Emko ESM-9920, ESM-9420, ESM-7720, ESM-4920, ESM-4420 User manual

0 (0)
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<![endif]>ESM-XX20 PID Temperature Controller

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<![endif]>ENGLISH

PID TEMPERATURE CONTROL UNITS

ESM-XX20

ESM-9920, ESM-9420, ESM-7720, ESM-4920, ESM-4420

PID Temperature Control Units

-4 digit process (PV) and 4 digit set (SV) display

-Process input (TC, RTD)

-Programmable ON/OFF, P, PI, PD and PID control forms

-Adaptation of PID Coefficients to the system with Self-Tune operation (Step Response Tuning)

-Programmable Heating or Cooling Functions for Control Output

-Selectable Alarm Functions for Alarm Output

ESM series temperature controllers are designed for measuring and controlling a process value. They can be used in many applications with their TC and RTD temperature measurement input, multi-function control outputs, selectable alarm functions.

They are mainly used in glass, plastic, petro-chemistry, textile, automotive and machine production industries. Accurate and advanced controlling is performed with selectable ON-OFF, P, PI, PD, PID and Self Tune PID functions.

Introduction Brochure. ENG ESM-XX20 01 V13 08/15

Specifications

Process Input: TC, RTD

Thermocouple (TC): J, K, R, S and T (IEC584.1)(ITS90) Thermoresistance (RTD): PT-100 (IEC751)(ITS90)

Measurement Range : Please refer to Table-1 for selection of input type and scale. Accuracy : ± 0.25% of scale for thermocouple and thermoresistance

Cold Junction Compensation : Automatically ±0.1°C/1°C Line Compensation : Maximum 10 Ohm

Sensor Break Protection : Upscale

Sampling Cycle : 3 samples per second

Input Filter : 1.0 second.

Control Form : ON/OFF, P, PI, PD or PID (Control form can be programmed by the user.)

Output

Process Output : Relay (5A@250VVat resistive load) or SSR Driver Output (Maximum 24mA, Max. 12V Z )

Alarm Output : Relay(5A@250VV at resistive load) or SSR Driver Output(Alarm Output - 2) (Maximum 24mA, Max. 12V Z )

Supply Voltage

24V V ( ±15% ) 50/60 Hz - 3VA or 24VZ (±%15) -3W 230V V ( ±15% ) 50/60 Hz - 3VA

115V V ( ±15% ) 50/60 Hz - 3VA

24V V ( ±15% ) 50/60 Hz - 3VA (It must be determined in order)

Display

Process Display :

ESM-4420 : 10.1 mm Red 4 digit LED Display

ESM-4920 : 13.2 mm Red 4 digit LED Display

ESM-7720 : 13.2 mm Red 4 digit LED Display

ESM-9420 : 10.1 mm Red 4 digit LED Display

ESM-9920 : 19 mm Red 4 digit LED Display

Set Value Display :

ESM-4420 : 8 mm Gr een 4 digits LED Display

ESM-4920 : 8 mm Gr een 4 digits LED Display

ESM-7720 : 9.1 mm Green 4 di gits LED Display

ESM-9420 : 8 mm Gr een 4 digits LED Display

ESM 9920 : 10.8 mm G reen 4 digits LED Display

Leds : PS (Process Set Value), PO (Process Output Status Led) ,

AS1, AS2 (Alarm Set Values), AO1, AO2 (Alarm Output Status

Environmental Ratings and Physical Specifications

Operating Temperature : 0...50°C

Humidity : 0-90%RH ( none condensing)

Protection Class : IP65 at front, IP20 at rear

Weight : ESM-4420 : 220 gr. , ESM-4920 : 240 gr.

ESM-7720 : 270 gr. , ESM-9420 : 230 gr.

ESM-9920 : 340 gr.

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2

Dimension :

ESM-4420 : (48 x 48mm, Depth : 95mm)

ESM-4920 : (96 x 48mm, Depth : 94.5mm)

ESM-7720 : (72 x 72mm, Depth : 95.5mm)

ESM-9420 : (48 x 96mm, Depth : 94.5mm)

ESM-9920 : (96 x 96mm, Depth : 96mm)

Panel CutOut :

ESM-4420 : (46 x 46mm)

ESM-4920 : (92 x 46mm)

ESM-7720 : (69 x 69mm)

ESM-9420 : (46 x 92mm)

ESM-9920 : (92 x 92mm)

Electrical Wirings

ESM-4420

 

 

 

 

 

 

Pt-100

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Output-3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

( SSR Output )

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

 

_

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

2

 

 

3

 

 

 

4

 

 

5

 

 

 

 

6

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Process Input

 

 

 

 

 

 

 

 

 

Max. 24 mA, 12V

 

 

 

 

 

 

 

 

 

 

 

 

 

5A@250VV

 

 

5A@250VV cY CAT II

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NO

 

 

 

 

C

 

 

NC

 

 

 

C

 

 

 

NO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

( -

 

 

9

( +

10

 

11

 

 

12

13

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

 

L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Output-1

 

 

 

 

 

 

Output-2

 

 

 

 

 

 

 

 

1A V T

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuse

 

 

 

 

 

 

 

 

 

 

( Process Output or

( Alarm Output-1 )

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alarm Output-2 )

 

 

 

 

 

 

Supply

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note-1

 

 

 

 

 

 

 

 

 

 

Switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

230 VV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50/60 Hz

 

 

 

 

 

 

ESM-4920

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

cYCAT II

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5A@250VV

 

 

 

5A@250VV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Process Input Max. 24 mA, 12V

NO

 

C

NC

 

NO

 

C

 

 

 

NC

 

 

 

 

 

 

 

 

 

1

2

 

3

 

4

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

7

8

 

 

9

 

 

10

 

 

11

 

12

13

14

15

 

 

 

 

TC

 

 

+

 

_

( - )

( + )

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

 

L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Output-2

 

 

1A V T

 

 

 

 

Pt-100

 

Output-3

 

 

Output-1

 

 

 

 

 

 

Fuse

 

 

 

 

 

 

 

 

 

 

(SSR Output ) ( Process Output or ( Alarm Output-1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alarm Output-2 )

 

 

 

 

 

 

 

 

 

 

 

 

Supply

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note-1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

230 V

V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50/60 Hz

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3

ESM-7720

 

Pt-100

Output-3

 

 

 

( SSR Output )

 

 

 

 

 

 

 

 

 

TC

 

 

 

 

 

 

 

 

 

+

_

 

1

2

 

3

4

 

5

 

6

 

7

8

9

10

11

 

 

 

 

Process Input

 

 

 

 

 

 

 

c Y

Max. 24 mA, 12V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5A@250VV

5A@250VV

 

CAT II

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NO

 

C

 

NC

NO

C

NC

18

19

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

13

 

14

15

 

16

 

17

 

21

22

 

 

( - )

 

 

( + )

 

 

 

 

 

 

 

 

 

1A V T

 

 

N

 

 

L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Output-1

 

Output-2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuse

 

 

 

 

 

 

 

 

( Process Output or

( Alarm Output-1 )

 

 

Supply

 

 

 

 

 

 

 

 

Alarm Output-2 )

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note-1

 

 

 

 

 

 

 

 

Switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

230 VV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50/60 Hz

ESM-9420

cYCAT II

 

 

 

 

 

 

 

 

 

5A@250VV

 

 

5A@250VV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Process Input Max. 24 mA, 12V

NO

C

NC

 

NO

 

C

 

NC

 

 

 

 

 

 

 

1

2

3

4

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

7

8

 

9

 

10

 

11

 

12

13

14

15

 

 

 

TC

 

 

+

_

 

( - )

( + )

 

 

 

 

 

 

 

 

 

 

 

 

 

N

 

 

L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Output-2

 

1A V T

 

 

 

 

Pt-100

 

 

Output-3

 

Output-1

 

 

 

 

Fuse

 

 

 

 

 

 

 

 

 

 

 

(SSR Output ) ( Process Output or ( Alarm Output-1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alarm Output-2 )

 

 

 

 

 

 

 

 

 

 

Supply

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note-1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

230 V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50/60 Hz

ESM-9920

cYCAT II

 

 

 

 

 

 

 

 

 

5A@250VV

 

 

5A@250VV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Process Input Max. 24 mA, 12V

NO

C

NC

 

NO

 

C

 

NC

 

 

 

 

 

 

 

1

2

3

4

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

7

8

 

9

 

10

 

11

 

12

13

14

15

 

 

 

TC

 

 

+

_

 

( - )

( + )

 

 

 

 

 

 

 

 

 

 

 

 

 

N

 

 

L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Output-2

 

1A V T

 

 

 

 

Pt-100

 

 

Output-3

 

Output-1

 

 

 

 

Fuse

 

 

 

 

 

 

 

 

 

 

 

(SSR Output ) ( Process Output or ( Alarm Output-1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alarm Output-2 )

 

 

 

 

 

 

 

 

 

 

Supply

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note-1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

230 V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50/60 Hz

Note-1: If process output is SSR driver output, pay attention to the

(+) and (-) pins while doing the connection of the device

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4

Dimension

 

 

 

ESM-4420

 

Maximum 5mm / 0.2 inch

 

 

 

 

ESM-4420

 

 

°C

 

<![if ! IE]>

<![endif]>inch

 

°F

 

 

 

 

 

PO

PS

<![if ! IE]>

<![endif]>1.89

 

AO1

AS1

 

AO2

AS2

<![if ! IE]>

<![endif]>mm/

 

Temperature Controller

 

<![if ! IE]>

<![endif]>48

 

PSET

ASET

 

 

 

P

 

 

 

48 mm/ 1.89 inch

11 ± 1 mm /0.43 inch

84 mm / 3.31 inch

 

 

ESM-4920

 

Maksimum 15mm / 0.59 inch

 

 

 

Temperature Controller

 

ESM - 4920

<![if ! IE]>

<![endif]>inch

 

°C

 

 

 

°F

 

 

<![if ! IE]>

<![endif]>1.89

 

PO

PS

 

 

AO1

AS1

 

<![if ! IE]>

<![endif]>48mm/

 

P

AS2

 

 

AO2

 

 

 

PSET

ASET

 

 

 

96mm / 3.78 inch

 

10.5 ± 1 mm /0.43 inch

84mm / 3.31 inch

 

 

 

ESM-7720

 

Maximum 15mm / 0.59 inch

 

 

 

 

ESM-7720

 

 

°C

 

<![if ! IE]>

<![endif]>inch

 

°F

 

 

PO

PS

<![if ! IE]>

<![endif]>2.83/

 

AO1

AS1

 

AO2

AS2

 

 

P

ASET

<![if ! IE]>

<![endif]>72mm

 

PSET

 

 

Temperature Controller

 

 

72mm / 2.83 inch

11.5 ± 1 mm /0.45 inch

84 mm / 3.31 inch

 

 

<![if ! IE]>

<![endif]>ENGLISH

5

ESM-9420

Maximum 15mm / 0.59 inch

 

 

°C

 

 

 

°F

 

<![if ! IE]>

<![endif]>inch

 

AO 1

AS 1

PO

PO

PS

 

AO 2

AS 2

<![if ! IE]>

<![endif]>/ 3.78

AO

 

 

Temperature

 

 

Controller

<![if ! IE]>

<![endif]>96mm

 

PSET

 

ASET

 

P

 

 

 

 

 

ESM-9420

 

48mm / 1.89 inch

 

 

 

10.5 ± 1 mm /0.41 inch

84 mm / 3.31 inch

ESM-9920

°C

 

°F

 

PO

PS

AO 1

AS 1

AO 2

AS 2

PSET

ASET

P

 

Temperature Controller

 

ESM-9920

96mm / 3.78 inch

Maximum 15 mm / 0.59 inch

<![if ! IE]>

<![endif]>/96mm inch3.78

12 ± 1 mm /0.47 inch 84 mm / 3.31 inch

Panel Mounting

11-Before mounting the device in your panel, make sure that the cutout is of the right size.

2-Check front panel gasket position

3-Insert the device through the cutout.If the mounting clamps are on

the unit, put out them before inserting the unit to the panel.

3

2

5

4

4-Insert the unit in the panel cut-out from the front side.

5- Insert the mounting clamps to the holes that located top and bottom sides of device and screw up the fixing screws until the unit completely immobile within the panel.

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6

Access and Change Set Values

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7

Easy Access Diagram For Program Parameters

Main Screen

 

After 5 sec.

 

Password Screen

°C

°C

°C

°C

°C

°F

°F

°F

°F

°F

PO

PS

PO

PS

PO

PS

PO

PS

PO

PS

AO

AS

AO

AS

AO

AS

AO

AS

AO

AS

PSET

PSET

ASET

ASET

P

P

 

 

To enter Program menu

press

PSET

button for 5

 

P

 

seconds.

°C

°F

PO PS

AO AS

ASET

°C

°F

PO PS

AO AS

ASET

°C

°F

PO PS

AO AS

ASET

°C

°F

PO PS

AO AS

ASET

°C

°F

PO PS

AO AS

ASET

°C

°F

PO PS

AO AS

ASET

°C

°F

PO PS

AO AS

ASET

°C

°F

PO PS

AO AS

ASET

Press ASET/OK

Enter Password with

Approve

Button to access

increment or

password with

Password Screen.

decrement buttons.

ASET/OK Button.

°C

°F

PO PS

AO AS

ASET

°C

°F

PO PS

AO AS

ASET

°C

°F

PO PS

AO AS

ASET

°C

°F

PO PS

AO AS

ASET

°C

°F

PO PS

AO AS

ASET

°C

°F

PO PS

AO AS

ASET

°C

°F

PO PS

AO AS

ASET

°C

°F

PO PS

AO AS

ASET

°C

°F

PO PS

AO AS

°C

°F

PO PS

AO AS

ASET

°C

°F

PO PS

AO AS

ASET

°C

°F

PO PS

AO AS

ASET

°C

°F

PO PS

AO AS

ASET

°C

°F

PO PS

AO AS

ASET

°C

°F

PO PS

AO AS

ASET

°C

°F

PO PS

AO AS

°C

 

°C

 

°F

 

°F

 

PO

PS

PO

PS

AO

AS

AO

AS

 

ASET

 

ASET

°C

 

°C

 

°F

 

°F

 

PO

PS

PO

PS

AO

AS

AO

AS

 

ASET

 

ASET

°C

 

 

 

°F

 

 

 

PO

PS

 

 

AO

AS

 

 

 

ASET

 

 

°C

 

 

 

°F

 

 

 

PO

PS

 

 

AO

AS

 

 

 

ASET

 

 

°C

 

 

 

°F

 

 

 

PO

PS

 

 

AO

AS

 

 

 

ASET

 

 

°C

 

 

 

°F

 

 

 

PO

PS

 

 

AO

AS

 

 

 

ASET

 

 

°C

 

 

 

°F

 

 

 

PO

PS

 

 

AO

AS

 

 

 

ASET

 

 

ASET

ASET

Note:If user does not do anything for 120 seconds while device is on programming section, device turns to operation screen.

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8

Easy Access Diagr am For Sensor Break Output Value

Main Screen

°C

°C

°C

 

°F

°F

°F

 

PO

PO

PO

 

AO AS

AO AS

AO AS

 

ASET

 

PSET

ASET

 

 

P

 

To enter the Sensor

Change the Sensor

Press PSET button to exit

Break Output Value,

Break Output Value

without saving the value.

press ASET/OK

with increment and

 

button for 5 seconds.

decrement buttons.

 

°C

 

 

 

°F

 

 

 

PO

 

Press ASET/OK button to exit and save.

AO

AS

PSET

ASET

 

 

P

 

 

 

Note:If user does not do anything for 120 seconds while device is on this section, device turns to operation screen.

Note-2: Sensor Break Output Value can be adjusted on programming section too.

Tune Operation

Starting the Tune operation 1-Enter to the programming section

2- Select ,, parameter in menu. Press ASET/OK button for saving the parameter and turn to the main operation screen.

3- Observe that “ ” blinks in set display. Note- For starting the Tune operation,

Heating Tune Operation:Process value must be lower than process set value at least 5% of full scale

Cooling Tune Operation :Process value must be greater than process set value at least 5%of the full scale . If this condition is not okay, Blinks on the screen for 10 seconds. Canceling Self Tune operation :

1- If sensor breaks ;

2- If Self Tune operation can not be completed in 8 hours ;

3- While heating Self Tune is running, if process value becomes greater than Process Set value

4- While cooling Self Tune is running, if process value becomes less than Process Set value; 5- While Self Tune operation is running, if user changes the process set value;

Then Self Tune operation is canceled, device continues to run with former PID parameters without changing PID parameters.

: Process Menu Parameters

 

: Process input type selection ; (Default:

)

: J type (Fe,Cu,Ni) Thermocouple , -200°C,900°C ; -328°F,1652°F

: K type (Ni,Cr,Ni) Thermocouple , -200°C,1300°C ; -328°F,2372°F

: R type (Pt13%RhPt) Thermocouple , 0°C,1700°C ; 32°F,3092°F

: S type (Pt10%RhPt) Thermocouple , 0°C,1700°C ; 32°F,3092°F

: T type (Cu,Cu,Ni) Thermocouple , -200°C,400°C ; -328°F,752°F : Pt - 100 , -200°C,650°C ; -328°F,1202°F

: Pt - 100 , -199.9°C,650.0°C ; -199.9°F,999.9°F

 

: Unit Selection.

or

can be chosen. (Default:

)

: Operation Scale minimum (Low Limit) value. It changes according to the process input type and scale. (Default: -200)

: Operation Scale maximum (High Limit) value. It changes according to the process input type and scale. (Default: 900)

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9

: Process Set value Low Limit. Minimum set value is defined with this parameter. It changes according to the process input type and scale. (Default: -200)

: Process Set value High Limit. Maximum set value is defined with this parameter. It changes according to the process input type and scale. (Default: 900)

: Display offset for process value. It can be adjusted from -10% of scale to 10% of scale. It is added to the process display value. (Default: 0)

Note: If process input type selection(

 

 

 

) is changed,

 

 

 

,

 

 

,

 

 

 

,

 

,

 

,

 

,

 

 

,

 

,

 

 

,

 

 

 

and

 

 

,

 

 

 

 

 

 

 

 

 

 

 

 

 

parameters may need to be updated according to the input type selection.

: Control Menu Parameters

: This parameter determines, which output will be Process control output. If rLY is chosen, process output is relay output, if SSr is chosen, process output is SSR output.

(Default: Ssr)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

: Process Type Selection. It can be

 

 

 

or

 

 

 

.(Default:

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

: Process Control Type Selection. It can be

 

 

 

 

or

 

 

 

 

 

.(Default:

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

: If tune parameter is set to

 

 

, device start to Self Tune to calculate PID parameters

 

automatically. If tune parameter is set to

 

 

 

, device start to Auto Tune to calculate

PID parameters automatically. This parameter is shown if

 

 

 

 

 

 

=

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.

 

 

 

(Default:

 

 

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

=

 

 

 

 

 

 

 

 

, then

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

: Proportional band . It can be adjusted from %1 to %100.If

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

this parameter

can be observed. (Default: 10.0)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

: Integral Time. It can be adjusted from 0 to 3600 second.If

 

 

 

=

 

 

 

 

 

 

 

 

 

, then

 

 

 

 

 

 

 

 

 

 

 

 

this parameter can be observed. (Default: 100)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

: Derivative Time. It can be adjusted from 0.0 to 999.9 second.If

 

 

 

 

 

 

=

 

 

 

 

 

 

,then

 

 

 

 

 

 

 

 

 

 

 

 

this parameter can be observed. (Default: 25.0)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

: Output Control Period. It can be adjusted from

1 to 150 secondIf

 

 

 

 

 

 

 

 

 

=

 

 

,

 

 

 

 

 

 

 

 

 

 

 

then this parameter can be observed. (Default: 10)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

: Hysteresis value. It can be adjusted from %0 ile %50 of the Scale (

 

 

 

 

 

 

 

-

 

)

If

 

=

 

 

, then this parameter can be observed

(Default: 3)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

: Sensor Break Output Value. It can be adjusted from %0 to %100. (Default: 0.0)

: Soft Start Set value. Device operates in Soft Start mode, until the temperature reaches Soft Start set value. (Default: no)

: Soft Start Control Output. This parameter determines soft start mode control output percentage. (Default: 10.0)

: Soft Start Control time. This parameter determines soft start mode control time. (Default:1)

: Alarm Menu Parameters

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:Alarm Hysteresis value. It can be adjusted from %0 ile %50 of the Scale( - ). (Default: 0)

:Alarm Type selection. (Default: )

:Alarm Set Low Limit parameter. It can be adjusted from Operation Scale minimum to Alarm Set High Limit. (Default: 0)

:Alarm Set High Limit parameter. It can be adjusted from Alarm Set Low Limit to Operation Scale maximum. (Default: 500)

:Alarm on Delay Time. It can be adjusted from 0 to 9999 seconds. (Default: 0)

:Alarm off Delay Time. It can be adjusted from 0 to 9998 seconds. If it is higher than 9998, , is seen on the screen and Alarm Latching Output is selected. (Default: 0)

10

: Alarm Hysteresis value. It can be adjusted from %0 ile %50 of the Scale

(

 

-

 

). (Default: 0)

: Alarm Type selection. (Default: )

: Alarm Set Low Limit parameter. It can be adjusted from Operation Scale minimum to Alarm Set High Limit. (Default: 0)

: Alarm Set High Limit parameter. It can be adjusted from Alarm Set Low Limit to Operation Scale maximum. (Default: 500)

: Alarm on Delay Time. It can be adjusted from 0 to 9999 seconds. (Default: 0)

: Alarm off Delay Time. It can be adjusted from 0 to 9998 seconds. If it is higher than 9998, is seen on the screen and Alarm Latching Output is selected. (Default: 0)

NOTE: Alarm-2 parameters(AHS2 , AtS2 , Alo2 ,AuP2 , Aon2 , AoF2 ) are active,if Cout parameter is set as SSR.

: Protection Menu Parameter

: Password for accessing to the programming section. It can be adjusted from 0 to 9999. If is 0, password screen is not observed. If is different from 0 and user enters to the menu pages without entering the password, all the menus can be observed except protection menu . But device does not allow to do any changes in parameters. (Default value is 0)

Alarm Types

Alarm

Output

ON

Process High

Alarm

OFF

Process Value

Alarm

Output

ON

Process Low

OFF

Alarm

Process Value

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11

Alarm

Output

(+ )

ON

Deviation High

Alarm

OFF

Process Value

Alarm

Output

( - )

ON

Deviation Low

Alarm

OFF

Process Value

 

 

Alarm

 

 

 

 

 

 

 

Output

-

)

(

+

)

 

 

(

 

 

ON

 

 

 

 

 

Deviation

Band

 

 

 

 

 

Alarm

OFF

 

 

 

 

 

 

 

 

 

 

 

 

Process Value

Alarm

 

 

 

 

 

Output

-

)

(

+

)

(

ON

 

 

 

 

 

Deviation Range

 

 

 

 

 

Alarm

 

 

 

 

 

OFF

 

 

 

 

 

Process Value

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12

Alarm

 

 

Output

 

 

(

-

)

ON

 

 

Deviation Range

High Alarm

OFF

Process Value

Error Messages

°C

 

1- Sensor failure in analog inputs. Sensor connection is wrong or there is

°F

 

PO

PS

no sensor connection.

 

 

 

 

AO

AS

 

 

 

 

 

 

 

PSET

 

ASET

 

 

 

 

P

 

 

 

 

 

 

 

 

°C

 

2- If value that is read from the analog input is lower than process set

°F

 

PO

PS

low limit parameter

 

 

, value on the top display starts to blink like on

AO

AS

the picture.

 

 

 

 

 

 

PSET

 

ASET

 

 

 

 

P

 

 

 

 

 

 

 

 

°C

 

3- If value that is read from the analog input is higher than process set high

°F

 

PO

PS

limit parameter value

 

 

, value on the top display starts to blink like on

AO

AS

the picture.

 

 

 

 

 

PSET

 

ASET

 

 

 

 

P

 

 

 

 

 

 

 

 

°C

 

4- If programming section entering password is different from “0” and user

°F

 

PO

PS

accesses to the parameter by ASET/OK button without entering the

AO

AS

password and wants to change a parameter, the warning message is

 

 

shown on the bottom display as shown on the left. Device does not allow

PSET

 

ASET

 

 

 

 

P

 

to do any changes without entering the password correctly.

 

 

°F

 

5- In programming section, when Tune operation is selected

 

, if

°C

 

 

 

 

 

 

 

 

 

 

warning which is shown on the left blinks in operation screen

 

 

PO

PS

for 10

AO

AS

seconds, it means that start conditions is not okay for Tune operation.

PSET

 

ASET

 

 

 

 

P

 

 

 

 

 

 

 

 

Installation

cBefore beginning installation of this product, please

read the instruction manual and warnings below carefully.

In package , -One piece unit

-Two pieces mounting clamp -One piece instruction manual

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13

A visual inspection of this product for possible damage occured during shipment is recommended before installation. It is your responsibility to ensure that qualified mechanical and electrical technicians install this product.

If there is danger of serious accident resulting from a failure or defect in this unit, power off the system and the electrical connection of the device from the system.

The unit is normally supplied without a power switch or a fuse. Use power switch and fuse as required.

Be sure to use the rated power supply voltage to protect the unit against damage and to prevent failure.

Keep the power off until all of the wiring is completed so that electric shock and trouble with the unit can be prevented.

Never attempt to disassemble, modify or repair this unit. Tampering with the unit may results in malfunction, electric shock or fire.

Do not use the unit in combustible or explosive gaseous atmospheres. During the equipment is putted in hole on the metal panel while mechanical installation some metal burrs can cause injury on hands, you must be careful.

Montage of the product on a system must be done with it’s mounting clamp. Do not do the montage of the device with inappropriate mounting clamp. Be sure that device will not fall while doing the montage.

It is your responsibility if this equipment is used in a manner not specified in this instruction manual.

Warranty

EMKO Elektronik warrants that the equipment delivered is free from defects in material and workmanship. This warranty is provided for a period of two years. The warranty period starts from the delivery date.

This warranty is in force if duty and responsibilities which are determined in warranty document and instruction manual performs by the customer completely.

Maintenance

Repairs should only be performed by trained and specialized personnel. Cut power to the device before accessing internal parts. Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl alcohol or water to clean the external plastic case.

Other Information:

Manufacturer Information:

Emko Elektronik Sanayi ve Ticaret A.Ş.

Demirtaş Organize Sanayi Bölgesi Karanfil Sk. No:6 16369

BURSA/TURKEY

Phone

: +90 224 261 1900

Fax

: +90 224 261 1912

Repair and Maintenance Service Information:

Emko Elektronik Sanayi ve Ticaret A.Ş.

Demirtaş Organize Sanayi Bölgesi Karanfil Sk. No:6 16369

BURSA/TURKEY

Phone

: +90 224 261 1900

Fax

: +90 224 261 1912

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14

Emko ESM-9920, ESM-9420, ESM-7720, ESM-4920, ESM-4420 User manual

Ordering Information

<![if ! IE]>

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Muchas gracias por haber elegido productos

 

Emko Elektronik, visite nuestra página web

Su Socio Tecnológico

para descargar el manual de usuario

detallado.

www.emkoelektronik.com.tr

15

<![if ! IE]>

<![endif]>ESM-XX20 PID Temperaturregler

<![if ! IE]>

<![endif]>DEUTSCH

ESM-9920, ESM-9420, ESM-7720, ESM-4920, ESM-4420

PID Temperaturregler

Spezifikationen

Ausgang

V ohmsche Last )

Z)

V ohmsche Last )

Versorgungsspannung:

230V V ( ±15% ) 50/60 Hz - 3VA

115V V ( ±15% ) 50/60 Hz - 3VA

24V V ( ±15% ) 50/60 Hz - 3VA (Versorgungsspannung bei der Bestellung angeben)

Schutzklassen und Physikalische Eingenschaften

<![if ! IE]>

<![endif]>DEUTSCH

2

Max.

24 mA, 12V Z

5A@250VV 5A@250VV

1A V T

Sicherung

230 VV

50/60 Hz

Max.

24 mA, 12V Z

5A@250VV 5A@250VV

1A V T

Sicherung

230 VV

50/60 Hz

5A@250VV 5A@250VV

Max.

24 mA, 12V Z

1A V T

Sicherung

230 VV

50/60 Hz

<![if ! IE]>

<![endif]>DEUTSCH

3

ABMESSUNGEN

Maximal 5 mm/ 0,2 zoll.

ESM-4420

 

 

 

ESM-4420

 

 

°C

 

<![if ! IE]>

<![endif]>zoll

 

°F

 

 

 

 

 

PO

PS

<![if ! IE]>

<![endif]>1,89

 

AO1

AS1

 

AO2

AS2

<![if ! IE]>

<![endif]>/

 

<![if ! IE]>

<![endif]>mm

 

 

Temperaturregler

 

 

<![if ! IE]>

<![endif]>48

 

PSET

ASET

 

 

 

P

 

 

 

48 mm / 1,89 zoll

11 ± 1 mm /0,43 zoll

84 mm / 3,31 zoll

 

 

ABMESSUNGEN

 

 

ESM-7720

Maximal 5 mm/ 0,2 zoll

 

ESM-7720

 

 

°C

 

 

 

°F

 

<![if ! IE]>

<![endif]>zoll

 

PO

PS

 

<![if ! IE]>

<![endif]>2,83

 

AO2

AS2

 

AO1

AS1

 

 

 

 

<![if ! IE]>

<![endif]>mm /

 

PSET

ASET

<![if ! IE]>

<![endif]>72

 

P

 

 

Temperaturregler

 

 

72 mm / 2,83 zoll

11,5 ± 1 mm / 0,45 zoll

84 mm / 3,31 zoll

 

 

ESM-9920

Maximal 15 mm/ 0,59 zoll

°C

 

 

 

°F

 

<![if ! IE]>

<![endif]>zoll

 

PO

PS

 

<![if ! IE]>

<![endif]>3,78/

 

AO1

AS1

 

AO2

AS2

 

 

P

ASET

<![if ! IE]>

<![endif]>mm

 

PSET

 

 

 

 

<![if ! IE]>

<![endif]>96

 

Temperaturregler

 

 

 

ESM-9920

 

 

96 mm / 3,78 zoll

12 ± 1 mm /0,47 zoll

84 mm / 3,31 zoll

 

 

<![if ! IE]>

<![endif]>DEUTSCH

4

Frontplattenmontage

<![if ! IE]>

<![endif]>DEUTSCH

5

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