Emerson Fisher 4200 Instruction Manual

Instruction Manual

D200354X012

4200 Transmitters

FisherR 4200 Electronic Position Transmitters

July 2013

Contents

Introduction 2.................................

Scope of Manual 2.............................

Description 2.................................

Specifications 5...............................

Educational Services 5.........................

Installation 5..................................

Hazardous Area Classifications and

Special Instructions for “Safe Use” and

Installations in Hazardous Locations 6..........

CSA 7....................................

FM 7.....................................

ATEX 8...................................

IECEx 9...................................

Mechanical Connections 10.....................

Sliding‐Stem Actuator Mounting 10..........

Rotary‐Shaft Actuator Mounting 10...........

Long‐Stroke Sliding‐Stem Actuator

Mounting Fisher 585C and 470‐16 11.......

Long‐Stroke Sliding‐Stem Actuator

Mounting Fisher 585CLS and 490 12........

Electrical Connections 13.......................

Conduit 13...............................

Field Wiring 13............................

Potentiometer Alignment 16....................

Direct or Reverse Action 17.....................

Operating Information 18........................

Initial Considerations 18........................

Transmitter and Position Switch

Conditions 18..........................

Normal Operation 19..........................

Calibration 20..................................

Test Equipment Required 21....................

Test Connections to the Field Wiring

Compartment 22...........................

Transmitter Circuit Zero and Span

Adjustment 23.............................

High and Low Position Switch Adjustment 23......

Setting the High Position Switch 24...........

Setting the High Position Switch

Deadband 24...........................

Setting the Low Position Switch 24...........

Setting the Low Position Switch

Deadband 25...........................

Position Switch Circuit Shutoff 25................

Figure 1. Typical Fisher 4200 Position Transmitters

W4273‐1

SLIDING‐STEM

ACTUATOR MOUNTING

Principle of Operation 25........................

Transmitter Circuit 26..........................

Position Switch Circuit 27.......................

Maintenance 28................................

Troubleshooting Procedures 29.................

Transmitter Circuit 29......................

Position Switch Circuit 29...................

Parts Ordering 34...............................

Parts Kit 34....................................

Parts List 35...................................

Loop Schematics and Nameplates 48..............

W4274‐1

ROTARY

ACTUATOR MOUNTING

www.Fisher.com

4200 Transmitters

July 2013

Instruction Manual

D200354X012

Introduction

Scope of Manual

This instruction manual provides installation, operating, calibration, maintenance, and parts ordering information for Fisher 4200 electronic position transmitters (figure 1). Refer to separate instruction manuals for information on the actuator and valve.

Do not install, operate, or maintain a 4200 electronic position transmitter without being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage,

it is important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions and warnings. If you have any questions regarding these instructions contact your Emerson Process Management sales

office before proceeding.

Description

4200 electronic position transmitters combine Fisher field‐proven electronic and mechanical expertise in a versatile, accurate instrument. They sense the position of a sliding‐stem actuator, rotary actuator, vent, damper, or other device and send a standard (4‐20 mA) output signal to an indicating device, a process control system or programmable logic controller. 4200 transmitters are available as a transmitter only, as a transmitter with integral high and low position switches, or with high and low position switches only. Refer to the nameplate to determine the type of transmitter. Use the Type number and table 2 to determine the output and travel ranges available from the transmitter.

When the instrument is mounted, the potentiometer shaft (figure 2) is mechanically connected to the device to sense mechanical motion. Except for the 4215 transmitter, all types of transmitters use a single potentiometer for position input. The 4215 transmitter uses dual potentiometers mounted on the same shaft. This permits using individual potentiometers for the transmitter and the position switch circuits, providing additional electrical isolation. For long‐stroke applications, a multi‐turn potentiometer attached to a travel transducer assembly senses linear motion of the actuator stem or other device.

Figure 2. Transmitter Dimensions

(2.00)

5/16‐18UNC 13 DEEP

(2.00)

BOTTOM VIEW

19A7968-E B1910-4

(0.53)

PORT 1/2 NPT (2 PLACES)

CAP (2 PLACES)

6 (0.25) DIA.

102

(4.00)

(2.62)

END VIEW

(0.81)

TRANSMITTER COMPARTMENT

102

(4.00)

(1.38)

(3.00)

ALLOW 254 mm (10 INCHES) FOR MAINTENANCE (2 PLACES)

SIDE VIEW

FIELD WIRING

COMPARTMENT

159

(6.25)

(2.62)

POTENTIOMETER SHAFT

(INCH)

Instruction Manual

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Table 1. Specifications

4200 Transmitters

July 2013

Available Configurations

See table 2

Input Signal

Source: Single potentiometer is standard or a dual potentiometer is available for the 4215 only. Refer to table 3 for zero and span limits

Output Signal

Range: 4 to 20 milliampere DC transmitter output (4210, 4211, 4215, 4220, and 4221 transmitters)

Load Impedance (transmitter only): See figure 3 Output Current Limit: 30 milliamperes DC maximum Switches: ON/OFF condition of high and low position

switch relay (SPDT)

Power Supply Requirements

Transmitter Terminal

Voltage (VDC)

Min Max Transmitter Only 11 30 20 max.

Position Switch with Transmitter

Position Switch without Transmitter

1. Values indicate minimum power supply capabilities.

20 30 80 max.

20 30 50 max.

Current Required

(mA)

Recommended Power Supply

24 volts DC nominal

Position Switch Relays

Type: Two single‐pole, double‐throw relays (SPDT) Service Rating: The relay contact rating is 5 amperes

at either 30 volts DC or 120 volts AC (resistive load) Life Expectancy: 100,000 operations at rated load, or 50,000 operations at a typical inrush current of 10 amperes with 120 volts AC lamp or motor load

when operating terminal voltage varies between 11 and 30 volts DC

Electromagnetic Compatibility for 4211 and 4221:

Meets EN 61326‐1 (First Edition) Immunity—Industrial locations per Table 2 of the EN 61326‐1 standard. Performance is shown in table 4 below. Emissions—Class A ISM equipment rating: Group 1, Class A

Operating Conditions

Condition

Ambient Temperature

Ambient Relative

Humidity

Normal and

Operative

Limits

-40 to 71_C

(-40 to 160_F)

10 to 95% 10 to 95% 40%

Transportation

and Storage

Limits

-50 to 80_C (-60 to 180_F)

Normal

Reference

25_C

(77_F)

Mounting

The instrument can be mounted on the actuator of sliding‐stem or rotary valves or on other devices

Electrical Classification

CSA—Intrinsically Safe, Explosion-proof, Dust Ignition-proof FM—Intrinsically Safe, Explosion‐proof, Dust Ignition-proof, Non‐Incendive ATEX—Intrinsically Safe & Dust, Type n & Dust, Flameproof & Dust IECEx—Intrinsically Safe & Dust, Type n & Dust, Flameproof & Dust

Refer to Hazardous Area Classifications and Special Instructions for “Safe Use” and Installations in Hazardous Locations starting on page 6, and figures 24, 25, 26, and 27.

Reference Accuracy

±1% of output span. Includes combined effects of hysteresis, linearity, and deadband

Repeatability

±0.25% of span

Operating Influences

Ambient Temperature: For a 56_C (100_F) change in normal operating conditions, maximum zero shift is ±0.5%; maximum span shift is ±0.75% of span Power Supply: Output signal changes less than ±0.1%

NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 - Process Instrument Terminology.

Other Classifications/Certifications

KGS—Korea Gas Safety Corporation (South Korea) Contact your Emerson Process Management sales

office for classification/certification specific information

Housing

NEMA 4X; CSA Enclosure 4X; IP66

Approximate Weight

Transmitter Without Mounting Bracket: 1.8 kg (4 pounds)

4200 Transmitters

July 2013

Table 2. Available Configurations

TYPE NUMBER TRANSMITTER

4210 4211 4212 4215

4220 4221 4222

1. See table 3 for zero and span limits.

X X

- - X

X X

- - -

ELECTRICAL

POSITION

SWITCHES

- - X X

- - X

Standard Stroke Up to 105 mm

(Up to 4.125 Inches)

(1)

X X X X

- - -

TRAVEL

Long‐Stroke

Up to 610 mm

(Up to 24 Inches)

(1)

- - -

X X X

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DUAL

POTENTIOMETER

- - -

- - X

- - -

Table 3. Zero and Span Limits

TYPE NUMBER

4210 4211 4212 4215

4220 4221 4222

1. Zero position is the range of values over which the transmitter zero can be adjusted. Span is the range of shaft rotation or stem travel the transmitter span can be adjusted. For example, a zero position of 45 degrees and a span of 15 degrees means the transmitter output is 4 mA DC after 45 degrees of shaft rotation. The output then increases from 4 mA DC to 20 mA DC as the shaft ro tates from 45 to 60 degrees.

2. Refer to figures 15, 22, and 23 for locations of connections.

POTENTIOMETER ROTATION

Zero

Position

0 to 90 15 90

0 to 884 150 884

(1)

DEGREES OF

Span

Min. Max. Min. Max. Min. Max.

CONNECTION

12‐Inch Transducer 0 to 305 105 305 0 to 12 4.125 12

24‐Inch Transducer 0 to 610 305 610 0 to 24 12 24

(2)

Zero

Position

1 0 to 51 8 51 0 to 2 0.315 2

2 0 to 105 17 105 0 to 4.125 0.670 4.125

SLIDING‐STEM ACTUATOR TRAVEL

mm INCHES

Span

Zero

Position

Span

Figure 3. Power Supply Requirements

1000

750

650

500

250

LOAD IMPEDANCE (OHMS)

POWER SUPPLY VOLTAGE (VOLTS DC)

A6765

OPERATING REGION

3020

MAXIMUM TRANSMITTER TERMINAL VOLTAGE

NOMINAL SUPPLY VOLTAGE

MINIMUM TRANSMITTER TERMINAL VOLTAGE

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D200354X012

4200 Transmitters

July 2013

Table 4. Fisher 4211 and 4221 Position Transmitter EMC Summary Results—Immunity

Port Phenomenon Basic Standard Test Level

Electrostatic Discharge (ESD) IEC 61000‐4‐2

Enclosure

I/O signal/control

Specification limit = ±1% of span

1. A = No degradation during testing. B = Temporary degradation during testing, but is self‐recovering.

Radiated EM field IEC 61000‐4‐3

Rated power frequency magnetic field

Burst (fast transients) IEC 61000‐4‐4 1 kV A Surge IEC 61000‐4‐5 1 kV (line to ground only, each) B

Conducted RF IEC 61000‐4‐6

IEC 61000‐4‐8 60 A/m at 50 Hz A

4 kV contact 8 kV air

80 to 1000 MHz @ 10V/m with 1 kHz AM at 80% 1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80% 2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%

150 kHz to 80 MHz at 3 Vrms 1 kHz AM at 80%

Performance

Criteria

(1)

For instruments equipped with position switches, the high relay position switch can be set at any point of travel. The low relay position switch can be offset from the high relay position switch trip point by as little as 1/20 of the travel. In the event of a power loss both position switch relays de‐energize, indicating loss of transmitter power.

Specifications

Specifications for the 4200 transmitters are listed in table 1.

WARNING

This product is intended for a specific current range, temperature range and other application specifications. Applying different current, temperature and other service conditions could result in malfunction of the product, property damage or personal injury.

Educational Services

For information on available courses for 4200 electronic position transmitters, as well as a variety of other products, contact:

Emerson Process Management Educational Services, Registration P.O. Box 190; 301 S. 1st Ave. Marshalltown, IA 50158-2823 Phone: 800-338-8158 or Phone: 641-754-3771 FAX: 641-754-3431 e‐mail: education@emerson.com

Installation

WARNING

Always wear protective clothing and eyewear when performing any installation operations to avoid personal injury or property damage.

4200 Transmitters

July 2013

Check with your process or safety engineer for any additional measures that must be taken to protect against process media.

If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this instruction manual.

Instruction Manual

D200354X012

When a 4200 transmitter is ordered with an actuator, the factory mounts the transmitter and adjusts the zero and span for the travel specified on the order. Make field wiring connections as described in the electrical connections procedure and fine tune the transmitter to the application. Refer to the appropriate actuator and valve instruction manuals to install the attached assemblies.

If the transmitter has been ordered separately, or removed for maintenance, perform the appropriate portion of the Mechanical Connections, Electrical Connections, Potentiometer Alignment, and Calibration procedures.

The transmitter can be mounted in any of four positions. Mount the transmitter vertically or horizontally depending on the application requirements. Refer to figures 15 through 23 for examples of typical actuator mounting assemblies.

As an aid to installation, and to understand the transmitter design in general, refer to figure 2 to see the location of the transmitter compartment and the field wiring compartment. The transmitter compartment contains the transmitter and/or the position switch circuit on the printed wiring board, associated wiring assemblies, adjustment potentiometers, and the potentiometer that senses position. Remove the cover on the transmitter compartment to gain access to this compartment. Note that you will need to loosen the set screw (key 106) before removing the cover. The transmitter compartment is adjacent to the

symbol on the housing.

Except for a 4211 or 4221 transmitter, the field wiring compartment contains a printed wiring board with the terminal blocks (figure 4) for connecting field wiring and associated cable assemblies. It also contains the position switch relays which are mounted on the printed wiring board. Remove the cap adjacent to the + and - symbols on the housing to access this compartment. Note that you will need to loosen the set screw (key 106) before removing the cover.

For a 4211 or 4221 transmitter without position switch circuits, the field wiring compartment contains a barrier strip for installation of the transmitter field wiring (figure 4).

Figure 2 shows the location of the ports into the field wiring compartment. Two ports are available for routing the transmitter and/or position switch wiring into the transmitter housing. After transmitter installation, install a plug in the unused port. When installing the transmitter, allow sufficient space for removing the covers to perform maintenance and to make the wiring connections. Figure 2 also shows the basic transmitter outline dimensions.

Hazardous Area Classifications and Special Instructions for “Safe Use” and Installations in Hazardous Locations

Certain nameplates may carry more than one approval, and each approval may have unique installation/wiring requirements and/or conditions of “safe use”. These special instructions for “safe use” are in addition to, and may override, the standard installation procedures. Special instructions are listed by approval.

Note

This information supplements the nameplate markings affixed to the product.

Always refer to the nameplate itself to identify the appropriate certification. Contact your Emerson Process Management sales office for approval/certification information not listed here.

Instruction Manual

D200354X012

4200 Transmitters

July 2013

WARNING

Failure to follow these conditions of “safe use” could result in personal injury or property damage from fire or explosion, or area re‐classification.

CSA

Intrinsically Safe, Explosion-proof, Dust Ignition-proof

No special conditions for safe use.

Refer to table 5 for approval information, figure 24 for CSA loop schematics, and figure 26 for typical CSA/FM approval nameplates.

Table 5. Hazardous Area Classifications—CSA (Canada)

Certification

Body

CSA

Type Certification Obtained Entity Rating Temperature Code Enclosure Rating

Ui = 30 VDC

4211, 4221

4210, 4211, 4212, 4215, 4220, 4221, 4222

Intrinsically Safe Class I,II,III Division 1 GP A,B,C,D,E,F,G per drawing GE16020

Explosion‐proof Ex d IIC T5 Class I, Division 1 GP B,C,D T5

Class II Division 1 GP E,F,G T5 - - - T5 (Tamb ≤ 71°C) 4X

Ii = 150 mA Pi = 1.0 W Ci = 5 nF Li = 0 mH

- - - T5 (Tamb ≤ 71°C) 4X

T4 (Tamb ≤ 71°C) 4X

Intrinsically Safe, Explosion-proof, Dust Ignition-proof, Non‐Incendive

No special conditions for safe use.

Refer to table 6 for approval information, figure 25 for the FM loop schematic, and figure 26 for typical CSA/FM approval nameplates.

Table 6. Hazardous Area Classifications—FM (United States)

Certification

Body

Type Certification Obtained Entity Rating Temperature Code Enclosure Rating

Vmax = 30 VDC

4211, 4221

4210, 4211, 4212, 4215, 4220, 4221, 4222

4211, 4221

4210, 4211, 4212, 4215, 4220, 4221, 4222

Intrinsically Safe Class I,II,III Division 1 GP A,B,C,D,E,F,G per drawing GE16019

Explosion-proof Class I Zone 1 AEx d IIC T5 Class I, Division 1 GP A,B,C,D T5

Class I Division 2 GP A,B,C,D T4 Class II Division 2 GP F,G T4

Class II Division 1 GP E,F,G T5 - - - T5 (Tamb ≤ 71°C) 4X

Imax = 150 mA Pi = 1.0 W Ci = 18 nF Li = 0 mH

- - - T5 (Tamb ≤ 71°C) 4X

- - - T4 (Tamb ≤ 71°C) 4X

T4 (Tamb ≤ 71°C) 4X

4200 Transmitters

July 2013

Instruction Manual

D200354X012

ATEX

Special Conditions for Safe Use

Intrinsically Safe, Dust

4211 and 4221

This equipment is intrinsically safe and can be used in potentially explosive atmospheres.

The apparatus must only be connected to a certified associated intrinsically safe equipment and this combination must be compatible as regards intrinsic safety rules.

The electrical parameters of the associated intrinsically safe equipment must not exceed any of the following values: Uo ≤ 30 V, lo ≤ 150mA, Po ≤ 1W

Maximal ambient temperature: -40_C to +71_C.

Temperature classification is as follows: T5 at Ta ≤ + 40_C ; T4 at Ta ≤ + 71_C

The enclosure of the equipment must not be submitted to mechanical impact or friction.

Type n, Dust

4211 and 4221

No special conditions for safe use.

Flameproof, Dust

4210, 4211, 4212, 4215, 4220, 4221, and 4222

No special conditions for safe use.

Refer to table 7 for approval information, and figure 27 for typical ATEX/IECEx approval nameplates.

Table 7. Hazardous Area Classifications—ATEX

Certificate Type Certification Obtained Entity Rating Temperature Code Enclosure Rating

II 1 GD

ATEX

4211, 4221

4210, 4211, 4212, 4215, 4220, 4221, 4222

Intrinsically Safe Gas Ex ia IIC T4/T5 Ga

Dust Ex ta IIIC T81°C Da (Tamb ≤ 71°C) Ex ta IIIC T50°C Da (Tamb ≤ 40°C)

II 3 GD

Type n Gas Ex nA IIC T4 Gc

Dust Ex tc IIIC T81°C Dc (Tamb ≤ 71°C)

II 2 GD

Flameproof Gas Ex d IIC T5/T6 Gb IP66

Dust Ex tb IIIC T72°C Db (Tamb -20°C to 56°C)

Ui = 30 VDC Ii = 150 mA Pi = 1.0 W Ci = 5 nF Li = 0 mH

- - -

T4 (Tamb ≤ 71°C) T5 (amb ≤ 40°C)

- - -

T4 (Tamb ≤ 71°C)

- - -

T5 (Tamb ≤ 71°C) T6 (Tamb ≤ 56°C)

- - -

IP66

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D200354X012

4200 Transmitters

IECEx

Intrinsically Safe, Dust

4211 and 4221

Maximum ambient temperature: -40_C to +71_C.

The equipment (Ex ia) can be only connected to an intrinsically safe equipment and this combination must be compatible as regard the intrinsic safety rules.

The enclosure of the equipment must not be submitted to mechanical impact or friction.

Type n, Dust

4211 and 4221

No special conditions for safe use.

Flameproof, Dust

4210, 4211, 4212, 4215, 4220, 4221, and 4222

July 2013

No special conditions for safe use.

Refer to table 8 for approval information, and figure 27 for typical ATEX/IECEx approval nameplates.

Table 8. Hazardous Area Classifications—IECEx

Certificate Type Certification Obtained Entity Rating Temperature Code Enclosure Rating

IECEx

4211, 4221

4210, 4211, 4212, 4215, 4220, 4221, 4222

Intrinsically Safe Gas Ex ia IIC T4/T5 Ga

Dust Ex ta IIIC T81°C Da (Tamb ≤ 71°C) Ex ta IIIC T50°C Da (Tamb ≤ 40°C)

Type n Gas Ex nA IIC T4 Gc

Dust Ex tc IIIC T81°C Dc (Tamb ≤ 71°C)

Flameproof Gas Ex d IIC T5/T6 Gb IP66

Dust Ex tb IIIC T72°C Db (Tamb -20°C to 56°C)

Ui = 30 VDC Ii = 150 mA Pi = 1.0 W Ci = 5 nF Li = 0 mH

- - -

T4 (Tamb ≤ 71°C) T5 (amb ≤ 40°C)

- - -

T4 (Tamb ≤ 71°C)

- - -

T5 (Tamb ≤ 71°C) T6 (Tamb ≤ 56°C)

- - -

IP66

4200 Transmitters

July 2013

Instruction Manual

D200354X012

Mechanical Connections

Sliding‐Stem Actuator Mounting; 4210, 4211, 4212, and 4215 Transmitters

Use the following general procedures and figures 15, 16, 17, and 18 to mount the transmitter on sliding‐stem actuators, standard stroke up to 105 mm (4.125 inches) travel.

Refer to figure 15 for key number locations for this example.

1. Install the transmitter on the mounting plate (key 21) with two cap screws (key 32).

2. Bolt the stem mounting bracket and spacer (keys 34 and 39) to the stem connector on the actuator stem. Replace the stem connector cap screws with the two cap screws (key 35) furnished with the stem mounting bracket.

3. If necessary, refer to the appropriate procedures in the actuator instruction manual to reconnect the actuator stem to the valve stem.

4. Fasten the stem bracket (key 33) to the stem mounting bracket (key 34) with two cap screws (key 37) centered in the slots of the stem bracket. Tighten the cap screws slightly.

5. On the transmitter, install the pickup pin into the lever assembly (key 30) in the position to match the application. Refer to table 3 and figure 15.

6. Temporarily connect the 24 volt DC power supply to the instrument as indicated in figure 4.

7. Perform the potentiometer alignment procedures before mounting the transmitter on the actuator. To simulate mid‐stroke position in step 4 of the procedure, move the lever assembly (key 30) until its center line is parallel with the center line of the operating arm (key 25). After completing step 9 of the potentiometer alignment procedure, remove the 24 volts DC, and continue the actuator mounting procedure as described in the following steps.

8. Stroke the actuator to the mid position of the valve travel.

9. Fit the pickup pin, located in the lever assembly (key 30), into the horizontal slot in the stem bracket (key 33). Bolt the mounting plate (key 21) to the actuator with cap screws, washers, and spacers (keys 23, 24, and 22) using the two tapped holes in the side of the actuator yoke.

10. Use the mounting plate slots, which allow the lever assembly (key 30) and the operating arm (key 25) to be nearly parallel, and position the long edge of the mounting plate parallel with the actuator stem. Tighten the bolts securely.

11. Loosen the two cap screws (key 37) connecting the stem bracket (key 33) to the stem mounting bracket (key 34). Manually move the lever assembly (key 30) until its center line is parallel with the center line of the operating arm (key 25).

12. Tighten the two cap screws (key 37) in the slotted holes.

13. Stroke the actuator to ensure that full travel is allowed.

14. Perform the electrical connection and direct and reverse action procedures.

15. Verify potentiometer alignment by performing the potentiometer alignment procedure.

Rotary‐Shaft Actuator Mounting; 4210, 4211, 4212, and 4215 Transmitters

Use the following general procedures and figures 19, 20, and 21 to mount the transmitter on rotary‐shaft actuators.

Refer to figure 19 for key number locations for this example.

1. Install the transmitter on the mounting plate (key 21) with two cap screws (key 32). The transmitter can be mounted in any of four positions on the bracket. Tighten the cap screws slightly.

2. On the actuator, attach the coupler plate assembly (key 57) and travel indicator to the actuator shaft. This is accomplished by removing two self‐tapping screws and travel indicator and replacing them with the self‐tapping screws and coupler plate assembly furnished with the transmitter for the mounting application.

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3. Install the mounting plate (key 21) on the actuator using the four cap screws and washers (keys 23 and 24). The transmitter and bracket can be mounted in any of four positions by using the cap screws (key 23) on the face of the actuator hub.

4. Tighten the cap screws (key 23) slightly while aligning the potentiometer shaft on the transmitter with the coupler plate assembly pin (key 57). When aligned, tighten the four cap screws (key 23). Maintain this alignment while tightening the two cap screws (key 32) holding the transmitter to the mounting plate (key 21).

5. Slide the coupler (key 52) over the potentiometer shaft and into the hole in the mounting plate (key 21). Slide the coupling (key 54) onto the plate assembly pin and attach the coupling to the plate assembly pin using the set screw.

6. Slide the coupler (key 52) into the coupling (key 54). The coupling should not be deflected in any direction when installed. Do not tighten the coupling set screw (key 53) as it will be tightened during the potentiometer alignment procedure.

7. Perform the electrical connections and potentiometer alignment procedures.

4200 Transmitters

July 2013

Long‐Stroke Sliding‐Stem Fisher 585C and 470‐16 Actuator Mounting; 4220, 4221, and 4222 Transmitters

Use the following general procedures and figure 22 to mount the transmitter on long‐stroke sliding‐stem 585C and 470‐16 actuators with 105 to 206 mm (4.125 to 8.125 inches) travel.

CAUTION

To avoid damaging the potentiometer after the transmitter is mounted, do not stroke the actuator without first loosening the socket screw set (key 100F) that fastens the coupling (key 100E) to the potentiometer shaft (key 5).

1. Stroke the actuator to mid‐stroke.

2. Bolt the cable bracket (key 60) to the stem connector on the actuator stem. To do this, first replace the existing stem connector cap screws with studs (key 78). Slide the cable bracket (key 60) over the studs (key 78) before installing the nuts (key 71). Tighten the nuts (key 71).

3. If necessary, refer to the appropriate actuator instruction manual for the procedure to reconnect the actuator stem to the valve stem.

4. Attach the cable transducer housing (key 100A) to the mounting plate (key 63) using cap screws (key 103) and hex nuts (key 104).

5. Attach the mounting plate (key 63) to the actuator using hex head cap screws (key 32). Note: Some actuators may require spacers (key 101) between the mounting plate (key 63) and the actuator.

CAUTION

Free release of the cable (key 100B) will damage the transducer. Whenever the cable (key 100B) is extended, take steps to ensure that free release does not happen.

6. Carefully pull the cable (key 100B) down to the cable bracket (key 60) and attach it with the socket head cap screw (key 102), the lock washer (key 83) and the nut (key 72).

7. Remove the four cap screws (key 100D) and the mounting plate (key 100C) from the cable transducer.

8. Mount the mounting plate (key 100C) to the transmitter using cap screws (key 105).

9. Verify that the actuator is still in the mid‐stroke position. Loosen the socket cap screws (key 100F) and rotate the coupling until the socket cap screws (key 100F) can be accessed with a hex wrench through one of the openings in

4200 Transmitters

July 2013

the cable transducer housing (key 100A). Lock the coupling in place by tightening the inboard socket cap screw (key 100F).

10. Turn the potentiometer shaft (key 5) to the midpoint of its range.

11. Carefully install the transmitter to the cable transducer housing (key 100A) making sure that the potentiometer shaft (key 5) slides freely into the coupling (key 100E) and remains in the midpoint position. Reinstall the four cap screws (key 100D).

12. Lock the coupling (key 100E) to the potentiometer shaft (key 5) by tightening the outer socket cap screw (key 100F).

13. Install the cable cover assembly (key 64) on to the mounting plate (key 63) with the two machine screws (key 81). Attach the lower end of the cable cover assembly (key 64) to the actuator yoke with the cap screw (key 82). Note: Some actuators may require additional pieces to fully cover the yoke.

14. Perform the electrical connections.

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Long‐Stroke Sliding‐Stem Fisher 585CLS and 490 Actuator Mounting; 4220, 4221, and 4222 Transmitters

Use the following general procedures and figure 23 to mount the transmitter on long‐stroke sliding‐stem 585CLS and 491 actuators with 229 to 610 mm (9 to 24 inches) travel.

CAUTION

1. Stroke the actuator to mid‐stroke.

2. Bolt the cable clip (key 61) to the stem connector on the actuator stem. To do this, first replace the existing stem connector cap screws with a stud (key 35). Slide the cable clip (key 61) over the stud (key 35) before installing the nuts (key 73). Tighten the nuts.

3. If necessary, refer to the appropriate actuator instruction manual for the procedure to reconnect the actuator stem to the valve stem.

4. Attach the cable transducer housing (key 100A) to the mounting plate (key 63) using cap screws (key 103) and hex nuts (key 104).

5. Attach the mounting plate to the actuator using hex head cap screws (key 75). Note: Some actuators may require spacers (key 101) between the mounting plate (key 63) and the actuator.

CAUTION

Free release of the cable (key 100B) will damage the transducer. Whenever the cable (key 100B) is extended, take steps to ensure that free release does not happen.

6. Carefully pull the cable (key 100B) down to the cable clip (key 61) and attach it with the socket head cap screw (key 102), the lock washer (key 83) and the nut (key 72).

7. Remove the four cap screws (key 100D) and the mounting plate (key 100C) from the cable transducer.

8. Mount the mounting plate (key 100C) to the transmitter using cap screws (key 105).

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the cable transducer housing (key 100A). Lock the coupling in place by tightening the inboard socket cap screw (key 100F).

10. Turn the potentiometer shaft (key 5) to the midpoint of its range.

12. Lock the coupling (key 100E) to the potentiometer shaft (key 5) by tightening the outer socket cap screw (key 100F).

13. Install the lower yoke cover (key 69) on to actuator yoke with pan head machine screws (key 77) and washers (key 86).

14. Perform the electrical connections.

Electrical Connections

WARNING

Select wiring and/or cable glands that are rated for the environment of use (such as hazardous area, ingress protection and temperature). Failure to use properly rated wiring and/or cable glands can result in personal injury or property damage from fire or explosion.

Wiring connections must be in accordance with local, regional, and national codes for any given hazardous area approval. Failure to follow the local, regional, and national codes could result in personal injury or property damage from fire or explosion.

Note

For North American intrinsically safe installations, refer to the loop schematics shown in figures 24 and 25 or to instructions supplied by the barrier manufacturer for proper wiring and installation. For all other applications install the product per local, regional, or national code, rules, and regulations.

Conduit

Install conduit using local and national electrical codes which apply to the application.

Field Wiring

Figure 4 shows typical field wiring connections into the field wiring compartment. The transmitter is powered by 24 volts DC. Refer to table 1 to determine the power supply requirements. For units without position switches, the 24 volts DC can be provided by the receiving device or an external supply.

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Figure 4. Wiring Connections

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FIELD CIRCUIT PRINTED WIRING BOARD

TB1

GROUNDING TERMINAL UNDER PRINTED WIRING BOARD

BARRIER STRIP (KEY 11)

GROUNDING TERMINAL

POSITION SWITCH

TB2

FIELD WIRING

TRANSMITTER FIELD WIRING

RELAY RETURN

FIELD WIRING COMPARTMENT

TB3

FOR FISHER 4210, 4215, OR 4220 TRANSMITTER WITH POSITION SWITCHES

AND 4212 OR 4222 POSITION SWITCHES WITHOUT THE TRANSMITTER

FIELD WIRING COMPARTMENT

TRANSMITTER FIELD WIRING

EARTH GROUND

POWER SUPPLY

DEVICE RECEIVING 4 TO 20 MA DC SIGNAL

DEVICE RECEIVING LO POSITION SWITCH OUTPUT (CONTACT CLOSURE)

DEVICE RECEIVING HI POSITION SWITCH OUTPUT (CONTACT CLOSURE)

POWER SUPPLY

EARTH GROUND

SAFETY GROUND

DEVICE RECEIVING 4 TO 20 MA DC SIGNAL

FOR FISHER 4211 OR 4221 TRANSMITTER WITHOUT POSITION SWITCHES

NOTES: 1 4212 AND 4222 POSITION SWITCHES WITHOUT THE TRANSMITTER CIRCUIT DO NOT REQUIRE A RECEIVING DEVICE OR THE ASSOCIATED WIRING. 2 RECEIVING DEVICE MAY BE ANALOG CURRENT INPUT TO DISTRIBUTED CONTROL SYSTEM, PROGRAMMABLE LOGIC CONTROLLER OR INDICATING DEVICE. INDICATING DEVICE CAN BE A VOLTMETER ACROSS A 250 OHM RESISTOR OR A CURRENT METER. 3 DURING NORMAL CONDITIONS, RELAYS K1 AND K2 ARE ENERGIZED, WHICH CONNECTS THE COMMON (C) TERMINAL TO THE NORMALLY OPEN (NO) TERMINAL. A TRIPPED (OR ALARM) CONDITION IS WITH THE RELAY(S) DE‐ENERGIZED, WHICH CONNECTS THE COMMON (C) TERMINAL TO THE NORMALLY CLOSED (NC) TERMINAL. 4 SEPARATE RETURN REQUIRED FOR RELAYS. RETURN WIRE MUST BE CONNECTED EVEN IF RELAY OUTPUTS ARE NOT USED.

C0601‐4

For units with position switches, the power supply provides 24 volt DC power to the position switch circuit in units without the transmitter, or to both the position switch circuits and transmitter in units with the transmitter. A 24 volt

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DC power supply independent of the receiving device is recommended. A separate return is required for the relays. This prevents relay return currents from flowing in the transmitter 4 to 20 milliamperes DC current loop.

For the position switch relay wiring, during normal operating conditions relays K1 and K2 are energized, which connects the common (C) terminal to the normally open (NO) terminal (TB1 and TB2, figure 4). During a tripped (or alarm) condition the relay is de‐energized, which connects the C terminal to the normally closed (NC) terminal. If power is removed or lost from the power supply both relays are de‐energized which connects the common (C) terminals to the normally closed terminals (NC).

CAUTION

Connect the transmitter grounding terminal (key 58) to an earth ground. Improper grounding of the position transmitter can cause erratic operation.

Before making transmitter or position switch connections, ensure that the power supply is turned off. Refer to figure 4 for location of connections.

1. Remove the cover from the field wiring compartment. Note that you will need to loosen the set screw (key 106) before removing the cover.

2. Bring the transmitter field wiring and/or position switch wiring into the housing through one or both of the ports.

3. Field wiring connections:

Note

On transmitters with position switches, always make the connection between the power supply negative (-) terminal and the (R) terminal on TB3, even if the position switch outputs are not used.

a. For a 4210, 4215, or 4220 transmitter with position switches, connect a wire from the (-) terminal of the power

supply to the (R) terminal on TB3. Also connect a wire from the (-) terminal on the power supply to the negative (-) terminal of the receiving device. Connect a wire from the receiving device positive (+) terminal to the (-) terminal on TB3. Connect a wire from the (+) terminal on the power supply to the (+) terminal on TB3. Provide wiring for the position switch indicating device to match the application.

b. For 4212 and 4222 position switches without a transmitter, connect a wire from the (+) terminal of the power

supply to the (+) terminal on TB3. Connect a wire from the (-) terminal of the power supply to the (R) terminal on TB3. Provide wiring for the position switch indicating device to match the application.

c. For a 4211 or 4221 transmitter without position switches. Connect a wire from the (+) terminal of the power

supply to the (+) terminal on the barrier strip (key 11). Connect a wire from the (-) terminal of the power supply to the negative (-) terminal of the receiving device. Connect a wire from the receiving device positive (+) terminal to the (-) terminal on the barrier strip.

4. Connect the grounding terminal (key 58) to an earth ground.

5. For a 4210, 4212, 4215, 4220, or 4222 instrument with position switches, perform the following steps to connect the position switch wiring:

a. Connect the high position switch field wiring from the high indicating device to TB1 on the field circuit printed

wiring board.

b. Connect the low position switch field wiring from the low indicating device to TB2 on the field circuit printed

wiring board.

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Instruction Manual

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6. If only one output port is used, screw the pipe plug (supplied with the transmitter) into the unused port.

7. Perform the potentiometer alignment and direct/reverse action procedures for all applications.

Potentiometer Alignment

CAUTION

The following procedure must be performed prior to calibrating the transmitter or position switches. Failure to perform this procedure may result in erratic performance or unit failure.

This procedure adjusts the potentiometer to the center of its electrical travel when the control valve actuator or other device is at the center of its mechanical travel.

Refer to the Calibration section for the test equipment required in this section.

WARNING

On an explosion‐proof instrument, remove electrical power before removing the covers in a hazardous area. Personal injury or property damage may result from fire or explosion if power is applied to the instrument with the covers removed, in a hazardous area.

On an intrinsically safe instrument, current monitoring during operation must be with a meter approved for hazardous areas.

Refer to figure 5 for component locations.

1. Remove power from the instrument.

2. Connect the digital voltmeter (DVM) leads as follows:

a. For all transmitters (except a 4212 or 4222) connect between TP3 (+) and TP4 (-) on the printed wiring board.

b. For a 4212 or 4222 transmitter, connect the DVM between TP5 (+) and TP6 (-).

3. Loosen the appropriate set screw connecting the potentiometer shaft to the linkage:

a. For sliding‐stem applications, loosen the set screw (key 26, figure 15) in the operating arm (key 30) on the

potentiometer shaft.

b. For rotary actuator applications, loosen the set screw in the coupling (key 50, figure 19) on the potentiometer

shaft.

c. For long‐stroke applications, leave the coupler (key 100E) rigidly attached to the potentiometer shaft. Loosen

only the coupling screw (key 100F, figures 22 and 23) in the coupler (key 100E) on the transducer shaft.

4. Stroke the actuator or other device to the mid‐stroke position.

Note

On units with position switches, the (R) terminal on TB3 must be connected to the power supply negative (-) terminal as shown in figure 9 to attain correct potentiometer alignment.

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Emerson Fisher 4200 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual