Emko EZM-9930 User manual

0 (0)
<![if ! IE]>

<![endif]>Programmable Counter

<![if ! IE]>

<![endif]>EZM-9930 96x96 DIN 1/4

EZM-9930 96 x 96 DIN 1/4 Universal Input Programmable Counter

-6 digits Process (PV) and 6 digits Set (SV) Value Display

-Operation with 1 Set Value

-Reset , Pause and ChA-ChB Counting Inputs

-Operation with Automatic and Manual Reset

-NPN/PNP Type Operation

-INC , DEC , INC / INC , INC / DEC , UP / DOWN , x1 / x2 / x4 Counting with Phase Shifting Property in Counter Function

-Multiplication Coefficient and Decimal Point Position

Introduction Manual. ENG EZM-9930 02 V02 08/14

ABOUT INSTRUCTION MANUAL

Instruction manual of EZM-9930 Programmable Counter consists of two main sections. Explanation of these sections are below. Also, there are other sections which include order information and technical specifications of the device. All titles and page numbers in instruction manual are in “CONTENTS” section. User can reach to any title with section number.

Installation:

In this section, physical dimensions of the device, panel mounting, electrical wiring, module mounting in the device, physical and electrical installation of the device to the system are explained.

Operation and Parameters:

In this section, user interface of the device, how to access to the parameters, description of parameters are explained.

Also in these sections, there are warnings to prevent serious injury while doing the physical and electrical mounting or using the device.

Explanation of the symbols which are used in these sections are given below.

cThis symbol is used for safety warnings. User must pay attention to these warnings.

aThis symbol is used to determine the dangerous situations as a result of an electric shock. User must pay attention to these warnings definitely.

i

This symbol is used to determine the important notes about functions and usage of

the device.

2

CONTENTS

1.PREFACE..................................................................................................................

Page 5

1.1GENERAL SPECIFICATIONS

1.2ORDERING INFORMATION

1.3WARRANTY

1.4MAINTENANCE

2.INSTALLATION.........................................................................................................

Page 7

2.1GENERAL DESCRIPTION

2.2DIMENSIONS

2.3PANEL CUT-OUT

2.4ENVIRONMENTAL RATINGS

2.5PANEL MOUNTING

2.6INSTALLATION FIXING CLAMP

2.7REMOVING FROM THE PANEL

3.ELECTRICAL WIRINGS...........................................................................................

Page 12

3.1TERMINAL LAYOUT AND CONNECTION INSTRUCTION

3.2ELECTRICAL WIRING DIAGRAM

3.3VIEW OF DEVICE LABEL

3.4CONNECTION OF DEVICE SUPPLY VOLTAGE INPUT

3.5COUNTING INPUT CONNECTION

3.5.1PROXIMITY & SWITCH CONNECTION

3.5.2INCREMENTAL ENCODER & SWITCH CONNECTION

3.5.3SWITCH CONNECTION

3.6RELAY OUTPUT WIRING DIAGRAM

3.7GALVANIC ISOLATION TEST VALUES OF EZM-9930 PROGRAMMABLE

COUNTER

4.DEFINITION OF FRONT PANEL AND ACCESSING TO THE SET

 

PARAMETERS............................................................................................................

Page 20

4.1DEFINITION OF FRONT PANEL

4.2POWER ON OBSERVATION OF EZM - 9930 PROGRAMMABLE COUNTER AND SOFTWARE REVISION ON THE DISPLAY

4.3ADJUSTMENT OF SET VALUE

4.4RESETTING COUNT VALUE

4.5ACCESSING TO THE PROGRAM PARAMETERS

5.PROGRAM PARAMETERS......................................................................................

Page 29

6.FAILURE MESSAGES IN EZM-9930 PROGRAMMABLE COUNTER ...................

Page 46

7.SPECIFICATIONS ....................................................................................................

Page 47

8.OTHER INFORMATIONS..........................................................................................

Page 48

 

3

EU DECLARATION OF CONFORMITY

Manufacturer’s Name

: EMKO ELEKTRONIK A.S.

Manufacturer’s Address

: DOSAB, Karanfil Sk., No:6,

 

16369 Bursa, TURKEY

The manufacturer hereby declares that the product:

Product Name

: Programmable Counter

Type Number

: EZM-9930

Product Category

: Electrical equipment for measurement, control and

 

laboratory use

Conforms to the following directives :

2006 / 95 / EC The Low Voltage Directive

2004 / 108 / EC The Electromagnetic Compatibility Directive

has been designed and manufactured to the following specifications:

EN 61000-6-4:2007 EMC Generic Emission Standard for Industrial Environments

EN 61000-6-2:2005 EMC Generic Immunity Standard for Industrial Environments

EN 61010-1:2001 Safety Requirements for electrical equipment for measurement, control and laboratory use

When and Where Issued

Authorized Signature

16th October 2009

Name

: Serpil YAKIN

Bursa-TURKEY

Position

: Quality Manager

4

1.Preface

EZM Series Programmable Counter can be used in package machines, production and quality control rollers, in cutting and processing machine of glass, plastic, marble, sheet, iron, fabric all measuring and controlling of dimension, productivity, and can be adapted easily to all mechanical construction and automation system.

Some application fields which they are used are below:

Application Fields Package machines,

Quality Control rollers, Filling Systems,

Tool Benchs,

Measuring Dimension and Control Automation,

In Cutting and Processing machine of glass, plastic, marble, sheet, iron and fabric

Building Automation.

Production bands

1.1 General Specifications

Standart

 

EZM-9930

 

 

 

 

 

 

 

 

 

 

 

 

230 V V 50/60Hz

 

 

Supply Voltage

 

 

 

Optional Supply Input

 

 

Input

 

 

 

115V V 50/60Hz, 24V V 50/60Hz

 

 

 

 

 

 

 

 

 

 

 

24 V Z

 

 

 

 

 

 

 

 

 

 

 

 

 

Switch

 

 

Counting Inputs

 

 

 

Proximity Sensor(NPN,PNP)

 

 

 

 

 

Optic Sensor

 

 

(Ch A, Ch B)

 

 

 

Encoder

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reset and Pause

 

 

 

Switch

 

 

 

 

 

Proximity Sensor(NPN,PNP)

 

 

Inputs

 

 

 

Optic Sensor(NPN,PNP)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Switch

 

 

 

Sensor Voltage

 

 

Proximity Sensor

 

 

 

 

 

(NPN,PNP)

 

 

 

Output

 

 

 

 

 

 

 

Optic Sensor

 

 

 

 

 

 

Encoder

 

 

 

Standart

 

 

 

 

 

 

 

 

 

 

Control Output(Relay)

 

 

 

Output

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

1.2 Ordering Information

A BC D E / FG HI / U V W Z

EzM-9930 ( 96x96 1/4 DIN)

00 0 1 / 00 00 / 0 0 0 0

A Supply Voltage

224 V V (-%15;+%10) 50/60Hz or 24 VZ (-%15;+%10)

324 V V (-%15;+%10) 50/60Hz

4115 V V (-%15;+%10) 50/60Hz

5230V V (-%15;+%10) 50/60Hz

9 Customer (Maximum 240V V (-%15;+%10))50/60Hz

E Output-1

1 Relay Output (5A @ 250 V V) Rezistive Load

All order information of EZM-9930

Programmable Counter are given on the table at left. User may form appropriate device configuration from information and codes that at the table and convert it to the ordering codes.

Supply voltage must be determined for your system.

Please fill the order code blanks according to your needs.

Please contact us, if your needs are out of the standards.

cV Symbol means Vac

Z Symbol means Vdc

W Symbol means Vac and Vdc can be applied.

1.3 Warranty

EMKO Elektronik warrants that the equipment delivered is free from defects in material and workmanship. This warranty is provided for a period of two years. The warranty period starts from the delivery date. This warranty is in force if duty and responsibilities which are determined in warranty document and instruction manual performs by the customer completely.

1.4 Maintenance

Repairs should only be performed by trained and specialized personnel. Cut power to the device before accessing internal parts.

Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl alcohol or water to clean the external plastic case.

6

2.Installation

cBefore beginning installation of this product, please read the instruction manual and warnings below carefully.

In package ,

-One piece unit

-Two pieces mounting clamps

-One piece instruction manual

A visual inspection of this product for possible damage occured during shipment is recommended before installation. It is your responsibility to ensure that qualified mechanical and electrical technicians install this product.

If there is danger of serious accident resulting from a failure or defect in this unit, power off the system and separate the electrical connection of the device from the system.

The unit is normally supplied without a power switch or a fuse. Use power switch and fuse as required.

Be sure to use the rated power supply voltage to protect the unit against damage and to prevent failure.

Keep the power off until all of the wiring is completed so that electric shock and trouble with the unit can be prevented.

Never attempt to disassemble, modify or repair this unit. Tampering with the unit may results in malfunction, electric shock or fire.

Do not use the unit in combustible or explosive gaseous atmospheres.

During the equipment is putted in hole on the metal panel while mechanical installation some metal burrs can cause injury on hands, you must be careful.

Montage of the product on a system must be done with it’s fixing clamps. Do not do the montage of the device with inappropriate fixing clamp. Be sure that device will not fall while doing the montage.

It is your responsibility if this equipment is used in a manner not specified in this instruction manual.

7

Emko EZM-9930 User manual

2.1 General Description

Mounting Clamp

E

 

Z

 

M-

 

99

 

30

O1

OP

S1

SV

P

SET

 

RE

 

SET

 

C

 

ou

 

nt

 

er

Front Panel

IP65 protection

Device Label

Panel surface

(maximum thickness 15 mm / 0.59 inch)

2.2 Dimentions

Maximum 15 mm / 0.59 inch

EZM-9930

O1

S1

OP

SV

SET RESET

P

Counter

<![if ! IE]>

<![endif]>96 mm / 3.78 inch

96 mm / 3.78 inch

11.5 ± 1 mm / 0.45 inch 84mm / 3.31 inch

8

2.3 Panel Cut-out

129 mm / 5.08 inch (min)

<![if ! IE]>

<![endif]>3.62 inch

<![if ! IE]>

<![endif]>129 mm / 5.08 inch (min)

<![if ! IE]>

<![endif]>92 mm /

 

 

92 mm / 3.62 inch

109

2.4 Environmental Ratings

Operating Conditions

Operating Temperature : 0 to 50 °C

Max. Operating Humidity : 90% Rh (non-condensing)

Altitude

: Up to 2000m.

cForbidden Conditions: Corrosive atmosphere

Explosive atmosphere

Home applications (The unit is only for industrial applications)

2.5Panel Mounting

1-Before mounting the device in your panel, make sure that the cut-out is the right size.

1

2-Check front panel gasket position

EZ

 

M-

 

99

 

30

O1

OP

S1

SV

P

SET

 

R

 

EES T

 

C

 

ou

 

nt

 

er

3

2

3-Insert the device through the cut-out. If the mounting clamps are on the unit, put out them before inserting the unit to the panel.

cDuring installation into a metal panel, care should be taken to avoid injury from metal burrs which might be present. The equipment can loosen from vibration

and become dislodged if installation parts are not properly tightened. These precautions for the safety of the person who does the panel mounting.

10

2.6 Installation Fixing Clamp

1

2

The unit is designed for panel

mounting.

EZ

 

M-

 

99

 

30

O1

OP

S1

SV

P

SET

 

RESET

 

C

 

ou

 

nt

 

er

1-Insert the unit in the panel cut-out from the front side.

2- Insert the mounting clamps to the holes that located top and bottom sides of device and screw up the fixing screws until the unit completely immobile within the panel

cMontage of the unit to a system must be done with it’s own fixing clamps. Do not do the montage of the device with inappropriate fixing clamps. Be sure that

device will not fall while doing the montage.

2.7Removing from the Panel

cBefore starting to remove the unit from panel, power off the unit and the related system.

2

1

EZ

 

M-

 

99

 

30

O1

OP

S1

SV

1-Loosen the screws.

2-Pull mounting clamps from top and bottom fixing sockets.

3-Pull the unit through the front side of the panel

P

SET

 

RESET

 

C

 

ou

 

nt

 

er

3

11

3.Electrical Wirings

cYou must ensure that the device is correctly configured for your application. Incorrect configuration could result in damage to the process being controlled,

and/or personal injury. It is your responsibility, as the installer, to ensure that the configuration is correct.

Parameters of the device has factory default values. These parameters must be set according to the system’s needs.

cOnly qualified personnel and technicians should work on this equipment. This equipment contains internal circuits with voltage dangerous to human life.

There is severe danger for human life in the case of unauthorized intervention.

cBe sure to use the rated power supply voltage to protect the unit against damage and to prevent failure.

cKeep the power off until all of the wiring is completed so that electric shock and trouble with the unit can be prevented.

3.1Terminal Layout and Connection Instructions

P/N : EZM-9930

cY

a

Max. 2.5mm / 0.098

inch

 

 

 

 

 

 

Wire Size:

 

 

 

 

 

 

 

 

 

 

 

14AWG/1mm²

 

Torque

Screw driver

Solid /Stranded

 

0,5Nm

0,8 x3mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

3.2 Electrical Wiring Diagram

cElectrical wiring of the device must be the same as ‘Electrical Wiring Diagram’ below to prevent damage to the process being controlled and personnel injury.

 

 

P/N : EZM-9930

 

 

cY

 

 

 

 

 

 

 

 

 

 

 

5A@250VV

 

 

1

2

3

4

5

6

C NO NC

 

 

11 12 13 14a15

<![if ! IE]>

<![endif]>NOTE-1

<![if ! IE]>

<![endif]>12 V Z

<![if ! IE]>

<![endif]>Max 50mA

<![if ! IE]>

<![endif]>0 V Z

<![if ! IE]>

<![endif]>Ch A

<![if ! IE]>

<![endif]>Ch B

 

<![if ! IE]>

<![endif]>PAUSE

<![if ! IE]>

<![endif]>RESET

 

Relay Output

 

Supply Voltage Input

Sensor

230V V (-%15;+%10) 50/60Hz - 2.3VA

Supply Voltage

Count Inputs 115V V (-%15;+%10) 50/60Hz - 2.3VA

 

24 V V (-%15;+%10) 50/60Hz - 2.3VA

 

24 V Z (-%15 / +%10) - 4W

(It must be determined in order.)

NOTE-1 : Sensor supply voltage: 12VZ ± 10%, 50 mA maximum with short circuit protection

13

3.3 View of Device Label

P/N : EZM-9930

<![if ! IE]>

<![endif]>Max.50mA

<![if ! IE]>

<![endif]>12 V Z

<![if ! IE]>

<![endif]>0 V Z

 

<![if ! IE]>

<![endif]>Ch-A

<![if ! IE]>

<![endif]>Ch-B

<![if ! IE]>

<![endif]>Pause

<![if ! IE]>

<![endif]>Reset

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

2

 

3

 

 

4

 

 

5

 

6

caY

230 VV ± 15%

5A@250VV 50/60 Hz - 2.3VA

N L

C NO NC

11 12 13 14 15

14

3.4 Connection of Device Supply Voltage Input

Connection of Universal

Connection of Universal

Supply Voltage Input

Supply Voltage Input

 

 

 

 

Y

<![if ! IE]>

<![endif]>Fuse

 

 

 

 

<![if ! IE]>

<![endif]>Note-1

 

 

 

 

 

 

 

Y

<![if ! IE]>

<![endif]>Fuse

 

 

 

 

<![if ! IE]>

<![endif]>Note-1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a

 

 

 

 

 

 

 

 

 

 

N

a

 

 

 

 

 

 

N

 

 

 

 

 

 

 

 

 

 

 

 

 

L

 

 

 

 

 

L

 

 

 

 

 

 

Note-2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

 

 

 

15

 

 

14

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>Note-3

 

 

 

 

External

 

 

 

 

 

 

<![if ! IE]>

<![endif]>Note-3

 

 

 

 

 

External

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuse

 

 

 

 

 

 

 

 

 

 

 

Fuse

 

 

 

 

 

 

 

 

 

 

 

(1 A V T)

 

 

 

 

 

 

 

 

 

 

 

(1 A V T)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Supply

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Supply

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

c

 

 

 

 

 

 

 

 

 

 

 

 

 

 

c

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Supply Voltage

 

 

Supply Voltage

 

 

 

115VV, 230 V V

24V V (-%15;+%10) 50/60Hz

(-%15;+%10) 50/60 Hz

or 24VZ (-%15;+%10)

Note-1 :

There is internal 33 R Ω fusible flameproof resistor in 115V V 50/60 Hz and 230VV 50/60 Hz

There is internal 4R7 Ω fusible flameproof resistor in 24V V50/60Hz

Note-2 : “L” is “+”, “N” is “-” for 24VZ supply voltage.

Note-3 : External fuse is recommended

cMake sure that the power supply voltage is the same indicated on the instrument.

Switch on the power supply only after that all the electrical connections have been completed.

Supply voltage range must be determined in order. While installing the unit, supply voltage range must be controlled and appropriate supply voltage must be applied to the unit. Controlling prevents damages in unit and system and

cpossible accidents as a result of incorrect supply voltage.

There is no power supply switch on the device. So a power supply switch must be added to the supply voltage input. In accordance with the safety regulations, the power supply switch shall bring the identification of the relevant instrument.Power supply switch shall be easily accessible by the user.

Power switch must be two poled for seperating phase and neutral. On/Off condition of power switch is very important in electrical connection. On/Off condition of power switch must be signed for preventing the wrong connection.

If an external fuse is used, it must be on phase connection in Vsupply input.

15

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