
ESM-9920 : 340 gr.
ENGLISH
2
Dimension :
Panel CutOut :
ESM-4420 : (48 x 48mm, Depth : 95mm)
ESM-4920 : (96 x 48mm, Depth : 94.5mm)
ESM-7720 : (72 x 72mm, Depth : 95.5mm)
ESM-9420 : (48 x 96mm, Depth : 94.5mm)
ESM-9920 : (96 x 96mm, Depth : 96mm)
ESM-4420 : (46 x 46mm)
ESM-4920 : (92 x 46mm)
ESM-7720 : (69 x 69mm)
ESM-9420 : (46 x 92mm)
ESM-9920 : (92 x 92mm)
Electrical Wirings
ESM-4420
ESM-4920
1.5 Maintenance
Process Input
Max. 24 mA, 12V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1.6 Manufacturer Company
TC
Pt-100
Pt-100
TC
192
Process Input
5A@250VV
8
( - )
( + )
Output-1
( Process Output or
Alarm Output-2 )
Note-1
Y
c
_
+
Output
( Process Output or
(SSR )-3Output
Alarm Output-2 )
3
NCNO C
10
( Alarm Output-1 )
CAT II
5A@250VV
( - )
Output
Note-1
4
5A@250VV
C NO
11
Output
NCNO C
( + )
-1
Output-3
( SSR Output )
+
5 6
Max. 24 mA, 12V
c
Y
12 13
N
-2
Supply
Switch
230 VV
50/60 Hz
5A@250VV
Output
( Alarm )-2Output-1
CAT II
NCNO C
7
14
_
L
1A V T
Fuse
Supply
Switch
1A V T
Fuse
N
230 VV
50/60 Hz
ENGLISH
L
3
ESM-7720
Pt-100
TC
1 2
Process Input
5A@250VV
( - )
Output
Note-1
( + )
14
-1
12 13
( Process Output or
Alarm Output-2 )
3
4
NCNO C
15
( Alarm )
5
5A@250VV
16
Output
-2
Output-1
7
6
17
8 9
Y
c
CAT II
NCNO C
18
19 20
ESM-9420
CAT II
Y
c
5A@250VV
Process Input
Max. 24 mA, 12V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
TC
Pt-100
+
Output
(SSR )
Output
_
( - )
Output
-3
( Process Output or
Alarm Output-2 )
Note-1
( + )
-1
5A@250VV
NCNO C
Output
( Alarm )
-2
Output-1
NCNO C
ESM-9920
CAT II
Y
c
5A@250VV
Process Input
Max. 24 mA, 12V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
TC
Pt-100
Note-1: If process output is SSR driver output, pay attention to the
(+) and (-) pins while doing the connection of the device
+
Output
Output
(SSR )
_
( - )
-3
Output
( Process Output or
Alarm Output-2 )
Note-1
( + )
-1
5A@250VV
NCNO C
Output
( Alarm )
-2
Output-1
NCNO C
( SSR Output )
Max. 24 mA, 12V
1A V T
Fuse
Supply
Switch
1A V T
Supply
Switch
1A V T
Supply
Switch
Output-3
+
10
21
N
230 VV
50/60 Hz
Fuse
Fuse
11
22
L
N
230 VV
50/60 Hz
N
230 VV
50/60 Hz
_
ENGLISH
L
L
4
Dimension
ESM-4420
ESM-4920
ESM-7720
°C
°F
PO
AO1
AO2
Temperature Controller
PSET
P
ESM-4420
PS
AS1
AS2
ASET
48 mm/ 1.89 inch
Temperature Controller ESM - 4920
°C
°F
PS
PO
AS1
AO1
AS2
AO2
PSET ASET
P
96mm / 3.78 inch
PS
AS1
AS2
PSET
P
Temperature Controller
ESM-7720
ASET
°C
°F
PO
AO1
AO2
72mm / 2.83 inch
Maximum 5mm / 0.2 inch
48 mm/ 1.89 inch
11 ± 1 mm /0.43 inch
48mm/ 1.89 inch
Maximum 15mm / 0.59 inch
72mm / 2.83 inch
11.5 ± 1 mm /0.45 inch
ENGLISH
84 mm / 3.31 inch
Maksimum 15mm / 0.59 inch
84mm / 3.31 inch10.5 ± 1 mm /0.43 inch
84 mm / 3.31 inch
5
Panel Mounting
4
2
5
ESM-9420
°C
°F
PO
AO 1
AO 2
48mm / 1.89 inch
ESM-9920
°C
°F
PO
AO 1
AO 2
PSET
P
Temperature Controller
96mm / 3.78 inch
3
Maximum 15mm / 0.59 inch
PS
AS 1
AS 2
Temperature
Controller
96mm / 3.78 inch
ASET
PSET
P
ESM-9420
PO
AO
84 mm / 3.31 inch10.5 ± 1 mm /0.41 inch
Maximum 15 mm / 0.59 inch
PS
AS 1
AS 2
ASET
96mm / 3.78 inch
ESM-9920
84 mm / 3.31 inch12 ± 1 mm /0.47 inch
1
1-Before mounting the device in your panel, make sure
that the cutout is of the right size.
2-Check front panel gasket position
3-Insert the device through the cutout.If the mounting
clamps are on
the unit, put out them before inserting the unit to the panel.
4-Insert the unit in the panel cut-out from the front side.
5- Insert the mounting clamps to the holes that located
top and bottom sides of device and screw up the fixing
screws until the unit completely immobile within the
panel.
ENGLISH
6
Access and Change S et Values
ENGLISH
7
Easy Access Diagram For Program Parameters
After 5 sec.
°C
°F
PS
PO
AS
AO
PSET
P
To enter Program menu
press button for 5
seconds.
°C
°F
POAOPS
AS
PSET
P
PSET
P
°C
°F
PS
PO
AS
AO
Press ASET/OK
Button to access
Password Screen.
ASET
Password ScreenMain Screen
°C
°F
PO
AOPSAS
Enter Password with
increment or
decrement buttons.
°C
°F
PS
PO
AS
AO
ASET
Approve
password with
ASET/OK Button.
°C
°F
PS
PO
AS
AO
ASET
°C
°F
PS
PO
AS
AO
ASET
°C
°F
PS
PO
AS
AO
ASET
°C
°F
PS
PO
AS
AO
ASET
°C
°F
PS
PO
AS
AO
ASET
°C
°F
PS
PO
AS
AO
ASET
°C
°F
POAOPS
AS
ASET
°C
°F
PS
PO
AS
AO
ASET
Note:If user does not do anything for 120 seconds while device is on programming
section, device turns to operation screen.
°C
°F
PS
PO
AS
AO
ASET
°C
°F
PS
PO
AS
AO
ASET
°C
°F
PS
PO
AS
AO
°C
°F
POAOPS
AS
°C
°F
PS
PO
AS
AO
°C
°F
PS
PO
AS
AO
°C
°F
PO
AOPSAS
°C
°F
PS
PO
AS
AO
°C
°F
PS
PO
AS
AO
°C
°F
PS
PO
AS
AO
ASET
°C
°F
PS
PO
AS
AO
ASET
°C
°F
PS
PO
AS
AO
ASET
°C
°F
PS
PO
AS
AO
ASET
°C
°F
PS
PO
AS
AO
ASET
°C
°F
PS
PO
AS
AO
ASET
°C
°F
PS
PO
AS
AO
ASET
°C
°F
PS
PO
AS
AO
°C
°F
POAOPS
AS
°C
°F
PS
PO
AS
AO
ASET
°C
°F
PS
PO
AS
AO
ASET
°C
°F
PS
PO
AS
AO
ASET
°C
°F
PS
PO
AS
AO
ASET
°C
°F
PS
PO
ASET
AS
AO
ASET
ASET
°C
°F
PS
PO
AS
AO
ASET
°C
°F
PS
PO
AS
AO
ASET
ASET
ASET
ASET
ASET
ASET
ASET
ASET
ENGLISH
8
Easy Access Diagr am For Sensor Break Output Value
Main Screen
°C
°F
PO
AS
AO
ASET
To enter the Sensor
Break Output Value,
press ASET/OK
button for 5 seconds.
°C
°F
PO
AS
AO
ASET
PSET
Note:If user does not do anything for 120 seconds while device is on this section, device turns
to operation screen.
Note-2: Sensor Break Output Value can be adjusted on programming section too.
P
°C
°F
PO
AS
AO
Change the Sensor
Break Output Value
with increment and
decrement buttons.
Press ASET/OK button to exit and save.
°C
°F
PO
AS
AO
ASET
PSET
P
Press PSET button to exit
without saving the value.
Tune Operation
Starting the Tune operation
1-Enter to the programming section
2- Select , , parameter in menu. Press ASET/OK button for saving the
parameter and turn to the main operation screen.
3- Observe that “ ” blinks in set display.
Note- For starting the Tune operation,
Heating Tune Operation:Process value must be lower than process set value at least 5% of
full scale
Cooling Tune Operation :Process value must be greater than process set value at least
5%of the full scale . If this condition is not okay, Blinks on the screen for 10 seconds.
Canceling Self Tune operation :
1- If sensor breaks ;
2- If Self Tune operation can not be completed in 8 hours ;
3- While heating Self Tune is running, if process value becomes greater than Process Set
value
4- While cooling Self Tune is running, if process value becomes less than Process Set value;
5- While Self Tune operation is running, if user changes the process set value;
Then Self Tune operation is canceled,
without changing PID parameters.
: Process Menu Parameters
: Process input type selection ; (Default: )
: J type (Fe,Cu,Ni) Thermocouple , ; -200°C,900°C -328°F,1652°F
: K type (Ni,Cr,Ni) Thermocouple , -200°C,1300°C ; -328°F,2372°F
: R type (Pt13%RhPt) Thermocouple , 0°C,1700°C ; 32°F,3092°F
: S type (Pt10%RhPt) Thermocouple , 0°C,1700°C ; 32°F,3092°F
: T type (Cu,Cu,Ni) Thermocouple , -200°C,400°C ; -328°F,752°F
: Pt - 100 , -200°C,650°C ; -328°F,1202°F
: Pt - 100 , -199.9°C,650.0°C ; -199.9°F,999.9°F
: Unit Selection. or can be chosen. (Default: )
: Operation Scale minimum (Low . It changes according to the
process input type and scale. (Default: -200)
Operation Scale It changes according to the
: maximum (High Limit) value.
process input type and scale. (Default: 900)
device continues to run with former PID parameters
Limit) value
ENGLISH
9
: Process Set value Low Limit. Minimum set value is defined with this parameter. It
changes according to the process input type and scale. (Default: -200)
: Process Set value High Limit. Maximum set value is defined with this parameter.
It changes according to the process input type and scale. (Default: 900)
: Display offset for process value. It can be adjusted from -10% of scale to 10%
of scale. It is added to the process display value. (Default: 0)
Note: If process input type s election( ) is changed, , ,
, , , , , , , , and
parameters may need to be updated according to th e input type
: Process Type Selection. It can be or .(Default: )
: Process Control Type Selection. It can be or .(Default: )
: If tune parameter is set to , device start to Self Tune to calculate PID parameters
automatically. If tune parameter is set to , device start to Auto Tune to calculate
PID parameters automatically. This parameter is shown if = .
(Default: )
: Proportional band . It can be adjusted from %1 to %100.If
this parameter can be observed. (Default: 10.0)
: Integral Time. 0 to 3600 second.If
this parameter can be observed. (Default: 100)
: Derivative Time. 0.0 to 999.9 second.If
this parameter can be observed. (Default: 25.0)
: Output Control Period. 1 to 150 second
then this parameter can be observed. (Default: 10)
: Hysteresis value. of the Scale
If = , then this parameter can be observed (Default: 3)
: Sensor Break Output Value. %0 to %100. It can be adjusted from (Default: 0.0)
: Soft Start Set value. Device operates in Soft Start mode, until the temperature reaches
Soft Start set value. (Default: no)
: Soft Start Control Output. This parameter determines soft start mode control output
percentage. (Default: 10.0)
: Soft Start Control time. . This parameter determines soft start mode control time (Default:1)
: Control Menu Parameters
: This parameter determines, which output will be Process control output. If rLY is
chosen, process output is relay output, if SSr is chosen, process output is SSR output.
(Default: Ssr)
It can be adjusted from = , then
It can be adjusted from = ,then
It can be adjusted from If = ,
It can be adjusted from %0 ile %50 ( - )
selection.
= , then
: Alarm Menu Parameters
: Alarm Hysteresis value. .
(Default: 0)
: Alarm Type selection. (Default: )
:
Alarm Set Low Limit parameter. It can be adjusted from Operation Scale minimum to
Alarm Set High Limit. (Default: 0)
Alarm Set High Limit parameter. It can be adjusted from Alarm Set Low Limit to
:
Operation Scale maximum. (Default: 500)
: Alarm on Delay Time. It can be adjusted from 0 to 9999 seconds. (Default: 0)
Alarm off Delay Time. It can be adjusted from 0 to 9998 seconds. If it is higher than
:
9998, , is seen on the screen and Alarm Latching Output is selected. (Default: 0)
It can be adjusted from %0 ile %50 of the Scale( - )
10
ENGLISH
: Alarm Hysteresis value. It can be adjusted from %0 ile %50 of the Scale
( - ). (Default: 0)
: Alarm Type selection. (Default: )
Alarm Set Low Limit parameter. It can be adjusted from Operation Scale minimum
:
to Alarm Set High Limit. (Default: 0)
: Alarm Set High Limit parameter. It can be adjusted from Alarm Set Low Limit to
Operation Scale maximum. (Default: 500)
: Alarm on Delay Time. It can be adjusted from 0 to 9999 seconds. (Default: 0)
: Alarm off Delay Time. It can be adjusted from 0 to 9998 seconds. If it is higher than
9998, is seen on the screen and Alarm Latching Output is selected. (Default: 0)
NOTE: Alarm-2 parameters(AHS2 , AtS2 , Alo2 ,AuP2 , Aon2 , AoF2 )
are active,if Cout parameter is set as SSR.
: Protection Menu Parameter
:
Password for accessing to the programming section. It can be adjusted from 0 to
9999. If is 0, password screen is not observed. If is different from 0 and user
enters to the menu pages without entering the password, all the menus can be observed
except protection menu . But device does not allow to do any changes in
parameters. (Default value is 0)
Alarm Types
Alarm
Output
Alarm
Output
ON
OFF
Process Value
ON
Process High
Alarm
ENGLISH
Process Low
Alarm
OFF
Process Value
11
Deviation High
Alarm
Alarm
Output
ON
OFF
( + )
Process Value
Deviation Low
Alarm
Alarm
Alarm
Band
Deviation
Deviation Range
Alarm
Output
Alarm
Output
Alarm
Output
( - )
ENGLISH
ON
OFF
Process Value
( + ) ( - )
ON
OFF
Process Value
( + ) ( - )
ON
OFF
Process Value
12
Alarm
Output
( - )
ON
Deviation Range
High Alarm
OFF
Error Messages
PSET
PSET
PSET
PSET
PSET
°C
°F
PO
AO
P
°C
°F
PO
AO
P
°C
°F
PO
AO
P
°C
°F
PO
AO
P
°C
°F
POAOPS
P
PS
AS
PS
AS
PS
AS
PS
AS
AS
1- Sensor failure in analog inputs. Sensor connection is wrong or there is
no sensor connection.
ASET
2- If value that is read from the analog input is lower than process set
low limit parameter , value on the top display starts to blink like on
the picture.
ASET
3- If value that is read from the analog input is higher than process set high
limit parameter value , value on the top display starts to blink like on
the picture.
ASET
4- If programming section entering password is different from “0” and user
accesses to the parameter by ASET/OK button without entering the
password and wants to change a parameter, the warning message is
shown on the bottom display as shown on the left. Device does not allow
ASET
to do any changes without entering the password correctly.
5- In programming section, when Tune operation is selected , if
warning which is shown on the left blinks in operation screen for 10
seconds, it means that start conditions is not okay for Tune operation.
ASET
Installation
Before beginning installation of this product, please
read the instruction manual and warnings below carefully.
c
In package ,
-One piece unit
-Two pieces mounting clamp
-One piece instruction manual
Process Value
ENGLISH
13
A visual inspection of this product for possible damage occured during shipment is
recommended before installation. It is your responsibility to ensure that qualified mechanical
and electrical technicians install this product.
If there is danger of serious accident resulting from a failure or defect in this unit, power off the
system and the electrical connection of the device from the system.
The unit is normally supplied without a power switch or a fuse. Use power switch and fuse as
required.
Be sure to use the rated power supply voltage to protect the unit against damage and to
prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and trouble with
the unit can be prevented.
Never attempt to disassemble, modify or repair this unit. Tampering with the unit may results
in malfunction, electric shock or fire.
Do not use the unit in combustible or explosive gaseous atmospheres. During the equipment
is putted in hole on the metal panel while mechanical installation some metal burrs can cause
injury on hands, you must be careful.
Montage of the product on a system must be done with it’s mounting clamp. Do not do the
montage of the device with inappropriate mounting clamp. Be sure that device will not fall
while doing the montage.
It is your responsibility if this equipment is used in a manner not specified in this instruction
manual.
Garanti
Warranty
EMKO Elektronik warrants that the equipment delivered is free from defects in material and
workmanship. This warranty is provided for a period of two years. The warranty period starts
from the delivery date.
This warranty is in force if duty and responsibilities which are determined in warranty
document and instruction manual performs by the customer completely.
Maintenance
Repairs should only be performed by trained and specialized personnel. Cut power to the
device before accessing internal parts. Do not clean the case with hydrocarbon-based
solvents (Petrol, Trichlorethylene etc.). Use of these solvents can reduce the mechanical
reliability of the device. Use a cloth dampened in ethyl alcohol or water to clean the external
plastic case.
Other Information:
Manufacturer Information:
Emko Elektronik Sanayi ve Ticaret A.Ş.
Demirtaş Organize Sanayi Bölgesi Karanfil Sk. No:6 16369
BURSA/TURKEY
Phone : +90 224 261 1900
Fax : +90 224 261 1912
Repair and Maintenance Service Information:
Emko Elektronik Sanayi ve Ticaret A.Ş.
Demirtaş Organize Sanayi Bölgesi Karanfil Sk. No:6 16369
BURSA/TURKEY
Phone : +90 224 261 1900
Fax : +90 224 261 1912
ENGLISH
14
Ordering Information
ENGLISH
Su Socio Tecnológico
Muchas gracias por haber elegido productos
Emko Elektronik, visite nuestra página web
para descargar el manual de usuario
detallado.
www.emkoelektronik.com.tr
15
ESM-9920, ESM-9420, ESM-7720, ESM-4920, ESM-4420
PID Temperaturregler
ESM-XX20 PID Temperaturregler ESM-XX20 PID Temperaturregler
DEUTSCH
Spezifikationen
Ausgang
Versorgungsspannung:
230V V ( ±15% ) 50/60 Hz - 3VA
115V V ( ±15% ) 50/60 Hz - 3VA
24V V ( ±15% ) 50/60 Hz - 3VA
(Versorgungsspannung bei der Bestellung angeben)
Schutzklassen und Physikalische Eingenschaften
V ohmsche Last )
V ohmsche Last )
Z)
DEUTSCH
2
5A@250VV 5A@250VV
5A@250VV
Max.
24 mA, 12V Z
5A@250VV
5A@250VV 5A@250VV
Max.
24 mA, 12V Z
230 VV
50/60 Hz
1A V T
Sicherung
1A V T
Sicherung
Max.
24 mA, 12V Z
230 VV
50/60 Hz
1A V T
Sicherung
DEUTSCH
230 VV
50/60 Hz
3
ABMESSUNGEN
ESM-4420
Maximal 5 mm/ 0,2 zoll.
°C
°F
PS
PO
AS1
AO1
AS2
AO2
Temperaturregler
PSET
P
48 mm / 1,89 zoll
ABMESSUNGEN
ESM-7720
°C
°F
PS
PO
AS1
AO1
AS2
AO2
PSET
P
Temperaturregler
72 mm / 2,83 zoll
ESM-9920
°C
°F
PS
PO
AS1
AO1
AS2
AO2
PSET
P
Temperaturregler
ESM-4420
ASET
ESM-7720
ASET
ASET
ESM-9920
48 mm / 1,89 zoll
11 ± 1 mm /0,43 zoll
Maximal 5 mm/ 0,2 zoll
72 mm / 2,83 zoll
11,5 ± 1 mm / 0,45 zoll
96 mm / 3,78 zoll
DEUTSCH
84 mm / 3,31 zoll
84 mm / 3,31 zoll
Maximal 15 mm/ 0,59 zoll
96 mm / 3,78 zoll
12 ± 1 mm /0,47 zoll
84 mm / 3,31 zoll
4
Frontplattenmontage
DEUTSCH
5
Loading...