Emko ESM-7710 User guide

ESM-7710 72 x 72 DIN Size

Digital, On/Off Temperature Controller

- 3 D

igits display

- NTC Input or,
PTC Input or,
J type thermocouple or,
K type thermocouple or,
PT-100 2-wire or 3-wire temperature input
( It must be determined in order )

- ON/OFF control form

- Selectable heating and cooling function

- Operating type selection with hysteresis

- Adjustment of temperature offset value

- Minimum pulling time adjustment for control outputs

- Password protection for programming mode

ESM-7710 72 x 72 DIN Size Temperature Controller

Instruction Manual. ENG ESM-7710 02 V10 07/14

ABOUT INSTRUCTION MANUAL

Instruction manual of ESM-7710 Temperature Controller consists of three main sections.
Explanation of these sections are below. Also, there are other sections which include order
information and technical specifications of the device. All titles and page numbers in instruction
manual are in “CONTENTS” section. User can reach to any title with section number.

Installation:

In this section, physical dimensions of the device, panel mounting, electrical wiring are
explained.

Operation and Parameters:

In this section, user interface of the device, how to access to the parameters, description
of the parameters are explained.

Control Algorithm:

Configurable control function that is on the device is explained.

Also in these sections, there are warnings to prevent serious injury while doing the
physical and electrical mounting or using the device.

Explanation of the symbols which are used in these sections are given below.

This symbol is used for safety warnings. User must pay attention to these
warnings.

c

This symbol is used to determine the dangerous situations as a result of an electric
shock. User must pay attention to these warnings definitely.

a

This symbol is used to determine the important notes about functions and usage of

i

the device.

2

CONTENTS

1.PREFACE............................................................................................................................................

1.1 GENERAL SPECIFICATIONS

1.2 ORDERING INFORMATION

1.3 WARRANTY

1.4 MAINTENANCE

Page 5

2.INSTALLATION...................................................................................................................................

2.1 GENERAL DESCRIPTION

2.2 FRONT VIEW AND DIMENSIONS OF ESM-7710 TEMPERATURE CONTROLLER WITH
ONE RELAY

2.3 FRONT VIEW AND DIMENSIONS OF ESM-7710 TEMPERATURE CONTROLLER WITH
TWO RELAYS

2.4 PANEL CUT-OUT

2.5 ENVIRONMENTAL RATINGS

2.6 PANEL MOUNTING

2.7 INSTALLATION FIXING CLAMP

2.8 REMOVING FROM THE PANEL

3.ELECTRICAL WIRINGS.....................................................................................................................

3.1 TERMINAL LAYOUT AND CONNECTION INSTRUCTIONS

3.2 ELECTRICAL WIRING DIAGRAM

3.3 LABELS FOR ESM-7710 TEMPERATURE CONTROLLER WITH ONE RELAY

3.4 LABELS FOR ESM-7710 TEMPERATURE CONTROLLER WITH TWO RELAYS

3.5 SUPPLY VOLTAGE INPUT CONNECTION OF THE DEVICE

3.6 TEMPERATURE INPUT CONNECTION

3.6.1 TC (THERMOCOUPLE) CONNECTION

3.6.2 RTD CONNECTIONS

3.6.3 PTC AND NTC CONNECTIONS

3.7 GALVANIC ISOLATION TEST VALUES OF ESM-7710 TEMPERATURE CONTROLLER

3.8 OUTPUT-1 CONNECTIONS

3.8.1 OUTPUT-1 ( RELAY OUTPUT ) CONNECTION

3.8.2 OUTPUT-1 DRIVER OUTPUT CONNECTION

3.9 OUTPUT-2 CONNECTIONS

3.9.1 OUTPUT-2 ( RELAY OUTPUT ) CONNECTION

3.9.2 OUTPUT-2 DRIVER OUTPUT CONNECTION

Page 7

Page 12

4.FRONT PANEL DEFINITION AND ACCESSING TO THE MENUS...................................................

4.1 FRONT PANEL DEFINITION FOR ESM-7710 WITH ONE RELAY

4.2 FRONT PANEL DEFINITION FOR ESM-7710 WITH TWO RELAYS

4.3 OBSERVATION OF ESM-7710 TEMPERATURE CONTROLLER SOFTWARE REVISION

4.4 CHANGING AND SAVING SET VALUES

4.4.1 ESM-7710 WITH ONE RELAY

4.4.2 ESM-7710 WITH TWO RELAYS

4.5 ENTERING TO PROGRAMMING MODE, CHANGING AND SAVING PARAMETERS

4.5.1 ESM-7710 WITH ONE RELAY

4.5.2 ESM-7710 WITH TWO RELAYS

5.PARAMETERS....................................................................................................................................

5.1 SET PARAMETERS

5.2 PROGRAM PARAMETERS

6.FAILURE MESSAGE IN ESM-7710 TEMPERATURE CONTROLLERS............................................

7.CONTROL ALGORITHM.....................................................................................................................

7.1 ON/OFF CONTROL

7.1.1 ON/OFF CONTROL IN ESM-XX10 TEMPERATURE CONTROLLERS

8.SPECIFICATIONS................................................................................................................................

9.OTHER INFORMATIONS....................................................................................................................

Page 21

Page 41

Page 43

Page 44

Page 45

Page 46

3

EU DECLARATION OF CONFORMITY

Manufacturer’s Name : EMKO ELEKTRONIK A.S.
Manufacturer’s Address : DOSAB, Karanfil Sk., No:6,

16369 Bursa, TURKEY

The manufacturer hereby declares that the product:

Product Name : Temperature Controller Unit

Type Number : ESM-7710

Product Category : Electrical equipment for measurement, control and

laboratory use

Conforms to the following directives :

2006 / 95 / EC The Low Voltage Directive

2004 / 108 / EC The Electromagnetic Compatibility Directive

has been designed and manufactured to the following specifications:

EN 61000-6-4:2007 EMC Generic Emission Standard for Industrial Environments

EN 61000-6-2:2005 EMC Generic Immunity Standard for Industrial Environments

EN 61010-1:2001 Safety Requirements for electrical equipment for measurement, control

and laboratory use

When and Where Issued Authorized Signature

th

16 October 2009 Name : Serpil YAKIN

Bursa-TURKEY Position : Quality Manager

4

1.Preface

ESM series temperature controllers are designed for measuring and controlling
temperature. They can be used in many applications with On/Off control form and heating and
cooling selection. Some application fields which they are used are listed below:

Application Fields

Glass
Plastic
Petro-Chemistry
Textile
Automative
Machine Production Industries

1.1 General Specifications

Standard

ESM-7710

230 V V (±%15) , 50/60 Hz

Supply Voltage
Input

Temperature Sensor
Input

Standard

Output-1 (Relay
Output)

Optional (Note-1)

Output-2 (Relay
Output)

Optional Supply Voltage
Inputs

115 V V (±%15) , 50/60 Hz

24 V V (±%15) , 50/60 Hz
24 V W ( - %15, + %10 )
50/60 Hz

NTC
PTC
J or K Type TC
2 or 3 wire PT 100

Control Output
Alarm Output

Heating or Cooling

Function

ON/OFF Operation

Control Output
Alarm Output

Note-1: Optional Relay output is standard in ESM-7710 with two relays

5

1.2 Ordering Information

A BC D E FG HI //U V W Z/

ESM-7710 (72x72 DIN Size)

/0 00 2 0 0

Supply Voltage

A

24 V W ( - %15, + %10 ) 50/60 Hz

2

24 V V ( ± %15 ) 50/60 Hz

3

115 V V ( ± %15 ) 50/60 Hz

4

230 V V ( ± %15 ) 50/60 Hz

5

Customer

9

Input Type

BC

PTC (Note-1)

12

PTC (Note-1)

15
09

PT 100 , IEC751(ITS90)
PT 100 , IEC751(ITS90)

03
05

J ,Fe CuNi IEC584.1(ITS90)

10

K ,NiCr Ni IEC584.1(ITS90)
NTC (Note-1)

18
19

NTC (Note-1)

Note-1 : If input type is selected PTC or NTC (BC = 12, 15, 18, 19 ),
Temperature sensor is given with the device. For this reason,
If input type is selected as PTC, sensor type (V = 0, 1 or 2) or
If input type is selected as NTC, sensor type (V = 0, 3 or 4) must be
declared in ordering information.

E

Output-1

1 Relay Output(7A@250VVat resistive load,1NO+1NC)

2 SSR Driver Output (Maximum 23mA,15V)

Scale(°C)

-50°C

-19.9°C

-19.9°C
0°C
0°C
0°C

-50°C 100°C

-19.9°C 99.9°C

150°C

99.9°C

99.9°C
400°C
800°C
999°C

All order information of ESM-7710
Temperature Controller are given on the
table at left. User may form appropriate
device configuration from information and
codes that at the table and convert it to the
ordering codes.

Firstly, supply voltage then other
specifications must be determined. Please
fill the order code blanks according to your
needs.

Please contact us, if your needs are
out of the standards.

V Þ Vac,
Z Þ Vdc,

c

Þ VacdcW

Output-2 FG

None

00

Relay Output(7A@250VVat resistive load,1NO)

01

02 SSR Driver Output (Maximum 23mA,15V)

Temp.Sensor which is given with ESM-7710

V

None

0

PTC-M6L40.K1.5(PTC Air probe with 1.5 m silicon cable)

1

PTCS-M6L30.K1.5.1/8”(PTC Liquid probe with 1.5 m silicon cable)

2

NTC-M5L20.K1.5 (NTC Probe, thermoplastic moulded with

3

1.5 m cable for cooling application)

NTC-M6L50.K1.5 (NTC Probe, stainless steel housing with

4

1.5 m cable for cooling application)

Customer

9

1.3 Warranty

EMKO Elektronik warrants that the equipment delivered is free from defects in material and
workmanship. This warranty is provided for a period of two years. The warranty period starts from
the delivery date. This warranty is in force if duty and responsibilities which are determined in
warranty document and instruction manual performs by the customer completely.

1.4 Maintenance

Repairs should only be performed by trained and specialized personnel. Cut power to the device
before accessing internal parts.
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of
these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl
alcohol or water to clean the external plastic case.

6

2.Installation

Before beginning installation of this product, please read the instruction
manual and warnings below carefully.

c

In package ,

- One piece unit

- Two pieces mounting clamps

- One piece instruction manual

A visual inspection of this product for possible damage occured during shipment is
recommended before installation. It is your responsibility to ensure that qualified
mechanical and electrical technicians install this product.

If there is danger of serious accident resulting from a failure or defect in this unit, power
off the system and separate the electrical connection of the device from the system.

The unit is normally supplied without a power switch or a fuse. Use power switch and fuse
as required.

Be sure to use the rated power supply voltage to protect the unit against damage and to
prevent failure.

Keep the power off until all of the wiring is completed so that electric shock and trouble
with the unit can be prevented.

Never attempt to disassemble, modify or repair this unit. Tampering with the unit may
results in malfunction, electric shock or fire.

Do not use the unit in combustible or explosive gaseous atmospheres.

During the equipment is putted in hole on the metal panel while mechanical installation
some metal burrs can cause injury on hands, you must be careful.

Montage of the product on a system must be done with it’s own fixing clamps. Do not do
the montage of the device with inappropriate fixing clamp. Be sure that device will not fall
while doing the montage.

It is your responsibility if this equipment is used in a manner not specified in this
instruction manual.

7

2.1 General Description

Front Panel
IP65 protection
NEMA 4X

E

S

M

-

7

7

1

0

Mounting Clamp

Panel surface
(maximum thickness 15 mm / 0.59 inch)

2.2 Front View and Dimensions of ESM-7710 Temperature Controller with One Relay

Maximum 15 mm / 0.59 inch

0

71

7

-

M

S

E

T

U

O

S

T

E

S

P

G

RO

P

T

E

72 mm / 2.83 inch

72 mm / 2.83 inch

11.5 ± 1 mm /0.45 inch

84 mm / 3.31 inch

8

2.3 Front View and Dimensions of ESM-7710 Temperature Controller with Two Relays

Maximum 15 mm / 0.59 inch

0

1

-

M

S 77

E

72 mm / 2.83 inch

72 mm / 2.83 inch

2.4 Panel Cut-Out

11.5 ± 1 mm /0.45 inch

97 mm / 3.82 inch (min)

84 mm / 3.31 inch

97 mm / 3.82 inch (min)

69 mm / 2.72 inch

69 mm / 2.72 inch

9

2.5 Environmental Ratings

Operating Conditions

Operating Temperature : 0 to 50 °C

Max. Operating Humidity : 90% Rh (non-condensing)

Altitude : Up to 2000 m.

Forbidden Conditions:
Corrosive atmosphere

c

Explosive atmosphere
Home applications (The unit is only for industrial applications)

2.6 Panel Mounting

E

S -

M

7

7

1

0

1

1-Before mounting the device in your
panel, make sure that the cut-out is of
the right size.

2-Check front panel gasket position

3-Insert the device through the cut­out. If the mounting clamps are on the
unit, put out them before inserting the
unit to the panel.

c

3

2

During installation into a metal panel, care should be taken to avoid injury from
metal burrs which might be present. The equipment can loosen from vibration
and become dislodged if installation parts are not properly tightened. These
precautions for the safety of the person who does the panel mounting.

10

2.7 Installation Fixing Clamp

1

2

E 7

S 7

M

­1

0

Montage of the unit to a system must be done with it’s own fixing clamps. Do
not do the montage of the device with inappropriate fixing clamps. Be sure

c

2.8 Removing from the Panel

that device will not fall while doing the montage.

The unit is designed for panel
mounting.

1-Insert the unit in the panel cut-out
from the front side.

2- Insert the mounting clamps to the
holes that located top and bottom
sides of device and screw up the
fixing screws until the unit completely
immobile within the panel

c

Before starting to remove the unit from panel, power off the unit and the
related system.

2

1-Loosen the screws.

2-Pull mounting clamps from top and

1

bottom fixing sockets.

3-Pull the unit through the front side of

E 7

S 7

M

­1

0

the panel

3

11

3.Electrical Wirings

You must ensure that the device is correctly configured for your application.
Incorrect configuration could result in damage to the temperature being
controlled, and/or personal injury. It is your responsibility, as the installer, to

c
c

ensure that the configuration is correct.
Device parameters has factory default values. These parameters must be set
according to the system’s needs.

Only qualified personnel and technicians should work on this equipment. This
equipment contains internal circuits with voltage dangerous to human life.
There is severe danger for human life in the case of unauthorized intervention.

Be sure to use the rated power supply voltage to protect the unit against
damage and to prevent failure.

c

Keep the power off until all of the wiring is completed so that electric shock and
trouble with the unit can be prevented.

c

3.1 Terminal Layout and Connection Instructions

aa

Max. 2.5 mm / 0.098 inch

Wire Size:

14AWG/1 mm²

Solid /Stranded

Torque

0.5 Nm

Screw driver

0.8 x 3 mm

12

3.2 Electrical Wiring Diagram

Electrical wiring of the device must be the same as ‘Electrical Wiring Diagram’
below to prevent damage to the process being controlled and personnel

c

injury.

P/N : ESM-7710

c

Y

NTC, PTC

PT 100

+

Temperature Input

(TC, PT-100, PTC or NTC)

Relay Output

This Relay Module is in

ESM-7710.A.BC.0.1/01.00

ı

TC

1 2 3 4 5 7 8 96 10

types

CAT II

OUTPUT-2

7A@250VV

NOC C

OUTPUT-1

7A@250VV

NCNO

aa

N

L

(-)

(+)

Supply Voltage Input

230 V V (±15%) 50/60 Hz - 3 VA

115 V V (±15%) 50/60 Hz - 3 VA

24 V V (±15%) 50/60 Hz - 3 VA

24 V W (- %15, + %10) 50/60 Hz - 3 VA

(It must be determined in order)

Relay Output

This Relay Module is in

ESM-7710.A.BC.0.1/01.00 and

ESM-7710.A.BC.0.1/00.00

types

Temperature input is in CAT II class.

ii

13

3.3 Labels for ESM-7710 Temperature Controller with One Relay

Rear label appearance of the device

that have PT-100 (-19.9 ; + 99.9 ) Scale

P/N : ESM - 7710 - 5.09.0.1/00.00/2.0.0.0

o o

C C

c

a

Y

CAT II

m

7

a

230VV 15%±

50/60 Hz - 3VA

L

NCNOC

Y

N

CAT II

Pt-100

(-19.9 ; +99.9) Scale

2 31

Rear label appearance of the device

that have PTC (-19.9 ; + 99.9 ) Scale

OUTPUT

7A@250VV

6 8 9 10

o o

C C

c

P/N : ESM - 7710 - 5.15.0.1/00.00/2.0.0.0

m

7

230VV 15%±

50/60 Hz - 3VA

L

NCNOC

N

PTC

( -19.9 ; 99.9 ) Scale

R W

21

OUTPUT

7A@250VV

6 8 9 10

Rear label appearance of the device
that have PT-100 (0 ; 400 ) Scale

P/N : ESM - 7710 - 5.03.0.1/00.00/2.0.0.0

o o

C C

c

a

Y

CAT II

m

7

a

230VV 15%±
50/60 Hz - 3VA

L

NCNOC

Y

N

CAT II

Pt-100

( 0 ; 400 ) Scale

2 31

Rear label appearance of the device

that have PTC (-50 ; 150 ) Scale

OUTPUT

7A@250VV

6 8 9 10

o o

C C

c

P/N : ESM - 7710 - 5.12.0.1/00.00/2.0.0.0

m

7

230VV 15%±
50/60 Hz - 3VA

L

NCNOC

N

PTC

( -50 ; 150 ) Scale

R W

21

OUTPUT

7A@250VV

6 8 9 10

Rear label appearance of the device

that have J Type Thermocouple

P/N : ESM - 7710 - 5.05.0.1/00.00/2.0.0.0

o o

C C

( 0 ; 800 ) Scale

c

a

Y

CAT II

m

7

230VV 15%±

50/60 Hz - 3VA

L

NCNOC

N

J TYPE TC

( 0 ; 800 ) Scale

21

OUTPUT

7A@250VV

6 8 9 10

Rear label appearance of the device

that have K Type Thermocouple

P/N : ESM - 7710 - 5.10.0.1/00.00/2.0.0.0

o o

C C

( 0 ; 999 ) Scale

c

a

Y

CAT II

m

7

230VV 15%±
50/60 Hz - 3VA

L

NCNOC

N

K TYPE TC

( 0 ; 999 ) Scale

21

OUTPUT

7A@250VV

6 8 9 10

14