Emko ESM-7730 User guide

ESM-7730 72 x 72 DIN Size

Universal Input PID Process Controller

digits process value (PV) and

- 4 4 digits process set value (SV) display

- Universal process input

- Dual or multi point calibration for ZVoltage / Current input

- Configurable ON/OFF, P, PI, PD and PID control forms

- Adaptation of PID coefficients to the system with Auto-tune and Self-tune

- Manual/Automatic mode selection for control output

- Bumpless transfer

- Programmable heating, cooling and alarm functions for control Output

(TC, RTD, mV Z, V Z, mA Z)

ESM-7730 72x72 DIN Size Process Controller

Instruction Manual. ENG ESM-7730 02 V07 07/14

ABOUT INSTRUCTION MANUAL

Instruction manual of ESM-7730 process controller consists of two main sections. Also,

there are other sections which includes order information and technical specifications of the device. All titles and page numbers in instruction manual are in “CONTENTS” section. User can reach to any title with section number.

Installation:

In this section, physical dimensions of the device, panel mounting, electrical wiring,

physical and electrical installation of the device to the system are explained.

Operation and Parameters:

In this section, user interface of the device, how to access to the parameters, description

of parameters are explained.

Also in these sections, there are warnings to prevent serious injury while doing the

physical and electrical mounting or using the device.

Explanation of the symbols which are used in these sections are given below.

c

a

i

This symbol is used for safety warnings. User must pay attention to these warnings.

This symbol is used to determine the dangerous situations as a result of an electric shock. User must pay attention to these warnings definitely.

This symbol is used to determine the important notes about functions and usage of the device.

2

CONTENTS

1.PREFACE............................................................................................................................................

1.1 GENERAL SPECIFICATIONS

1.2 ORDERING INFORMATION

1.3 WARRANTY

1.4 MAINTENANCE

Page 5

2.INSTALLATION....................................................................................................................................

2.1 GENERAL DESCRIPTION

2.2 DIMENSIONS

2.3 PANEL CUT-OUT

2.4 ENVIRONMENTAL RATINGS

2.5 PANEL MOUNTING

2.6 INSTALLATION MOUNTING CLAMP

2.7 REMOVING FROM THE PANEL

3.ELECTRICAL WIRING........................................................................................................................

3.1 TERMINAL LAYOUT AND CONNECTION INSTRUCTION

3.2 ELECTRICAL WIRING DIAGRAM

3.3 VIEW OF THE LABELS

3.4 CONNECTION OF DEVICE SUPPLY VOLTAGE INPUT

3.5 PROCESS INPUT CONNECTION

3.5.1 TC (THERMOCOUPLE) CONNECTION

3.5.2 RTD CONNECTION

3.5.3 CONNECTION OF SERIAL TRANSMITTERS WITH CURRENT OUTPUT (LOOP POWERED) TO THE PROCESS INPUT

3.5.4 CONNECTION OF 3-WIRE TRANSMITTERS WITH CURRENT OUTPUT TO THE PROCESS INPUT

3.5.5 CONNECTION OF TRANSMITTERS WITH VOLTAGE OUTPUT TO THE PROCESS INPUT

3.6 GALVANIC ISOLATION TEST VALUES OF ESM-7730 PROCESS CONTROLLER

Page 8

Page 13

4.OUTPUT CONNECTION FORMS IN ESM-7730 PROCESS CONTROLLERS..................................

4.1 PROCESS OUTPUT (SSR DRIVER OUTPUT) CONNECTION

4.2 ALARM OUTPUT -1 RELAY CONNECTION

4.3 PROCESS OUTPUT OR ALARM OUTPUT -2 RELAY CONNECTION

5.DEFINITION OF FRONT PANEL AND ACCESSING TO THE MENUS..............................................

5.1 FRONT PANEL DEFINITION

5.2 OBSERVATION OF SOFTWARE REVISION ON THE BOTTOM DISPLAY WHEN POWER IS ON

5.3 ADJUSTMENT OF PROCESS AND ALARM SET VALUES

5.4 EASY ACCESS DIAGRAM FOR PROGRAM PARAMETERS

5.5 ACCESSING TO THE TECHNICIAN MENU

5.6

CHANGING AND SAVING PARAMETERS

6.PARAMETERS.....................................................................................................................................

6.1 PROCESS / ALARM SET PARAMETERS

6.2 TECHNICIAN PARAMETERS

6.2.1 SELECTION OF PID TUNE AND OPERATION FORM

6.2.2 FUNCTION SELECTION FOR TOP AND BOTTOM DISPLAY

6.2.3 PROCESS INPUT TYPE AND RELEVANT PARAMETERS WITH PROCESS INPUT

6.2.4 PID CONFIGURATION PARAMETERS

6.2.5 PROCESS OUTPUT CONFIGURATION PARAMETERS

6.2.6 ALARM OUTPUT - 1 CONFIGURATION PARAMETERS

6.2.7 ALARM OUTPUT - 2 CONFIGURATION PARAMETERS

6.2.8 GENERAL PARAMETERS

6.2.9 TECHNICIAN PASSWORD

Page 21

Page 23

Page 41

7.FAILURE MESSAGES IN ESM-7730 PROCESS CONTROLLERS...................................................

8.SPECIFICATIONS................................................................................................................................

9.OTHER INFORMATION.......................................................................................................................

Page 64

Page 65

Page 66

3

EU DECLARATION OF CONFORMITY

Manufacturer Company Name : Emko Elektronik A.S..

Manufacturer Company Address: DOSAB, Karanfil Sokak, No:6, 16369 Bursa, Turkiye

The manufacturer hereby declares that the product conforms to the following standards and conditions.

Product Name : Process Controller

Model Number : ESM-7730

Type Number : ESM-7730

Product Category : Electrical equipment for measurement, control and

laboratory use

Conforms to the following directives :

2006 / 95 / EC The Low Voltage Directive

2004 / 108 / EC The Electromagnetic Compatibility Directive

has been designed and manufactured to the following specifications :

EN 61000-6-4:2007 EMC Generic Emission Standard for the Industrial Environments

EN 61000-6-2:2005 EMC Generic Immunity Standard for the Industrial Environments

EN 61010-1:2001 Safety Requirements for electrical equipment for measurement, control

And laboratory use

When and Where Issued Authorized Signature

th

16 October 2009 Name : Serpil YAKIN

Bursa-TURKEY Position : Quality Manager

4

1.Preface

ESM series process controllers are designed for measuring and controlling temperature and any process value.They can be used in many applications with their universal process input, control outputs, selectable alarm functions.

Some application fields and an application which they are used are listed below:

Application Fields Application

Glass PID Process Control Plastic Petro-Chemistry Textile Automative Machine production industries

1.1 General Specifications

ESM-7730

Power Supply

Input

Process Input

Standard

Alarm Output-1 (Relay Output)

Standard

Universal Supply Input 100-240 V V , 50/60Hz

Low Voltage (optional)

Supply Input

24V V 50/60Hz ,24V Z ,12V Z

Universal Process Input

TC, RTD,

Z Voltage/Current

Control Output

Alarm Output

ON/OFF, PID Operation

Heating-Cooling

Function

Auto-Tune, Self-Tune

Automatic/Manual

Operation

Process Output or

Alarm Output-2

(Relay Output)

Standard

Process Output

(SSR Driver Output)

Control Output

5

1.2 Ordering Information

A

BC D E FG HI //U V W Z/

ESM-7730 (72x72 DIN Size)

1

0

Supply Voltage

A

100-240V V (-15%;+10%) 50/60Hz

1

24 V V (-15%;+10%) 50/60Hz 24V Z (-15%;+10%)

2

Customer (Maximum 240V V (-15%;+10%))50/60Hz

9

BC

Input Type

Configurable (Table-1) Table-1

20

Serial Communication

D

0

None

Output-1

E

1

Relay Output (5A@250 VV at resistive load)

Output-2

FG

Relay Output (5A@250 VV at resistive load)

01

Output-3

HI

SSR Driver Output ( Maximum 17mA, 25V Z )

02

Scale

/

01 02

All order information of ESM-7730 are given on the table at left. User may form appropriate device configuration from information and codes that at the table and convert it to the ordering codes.

Firstly, supply voltage then other specifications must be determined. Please fill the order code blanks according to your needs.

Please contact us, if your needs are out of the standards.

Table-1

Input Type(TC)

BC

21

L ,Fe Const DIN43710

22

L ,Fe Const DIN43710

23

J ,Fe CuNi IEC584.1(ITS90)

24

J ,Fe CuNi IEC584.1(ITS90)

25

K ,NiCr Ni IEC584.1(ITS90)

26

K ,NiCr Ni IEC584.1(ITS90)

27

R ,Pt13%Rh Pt IEC584.1(ITS90)

28

S ,Pt10%Rh Pt IEC584.1(ITS90)

29

T ,Cu CuNi IEC584.1(ITS90)

30

T ,Cu CuNi IEC584.1(ITS90)

31

B ,Pt30%Rh Pt6%Rh IEC584.1(ITS90)

32

B ,Pt30%Rh Pt6%Rh IEC584.1(ITS90)

33

E ,NiCr CuNi IEC584.1(ITS90)

34

E ,NiCr CuNi IEC584.1(ITS90)

35

N ,Nicrosil Nisil IEC584.1(ITS90)

36

N ,Nicrosil Nisil IEC584.1(ITS90)

37

C , (ITS90)

38

C , (ITS90)

Input Type(RTD)

BC

39

PT 100 , IEC751(ITS90)

40

PT 100 , IEC751(ITS90)

Input Type( Z Voltage and Current)

BC

41

0...50 mV Z

42

0...5 V Z

43

0...10 V Z

44

0...20 mA Z

45

4...20 mA Z

Scale(°C)

-100°C,850°C

-100.0°C,850.0°C

-200°C,900°C

-199.9°C,900.0°C

-200°C,1300°C

-199.9°C,999.9°C 0°C,1700°C 0°C,1700°C

-200°C,400°C

-199.9°C,400.0°C

44°C,1800°C

44.0°C,999.9°C

-150°C,700°C

-150.0°C,700.0°C

-200°C,1300°C

-199.9°C,999.9°C 0°C,2300°C

0.0°C,999.9°C

Scale(°C)

-200°C,650°C

-199.9°C,650.0°C

Scale(°F)

-148°F ,1562°F

-148.0°F,999.9°F

-328°F,1652°F

-199.9°F,999.9°F

-328°F,2372°F

-199.9°F,999.9°F 32°F,3092°F 32°F,3092°F

-328°F,752°F

-199.9°F,752.0°F

111°F,3272°F

111.0°F,999.9°F

-238°F,1292°F

-199.9°F,999.9°F

-328°F,2372°F

-199.9°F,999.9°F 32°F,3261°F

32.0°F,999.9°F

Scale(°F)

-328°F,1202°F

-199.9°F,999.9°F

Scale

-1999,9999

c

V Þ Vac, Z Þ Vdc

W

ÞVdc or Vac can be

applied

6

1.3 Warranty

EMKO Elektronik warrants that the equipment delivered is free from defects in material and workmanship. This warranty is provided for a period of two years. The warranty period starts from the delivery date. This warranty is in force if duty and responsibilities which are determined in warranty document and instruction manual performs by the customer completely.

1.4 Maintenance

Repairs should only be performed by trained and specialized personnel. Cut power to the device before accessing internal parts. Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl alcohol or water to clean the external plastic case.

7

2.Installation

Before beginning installation of this product, please read the instruction manual and warnings below carefully.

c

In package ,

- One piece unit

- Two pieces mounting clamps

- One piece instruction manual

A visual inspection of this product for possible damage occured during shipment is recommended before installation. It is your responsibility to ensure that qualified mechanical and electrical technicians install this product.

If there is danger of serious accident resulting from a failure or defect in this unit, power off the system and separate the electrical connection of the device from the system.

The unit is normally supplied without a power switch or a fuse. Use power switch and fuse as required.

Be sure to use the rated power supply voltage to protect the unit against damage and to prevent failure.

Keep the power off until all of the wiring is completed so that electric shock and trouble with the unit can be prevented.

Never attempt to disassemble, modify or repair this unit. Tampering with the unit may results in malfunction, electric shock or fire.

Do not use the unit in combustible or explosive gaseous atmospheres.

During the equipment is putted in hole on the metal panel while mechanical installation some metal burrs can cause injury on hands, you must be careful.

Montage of the product on a system must be done with it’s fixing clamps. Do not do the montage of the device with inappropriate fixing clamp. Be sure that device will not fall while doing the montage.

It is your responsibility if this equipment is used in a manner not specified in this instruction manual.

8

2.1 General Description

Terminal protection cover

Product Label

Front Panel IP65 protection NEMA 4X

2.2 Dimensions

Mounting Clamp

Panel surface (maximum thickness 15mm / 0.59 inch)

Maximum 15mm / 0.59 inch

ESM-7730

°C °F

VV

PO AO1 AO2

AT

A

M

PSET ASET1

AT A/M

P

Process Controller

72mm / 2.83 inch

ASET2

SET

72mm / 2.83 inch

11.5 ± 1 mm /0.45 inch

76mm / 2.99 inch

9

2.3 Panel Cut-Out

97 mm / 3.82 inch (min)

69mm / 2.72 inch

10

2.4 Environmental Ratings

Operating Conditions

Operating Temperature : 0 to 50 °C

Max. Operating Humidity : 90% Rh (non-condensing)

Altitude : Up to 2000m.

Forbidden Conditions: Corrosive atmosphere

c

Explosive atmosphere Home applications (The unit is only for industrial applications)

2.5 Panel Mounting

During installation into a metal panel, care should be taken to avoid injury from metal burrs which might be present. The equipment can loosen from vibration

c

and become dislodged if installation parts are not properly tightened. These precautions for the safety of the person who does the panel mounting.

1

3

2

1-Before mounting the device in your panel, make sure that the cut-out is of the right size.

2-Check front panel gasket position

3-Insert the device through the cut-out. If the mounting clamps are on the unit, put out them before inserting the unit to the panel.

11

2.6 Installation Mounting Clamp

c

1

Montage of the unit to a system must be done with it’s own fixing clamps. Do not do the montage of the device with inappropriate fixing clamps. Be sure that device will not fall while doing the montage.

2

The unit is designed for panel mounting.

1-Insert the unit in the panel cut-out from the front side.

2- Insert the mounting clamps to the holes that located top and bottom sides of device and screw up the fixing screws until the unit completely immobile within the panel

2.7 Removing from the Panel

Before starting to remove the unit from panel, power off the unit and the related system.

c

2

1

1-Loosen the screws.

2-Pull mounting clamps from top and bottom fixing sockets.

3-Pull the unit through the front side of the panel

3

12

3.Electrical Wiring

You must ensure that the device is correctly configured for your application. Incorrect configuration could result in damage to the process being controlled, and/or personal injury. It is your responsibility, as the installer, to ensure that

c c

the configuration is correct. Parameters of the device has factory default values. These parameters must be set according to the system’s needs.

Only qualified personnel and technicians should work on this equipment. This equipment contains internal circuits with voltage dangerous to human life. There is severe danger for human life in the case of unauthorized intervention.

Be sure to use the rated power supply voltage to protect the unit against damage and to prevent failure.

c

Keep the power off until all of the wiring is completed so that electric shock and trouble with the unit can be prevented.

c

3.1 Terminal Layout and Connection Instructions

1102113124135146157168179

18

0,5Nm

aa

6 mm / 0.236 inch Wire Size: 18 AWG / 1 mm² Solid /Stranded

18 screws terminal M3

Empty terminals

Torque 0.5 Nm

Screw driver

13

3.2 Electrical Wiring Diagram

Electrical wiring of the device must be the same as ‘Electrical Wiring Diagram’ below to prevent damage to the process being controlled and personnel injury.

c

Universal

Process Input

(TC, RTD, Z Voltage/Current)

Sensor or Transmitter

Supply Input

0 to 50mV Z 0 to 10V Z 0 to 20mA Z

Pt-100

TC

1

P/N : ESM-7730

Y

CAT II

c

24 V Z

Standard Process Output

SSR Driver Output

Max. 17mA, 25V Z

Max 50mA

7

8 9

Process Out

10211312413514615

Process Output

or

Alarm Output-2

Relay

ii

Process measurement input is in CAT II class.

PROCESS OUT

(ALARM OUT-2)

5A@250VV

NO CNC

ALARM OUT-1

5A@250VV

NO CNC

Alarm Output-1

Relay

a

16 17 18

Supply Voltage Input

100-240V V (-15%;+10%) 50/60Hz - 6VA

24 V V (-15%;+10%) 50/60Hz - 6VA

24V Z (-15%;+10%) - 6W

12V Z (-15%;+10%) - 6W

(It must be determined in order)

14

3.3 View of the Labels

0 to 20mAZ

Z

4 2V

0 T 50 IP65/IP20

15

3.4 Connection of Device Supply Voltage Input

Universal Supply

Voltage Connection

Y

otN e-1

Fuse

N L

a

11

12

Note-3

External

Fuse

(1 A V T)

Power Supply Switch

c

Supply Voltage

100 - 240 V V

(-15%;+10%) 50/60 Hz

Low Voltage 24 VW

Supply Voltage Input

N

Y

a

11

t 1N e

o

Fuse

Note-2

L

12

External

Fuse

(24V V : 1 A V T)

Note-3

(24V Z : 1 A Z T)

Power Supply Switch

c

Supply Voltage

24V V (-15%;+10%) 50/60Hz

or 24V Z (-15%;+10%)

Note-1 :There is an internal 33R W fusible flameproof resistor in 100-240 VV 50/60Hz supply

voltage input There is an internal 4R7 W fusible flameproof resistor in 24VV 50/60Hz , 24VZ supply voltage

input

Note-2 : “L” is ( + ) ,” N” is ( - ) for 24V Z supply voltage

Note-3 : External fuse is recommended.

Make sure that the power supply voltage is the same indicated on the instrument. Switch on the power supply only after that all the electrical connections have

c

been completed. Supply voltage range must be determined in order. While installing the unit, supply voltage range must be controlled and appropriate supply voltage must be applied to the unit. Controlling prevents damages in unit and system and possible accidents as a result of incorrect supply voltage.

There is no power supply switch on the device. So a power supply switch must be added to the supply voltage input. In accordance with the safety regulations, the power supply switch shall bring the identification of the relevant instrument.Power supply switch shall be easily accessible by the user. Power switch must be two poled for seperating phase and neutral. On/Off condition of power switch is very important in electrical connection. On/Off condition of power switch must be signed for preventing the wrong connection.

c

If an external fuse is used, it must be on phase connection in Vsupply input. If an external fuse is used, it must be on (+) line connection in Zsupply input.

The instrument is protected with an internal fuse (Please refer to Note1 for information). In case of failure it is suggested to return the instrument to the manufacturer for repair.

16

3.5 Process Input Connection

3.5.1 TC (Thermocouple) Connection

TC

1 2 3

Always use compensation wire corresponding to the thermocouple used. If

ii

present, the shield must be connected to a proper ground.

Input resistance is greater than 10M W

Connect the wires with the polarity as shown in the figure at left.

Always use compensation wire corresponding to the thermocouple used. If present, the shield must be connected to a proper ground.

3.5.2 RTD Connection

Pt-100

Note 1

Pt-100

Note 2

1 12 23 3

3-wire Pt-100 connection (with line compensation)

(Max. Line impedance is 10 W)

Note 1 : In 3-wire system, use always cables of the same diameter (min 1mm²) Always use wires of the same gauge and type whether a 2-wire or 3-wire system.

Note 2 : Install a jumper between terminals 2 and 3 when using a 2-wire RTD. Note 3 : If the distance is longer than 10 meters, use 3-wire system

2-wire Pt-100 connection (without line compensation)

ii

Input resistance is greater than 10M W

17

3.5.3 Connection of Serial Transmitters With Current Output (Loop Powered) to the Process Input

Transmitter connection by using supply voltage on the device

Transmitter connection by using external supply voltage source.

1 1

Transmitter Transmitter

mA Z

3 3

4 4

24 V Z Max. 50mA

Note 1 : External power supply must be selected according to supply voltage range and

required current for transmitter.

ii

Input resistance is 2R7 W .

PV PV

24 V Z Max. 50mA

mA Z

External Supply Voltage

Note 1

3.5.4 Connection of 3-wire Transmitters with Current Output to the Process Input

Transmitter connection by using supply voltage on the device

Transmitter connection by using external supply voltage source.

1 1

3 3

mA Z

4 4

24 V Z Max. 50mA

Note-1 : External power supply must be selected according to supply voltage range and

required current for transmitter.

Transmitter

PV PV

24 V Z Max. 50mA

mA Z

External Supply Voltage

Note 1

Transmitter

ii

Input resistance is 2R7 W .

18

3.5.5 Connection of Transmitters with Voltage Output to the Process Input

Transmitter connection by using supply voltage on the device

Transmitter connection by using external supply voltage source.

1 1

mV, V Z

2 2

4 4

24 V Z Max. 50mA

Note-1 : External power supply must be selected according to supply voltage range and

required current for transmitter.

Input resistance is greater than 10M W for 0...50mV Z

ii

Input resistance is 43K W for 0...10V Z

Transmitter

PV PV

24 V Z Max. 50mA

mV, V Z

External Power Supply Note-1

Transmitter

19

3.6 Galvanic Isolation Test Values of ESM-7730 Process Controller

2000V V ( For ESM-7730.1..... )

500V V ( For ESM-7730.2..... )

Supply Voltage Input

17 18

2000V V

8

Process Output

(SSR Driver Output)

9

10

Process Output or

11 11

Alarm Output-2

12

13 14 14 15

2

3

Relay

Alarm Output-1

Relay

Analog

Inputs

10

12

13

15

24V Z Voltage

Output

Ground

8 9

1

2000V V

2

3

44

20

4. Output Connection Forms in ESM-7730 Process Controllers

4.1 Process Output ( SSR Driver Output ) Connection

Device

c

Last Control

Element

(SSR)

9

8

Max. 25 V Z,

L N

Max. 17mA

Fuses must be selected according to the applications.

c

Fuse

Load

4.2 Alarm Output-1 Relay Connection

Device

C

15

NC

14

13

NO

L N

5A V T Fuse

Last Control Element

(Contactor)

c

Fuse

Load

c

Fuses must be selected according to the applications.

21

4.3 Process Output or Alarm Output-2 Relay Connection

L N

Device

c

C

5A V T Fuse

12

NC

11

Last Control Element

(Contactor)

10

NO

c

Fuse

Load

Fuses must be selected according to the applications.

22

5. Definition of Front Panel and Accessing to the Menus

5.1 Front Panel Definition

Led indication of Automatic

LED indication of °C:Centigrade Unit

LED indication of °F

Operation (For Process Output) Led indication of Manual Operation

(For Process Output)

Fahrenheit Unit LED indication of units

other than °C and °F LED indication of

Process status

LED indication of Output-1 status

LED indication of Output-2 status

Led indication of AT , Autotune is active, PSET , Process set value ASET1 , Alarm-1 set value ASET2 , Alarm-2 set value

Menu button

This button is used to

access to the all menus and

to move up to another

menu in the menu list

Note-1

This button is used to decrease the parameter value and access to the

program menus. Also it is AT

(Auto Tune Yes/No) button.

For details on

parameter, refer to Section

6.2.1

°C °F

VV

PO AO1 AO2

AT

A

M

PSET ASET1

P

Process Controller

ESM-7730

ASET2

AT A/M

SET

access to the process and

Note-1

This button is used to

increase the parameter

value and access to

the program menus.

Also it is Automatic or

Manual Operation

Form Selection button

Display for Process Value (PV) and Parameters

Display for Process Set Value (SV) and Parameter

For details refer to

Section 6.1 (Process and

Alarm Set Parameters)

and Section 6.2.2

(Function Selection

For Top and Bottom

Display)

This button is used to

alarm set values and it is used to save the program

parameters

Note-1: If increment or decrement button is pressed for 5 seconds continuously, increment and decrement number become 10, if increment or decrement button is pressed for 10 seconds continuously, increment and decrement number become 100.

23

5.2 Observation of Software Revision on the Bottom Display When Power in On

When the power is applied to the device all led indicators and display segments are momentarily illuminated for testing. Software revision number of the controller is momentarily illuminated on the bottom display.

ESM-7730

°C °F

VV

PO AO1 AO2

M

AT

A

PSET ASET1

ASET2

AT A/M

“ rU” Þ Revision

P

Process Controller

When power is on, display of the device is like below:

ESM-7730

°C °F

VV

PO AO1 AO2

M

AT

P

A

PSET ASET1

AT A/M

ASET2

SET

Process Controller

First segments of top and

bottom displays are tested

°C °F

VV

PO AO1 AO2

AT

A

M

PSET ASET1

AT A/M

P

Process Controller

Second segments of top and

bottom displays are tested.

SET

ESM-7730

ASET2

SET

Revision Number

ESM-7730

°C °F

VV

PO AO1 AO2

M

AT

P

A

PSET ASET1

AT A/M

ASET2

SET

Process Controller

Third segments of top and

bottom displays are tested.

ESM-7730

°C °F

VV

PO AO1 AO2

M

AT

P

A

PSET ASET1

AT A/M

ASET2

SET

Process Controller

Fourth segments of top and

bottom displays are tested.

If there is an unexpected situation while opening the device, power off the

c

device and inform a qualified personnel.

ESM-7730

°C °F

VV

PO AO1 AO2

AT

A

M

PSET ASET1

AT A/M

P

ASET2

SET

Process Controller

All leds are energised. On

bottom display revision

number is shown. Revision

number is “07”.

ESM-7730

°C

°F

VV

PO

AO1

AO2

M

AT

P

A

PSET ASET1

AT A/M

ASET2

SET

Process Controller

Main operation screen is

shown

24

5.3 Adjustment of Process and Alarm SET Values

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

AT A/M

P

Operation Screen

SET

When set button is

pressed, PSET LED starts

to flash., “PSET” is shown

on top display and process

set value is shown on

bottom display.

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET2

ASET1

Alarm-1 Set

Screen

ASET1

Led flashes.

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

Set Value

SET

Set value can be

changed with increment

and decrement buttons

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET2

ASET1

Process

Screen

Alarm-2

Set

Screen

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

P

AT A/M

SET

For saving Set value and accessing to the other Set values, press Set button.

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT

ASET1 ASET2

P

AT A/M

SET

Change the set value with

increment and decrement

buttons.

°C

°F

VV

PO

AO1

AO2

P

M

AT

A

PSET

AT A/M

ASET1 ASET2

Alarm-2 Set Screen

SET

For saving the set value

and turn to the operation

screen press Set button

P

AT A/M

SET

For saving the set value

and accessing to the other

set values press Set button.

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

P

AT A/M

SET

Operation Screen

AT A/M

P

Change the set

value with

increment and

decrement

buttons.

SET

ASET2

Led

flashes

If parameter in PCnF menu is , parameter is accessible. If it is

ii

, this parameter is not accessible and device turns to main operation screen.

For exiting without saving Set value, press menu (”P”) button.

ii

25

5.4 Easy Access Diagram For Program Parameters

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

Main Operation Screen

P

Press “P” button for

accessing to the

programming section.

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

Run List menu

A/M

SET

Tune selection

SET

Auto Tune selection

SET

Bumpless transfer

SET

Alarm Latch Canceling

SET

Note-1: According to the Parameter selection,

ii

another parameter can be used instead of parameter and parameter can not be observed Note-2:If parameter in section is ,then these parameters can be observed

Please refer to the Section

ii

6. Parameters for detailed information about parameters and menus.

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

SET

Press SET/OK button for

accessing to the password

entering screen.

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

Display menu

A/M

SET

Top Display

SET

Bottom Display

SET

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

Note-1

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

Note-1

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

AT A/M

Password Entering Screen

Enter the password with

increment and decrement buttons

PýnP menu

A/M

SET

Process Input type Selection

SET

TC input type selection

SET

Unit selection

SET

Operation Scale Low Limit

SET

Operation Scale Max Limit

SET

Process Display offset

SET

Input Filter Time

SET

Cold Junction

Compensation

Selection

SET

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

Note-2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

Note-2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

Note-2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

Note-2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

Note-2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

Note-2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

Note-2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

Note-2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

Note-2

SET

Confirm the

password with

SET/OK button.

PID Menu

A/M

Proportional Band

Integral time

Note-2

Derivative time

Note-2

Output Period

Note-2

Control Output Min Value

Control Output Max Value

Control time Min Value

AntiReset Windup

Set Value Offset

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

Password Entering Screen

SET

PID Output offset

SET

Output Offset Related to the PID Set

SET

Process Value Stabilization

SET

Proportional

Band Shifting

SET

Sensor Break Output Value

SET

Soft Start Set Value

SET

Soft Start Control Output

SET

Soft Start Control Time

SET

26

5.4 Easy Access Diagram For Program Parameters

Note-3

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

PCnF Menu

A/M

SET

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

SET

ALn1 Menu

A/M

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

ALn2 Menu

A/M

SET

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

SET

Genn Menu

A/M

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

Password Menu

A/M

SET

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

Process Output Operation type

SET

Process Output Type

SET

Process Output Control

SET

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

Alarm-1 logic Output Type

SET

Alarm-1 Alarm Type

SET

Alarm-1

hysteresis

Value

SET

Alarm-1 On Delay Time

SET

Alarm-1 Off Delay Time

SET

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

Alarm-2 logic Output Type

SET

Alarm-2 Alarm Type

SET

Alarm-2

hysteresis

Value

SET

Alarm-2 On Delay Time

SET

Alarm-2 Off Delay Time

SET

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

Set scale Low Limit

SET

Set Scale High Limit

SET

Alarm Set Value Protection

SET

Auto/Manual Button Protection

SET

AT (Auto Tune) Button Protection

SET

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

Technician Password

SET

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

Alarm-1 Stabiliza tion Time

SET

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

Alarm-2 Stabilization Time

SET

Note-3:This menu can be observed if parameter in section is

ii

selected

Please refer to the Section 6.Parameters for detailed information about

ii

Parameters and menus.

27

5.5 Accessing to the Technician Menu

The parameters have been divided into groups according to their functions. Every group has a title and firstly user must determine the title (menu) for accessing to the parameters. Refer to the parameters section for detailed information about parameters.

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

AT A/M

P

Operation Screen

SET

When “P” button is pressed,

Technician Menu Entering

screen is shown.

When screen is shown,

technician parameters can be

seen by pressing SET button

without entering password. But

parameters can not be changed.

Please refer to Section 6.2.9.

(Technician Password)

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

Technician Menu Entering Screen

SET

When Set button is pressed, Technician

Password Entering Screen is shown

Enter password with

increment and

decrement buttons

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

Technician Password

SET

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

P

AT A/M

SET

If technician password is

defined, technician

password entering

screen is shown.

Technician can access to the

former menu by pressing

menu changing back button.

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

Press Set button to confirm password

Run List Menu

Selection of operation form

Technician can access to the

SET

following menu by pressing menu changing next button

DiSP List Menu

It defines which parameter will be shown on top and bottom display

Technician can access to the

SET

following menu by pressing menu changing next button

28

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

PINP CONF Menu

Configuration parameters of process input

Technician can access to the former menu by pressing menu changing back button.

AT A/M

P

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

Technician can access to the

SET

following menu by pressing menu changing next button

PID CONF Menu

PID algorithm parameters

Technician can access to the

SET

following menu by pressing menu changing next button

PCnF CONF Menu

Configuration parameters of Process outputs

Technician can access to the

SET

following menu by pressing menu changing next button

Technician can access to the former menu by pressing menu changing back button.

This parameter is accessible if parameter in PCnF menu is

Technician can access to the former menu by pressing menu changing back button.

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

ALn1 CONF Menu

Configuration parameters of ALARM -1 output

Technician can access to the

SET

following menu by pressing menu changing next button

ALn2 CONF Menu

Configuration parameters of ALARM -2 Output

Technician can access to the

SET

following menu by pressing menu changing next button

29

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

GENN CONF Menu

General parameters

Technician can access to the former menu by pressing menu changing back button.

This menu is not accessible if

Technician parameters are accessed by pressing SET

button without entering

technician password

Technician can access to the former menu by pressing menu changing back button.

Technician can access to the

former menu by pressing menu

changing back button.

AT A/M

P

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

SET

Technician can access to the following menu by pressing menu changing next button

PASS CONF Menu

Technician password

Technician can access to the

SET

following menu by pressing menu changing next button

Run List Menu

After PASS CONF menu, beginning of the menu list is shown.

SET

Press Menu button to exit from

Menu list and turn back to

operation screen

Continue to press menu changing next and back

buttons to change the menu

pages

By pressing SET button, technician can access to the menu page and to all parameters in this menu page.

30

5.6 Changing and Saving Parameters

Example-1 : To change Process Input Type parameter

Process Input Type parameter is in “PýnP Conf” menu, so PýnP ConF menu must be accessed firstly in order to reach parameter.

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

Operation Screen

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

Technician Menu Entering Screen

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

When “P” button is pressed,

Technician Menu Entering

SET

When Set button is pressed,

Technician Password Entering

screen is shown.

Enter password with increment and decrement buttons

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

Technician Password

SET

Press Set button to confirm password

When screen is shown,

technician parameters can be

seen by pressing SET button

without entering password. But

parameters can not be changed.

Please refer to Section 6.2.9.

(Technician Password)

AT A/M

P

Screen is shown

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

SET

P

AT A/M

If password is not

0, Technician

Password

Entering Screen is

shown.

Run List Menu

Selection of operation form

Technician can access to the

SET

following menu by pressing menu changing next button

DiSP List Menu

It defines which parameter will be shown on top and bottom display

Technician can access to the

SET

following menu by pressing menu changing next button

Technician can access to the former menu by pressing menu changing back button.

SET

Technician can access to the former menu by pressing menu changing back button.

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

PINP CONF Menu

Configuration parameters of process input

Press Set button to access to

SET

PýnP ConF menu

31

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

Process Input Type Selection

is means, input type is RTD.

PINP CONF Menu

When Menu button is pressed,

technician can access to the

menu pages.

AT A/M

P

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

Parameter can be changed with

SET

increment and decrement buttons

Process Input Type Selection

TC input type is selected

Press Set button to confirm the

SET

value and access to the next parameter.

TC Input Type Selection

Press Set button to access to

SET

the next parameter

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

P

AT A/M

SET

menu changing next and

Press Menu button for turning to the operation screen

For accessing to the

other menus, press

back buttons.

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

AT A/M

P

Operation Screen

SET

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

Unit Selection

SET

32

Example-2 : Changing operation form from “Auto” to “Manual” and adjustment of % output.

If operation form is Auto (Close-Loop Control) and there is an output with PID or ON/OFF control form, device controls the process outputs by calculating the % output values automaticaly. If operation form is Manual (Open-Loop Control) and there is an output with PID control form, then % output value can be adjusted with increment and decrement buttons. If operation form is Manual (Open-Loop Control), and there is an output with ON/OFF control form, then %output value can be adjusted “OFF”, “HEAT” or “COOL” with decrement and increment buttons. If operation form is Manual, % output value is shown on bottom display whatever parameter is.

Auto/Manual Operation Form can be adjusted Auto or Manual with A/M button

i

from front panel. For using this button, Auto/Manual Operation Type Selection Parameter must be . For details on this parameter, refer to Section 6.2.8 General Parameters.

If auto/manual changing button is pressed, it starts to operate in Auto Mode

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

AT A/M

P

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

AT A/M

P

Operation Screen

While it operates in automatic

SET

mode, if auto/manual changing button is pressed, it starts to operate in manual mode

Operation Screen

It operates in Manual Mode

%Output value is shown on bottom display

SET

Press SET button

Operation Screen

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

P

AT A/M

SET

It operates in Auto

Mode

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

Process Set Screen

PSET Led flashes

SET

Press SET button

33

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET2

ASET1

Alarm-1 Set Screen

ASET1 Led flashes

ASET2 Led flashes

Manual Led flashes

AT A/M

P

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT

P

°C

°F

VV

PO

M

AO1

AO2

AT PSET ASET1 ASET2

P

ASET1 ASET2

AT A/M

A

AT A/M

SET

Press SET button

Alarm-2 Set Screen

This parameter is accessible if parameter in PCnF menu is . It is not accessible if Parameter is

SET

Press SET button

Operation Screen

%Output value can be changed with increment and decrement buttons.

SET

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

AT A/M

P

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

AT A/M

P

SET

Operation Screen

Press Set button to confirm the value and turn to operation screen

Manual Led stops flashing

34

Example-3 : To change proportional band parameter

Proportional band parameter is in “Pýd Conf” menu, so “Pýd Conf” menu must be accessed firstly.

Operation Screen

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

P

AT A/M

SET

Technician Menu Entering Screen

When “P” button is pressed,

Technician Menu Entering

screen is shown.

When screen is shown,

technician parameters can be seen

by pressing SET button without

entering password. But parameters

can not be changed. Please refer to

Section 6.2.9 ( Technician

Password)

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

P

AT A/M

SET

When Set button is pressed,

Technician Password Entering

Screen is shown

Enter password with

increment and

decrement buttons

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

Technician Password

SET

Press Set button to confirm the password

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

P

AT A/M

SET

If password is not

0, Technician

Password Entering

Screen is shown.

Technician can access to the former menu by pressing menu changing back button.

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

Run List Menu

Selection of operation form

SET

Technician can access to the following menu by pressing menu changing next button

DiSP List Menu

It defines which parameter will be shown on top and bottom display

SET

Technician can access to the following menu by pressing menu changing next button

35

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

PINP CONF Menu

Configuration parameters of process input

Technician can access to the

former menu by pressing

menu changing back button.

Technician can access to the

former menu by pressing

menu changing back button.

AT A/M

P

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

Technician can access to the

SET

following menu by pressing menu changing next button

PID CONF Menu

PID algorithm parameters

SET

Enter Set button to access to Pýd ConF menu

Proportional Band Selection

AT A/M

P

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

SET

Parameter can be changed with increment and decrement buttons

Proportional Band Selection

SET

Press Set button to confirm the value and access to the next parameter

36

Pid CONF Menu

When Menu button is pressed,

technician can access to the

menu pages.

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

Integral Time

Press Set button to access to the

SET

next parameter

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

P

AT A/M

SET

For accessing to the other menus, press

menu changing next and back buttons.

Press Menu button to turn to the operation screen

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

P

AT A/M

SET

Operation Screen

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

Derivative Time

SET

37

Example-4 : To change ZVoltage / Current Input Calibration Type Selection parameter

In “PýnP Conf” menu

Parameter is in “PýnP ConF” menu. For accessing to this parameter, technician must access to “PýnP ConF” menu firstly. In this example, changing input type of a device from

thermocouple to ZVoltage / Current and dual point calibration selection is shown.

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

AT A/M

P

When “P” button is pressed,

Technician Menu Entering

Operation Screen

SET

When Set button is pressed, Technician

Password Entering Screen is shown

screen is shown.

When screen is shown,

technician parameters can be seen

by pressing SET button without

entering password. But parameters

can not be changed. Please refer to

Section 6.2.9 ( Technician

Password)

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

Enter password with

decrement buttons

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

Technician Menu Entering Screen

SET

increment and

Technician Password

SET

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

If password is

not 0, Technician

Password

Entering Screen

is shown.

SET

Technician can access to the former menu by pressing menu changing back button.

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

Press Set button to confirm the password

Run List Menu

Selection of operation form

Technician can access to the

SET

following menu by pressing menu changing next button

DiSP List Menu

It defines which parameter will be shown on top and bottom display

SET

Technician can access to the following menu by pressing menu changing next button

38

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

PINP CONF Menu

Configuration parameters of process input

Technician can access to the former menu by pressing menu changing back button.

AT A/M

P

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

SET

Enter PýnP ConF menu by pressing Set button

Process Input Type Selection

For accessing to parameter, parameter must be .If it is not ,change the value as With increment button.

SET

Press Set button to confirm the value and access to the next parameter

ZVoltage / Current Input Type Selection

Press Set button to access

SET

to the next parameter

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

Decimal Point Position

SET

Press Set button to access to the next parameter

ZVoltage / Current Input Calibration Type Selection

SET

Parameter can be changed with increment and decrement buttons

39

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

Z Voltage / Current Input Calibration Type Selection

PINP CONF Menu

When Menu button is pressed,

technician can access to the

menu pages

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

P

AT A/M

SET

Press Menu button to turn to the operation screen

AT A/M

P

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

SET

For accessing to the other

menus, press menu changing

next and back buttons.

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

Press Set button to confirm the value and access to the next parameter

Minimum value for selectable dual point calibration

Press Set button to access to the next parameter

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

P

AT A/M

SET

Maximum value for

selectable dual point

calibration

P

AT A/M

SET

Operation Screen

40

6. Parameters

Parameters are divided into two groups. They are Process / Alarm Set parameters and Technician parameters. Technician parameters are grouped into subgroups according to their functions. The subgroups are named as menu pages.

6.1 Process / Alarm SET Parameters

Process set value Process set value can be adjusted from minimum value of set

scale to maximum value of set scale

Set value for alarm output-1

Process set value can be adjusted from minimum value of set scale to maximum value of set scale

Set value for alarm output-2.It is accessible if parameter is

Process set value can be adjusted from minimum value of set scale to maximum value of set scale

For changing Alarm Output-1 and Alarm Output-2 Set values, Alarm Set

i

Values protection parameter must be

41

6.2 Technician Parameters

6.2.1 Selection of PID Tune and Operation Form

TUNE SELECTION

By selecting one of the methods below, device can determine the PID parameters.

Device operates according to the defined PID parameters

Auto tune (Limit Cycle Tuning) operation

Self tune (Step Response Tuning) operation

Auto-Self Tune

Self Tune operation is performed, if the conditions are realized when power on firstly. In normal operation, it controls the tune conditions in Auto Tune selection which explained below. If any of the conditions is realized, it performs the Auto Tune operation.

AUTOMATIC TUNE SELECTION

Device does not do (Limit Cycle Tuning) operation or while operation runs, this selection is adjusted

and Auto Tune operation is canceled.

If parameter is or , when the conditions for Auto Tune parameter that are explained in Tune Methods section are realized, it starts to perform Auto Tune (Limit Cycle Tuning) operation.

By pressing AT button, Automatic Tune can be selected or

i

For being able to use AT button, AT (Auto Tune) Button protection parameter Must be . (For details, refer to Section 6.2.8 General Parameters)

42

TUNE METHODS

There are 2 different methods for determining PID parameters by the device. These are Auto tune ( Limit Cycle Tuning) and Self Tune (Step Response Tuning) methods.

Determining of PID parameters with Auto Tune is started in these conditions :

1- By the user in any time, 2- By the device when system gets unstable and starts oscillation

If process value is out of Set ± Process value stabilisation value (Please refer to Section 6.2.4) and starts to oscillates, then device changes the Parameter to and Auto Tune operation is started.

3- After changing set value, if difference between newly defined set value and former set value is greater than proportional band, device will start it. If set value is changed to a value that is greater than; ± [ Scale * ( Heating or Cooling Proportional Band) ] /1000 value, Parameter is adjusted by the device and Auto Tune operation is started.

Example -1 : Starting Auto Tune operation by the user ;

! Enter technician menu. ! Adjust tune selection parameter in ”run List” menu , Auto Tune

Or Auto-Self Tune

! Adjust automatic tune selection parameter in ”run List” menu

And return to main operation screen.

! Observe that “AT” led is active.

If Auto Tune operation finishes without any problem, device saves the PID coefficients to memory and continue to run. Parameter is adjusted

automatically.

Canceling Auto Tune operation

1- If sensor breaks ; 2- If Auto Tune operation can not be completed in 8 hours 3- If user adjusts parameter or 4- If user adjusts parameter 5- If process set value is changed while Tune operation is being performed 6- While Tune operation is being performed, if operation type selection is changed

as “Manual” when it is “Automatic” (If operation type selection is changed as “Automatic” when it is “Manual”, then Tune operation is started again) 7- If output function is changed while Tune operation is being performed

(HeatÞCool, CoolÞHeat) 8- While Tune operation is being performed, if control form is changed as “ON/OFF” when it is “PID” (If control form is changed as “PID” when it is “ON/OFF”, the Tune operation is started again)

Auto Tune is canceled. Then, without doing any changes in PID parameters and Parameter, device continues to run with former PID parameters.

:

For Auto Tune ( Limit Cycle Tuning ) operation : 1- Tune slection parameter in “run List” menu must be selected Auto

i

tune or Auto-Self tune . 2 - For being started Tune operation (Auto Tune or Self Tune) control form must be P,

PI, PD or PID. 3 - If process set value is changed while Tune operation is being performed, Tune operation is canceled.

43

Auto Tune (Limit Cycle Tuning) operation ;

if heating or heating-cooling function and PID control form is selected, process control output runs according to heating if cooling function and PID control form is selected, process control output runs according to cooling .

Process

Value

Process Set Value ( )

Process

Output

100%

Control is unstable

While Atun

operation

PID coefficients were determined

Time

Self Tune ( Step Response Tuning ) :

When power is on, while process value starts to change for being equal to process set value, PID parameters are determined by the device with Self Tune method.

For starting Self Tune ( Step Response Tuning ) operation firstly power off and then apply power to the device. Also difference between process value and set value must be too much.

Example 2 : Determination of PID parameters with Self Tune method

! Enter technician menu

!

Select tune selection parameter in “run List” menu or and turn to operation screen.

!

Power off the device.

Wait system to be in first conditions. (For example : Decrease of the temperature to ambient temperature while controlling the temperature)

!

Apply power to the device

See that “AT” led is active

If heating or heating-cooling function and PID control form is selected for the system; If set value is greater than process value, process output becomes active till to the Temperature+[(Set - Temperature) / 2] value. When process value reaches to this value, process output reduces to 0% and it calculates the PID coefficients.

For Self Tune ( Step Response Tuning ) operation :

i

1 - Tune selection parameter in “run List” menu must be selected Self tune Or Auto-Self Tune 2 - For Self Tune ( Step Response Tuning ) operation, firstly power off and then apply power to the device. 3 - For being started Tune operation (Auto Tune or Self Tune) control form must be P, PI, PD or PID. 4 - If process set value is changed whileTune operation is being performed, Tune operation is canceled.

44

Process

Value

Process Set Value ( )

Stun Start

Value

Process

Output

100%

PID coefficients are determined

and system becomes stable.

Start Value + [ ( Set - Start Value) ]

2

Time

If cooling function and PID control form is selected for the system; If set value is less than process value, process output becomes active till to the Temperature - [(Temperature-Set) / 2] value. When process value reaches to this value, process output is reduced to 0% and it calculates PID coefficients.

Process

Value

Stun Start

Value

Process Set Value ( )

Process

Output

100%

Start Value - [ ( Start Value-Set) ]

2

PID coefficients were determined

Time

For Self Tune ( Step Response Tuning ) operation : 1 - Tune selection parameter in “run List” menu must be selected Self tune

i

Or Auto-Self Tune 2 - For Self Tune ( Step Response Tuning ) operation, firstly power off and then apply power to the device. 3 - For being started Tune operation (Auto Tune or Self Tune) control form must be P, PI, PD or PID. 4 - If process set value is changed whileTune operation is being performed, Tune operation is canceled.

45

If Self Tune operation is finished without any problem, device saves new PID parameters to memory and runs. It changes parameter. If parameter is it is changed to , if it is , it is changed to

Self Tune

If operation is interrupted at half, PID parameters and parameter are not changed, device continues to run with former PID parameters. When power is off and then on, device starts to complete the operation.

Canceling Self Tune operation :

1- If sensor breaks ; 2- If Self Tune operation can not be completed in 8 hours ; 3- While heating Self Tune operation is running, if process value becomes greater

than Set value ; 4- While cooling Self Tune operation is running, if process value becomes less than Set value ;

5- If user selects parameter or 6- If process set value is changed while Tune operation is being performed 7- While Tune operation is being performed, if operation type selection is changed

as “Manual” when it is “Automatic” 8- If output function is changed while Tune operation is being performed

(HeatÞCool, CoolÞHeat) 9- While Tune operation is being performed, if control form is changed as “ON/OFF” when it is “PID” (If control form is changed as “PID” when it is “ON/OFF”, the Tune operation is started again)

Self Tune

Self Tune operation is canceled

parameters without changing PID parameters.

For Self Tune ( Step Response Tuning ) operation :

i

1 - Tune selection parameter in “run List” menu must be selected Self tune Or Auto-Self Tune 2 - For Self Tune ( Step Response Tuning ) operation, firstly power off and then apply power to the device. 3 - For being started Tune operation (Auto Tune or Self Tune) control form must be P, PI, PD or PID. 4 - If process set value is changed while Tune operation is being performed, Tune operation is canceled.

. Then device continues to run with former PID

46

BUMPLESS TRANSFER

Process output value in manual control is not taken into consideration while passing from manual control to automatic control. New control output that is measured in automatic control is applied to process output. Last %output value is taken output value of manual control and manual control continues while passing from automatic control to manual control.

While passing from manual control to automatic control, last process output value in manual control is accepted as first process output value in automatic control and automatic control continues to run. Last % process output value in automatic control is accepted as process output value of manual control and manual control continues to run.

ALARM LATCH CANCELING

Alarm latch canceling is not performed.

If there is an alarm output with latching and there is no alarm status, latching operation will be finished by the device. When it is finished, this parameter becomes Automatically.

6.2.2 Function Selection for Top and Bottom Display

It defines the function of the top display. This parameter determines which value is shown in top display.

Process value (PV) is shown in top display.

Difference between process set value and process value (SV-PV) is shown in top display.

It defines the function of the bottom display. This parameter determines which value is shown in bottom display.

Process set value (SV) is shown in bottom display.

%Output value that is applied to process control output is shown in bottom display.

47

6.2.3 Process Input Type and Relevant Parameters with Process Input

Defines the process input type.

TC input type selection

RTD input type selection

ZVoltage / Current input type selection.

Defines type and scale of the thermocouple for TC input. It is active if TC input type is selected.

L (-100°C;850°C) or (-148°F;1562°F)

L (-100.0°C;850.0°C) or (-148.0°F;999.9°F)

J (-200°C;900°C) or (-328°F;1652°F)

J (-199.9°C;900.0°C) or (-199.9°F;999.9°F)

K (-200°C;1300°C) or (-328°F;2372°F)

K (-199.9°C;999.9°C) or (-199.9°F;999.9°F)

R (0°C;1700°C) or (32°F;3092°F)

R (0.0°C;999.9°C) or (32.0°F;999.9°F)

S (0°C;1700°C) or (32°F;3092°F)

S (0.0°C;999.9°C) or (32.0°F;999.9°F)

T (-200°C;400°C) or (-328°F;752°F)

T (-199.9°C;400.0°C) or (-199.9°F;752.0°F)

B (44°C;1800°C) or (111°F;3272°F)

B (44.0°C;999.9°C) or (111.0°F ; 999.9°F)

E (-150°C;700°C) or (-238°F;1292°F)

E (-150.0°C;700.0°C) or (-199.9°F;999.9°F)

N (-200°C;1300°C) or (-328°F;2372°F)

C (0°C;2300°C) or (32°F;3261°F)

C (0.0°C;999.9°C) or (32.0°F;999.9°F)

48

Defines type and scale of sensor for RTD input. It is active if RTD input is selected.

PT-100 ( -200°C ; 650°C ) or ( -328°F ; 1202°F)

PT-100 ( -199.9°C ; 650.0°C ) or ( -199.9°F ;999.9°F)

Defines input range and scale of ZVoltage / Current input.It is active if ZVoltage / Current is selected.

0...50mV Z ( -1999 ; 9999 )

0...5V Z ( -1999 ; 9999 )

0...10V Z ( -1999 ; 9999 )

0...20mA Z ( -1999 ; 9999 )

4...20mA Z ( -1999 ; 9999 )

Defines point position for displays. It is active if oltage / Current input is selected.

No point

Between first and second digits “0.0”

Between second and third digits “0.00”

Between third and fourth digits. “0.000”

It is active when oltage / Current input is selected. It determines calibration type.

Fixed dual point calibration is done. It does not allow to adjust minimum and maximum value of calibration points. It can be adjusted from -1999 to 9999

It allows to do selectable dual point calibration.

It allows to define 16 calibration points.

It defines minimum value for selectable dual point calibration. It is active if oltage / Current input is selected. It can be adjusted from

-1999 to 9999.

ZV

It defines maximum value for selectable dual point calibration. It is active if oltage / Current is selected. It can be adjusted from -1999

to 9999.

In multi point calibration, calibration points are defined with these parameters.

It is active if oltage / Current is selected. It can be adjusted from

-1999 to 9999. In multi point calibration operation, defined scale is divided into 16 calibration points.

For example : is (0-50 mV ) .

ZV

Z

49

Process

Set value

Po10

Po11

Po09

Po12

Po08

Po13

Po07

Po14 Po15

Po06

Po16

Po05 Po04

Po03 Po02

Po01

Po00 = 0

3.125 6.25 9.375 12.5 15.625 18.75 21.825 25 28.125 31.25 34.375 37.5 40.625 43.75 46.875

3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125

0-50 mVZ range are divided into 16 egual parts. Every “Poxx” SET value is defined

50 / 16 = 3.125 mVZ range.

Coefficient value for ZVoltage / Current input. Process value is multiplied with this value.

It is active if ZVoltage / Current input is selected. It can be adjusted from 1.000 to 9.999.

50

mV Z

Unit selection

Unit is °C

Unit is °F

Unit is U. It is active if ZVoltage / Current input is selected

No unit. It is active if oltage / current input is selectedZV

Minimum value of operating scale. It can be changed according to input type and scale of the process.

Maximum value of operating scale. It can be changed according to input type and scale of the process.

Display offset for process value. It can be adjusted -10% to +10% of scale. The defined value is added to process value.

Defines filter time for input signal. It can be adjusted from 0.0 to 900.0.

It is active if process input is selected TC input. It decides if cold junction compensation is active or not.

Cold junction compensation is active.

Cold junction compensation is not active.

50

6.2.4 PID Configuration Parameters

If any output is configured as heating PID ; , , , , , , , , , , , , , , , , parameters are accessible

If no output is configured as PID ; Only , , , , parameters are accessible in PID CONF menu.

PROPORTIONAL BAND ( 000.0% , 999.9% )

Full Scale ( - ) %. If = 1000 °C, = 0 °C and = 50.0 then Proportional Band = ( - ) * / 100.0 Proportional Band = (1000-0)*50.0/100.0 = 500 °C

INTEGRAL TIME (0000 sec, 3600 secs)

It can be changed by the user. When Tune operation stops, it can be changed by the device. If it is 0, integral control part does not run. When tune operation stops if this parameter is 0, this parameter can not be changed because of integral control part does not run.

IF

IS

SELECTED

DERIVATIVE TIME (000.0 sec, 999.9 secs)

It can be changed by the user. When Tune operation stops, it can be changed by the device. If it is 0, derivative control part does not run. When tune operation stops if this parameter is 0, this parameter can not be changed because of derivative control part does not run.

CONTROL PERIOD TIME (1 sec, 150 secs)

It is control period

OUTPUT : ON

OUTPUT

PERIOD

OUTPUT

PERIOD

Relay Output : Output period must be short for stable process control.

Relay must not be used in short output periods because of limited life of their relay contact (number of open/close events). Relay output must be used as control output in values near to 30 seconds or greater than this value. SSR Output : If short output period is needed in a system (approximately 1-2 seconds) SSR driver output as last control element is recommended.

51

MÝNÝMUM CONTROL OUTPUT ( 0.0% , )

It is % of minimum output.

Even as a result of the PID calculation device calculates the %output value less than this parameter, heating or cooling output is active minimum for OLL parameter.

CALCULATED

OUTPUT

OLL

GIVEN

OUTPUT

PERIOD

MAXIMUM CONTROL OUTPUT ( , 100.0%)

IF

IS

SELECTED

It is % of maximum output. Even as a result of the PID calculation device calculates the %output value greater than this parameter, heating or cooling output is active maximum for OULH parameter.

CALCULATED

OUTPUT

OUL

GIVEN

OUTPUT

PERIOD

MINIMUM CONTROL OUTPUT TIME ( 0.0 sec , )

Heating or cooling output can not be active less than this parameter. Even if this parameter is 0, this parameter is accepted 50 msecs for security.

52

ANTI-RESET WINDUP (0, SCALE HIGH POINT)

While PID operation is running if

- <= process value <= + condition is true, integral value is calculated. If the condition is not true, integral value is not calculated and last calculated integral value is used. If Ar Parameter is selected , heating proportional band is used for heating PID process instead of Ar Parameter and cooling proportional band is used for cooling PID process instead of Ar Parameter.

Scale High Point : Maximum process input value in Pt-100 and Tc inputs 9999 for fixed dual point calibration used inputs, Scale high point is the biggest one from or for selectable dual point calibration used inputs

Scale high point is the biggest one from or for multi point calibration used inputs

Note: Point position changes according to process input type and scale, unit changes according to the selection in parameter.

IF

IS

SELECTED

Process

Value

Process Set Value ( )

Ar Value

Time

New Integral Value is not calculated

New Integral Value is calculated

New Integral Value is not calculated

SET VALUE OFFSET (( - SCALE HIGH POINT / 2 ) , ( SCALE HIGH POINT / 2) )

+ Is used as set value in PID calculations. It is used for shifting the proportional band. Example: If = 500 = 5 = -5°C, °C or °C, shifting of

the proportional band is shown below :

Note: Point position changes according to process input type and scale, unit changes according to the selection in parameter.

Process

Output

100%

50%

0%

SuoF = -5°C

495

500 505

SuoF = 5°C

Process

Value (°C)

53

PID OUTPUT OFFSET

(FOR HEATING PID 0.0%, 100.0%) (FOR COOLING PID -100.0%, 0.0%)

This parameter is added to “Output %” which is calculated at the end of the PID.

Process

Output

100%

PoFS = 5.0%

IF

50%

PoFS = -5.0%

0%

5%

500

Process

Value

OUTPUT OFFSET RELATED TO PID SET (FOR HEATING PID 0.0%, 100.0%)

(FOR COOLING PID -100.0%, 0.0%)

This parameter is added to the %process output that is calculated at the end of the PID according to process set value. * / ( - )

Example If = 500°C , = 1000°C , = 0 , = 5.0% then * / ( - ) = 5.0 * 500 /(1000-0) = 2.5%

2.5% is added to calculated process value.

IS

SELECTED

Process

Output

100%

50%

0%

2.5%

500

Process Output with Offset

Process

Value

54

IF

PROCESS VALUE STABILIZATION ( 1, SCALE HIGH POINT)

It is used for controlling if process value oscillates or not when Parameter is or If;

- <= Process Value <= + condition is not true and process value starts to oscillate (as shown in the diagram). If parameter is or ,then parameter is selected And then Limit Cycle Tune operation starts for determining new PID parameters.

Scale High Point : Maximum process input value in Pt-100 and Tc inputs 9999 for fixed dual point calibration used inputs, Scale high point is the biggest one from or for selectable dual point calibration used inputs

Scale high point is the biggest one from or for multi point calibration used inputs

Note: Point position changes according to process input type and scale, unit changes according to the selection in parameter.

IS

SELECTED

Process

Value

Process Set Value ( )

Strn

Time

Auto Tune

Starting

PROPORTIONAL BAND SHIFTING ((- SCALE HIGH POINT / 2 ) , ( SCALE LOW POINT / 2 ) )

If heating-cooling or only cooling function is performed ; Cooling process set value is calculated by adding set value with parameter Control form can be ON/OFF or PID.

If set value for heating = + ; Then set value for cooling = + +

Scale High Point : Maximum process input value in Pt-100 and Tc inputs 9999 for fixed dual point calibration used inputs, Scale high point is the biggest one from or for selectable dual point calibration used inputs

Scale high point is the biggest one from or for multi point calibration used inputs

Note: Point position changes according to process input type and scale, unit changes according to the selection in parameter.

55

If > 0 (Dead Band)

Process

Output

100%

50%

0%

Heating Set

Value

If < 0 (Overlap Band)

Process

Output

100%

50%

0%

Cooling Set

Value

( + )

SENSOR BREAK OUTPUT VALUE (FOR HEATING PID 0.0%, 100.0%) (FOR COOLING PID -100.0%, 0.0%)

( )

Cooling Set

Heating Set

( + )

Value

( )

Process

Value

Process

Value

When sensor breaks, controlling of the process can continue by entering %output value to parameter. If this parameter 0.0, process control output does not perform an output when sensor breaks.

Soft Start Set value

It can be adjusted from 0 to 9999 with increment and decrement buttons. If parameter is selected , Soft start function becomes inactive. When the device power on, if the Soft start set value different from and temperature value is lower than soft start value on heating processes, device starts soft start operation, until temperature reaches soft start set value. On soft start device output period is SSCt parameter value and device control output is SSCo parameter value.

Soft Start Control Output

It can be adjusted from 10% to 90% with increment and decrement buttons.

Soft Start Control Period

It can be adjusted from 1 to 100 sec with increment and decrement buttons.

56

6.2.5 Process Output Configuration Parameters

It determines if Process Output ( SSR Driver Output ) and Alarm Output-2 operates together or not.

Process Output (SSR Driver Output) and Alarm Output-2 operates separately.

Process Output (SSR Driver Output) and Alarm Output-2 operates together. Alarm functions of Alarm Output-2 can not be used

It determines output functions of Process Outputs

Heating

Cooling

It determines control algorithms of Process Outputs

ON/OFF control algorithm

PID control algorithm

Hysteresis value of Process Outputs. It can be adjusted from 0% to 50% of full scale. ( It is active if ON/OFF control is selected )

It determines operation form of hysteresis ( It is active if ON/OFF control is selected)

SV + HYS/2 and SV - HYS/2

SV and SV+HYS or SV and SV-HYS

In ON/OFF operation, this time must be passed for the output to be energised again. It can be adjusted from 0.0 to 100.0 seconds. ( It is active if ON/OFF control is selected)

57

6.2.6 ALARM Output-1 Configuration Parameters

It determines logic output function for Alarm Output-1

Alarm output

Manual / Automatic data output

Sensor break alarm output

Output is active when the process value is out of the band which is defined with minimum value of operating scale And maximum value of operating scale

It determines alarm type for Output-1. It is active if logic output function

of Alarm Output-1 is alarm output.

Process high alarm

Process low alarm

Deviation high alarm

Deviation low alarm

Deviation band alarm

Deviation range alarm

Process high alarm

Alarm

Output

ON

OFF

Process low alarm

Alarm

Output

ON

OFF

Alarm

Set

Alarm

Set

HYS

Process Value

HYS

Process Value

Deviation high alarm

Alarm

Output

ON

OFF

Process

Set

Process Set + Alarm Set

HYS

Process Value

58

Deviation low alarm

Alarm

Output

Process Set - Alarm Set

ON

Process

Set

OFF

HYS

Deviation band alarm

Alarm

Output

Process Set - Alarm Set

ON

OFF

Deviation range alarm

Alarm

Output

Process Set - Alarm Set

ON

OFF

HYS

Process

Set

Process

Set

Process Value

Process Set + Alarm Set

HYS

Process Value

Process Set + Alarm Set

HYS

Process Value

Alarm- 1 hysteresis value.

it can be adjusted from 0% to 50% of process input scale ( - ) It is active if logic output function of Alarm Output-1 is

alarm output.

Alarm on delay time for Alarm Output-1. It can be adjusted from 0 to 9999 seconds. It is active if logic output function of Alarm Output-1 is alarm output.

Alarm off delay time for Alarm Output-1. It can be adjusted from 0 to 9998 seconds. When the value is greater than 9998, is seen on the screen. It means alarm latching output is selected. It is active if logic output function of Alarm Output-1 is alarm output.

Alarm

Status

OFF

Delay

On

Alarm

Output

Delay

Alarm stabilisation time for Alarm Output-1. It can be adjusted from 0 to 99 second. It is active if logic output function of Alarm Output-1 is alarm output. After the unit is power-on and Alarm Stabilisation Time is expired, if an alarm condition which is selected with Alt1 is present, then Alarm output-1 becomes active.

59

6.2.7 ALARM Output-2 Configuration Parameters

“Aln2 Conf” Menu is accessible if parameter in

i

“PCnF ConF” is

It determines logic output function for Alarm Output-2

Alarm output

Manual / Automatic data output

Sensor break alarm output

Output is active when the process value is out of the band which is defined with minimum value of operating scale And maximum value of operating scale

It determines alarm type for Output-2. It is active if logic output function

of Alarm Output-2 is alarm output.

Process high alarm

Process low alarm

Deviation high alarm

Deviation low alarm

Deviation band alarm

Deviation range alarm

Process high alarm

Alarm

Output

ON

OFF

Process low alarm

Alarm

Output

ON

Alarm

Set

Alarm

Set

HYS

Process Value

OFF

Deviation high alarm

Alarm

Output

ON

OFF

Process

Set

HYS

Process Value

Process Set + Alarm Set

HYS

Process Value

60

Deviation low alarm

Alarm

Output

Process Set - Alarm Set

ON

Process

Set

OFF

HYS

Deviation band alarm

Alarm

Output

Process Set - Alarm Set

ON

OFF

Deviation range alarm

Alarm

Output

Process Set - Alarm Set

ON

OFF

HYS

Process

Set

Process

Set

Process Value

Process Set + Alarm Set

HYS

Process Value

Process Set + Alarm Set

HYS

Process Value

Alarm- 2 hysteresis value.

it can be adjusted from 0% to 50% of process input scale ( - ) It is active if logic output function of Alarm Output-2 is

alarm output. Alarm on delay time for Alarm Output-2. It can be adjusted from 0 to

9999 seconds. It is active if logic output function of Alarm Output-2 is alarm output.

Alarm off delay time for Alarm Output-2. It can be adjusted from 0 to 9998 seconds. When the value is greater than 9998, is seen on the screen. It means alarm latching output is selected. It is active if logic output function of Alarm Output-2 is alarm output.

Alarm

Status

OFF

Delay

Alarm

Output

On

Delay

Alarm stabilisation time for Alarm Output-2. It can be adjusted from 0 to 99 second. It is active if logic output function of Alarm Output-2 is alarm output. After the unit is power-on and Alarm Stabilisation Time is expired, if an alarm condition which is selected with Alt2 is present, then Alarm output-2 becomes active.

i

“Aln2 Conf” Menu is accessible if parameter in “PCnF ConF” is

61

6.2.8 General Parameters

Minimum value for process set and alarm set values. It is named as low limit of set scale.

It can be adjusted from low limit of input selected with parameter to parameter. Please refer to Section 6

Parameters with Process Input for parameter

Maximum value for process set and alarm set values. It is named as high limit of set scale.

It can be adjusted from to high limit of input selected with Parameter. Please refer to Section 6

Parameters with Process Input for parameter

Alarm Set Values Protection

Alarm Set values can be changed

Alarm Set values can not be changed. Alarm set values parameters, and , are not accessible

.2.3 Process Input Type and Relevant

AUTO / MANUAL Selection Button Protection

Auto or Manual selection is possible with A/M button in Main Operation screen

Auto or Manual selection is not possible with A/M button in Main Operation screen

AT (AUTO TUNE) Button Protection

Limit Cycle Tuning operation can be active or inactive with AT (Auto Tune) Button in Main Operation screen

Limit Cycle Tuning operation can not be active or inactive with AT (Auto Tune) Button in Main Operation screen

62

6.2.9 Technician Password

It is used for accessing to the technician parameters. It can be adjusted from 0 to 9999.

If it is ; there is no password protection while entering to the technician parameters.

If it is different from “ 0” and user wants to access to the technician parameters; 1- If technician does not enter password correctly:

It turns to operation screen without entering to operator parameters.

2- When in top display and in bottom display is observed, if technician presses SET button without entering password (For observing parameter) Technician can see all menus and parameters except Technician Password menu (“Pass Conf”), but parameters can not be changed. ( Please refer to Section 7. Failure Messages (4) in ESM-7730 Process Controllers )

63

7. Failure Messages in ESM-7730 Process Controllers

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

AT A/M

P

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

AT A/M

P

SET

1 - Sensor failure in analogue inputs. Sensor connection is wrong or

there is no sensor connection.

2 - If value on top display blinks : If analogue input value is less than minimum value of operating scale value on the top display starts to blink.

In “PýnP Conf” Menu if; Þ ; Þ ; Þ ; Þ ; Þ are defined. Adjust Þ

If analogue input value is less than minimum value of operating scale Value on the top display starts to blink.

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

AT A/M

P

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

AT A/M

P

SET

Please refer to Section 6.2.3 for detailed information about this

i

parameter.

3 - If value on top display blinks : If analogue input value is greater than maximum value of operating scale top display starts to blink.

In “PýnP Conf” Menu if; Þ ; Þ ; Þ ; Þ ; Þ are defined Adjust Þ

If analogue input value is greater than maximum value of operating scale value on the top display starts to blink.

Please refer to Section 6.2.3 for detailed information about this

i

parameter.

4 - If technician password is different from “0” and technician accesses to the parameters by Set button without entering the technician password and wants to change a parameter, device does not allow to do any changes in parameters. If increment or decrement button is pressed, a warning message will appear on the bottom display as shown on the left.

64

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

5 - If tuning operation can not be completed in 8 hours, AT led starts to

blink.Blinking can be canceled by pressing Enter button.

For details on parameters, refer to Section 6.2.1

i

AT A/M

P

°C

°F

VV

A

PO

M

AO1

AO2

PSET

AT ASET1 ASET2

AT A/M

P

SET

6 - If user does not do anything for 120 seconds

while device is on technician menus, device turns to operation screen.

°C

°F

VV

A

PO

M

AO1

AO2

AT PSET ASET1 ASET2

AT A/M

P

SET

8. Specifications

Device Type : Process Controller Housing&Mounting : 72mm x 72mm x 87.5mm DIN Size 43700 plastic

housing for panel mounting. Panel cut-out is 69x69mm.

Type-1Enclosure Mounting.

Protection Class : NEMA 4X (IP65 at front, IP20 at rear). Weight : Approximately 0.20 Kg. Environmental Ratings : Standard, indoor at an altitude of less than 2000 meters

with none condensing humidity.

Storage/Operating Temperature : -40 C to +85 C / 0 C to +50 C

oooo

Storage/Operating Humidity : 90 % max. (None condensing)

Installation : Fixed installation Over Voltage Category : II Pollution Degree : II, office or workplace, none conductive pollution Operating Conditions : Continuous

Supply Voltage and Power : 100 - 240 VV (-15% / +10%) 50/60 Hz 6VA

24 VV (-15% / +10%) 50/60 Hz 6VA 24 VZ (-15% / +10%) 6W 12 VZ (-15% / +10%) 6W

Process Inputs : Universal input TC, RTD, Z Voltage/Current Thermocouple Input Types : Selectable by parameters

L (DIN43710) , J ,K ,R ,S ,T ,B ,E ,N (IEC584.1)(ITS90) , C (ITS90)

Thermoresistance Input Types : PT 100 (IEC751) (ITS90) Z Voltage Input Types : Selectable by parameters 0..50mV Z , 0..5V Z,

0..10V Z

Z Current Input Types : Selectable by parameters 0...20mA Z , 4...20mA Z

65

Accuracy : ± 0,25% of full scale for thermocouple, thermoresistance

and voltage, ± 0,70% of full scale for current.

Cold Junction Compensation : Automatically ± 0.1°C/1°C. Line Compensation : Maximum 10 .

W

Sensor Break Protection : Upscale Sampling Cycle : 3 samples per second Input Filter : 0.0 to 900.0 seconds Control Forms : Programmable ON / OFF, P, PI, PD or PID.

Relay Output : 2 pieces 5A@250V V (at resistive load)

(Programmable control or alarm output) (Electrical Life

:100000 operation (Full Load))

Standard SSR Driver Output : Maximum 17mA, Max. 25V Z Process Display : 13.2 mm Red 4 digits LED Display Set Display : 9.1 mm Green 4 digits LED Display Led Indicators : AT (Auto Tune), M (Manual Mode), A (Automatic Mode),

PSET ( Process Set value), ASET1 (Alarm-1Set value), ASET2 (Alarm-2 Set value), PO ( Process Output ) , AO1 ( Alarm Output-1 ) , AO2 ( Alarm Output-2) °C / °F / V unit leds

Approvals : UL Recognized Component (File No : E 254103),

,

CECE

9. Other Informations

Manufacturer Information:

Emko Elektronik Sanayi ve Ticaret A.Þ. Demirtaþ Organize Sanayi Bölgesi Karanfil Sk. No:6 16369 BURSA/TURKEY

Phone : +90 224 261 1900 Fax : +90 224 261 1912

Repair and Maintenance Service Information:

Emko Elektronik Sanayi ve Ticaret A.Þ. Demirtaþ Organize Sanayi Bölgesi Karanfil Sk. No:6 16369 BURSA/TURKEY Phone : +90 224 261 1900 Fax : +90 224 261 1912

Your Technology Partner

Thank you very much for your preference to use Emko Elektronik

Products.

www.emkoelektronik.com.tr

66

Emko ESM-7730 User guide

Specifications and Main Features

Frequently Asked Questions

User Manual