<![endif]>ESM-XX20 PID Temperature Controller
<![endif]>ENGLISH
PID TEMPERATURE CONTROL UNITS
ESM-XX20
ESM-9920, ESM-9420, ESM-7720, ESM-4920, ESM-4420
PID Temperature Control Units
-4 digit process (PV) and 4 digit set (SV) display
-Process input (TC, RTD)
-Programmable ON/OFF, P, PI, PD and PID control forms
-Adaptation of PID Coefficients to the system with Self-Tune operation (Step Response Tuning)
-Programmable Heating or Cooling Functions for Control Output
-Selectable Alarm Functions for Alarm Output
ESM series temperature controllers are designed for measuring and controlling a process value. They can be used in many applications with their TC and RTD temperature measurement input, multi-function control outputs, selectable alarm functions.
They are mainly used in glass, plastic, petro-chemistry, textile, automotive and machine production industries. Accurate and advanced controlling is performed with selectable ON-OFF, P, PI, PD, PID and Self Tune PID functions.
Introduction Brochure. ENG ESM-XX20 01 V13 08/15
Specifications
Process Input: TC, RTD
Thermocouple (TC): J, K, R, S and T (IEC584.1)(ITS90) Thermoresistance (RTD): PT-100 (IEC751)(ITS90)
Measurement Range : Please refer to Table-1 for selection of input type and scale. Accuracy : ± 0.25% of scale for thermocouple and thermoresistance
Cold Junction Compensation : Automatically ±0.1°C/1°C Line Compensation : Maximum 10 Ohm
Sensor Break Protection : Upscale
Sampling Cycle : 3 samples per second
Input Filter : 1.0 second.
Control Form : ON/OFF, P, PI, PD or PID (Control form can be programmed by the user.)
Output
Process Output : Relay (5A@250VVat resistive load) or SSR Driver Output (Maximum 24mA, Max. 12V Z )
Alarm Output : Relay(5A@250VV at resistive load) or SSR Driver Output(Alarm Output - 2) (Maximum 24mA, Max. 12V Z )
Supply Voltage
24V V ( ±15% ) 50/60 Hz - 3VA or 24VZ (±%15) -3W 230V V ( ±15% ) 50/60 Hz - 3VA
115V V ( ±15% ) 50/60 Hz - 3VA
24V V ( ±15% ) 50/60 Hz - 3VA (It must be determined in order)
Display
Process Display :
ESM-4420 : 10.1 mm Red 4 digit LED Display
ESM-4920 : 13.2 mm Red 4 digit LED Display
ESM-7720 : 13.2 mm Red 4 digit LED Display
ESM-9420 : 10.1 mm Red 4 digit LED Display
ESM-9920 : 19 mm Red 4 digit LED Display
Set Value Display :
ESM-4420 : 8 mm Gr een 4 digits LED Display
ESM-4920 : 8 mm Gr een 4 digits LED Display
ESM-7720 : 9.1 mm Green 4 di gits LED Display
ESM-9420 : 8 mm Gr een 4 digits LED Display
ESM 9920 : 10.8 mm G reen 4 digits LED Display
Leds : PS (Process Set Value), PO (Process Output Status Led) ,
AS1, AS2 (Alarm Set Values), AO1, AO2 (Alarm Output Status
Environmental Ratings and Physical Specifications
Operating Temperature : 0...50°C
Humidity : 0-90%RH ( none condensing)
Protection Class : IP65 at front, IP20 at rear
Weight : ESM-4420 : 220 gr. , ESM-4920 : 240 gr.
ESM-7720 : 270 gr. , ESM-9420 : 230 gr.
ESM-9920 : 340 gr.
<![endif]>ENGLISH
2
Dimension :
ESM-4420 : (48 x 48mm, Depth : 95mm)
ESM-4920 : (96 x 48mm, Depth : 94.5mm)
ESM-7720 : (72 x 72mm, Depth : 95.5mm)
ESM-9420 : (48 x 96mm, Depth : 94.5mm)
ESM-9920 : (96 x 96mm, Depth : 96mm)
Panel CutOut :
ESM-4420 : (46 x 46mm)
ESM-4920 : (92 x 46mm)
ESM-7720 : (69 x 69mm)
ESM-9420 : (46 x 92mm)
ESM-9920 : (92 x 92mm)
Electrical Wirings
ESM-4420 |
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Process Input |
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Output-1 |
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Output-2 |
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1A V T |
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( Alarm Output-1 ) |
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Alarm Output-2 ) |
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Note-1 |
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Switch |
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230 VV |
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50/60 Hz |
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ESM-4920 |
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cYCAT II |
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5A@250VV |
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Process Input Max. 24 mA, 12V |
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TC |
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Output-2 |
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1A V T |
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Pt-100 |
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Output-3 |
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Output-1 |
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Fuse |
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Alarm Output-2 ) |
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Note-1 |
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230 V |
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50/60 Hz |
<![endif]>ENGLISH
3
ESM-7720
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Pt-100 |
Output-3 |
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( SSR Output ) |
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TC |
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Process Input |
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c Y |
Max. 24 mA, 12V |
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5A@250VV |
5A@250VV |
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CAT II |
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1A V T |
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Output-1 |
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Output-2 |
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Fuse |
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( Process Output or |
( Alarm Output-1 ) |
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Alarm Output-2 ) |
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Note-1 |
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230 VV |
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50/60 Hz |
ESM-9420
cYCAT II
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5A@250VV |
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Process Input Max. 24 mA, 12V |
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TC |
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Output-2 |
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1A V T |
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Pt-100 |
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Output-3 |
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Output-1 |
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Fuse |
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(SSR Output ) ( Process Output or ( Alarm Output-1) |
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Alarm Output-2 ) |
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Supply |
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Note-1 |
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230 V |
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50/60 Hz |
ESM-9920
cYCAT II
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5A@250VV |
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5A@250VV |
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Process Input Max. 24 mA, 12V |
NO |
C |
NC |
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( + ) |
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N |
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Output-2 |
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1A V T |
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Pt-100 |
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Output-3 |
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Output-1 |
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Fuse |
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(SSR Output ) ( Process Output or ( Alarm Output-1) |
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Alarm Output-2 ) |
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230 V |
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50/60 Hz |
Note-1: If process output is SSR driver output, pay attention to the
(+) and (-) pins while doing the connection of the device
<![endif]>ENGLISH
4
Dimension |
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ESM-4420 |
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Maximum 5mm / 0.2 inch |
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ESM-4420 |
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°C |
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<![if ! IE]> <![endif]>inch |
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°F |
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PO |
PS |
<![if ! IE]> <![endif]>1.89 |
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AO1 |
AS1 |
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AO2 |
AS2 |
<![if ! IE]> <![endif]>mm/ |
|
Temperature Controller |
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<![if ! IE]> <![endif]>48 |
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PSET |
ASET |
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P |
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48 mm/ 1.89 inch |
11 ± 1 mm /0.43 inch |
84 mm / 3.31 inch |
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ESM-4920 |
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Maksimum 15mm / 0.59 inch |
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Temperature Controller |
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ESM - 4920 |
<![if ! IE]> <![endif]>inch |
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°C |
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°F |
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<![if ! IE]> <![endif]>1.89 |
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PO |
PS |
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AO1 |
AS1 |
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<![if ! IE]> <![endif]>48mm/ |
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P |
AS2 |
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AO2 |
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PSET |
ASET |
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96mm / 3.78 inch |
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10.5 ± 1 mm /0.43 inch |
84mm / 3.31 inch |
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ESM-7720 |
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Maximum 15mm / 0.59 inch |
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ESM-7720 |
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°C |
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<![if ! IE]> <![endif]>inch |
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°F |
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PO |
PS |
<![if ! IE]> <![endif]>2.83/ |
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AO1 |
AS1 |
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AO2 |
AS2 |
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P |
ASET |
<![if ! IE]> <![endif]>72mm |
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PSET |
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Temperature Controller |
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72mm / 2.83 inch |
11.5 ± 1 mm /0.45 inch |
84 mm / 3.31 inch |
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<![endif]>ENGLISH
5
ESM-9420 |
Maximum 15mm / 0.59 inch |
||
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°C |
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°F |
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<![if ! IE]> <![endif]>inch |
|
AO 1 |
AS 1 |
PO |
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PO |
PS |
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AO 2 |
AS 2 |
<![if ! IE]> <![endif]>/ 3.78 |
AO |
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Temperature |
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Controller |
<![if ! IE]> <![endif]>96mm |
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PSET |
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ASET |
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P |
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ESM-9420 |
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48mm / 1.89 inch |
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10.5 ± 1 mm /0.41 inch |
84 mm / 3.31 inch |
ESM-9920 |
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°C |
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°F |
|
PO |
PS |
AO 1 |
AS 1 |
AO 2 |
AS 2 |
PSET |
ASET |
P |
|
Temperature Controller |
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|
ESM-9920 |
96mm / 3.78 inch |
Maximum 15 mm / 0.59 inch
<![if ! IE]><![endif]>/96mm inch3.78
12 ± 1 mm /0.47 inch 84 mm / 3.31 inch
Panel Mounting
11-Before mounting the device in your panel, make sure that the cutout is of the right size.
2-Check front panel gasket position
3-Insert the device through the cutout.If the mounting clamps are on
the unit, put out them before inserting the unit to the panel.
3
2
5
4
4-Insert the unit in the panel cut-out from the front side.
5- Insert the mounting clamps to the holes that located top and bottom sides of device and screw up the fixing screws until the unit completely immobile within the panel.
<![endif]>ENGLISH
6
Access and Change Set Values
<![if ! IE]><![endif]>ENGLISH
7
Easy Access Diagram For Program Parameters
Main Screen |
|
After 5 sec. |
|
Password Screen |
°C |
°C |
°C |
°C |
°C |
°F |
°F |
°F |
°F |
°F |
PO |
PS |
PO |
PS |
PO |
PS |
PO |
PS |
PO |
PS |
AO |
AS |
AO |
AS |
AO |
AS |
AO |
AS |
AO |
AS |
PSET |
PSET |
ASET |
ASET |
P |
P |
|
|
To enter Program menu
press |
PSET |
button for 5 |
|
P |
|
seconds.
°C
°F
PO PS
AO AS
ASET
°C
°F
PO PS
AO AS
ASET
°C
°F
PO PS
AO AS
ASET
°C
°F
PO PS
AO AS
ASET
°C
°F
PO PS
AO AS
ASET
°C
°F
PO PS
AO AS
ASET
°C
°F
PO PS
AO AS
ASET
°C
°F
PO PS
AO AS
ASET
Press ASET/OK |
Enter Password with |
Approve |
Button to access |
increment or |
password with |
Password Screen. |
decrement buttons. |
ASET/OK Button. |
°C
°F
PO PS
AO AS
ASET
°C
°F
PO PS
AO AS
ASET
°C
°F
PO PS
AO AS
ASET
°C
°F
PO PS
AO AS
ASET
°C
°F
PO PS
AO AS
ASET
°C
°F
PO PS
AO AS
ASET
°C
°F
PO PS
AO AS
ASET
°C
°F
PO PS
AO AS
ASET
°C
°F
PO PS
AO AS
°C
°F
PO PS
AO AS
ASET
°C
°F
PO PS
AO AS
ASET
°C
°F
PO PS
AO AS
ASET
°C
°F
PO PS
AO AS
ASET
°C
°F
PO PS
AO AS
ASET
°C
°F
PO PS
AO AS
ASET
°C
°F
PO PS
AO AS
°C |
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°C |
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°F |
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°F |
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PO |
PS |
PO |
PS |
AO |
AS |
AO |
AS |
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ASET |
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ASET |
°C |
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°C |
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°F |
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°F |
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PO |
PS |
PO |
PS |
AO |
AS |
AO |
AS |
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ASET |
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ASET |
°C |
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°F |
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PO |
PS |
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AO |
AS |
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ASET |
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°C |
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°F |
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PO |
PS |
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AO |
AS |
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ASET |
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°C |
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°F |
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PO |
PS |
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AO |
AS |
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ASET |
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°C |
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°F |
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PO |
PS |
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AO |
AS |
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ASET |
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°C |
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°F |
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PO |
PS |
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AO |
AS |
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ASET |
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ASET |
ASET |
Note:If user does not do anything for 120 seconds while device is on programming section, device turns to operation screen.
<![endif]>ENGLISH
8
Easy Access Diagr am For Sensor Break Output Value
Main Screen
°C |
°C |
°C |
|
°F |
°F |
°F |
|
PO |
PO |
PO |
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AO AS |
AO AS |
AO AS |
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ASET |
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PSET |
ASET |
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P |
|
To enter the Sensor |
Change the Sensor |
Press PSET button to exit |
|
Break Output Value, |
Break Output Value |
without saving the value. |
|
press ASET/OK |
with increment and |
|
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button for 5 seconds. |
decrement buttons. |
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°C |
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°F |
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PO |
|
Press ASET/OK button to exit and save. |
|
AO |
AS |
||
PSET |
ASET |
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P |
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|
Note:If user does not do anything for 120 seconds while device is on this section, device turns to operation screen.
Note-2: Sensor Break Output Value can be adjusted on programming section too.
Tune Operation
Starting the Tune operation 1-Enter to the programming section
2- Select ,, parameter in menu. Press ASET/OK button for saving the parameter and turn to the main operation screen.
3- Observe that “ ” blinks in set display. Note- For starting the Tune operation,
Heating Tune Operation:Process value must be lower than process set value at least 5% of full scale
Cooling Tune Operation :Process value must be greater than process set value at least 5%of the full scale . If this condition is not okay, Blinks on the screen for 10 seconds. Canceling Self Tune operation :
1- If sensor breaks ;
2- If Self Tune operation can not be completed in 8 hours ;
3- While heating Self Tune is running, if process value becomes greater than Process Set value
4- While cooling Self Tune is running, if process value becomes less than Process Set value; 5- While Self Tune operation is running, if user changes the process set value;
Then Self Tune operation is canceled, device continues to run with former PID parameters without changing PID parameters.
: Process Menu Parameters |
|
: Process input type selection ; (Default: |
) |
: J type (Fe,Cu,Ni) Thermocouple , -200°C,900°C ; -328°F,1652°F
: K type (Ni,Cr,Ni) Thermocouple , -200°C,1300°C ; -328°F,2372°F
: R type (Pt13%RhPt) Thermocouple , 0°C,1700°C ; 32°F,3092°F
: S type (Pt10%RhPt) Thermocouple , 0°C,1700°C ; 32°F,3092°F
: T type (Cu,Cu,Ni) Thermocouple , -200°C,400°C ; -328°F,752°F : Pt - 100 , -200°C,650°C ; -328°F,1202°F
: Pt - 100 , -199.9°C,650.0°C ; -199.9°F,999.9°F |
|
||
: Unit Selection. |
or |
can be chosen. (Default: |
) |
: Operation Scale minimum (Low Limit) value. It changes according to the process input type and scale. (Default: -200)
: Operation Scale maximum (High Limit) value. It changes according to the process input type and scale. (Default: 900)
<![endif]>ENGLISH
9
: Process Set value Low Limit. Minimum set value is defined with this parameter. It changes according to the process input type and scale. (Default: -200)
: Process Set value High Limit. Maximum set value is defined with this parameter. It changes according to the process input type and scale. (Default: 900)
: Display offset for process value. It can be adjusted from -10% of scale to 10% of scale. It is added to the process display value. (Default: 0)
Note: If process input type selection( |
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) is changed, |
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and |
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, |
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parameters may need to be updated according to the input type selection.
: Control Menu Parameters
: This parameter determines, which output will be Process control output. If rLY is chosen, process output is relay output, if SSr is chosen, process output is SSR output.
(Default: Ssr) |
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: Process Type Selection. It can be |
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or |
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.(Default: |
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) |
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: Process Control Type Selection. It can be |
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or |
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.(Default: |
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) |
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: If tune parameter is set to |
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, device start to Self Tune to calculate PID parameters |
|||||||||||||||||||||||||||||||||||
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automatically. If tune parameter is set to |
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, device start to Auto Tune to calculate |
||||||||||||||||||||||||||||||||||
PID parameters automatically. This parameter is shown if |
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= |
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. |
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(Default: |
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) |
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= |
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, then |
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: Proportional band . It can be adjusted from %1 to %100.If |
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this parameter |
can be observed. (Default: 10.0) |
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: Integral Time. It can be adjusted from 0 to 3600 second.If |
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= |
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, then |
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this parameter can be observed. (Default: 100) |
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: Derivative Time. It can be adjusted from 0.0 to 999.9 second.If |
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= |
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,then |
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this parameter can be observed. (Default: 25.0) |
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|||||||||||||
: Output Control Period. It can be adjusted from |
1 to 150 secondIf |
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= |
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, |
||||||||||||||||||||||||
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then this parameter can be observed. (Default: 10) |
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: Hysteresis value. It can be adjusted from %0 ile %50 of the Scale ( |
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- |
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) |
||||||||||||||||||||||||||||
If |
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= |
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, then this parameter can be observed |
(Default: 3) |
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: Sensor Break Output Value. It can be adjusted from %0 to %100. (Default: 0.0)
: Soft Start Set value. Device operates in Soft Start mode, until the temperature reaches Soft Start set value. (Default: no)
: Soft Start Control Output. This parameter determines soft start mode control output percentage. (Default: 10.0)
: Soft Start Control time. This parameter determines soft start mode control time. (Default:1)
: Alarm Menu Parameters
<![endif]>ENGLISH
:Alarm Hysteresis value. It can be adjusted from %0 ile %50 of the Scale( - ). (Default: 0)
:Alarm Type selection. (Default: )
:Alarm Set Low Limit parameter. It can be adjusted from Operation Scale minimum to Alarm Set High Limit. (Default: 0)
:Alarm Set High Limit parameter. It can be adjusted from Alarm Set Low Limit to Operation Scale maximum. (Default: 500)
:Alarm on Delay Time. It can be adjusted from 0 to 9999 seconds. (Default: 0)
:Alarm off Delay Time. It can be adjusted from 0 to 9998 seconds. If it is higher than 9998, , is seen on the screen and Alarm Latching Output is selected. (Default: 0)
10
: Alarm Hysteresis value. It can be adjusted from %0 ile %50 of the Scale
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: Alarm Type selection. (Default: )
: Alarm Set Low Limit parameter. It can be adjusted from Operation Scale minimum to Alarm Set High Limit. (Default: 0)
: Alarm Set High Limit parameter. It can be adjusted from Alarm Set Low Limit to Operation Scale maximum. (Default: 500)
: Alarm on Delay Time. It can be adjusted from 0 to 9999 seconds. (Default: 0)
: Alarm off Delay Time. It can be adjusted from 0 to 9998 seconds. If it is higher than 9998, is seen on the screen and Alarm Latching Output is selected. (Default: 0)
NOTE: Alarm-2 parameters(AHS2 , AtS2 , Alo2 ,AuP2 , Aon2 , AoF2 ) are active,if Cout parameter is set as SSR.
: Protection Menu Parameter
: Password for accessing to the programming section. It can be adjusted from 0 to 9999. If is 0, password screen is not observed. If is different from 0 and user enters to the menu pages without entering the password, all the menus can be observed except protection menu . But device does not allow to do any changes in parameters. (Default value is 0)
Alarm Types
Alarm
Output
ON
Process High
Alarm
OFF
Process Value
Alarm
Output
ON
Process Low
OFF
Alarm
Process Value
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11
Alarm
Output
(+ )
ON
Deviation High
Alarm
OFF
Process Value
Alarm
Output
( - )
ON
Deviation Low
Alarm
OFF
Process Value
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Alarm |
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Deviation Range
High Alarm
OFF
Process Value
Error Messages
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low limit parameter |
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limit parameter value |
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the picture. |
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Installation
cBefore beginning installation of this product, please
read the instruction manual and warnings below carefully.
In package , -One piece unit
-Two pieces mounting clamp -One piece instruction manual
<![endif]>ENGLISH
13
A visual inspection of this product for possible damage occured during shipment is recommended before installation. It is your responsibility to ensure that qualified mechanical and electrical technicians install this product.
If there is danger of serious accident resulting from a failure or defect in this unit, power off the system and the electrical connection of the device from the system.
The unit is normally supplied without a power switch or a fuse. Use power switch and fuse as required.
Be sure to use the rated power supply voltage to protect the unit against damage and to prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and trouble with the unit can be prevented.
Never attempt to disassemble, modify or repair this unit. Tampering with the unit may results in malfunction, electric shock or fire.
Do not use the unit in combustible or explosive gaseous atmospheres. During the equipment is putted in hole on the metal panel while mechanical installation some metal burrs can cause injury on hands, you must be careful.
Montage of the product on a system must be done with it’s mounting clamp. Do not do the montage of the device with inappropriate mounting clamp. Be sure that device will not fall while doing the montage.
It is your responsibility if this equipment is used in a manner not specified in this instruction manual.
Warranty
EMKO Elektronik warrants that the equipment delivered is free from defects in material and workmanship. This warranty is provided for a period of two years. The warranty period starts from the delivery date.
This warranty is in force if duty and responsibilities which are determined in warranty document and instruction manual performs by the customer completely.
Maintenance
Repairs should only be performed by trained and specialized personnel. Cut power to the device before accessing internal parts. Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl alcohol or water to clean the external plastic case.
Other Information:
Manufacturer Information:
Emko Elektronik Sanayi ve Ticaret A.Ş.
Demirtaş Organize Sanayi Bölgesi Karanfil Sk. No:6 16369
BURSA/TURKEY
Phone |
: +90 224 261 1900 |
Fax |
: +90 224 261 1912 |
Repair and Maintenance Service Information:
Emko Elektronik Sanayi ve Ticaret A.Ş.
Demirtaş Organize Sanayi Bölgesi Karanfil Sk. No:6 16369
BURSA/TURKEY
Phone |
: +90 224 261 1900 |
Fax |
: +90 224 261 1912 |
<![endif]>ENGLISH
14
Ordering Information
<![if ! IE]><![endif]>ENGLISH
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Muchas gracias por haber elegido productos |
|
Emko Elektronik, visite nuestra página web |
Su Socio Tecnológico |
para descargar el manual de usuario |
detallado. |
www.emkoelektronik.com.tr
15
<![endif]>ESM-XX20 PID Temperaturregler
<![endif]>DEUTSCH
ESM-9920, ESM-9420, ESM-7720, ESM-4920, ESM-4420
PID Temperaturregler
Spezifikationen
Ausgang
V ohmsche Last )
Z)
V ohmsche Last )
Versorgungsspannung:
230V V ( ±15% ) 50/60 Hz - 3VA
115V V ( ±15% ) 50/60 Hz - 3VA
24V V ( ±15% ) 50/60 Hz - 3VA (Versorgungsspannung bei der Bestellung angeben)
Schutzklassen und Physikalische Eingenschaften
<![endif]>DEUTSCH
2
Max.
24 mA, 12V Z
5A@250VV 5A@250VV
1A V T
Sicherung
230 VV
50/60 Hz
Max.
24 mA, 12V Z
5A@250VV 5A@250VV
1A V T
Sicherung
230 VV |
50/60 Hz
5A@250VV 5A@250VV
Max.
24 mA, 12V Z
1A V T
Sicherung
230 VV
50/60 Hz
<![endif]>DEUTSCH
3
ABMESSUNGEN |
Maximal 5 mm/ 0,2 zoll. |
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<![if ! IE]> <![endif]>zoll |
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<![if ! IE]> <![endif]>1,89 |
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AS2 |
<![if ! IE]> <![endif]>/ |
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<![if ! IE]> <![endif]>48 |
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ASET |
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48 mm / 1,89 zoll |
11 ± 1 mm /0,43 zoll |
84 mm / 3,31 zoll |
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Maximal 5 mm/ 0,2 zoll |
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<![if ! IE]> <![endif]>zoll |
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AS2 |
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AS1 |
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<![if ! IE]> <![endif]>mm / |
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PSET |
ASET |
<![if ! IE]> <![endif]>72 |
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Temperaturregler |
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72 mm / 2,83 zoll |
11,5 ± 1 mm / 0,45 zoll |
84 mm / 3,31 zoll |
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ESM-9920 |
Maximal 15 mm/ 0,59 zoll |
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<![if ! IE]> <![endif]>zoll |
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PS |
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AS1 |
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AO2 |
AS2 |
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ASET |
<![if ! IE]> <![endif]>mm |
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PSET |
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<![if ! IE]> <![endif]>96 |
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Temperaturregler |
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ESM-9920 |
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96 mm / 3,78 zoll |
12 ± 1 mm /0,47 zoll |
84 mm / 3,31 zoll |
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<![endif]>DEUTSCH
4
Frontplattenmontage
<![if ! IE]><![endif]>DEUTSCH
5