Emerson Fisher 3582, Fisher 3582i Instruction Manual

Instruction Manual

D200138X012

3582, 582i, and 3583

February 2015

Fisherr 3582 and 3582i Positioners, 582i
Electro‐Pneumatic Converter, and 3583 Valve
Stem Position Transmitter

Contents

Introduction 2.................................

Scope of Manual 2.............................

Description 2.................................

Type Number Descriptions 6................

Specifications 6...............................

Educational Services 7.........................

Installation 7..................................

Hazardous Area Classifications and Special

Instructions for “Safe Use” and Installation

in Hazardous Areas for 582i Converter 8........

CSA 9....................................

FM 9.....................................

ATEX 10..................................

IECEx 12..................................

Mounting 13.................................

Figure 1. Typical Mounting for Fisher 3582 and 3582i Positioners and 3583 Transmitters

Changing Cam Position 18......................

Pressure Connections 18.......................

Supply Connection 18......................

Output Connection 20......................

Instrument Connection 20..................

Diagnostic Connections 20..................

Vent 21......................................

Electrical Connections for 3582i

Valve Positioner 21..........................

582i Converter Installation 23...................

Operating Information 24........................

Valve Positioner Cam Information 24.............

Valve Stem Position Transmitter Cam

Information 26.............................

(continued on page 2)

W5498‐1

CONTROL VALVE WITH

3582 POSITIONER

www.Fisher.com

W8424

CONTROL VALVE WITH

3582i POSITIONER

W5499‐1

CONTROL VALVE WITH

3583 TRANSMITTER

3582, 582i, and 3583

February 2015

Instruction Manual

D200138X012

Contents (cont'd)

Valve Positioner Bypass Operation 26.............

Input Signal Ranges 27.........................

Valve Positioner Split‐Range Operation 27.........

Changing Valve Positioner Action 28.............

Changing Valve Stem Position Transmitter

Action 28..................................

Calibration Of Valve Positioner Or

Valve Stem Position Transmitter 29................

Beam Alignment 29...........................

Calibration 31................................

Principle of Operation 32........................

3582 Valve Positioners 32......................

3582i Valve Positioner 33.......................

3583 Valve Stem Position Transmitters 34.........

Maintenance 35................................

Changing the Range Spring 36..................

Replacing Gaskets 36..........................

Replacing the Nozzle O‐Ring 37..................

Replacing the Relay 37.........................

Adjusting the Flapper Pivot 38...................

Replacing the 582i Converter

Primary O‐Ring and Filter 38..................

Replacing the 582i Converter Housing

Cap O‐Ring 38..............................

Removing the 582i Converter 38.................

Reassembling the 582i Converter 39.............

Parts Ordering 40...............................

Parts Kits 40...................................

Parts List 41...................................

Loop Schematics 54.............................

Introduction

Scope of Manual

This instruction manual includes installation, operation, calibration, maintenance, and parts ordering information for
Fisher 3582 pneumatic valve positioners, the 3582i electro‐pneumatic valve positioner, and 3583 pneumatic valve
stem position transmitters. Refer to separate instruction manuals for information on the control valve, actuator, and
accessories.

Do not install, operate or maintain a 3582 pneumatic valve positioner, a 3582i electro‐pneumatic valve positioner, or a
3583 pneumatic valve stem position transmitter without being fully trained and qualified in valve, actuator and
accessory installation, operation and maintenance. To avoid personal injury or property damage it is important to
carefully read, understand, and follow all of the contents of this manual, including all safety cautions and warnings. If
you have any questions about these instructions, contact your Emerson Process Management sales office before
proceeding.

Description

3582 pneumatic valve positioners and the 3582i electro‐pneumatic valve positioner shown in figure 1 are used with
diaphragm‐actuated, sliding‐stem control valve assemblies. The pneumatic valve positioners receive a pneumatic
input signal from a control device and modulate the supply pressure to the control valve actuator. The positioner
adjusts the actuator supply pressure to maintain a valve stem position proportional to the pneumatic input signal.

3582NS positioners are designed for nuclear power applications. The 3582NS construction includes materials that
provide superior performance at elevated temperature and radiation levels. The O‐rings are EPDM (ethylene
propylene) and the diaphragms are EPDM/meta‐aramid fabric. EPDM demonstrates superior temperature capability
and shelf life over nitrile. The meta‐aramid diaphragm fabric demonstrates improved strength retention at elevated
temperature and radiation conditions.

CAUTION

Use a clean, dry, oil‐free air supply with instruments containing EPDM components. EPDM is subject to degradation when
exposed to petroleum‐based lubricants.

2

Instruction Manual

D200138X012

Table 1. Specifications for Fisher 3582 and 3582i Valve Positioners

3582, 582i, and 3583

February 2015

Note: Specifications for 3582 positioners include
3582A, 3582C, 3582D, 3582G, and 3582NS unless
otherwise indicated

Input Signal

3582:

J 0.2 to 1.0 bar (3 to 15 psig), J 0.4 to 2.0 bar
(6 to 30 psig), or J split range, see table 10

3582i:

4 to 20 mA DC constant current with 30 VDC
maximum compliance voltage, can be split range, see
table 10

Equivalent Circuit for 3582i

The 582i converter equivalent circuit is 120 ohms,
shunted by three 5.6‐volt zener diodes
(see figure 10)

Output Signal

Type: Pneumatic pressure as required by actuator up
to 95 percent of maximum supply

Action: Field‐reversible between J direct and
J reverse within the pneumatic valve positioner

Supply Pressure

(1)

Recommended: 0.3 bar (5 psi) above actuator
requirement
Maximum: 3.4 bar (50 psig) or pressure rating of
actuator, whichever is lower

Supply Medium: air or natural gas

(2)

Note: The 3582i is not approved for use with natural
gas as the supply medium

Input Bellows Pressure Rating

(1)

See table 9 for minimum and maximum pressure
ratings (allowable input signal) for each available
range spring

3

3

3

(3)

/hr

/hr

/hr

Maximum Steady‐State Air Consumption

3582

1.4 bar (20 psig) Supply: 0.38 normal m
(14.0 scfh)

2.0 bar (30 psig) Supply: 0.48 normal m
(18.0 scfh)

2.4 bar (35 psig) Supply: 0.54 normal m
(20.0 scfh)

‐ continued ‐

3582i

1.4 bar (20 psig) Supply: 0.46 normal m

3

/hr

(17.2 scfh)

2.0 bar (30 psig) Supply: 0.57 normal m
(21.4 scfh)

2.4 bar (35 psig) Supply: 0.64 normal m

3

3

/hr

/hr

(23.8 scfh)

Maximum Supply Air Demand

3

3

3

/hr

/hr

/hr

1.4 bar (20 psig) Supply: 4.4 normal m
(164.5 scfh)

2.0 bar (30 psig) Supply: 6.7 normal m
(248.5 scfh)

2.4 bar (35 psig) Supply: 7.7 normal m
(285.5 scfh)

Performance

3582

Independent Linearity: ±1 percent of output signal
span
Hysteresis: 0.5 percent of span

3582i

Independent Linearity: ±2 percent of output signal
span
Hysteresis: 0.6 percent of span

Electromagnetic Compatibility for 582i
electro‐pneumatic converter

Meets EN 61326‐1 (First Edition)
Immunity—Industrial locations per Table 2 of
the EN 61326‐1 standard. Performance is
shown in table 3 below.
Emissions—Class A
ISM equipment rating: Group 1, Class A

Note: The electromagnetic compatibility
specifications also apply to the 3582i

3582 and 3582i

Typical Open Loop Gain (Output Signal):

J 100 in the range of 0.2 to 1.0 bar (3 to 15 psig)
J 55 in the range of 0.4 to 2.0 bar (6 to 30 psig)

Operating Influences

Supply Pressure—3582: Valve travel changes less than

1.67 percent per bar (0.25 percent per 2 psi) change
in supply pressure
Supply Pressure—3582i: Valve travel changes less
than 3.62 percent per bar (1.5 percent per 2 psi)
change in supply pressure

3

3582, 582i, and 3583

February 2015

Table 1. Specifications for Fisher 3582 and 3582i Valve Positioners (Continued)

Instruction Manual

D200138X012

Operative Temperature Limits

(1)

Standard Construction
3582 and 3582i: -40 to +71_C (-40 to +160_F)
3582NS: -40 to +82_C (-40 to +180_F) with EPDM

elastomers

High‐Temperature Construction
3582A and C only: -18 to +104_C (0 to +220_F)

without gauges

Electrical Classification for 582i

CSA—Intrinsically Safe, Explosion proof, Type n,
Dust‐Ignition proof, DIV 2

FM—Intrinsically Safe, Explosion proof, Type n,
Non‐incendive, Dust‐Ignition proof

ATEX—Intrinsically Safe, Flameproof, Type n
IECEx—Intrinsically Safe, Flameproof, Type n

Refer to Hazardous Area Classifications and Special
Instructions for “Safe Use” and Installation in
Hazardous Locations, starting on page 8 for
additional information.

Note: These classifications also apply to the 3582i
positioner

Housing Classification for 582i

CSA—Type 3 Encl.
FM—NEMA 3, IP54
ATEX—IP64
IECEx—IP54

Mount instrument with vent on the side or bottom if
weatherproofing is a concern.

Note: These classifications also apply to the 3582i
positioner

Hazardous Area Classification for 3582

3582 valve positioners comply with the requirements
of ATEX Group II Category 2 Gas and Dust

Note: This rating does not apply to the 3582i

Pressure Gauges

40 mm (1.5 inch) diameter with plastic case and brass
connection J triple scale (PSI, MPa, and bar) or
J dual scale (PSI and kg/cm

2

)

Pressure Connections

1/4‐18 NPT

Electrical Connection for 3582i

1/2‐14 NPT conduit connection

Maximum Valve Stem Travel

105 mm (4.125 inches); adjustable to obtain lesser
travels with standard input signals

Characterized Cams

See characterized cams section

Approximate Weight

3582: 2.5 kg (5.5 pounds)
3582i: 3.6 kg (8 pounds)

Other Classifications/Certifications

INMETRO— National Institute of Metrology, Quality
and Technology (Brazil)

KGS— Korea Gas Safety Corporation (South Korea)
NEPSI— National Supervision and Inspection Centre

for Explosion Protection and Safety of
Instrumentation (China)

Contact your Emerson Process Management sales
office for classification/certification specific
information

NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 ‐ Process Instrument Terminology.

1. The pressure and temperature limits in this document and any applicable standard or code limitation should not be exceeded.

2. Natural gas should contain no more than 20 ppm of H

3. Normal m

4

3

/hr—normal cubic meters per hour (0_C and 1.01325 bar, absolute); Scfh—Standard cubic feet per hour (60_F and 14.7 psia).

S.

2

Declaration of SEP

Fisher Controls International LLC declares this
product to be in compliance with Article 3 paragraph
3 of the Pressure Equipment Directive (PED) 97 / 23 /
EC. It was designed and manufactured in accordance
with Sound Engineering Practice (SEP) and cannot
bear the CE marking related to PED compliance.

However, the product may bear the CE marking to
indicate compliance with other applicable European
Community Directives.

Instruction Manual

D200138X012

Table 2. Specifications for Fisher 3583 Valve Stem Position Transmitters

3582, 582i, and 3583

February 2015

Input Signal

105 mm (4.125 inches) of valve stem travel;
adjustable to obtain full output signal with lesser
stem travels

Output Signal

Type: J 0.2 to 1.0 bar (3 to 15 psig) or J 0.4 to 2.0
bar (6 to 30 psig) pneumatic pressure
Action: Field‐reversible between direct and reverse

Output Bellows Pressure Rating

(1)

See table 9 for minimum and maximum pressure
ratings (allowable input signal) for each available
range spring

Supply Pressure

(1)

Recommended: 0.3 bar (5 psi) above upper limit of
output signal range
Maximum: 2.4 bar (35 psig) or pressure rating of
connected equipment, whichever is lower

Supply Medium: Air or natural gas

Maximum Steady‐State Air Consumption

(2)

(3)

1.4 bar (20 psig) Supply: 0.38 normal m3/hr
(14.0 scfh)

2.0 bar (30 psig) Supply: 0.48 normal m
(18.0 scfh)

2.4 bar (35 psig) Supply: 0.54 normal m

3

3

/hr

/hr

(20.0 scfh)

Operating Influence

Output signal changes 1.67 percent per bar
(0.23 percent per 2 psig) change in supply pressure

Operative Ambient Temperature Limits

(1)

Standard Construction
3583: -40 to +71_C (-40 to +160_F)
High‐Temperature Construction
3583C only: -18 to +104_C (0 to +220_F)

Hazardous Area Classification

3583 valve stem position transmitters comply with
the requirements of ATEX Group II Category 2 Gas
and Dust

Pressure Connections

Supply and output pressure connections are 1/4 NPT
internal

Maximum Valve Stem Travel

105 mm (4.125 inches); adjustable to obtain full
output signal with lesser stem travels

Cam

Linear

Reference Accuracy

±1 percent of output signal span

NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 - Process Instrument Terminology.

1. The pressure and temperature limits in this document and any applicable standard or code limitation should not be exceeded.

2. Natural gas should contain no more than 20 ppm of H

3. Normal m

3

/hr—normal cubic meters per hour (0_C and 1.01325 bar, absolute); Scfh—Standard cubic feet per hour (60_F and 14.7 psia).

Table 3. Fisher 582i Electro‐Pneumatic Converter

Port Phenomenon Basic Standard Test Level

Electrostatic Discharge (ESD) IEC 61000‐4‐2

Enclosure

I/O

signal/control

Specification limit = ±1% of span

1. The information contained in the table also applies to the 3582i positioner.

2. A = No degradation during testing. B = Temporary degradation during testing, but is self‐recovering.

Radiated EM field IEC 61000‐4‐3

Rated power frequency magnetic field IEC 61000‐4‐8 60 A/m at 50 Hz A
Burst (fast transients) IEC 61000‐4‐4 1 kV A
Surge IEC 61000‐4‐5 1 kV (line to ground only, each) B
Conducted RF IEC 61000‐4‐6 150 kHz to 80 MHz at 3 Vrms A

S.

2

(1)

EMC Summary Results—Immunity

Approximate Weight

2.5 kg (5.5 pounds)

4 kV contact
8 kV air

80 to 1000 MHz @ 10V/m with 1 kHz AM at 80%
1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80%
2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%

Performance

Criteria

A

A

(2)

5

3582, 582i, and 3583

February 2015

Instruction Manual

D200138X012

Description (continued)

Under the 10CFR50, Appendix B, quality assurance program, the 3582NS positioner is qualified commercial grade
dedicated. These can be supplied as 10CFR, Part 21 items.

The 3582i is an electro‐pneumatic valve positioner, consisting of a 582i electro‐pneumatic converter installed on a
3582 pneumatic valve positioner. The 3582i valve positioner provides an accurate valve stem position that is
proportional to a DC current input signal.

The 582i electro‐pneumatic converter is a modular unit that can be installed at the factory or in the field. However, do
not install a 582i converter on an existing positioner until you contact your Emerson Process Management sales office
for application assistance.

The 582i converter receives the DC current input signal and, through a nozzle/flapper arrangement, provides a
proportional pneumatic output signal. This pneumatic output signal provides the input signal to the pneumatic valve
positioner, eliminating the need for a remote‐mounted transducer.

3583 pneumatic valve stem position transmitters are for use with sliding‐stem diaphragm actuators. These units
provide an output signal that is directly proportional to the valve stem position.

Refer to the type number description for a detailed explanation of type numbers.

Type Number Descriptions

The following descriptions provide specific information on the different valve positioner or valve stem position
transmitter constructions. If the type number is not known, refer to the nameplate on the positioner. For the location
of the nameplate, refer to key 25 in figure 21.

3582—Pneumatic valve positioner with bypass and instrument, supply, and output pressure gauges.

3582A—Pneumatic valve positioner without bypass and without pressure gauges.

3582C—Pneumatic valve positioner without bypass and with automotive tire valves instead of pressure gauges.

3582D—Pneumatic valve positioner with bypass and with automotive tire valves instead of pressure gauges.

3582G—Pneumatic valve positioner without bypass and with instrument, supply, and output pressure gauges.

3582NS—Pneumatic valve positioner for nuclear service applications with or without bypass and with automotive tire

valves instead of pressure gauges.

3582i—Electro‐pneumatic valve positioner without bypass; with 582i converter; and with: supply and output pressure
gauges, automotive tire valves, or pipe plugs.

582i—Electro‐pneumatic converter with: supply and output pressure gauges, automotive tire valves, or pipe plugs.
Used for conversion of a 4‐20 mA input signal to a 0.2 to 1.0 bar (3 to 15 psig) input signal for the pneumatic valve
positioner.

3583—Pneumatic valve stem position transmitter with supply and output pressure gauges.

3583C—Similar to the 3583 valve stem position transmitter except with automotive tire valves in place of pressure

gauges.

Specifications

Specifications for the valve positioners are shown in table 1. Specifications for the valve stem position transmitters are
shown in table 2.

6

Instruction Manual

D200138X012

Refer to the unit nameplate to determine the type of positioner or transmitter, supply pressure, etc.

3582, 582i, and 3583

February 2015

WARNING

This product is intended for a specific current range, temperature range and other application specifications. Applying
different current, temperature and other service conditions could result in malfunction of the product, property damage or
personal injury.

Educational Services

For information on available courses for 3852, 3582i and 3583, as well as a variety of other products, contact:

Emerson Process Management
Educational Services, Registration
Phone: [phone] or [phone]
e‐mail: [e-mail]
http://www.emersonprocess.com/education

Installation

If using natural gas as the pneumatic supply medium, natural gas will be used in the pressure connections of the unit
to any connected equipment. The unit will vent natural gas into the surrounding atmosphere, unless it is remote
vented.

WARNING

Always wear protective clothing, gloves, and eyewear when performing any installation operations to avoid personal
injury.

If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this
instruction manual.

Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.

WARNING

Personal injury or property damage may result from fire or explosion if natural gas is used as the supply medium and
appropriate preventive measures are not taken. Preventive measures may include, but are not limited to, one or more of
the following: Remote venting of the unit, re‐evaluating the hazardous area classification, ensuring adequate ventilation,
and the removal of any ignition sources.

3582i does not meet third party approvals for use with natural gas as the supply medium. Use of natural gas as the supply
medium can result in personal injury or property damage from fire or explosion.

7

3582, 582i, and 3583

February 2015

Note

All valve positioners and valve stem position transmitters are shipped with foam rubber packing material inside the case. Remove
the cover (key 33, figure 21) and the packing material before attempting to operate the unit. Make sure all vent openings are clear
before installation of the unit and that they remain clear during use.

Instruction Manual

D200138X012

Typically, the positioner or transmitter is ordered with the actuator. If so, the factory mounts the valve positioner or
valve stem position transmitter and connects the valve positioner output to the actuator. If a Fisher 67CFR
filter‐regulator is specified, it may be integrally mounted to the valve positioner or valve stem position transmitter,
except for the 3582NS positioner. For the 3582NS, the 67CFR is separately mounted, not integrally mounted to the
positioner.

Note

In some cases, alignment and calibration of the valve positioner or valve stem position transmitter at the factory may not be
possible, and field alignment and calibration is required. Before putting the valve positioner or valve stem position transmitter into
service, check the operation of the unit to be sure it is calibrated. If the valve positioner or valve stem position transmitter requires
alignment or calibration, refer to the appropriate calibration instructions in this manual.

If the valve positioner or valve stem position transmitter is ordered separately, disconnected, or removed from the
actuator, refer to the appropriate sections of this manual for installation information.

Hazardous Area Classifications and Special Instructions for “Safe Use” and
Installation in Hazardous Locations for 582i Electro‐Pneumatic Converter

Note

These Special Instructions for “Safe Use” and Installation in Hazardous Locations also apply to 3582i positioners.

Certain nameplates may carry more than one approval, and each approval may have unique installation/wiring
requirements and/or conditions of “safe use”. These special instructions for “safe use” are in addition to, and may
override, the standard installation procedures. Special instructions are listed by approval.

Note

This information supplements the nameplate markings affixed to the product.
Always refer to the nameplate itself to identify the appropriate certification. Contact your Emerson Process Management sales

office for approval/certification information not listed here.

WARNING

Failure to follow these conditions of “safe use” could result in personal injury or property damage from fire or explosion,
and area re‐classification.

8

Instruction Manual

D200138X012

CSA

Intrinsically Safe, Explosion proof, Type n, Dust‐Ignition proof, DIV 2

No special conditions for safe use.

Refer to table 4 for additional information.

Table 4. Hazardous Area Classifications for Fisher 582i Converter

Certification

Body

Intrinsically Safe
Ex ia IIC T4/T5/T6 per drawing GE28591 (figure 28)
Ex ia Intrinsically Safe
Class I, II Division 1 GP A,B,C,D,E,F,G T4/T5/T6
per drawing GE28591 (figure 28)

Explosion Proof

CSA

1.These hazardous area classification also apply to 3582i positioners.

Ex d IIC T6
Class I, Division I, GP A,B,C,D T6

Type n
Ex nA IIC T6

Class I, Division 2, GP A,B,C,D T6
Class II, Division 1 GP E,F,G T6
Class II Division 2 GP F,G T6

Certification Obtained Entity Rating Temperature Code

(1)

—CSA (Canada)

Vmax = 30 VDC
Imax = 150 mA
Pi = 1.25 W
Ci = 0 nF
Li = 0 mH

3582, 582i, and 3583

February 2015

T4 (Tamb ≤ 71°C)
T5 (Tamb ≤ 62°C)
T6 (Tamb ≤ 47°C)

- - - T6 (Tamb ≤ 71°C)

- - - T6 (Tamb ≤ 71°C)

- - - T6 (Tamb ≤ 71°C)

FM

Intrinsically Safe, Explosion proof, Type n, Non‐incendive, Dust‐Ignition proof

No special conditions for safe use.

Refer to table 5 for additional information.

Table 5. Hazardous Area Classifications for Fisher 582i Converter

Certification

Body

Intrinsically Safe
Class I Zone 0 AEx ia IIC T4/T5/T6 per drawing GE28590 (figure 29)
Class I, II, III Division 1 GP A,B,C,D,E,F,G T4/T5/T6
per drawing GE28590 (figure 29)

Explosion Proof

FM

1.These hazardous area classification also apply to 3582i positioners.

Class I Zone 1 AEx d IIC T6
Class I, Division I, GP A,B,C,D T6

Type n
Class I Zone 2 AEx nA IIC T6

Class I Division 2, GP A,B,C,D T6
Class II Division 1, GP E,F,G T6
Class II Division 2, GP F,G T6

Certification Obtained Entity Rating Temperature Code

(1)

—FM (United States)

Vmax = 30 VDC
Imax = 150 mA
Pi = 1.25 W
Ci = 0 nF
Li = 0 mH

- - - T6 (Tamb ≤ 71°C)

- - - T6 (Tamb ≤ 71°C)

- - - T6 (Tamb ≤ 71°C)

T4 (Tamb ≤ 71°C)
T5 (Tamb ≤ 62°C)
T6 (Tamb ≤ 47°C)

9

3582, 582i, and 3583

February 2015

Instruction Manual

D200138X012

ATEX

Standards Used for Certification

EN 60079-0: 2012 EN 60079-31: 2009

EN 60079-1: 2007 EN 61241-0: 2006

EN 60079-11: 2012 EN 61241-1: 2004

EN 60079-15: 2010 EN 61241-11: 2006

Special Conditions for Safe Use

Intrinsically Safe

This equipment is intrinsically safe and can be used in potentially explosive atmospheres.

The electrical parameters of certified equipment which can be connected to the device must not exceed one of these
following values:

Uo ≤ 30 Vdc ; Io ≤ 150 mA ; Po ≤ 1.25 W

Ambient temperature:

T6, at Tamb = 47_C ; T5, at Tamb = 62_C ; T4, at Tamb = 71_C

Flameproof

The flame path is other than required by EN 60079‐1. Contact the manufacturer for information on the dimensions of
the flameproof joints.

Electrical connections are typically made using either cable or conduit.

D If using a cable connection, the cable entry device shall be certified in type of explosion protection flameproof

enclosure “d”, suitable for the conditions of use and correctly installed.

For ambient temperatures over 70_C, cables and cable glands suitable for at least 90_C shall be used.

D If using a rigid conduit connection, an Ex d certified sealing device such as a conduit seal with setting compound

shall be provided immediately to the entrance of the enclosure.

For ambient temperatures over 70_C, the wiring and setting compound in the conduit seal shall be suitable for at least
90_C.

Type n

No special conditions for safe use.

Refer to table 6 for additional information.

10

Instruction Manual

D200138X012

3582, 582i, and 3583

February 2015

Table 6. Hazardous Area Classifications for Fisher 582i Converter

Certificate Certification Obtained Entity Rating Temperature Code

II 1 G & D

Intrinsically Safe
Gas
Ex ia IIC T4/T5/T6 Ga

Dust
Ex ia IIIC Da T109 °C (Tamb ≤ 71°C) / T100 °C (Tamb v 62°C)
/ T85 °C (Tamb ≤ 47°C)

II 2 G & D

ATEX

1.These hazardous area classification also apply to 3582i positioners.

Flameproof
Gas
Ex d IIC T6 Gb

Dust
Ex tb IIIC T74 °C Db (Tamb ≤ 71°C)

II 3 G & D

Type n
Gas
Ex nA IIC T6 Gc

Dust
Ex tc IIIC Dc T85°C (Tamb ≤ 71°C)

(1)

—ATEX

Ui = 30 VDC
Ii = 150 mA
Pi = 1.25 W
Ci = 0 nF
Li = 0 mH

- - - T6 (Tamb ≤ 71°C)

- - -

T4 (Tamb ≤ 71°C)
T5 (Tamb ≤ 62°C)
T6 (Tamb ≤ 47°C)

- - -

- - -

T6 (Tamb ≤ 71°C)

- - -

11

3582, 582i, and 3583

February 2015

IECEx

Conditions of Certification

Intrinsically Safe

WARNING

Substitution of components may impair intrinsic safety.

-40_C ≤ Ta ≤ +71_C; T6 (Ta ≤ +47_C); T5 (Ta ≤ +62_C); T4 (Ta ≤ +71_C)

Entity Parameters

Ui = 30 V, li = 150 mA, Pi = 1.25 W, Ci = 0 nF, Li = 0 mH

Flameproof

Instruction Manual

D200138X012

WARNING

Disconnect power before opening.

-40_C ≤ Ta ≤ +71_C; T6 (Ta ≤ +71_C)

Type n

WARNING

Disconnect power before opening.

-40_C ≤ Ta ≤ +71_C; T6 (Ta ≤ +71_C)

Refer to table 7 for approval information.

(1)

Table 7. Hazardous Area Classifications for Fisher 582i Converter

Certificate Certification Obtained Entity Rating Temperature Code

Intrinsically Safe
Gas
Ex ia IIC T4/T5/T6 Ga

IECEx

1.These hazardous area classification also apply to 3582i positioners.

Flameproof
Gas
Ex d IIC T6 Gb

Type n
Gas
Ex nA IIC T6 Gc

—IECEx

Ui = 30 VDC
Ii = 150 mA
Pi = 1.25 W
Ci = 0 nF
Li = 0 mH

- - - T6 (Tamb ≤ 71°C)

- - - T6 (Tamb ≤ 71°C)

T4 (Tamb ≤ 71°C)
T5 (Tamb ≤ 62°C)
T6 (Tamb ≤ 47°C)

12

Instruction Manual

D200138X012

3582, 582i, and 3583

February 2015

Mounting

Key numbers used in this procedure are shown in figure 2 except where indicated.

1. Figure 2 shows the various mounting parts required for mounting on Fisher actuators. Mounting parts for actuators
that require spacers have the spacers (key 50) included. 657 and 667 actuators, sizes 70 through 100, with or
without a side‐mounted handwheel, use spacers (keys 97 and 102) between the stem connector and the connector
arm (key 48). On all other actuators that use spacers, place the spacers (key 50) between the mounting plate
(key 63) and the actuator mounting boss.

When mounting the valve positioner or valve stem position transmitter on an actuator by another manufacturer,
provide spacers, if necessary, by cutting sections from 1/2 or 3/8‐inch pipe so that the “X” dimension matches the
value given in figure 3.

Figure 2. Mounting Assembly

657, 657MO, 667, 667MO
SIZE 80 UP TO 51 mm (2 IN) TRAVEL

657
SIZE 70, 87 UP TO 51 mm (2 IN) TRAVEL

657, 657MO, 667, 667MO
SIZE 100 ALL TRAVEL
657, 657MO, 667, 667MO
SIZE 80 52 TO 76 mm (2.0625 TO 3 IN) TRAVEL
657MO, 667MO
SIZE 70, 87 78 TO 102 mm (3.0625 TO 4 IN) TRAVEL
657‐4MO, 667‐4MO
SIZE 70, 87 102 mm (4 IN) TRAVEL

NOTE:
KEY 55 (TUBING CONNECTOR) NOT SHOWN

41B8569‐D SHT 1 AND 2

657MO, 667MO
SIZE 70, 87 UP TO 78 mm (3 IN) TRAVEL

67CFR

513
SIZE 32
656
ALL SIZES
657MO
SIZE 34, 45, 50, 60
657‐4, 667‐4
SIZE 70, 87 102 mm (4 IN) TRAVEL
657, 667
SIZE 70, 87 78 TO 102 mm (3.0625 TO 4 IN) TRAVEL
667
SIZE 70, 87, 52 TO 78 mm (2.0625 TO 3 IN) TRAVEL

13

3582, 582i, and 3583

February 2015

Instruction Manual

D200138X012

2. As shown in figures 2 and 4 attach the connector arm (key 48) to the stem connector so that the connector arm
extends through the yoke legs on the side of the lower mounting boss.

3. Attach the valve positioner or valve stem position transmitter to the mounting plate (key 63) using the holes shown
in figure 5.

4. Mount the 67CFR regulator:

D 3582 valve positioners (except 3582NS) and 3583 valve stem position transmitters, mount the regulator on the

integral boss on the bypass block.

D 3582NS valve positioners, use the mounting plate with provision for separately mounting the 67CFR regulator.

Separately mount the positioner and the regulator on the mounting plate.

D 3582i valve positioners, mount the regulator on the integral boss that is part of the 582i converter housing.

5. As shown in figure 5, the mounting bracket has four sets of holes for mounting the assembly to the actuator. Refer
to table 8 to determine which set of mounting holes to use, then attach the assembly to the lower mounting pad on
the actuator.

CAUTION

To avoid equipment damage, be certain the connector arm clears the valve positioner or valve stem position transmitter
case as the actuator moves through its complete stroke.

6. Position the actuator to its mid‐travel position using a handwheel or manual loading regulator.

7. Slip the round end of the travel pin (key 60) into the rotary shaft arm (key 2) slot as shown in figure 4.

8. Slide the square end of the travel pin into the pin holder and pin lock (keys 61 and 59). Place the pin lock and holder
into the slot in the connector arm (key 48). Screw the cap nut (key 62) onto the pin lock (key 59), but do not
tighten.

9. With the actuator at its mid‐travel position, lift the rotary shaft arm so that the 0‐degree index marks on the rotary
shaft arm are aligned with the case index marks as shown in figure 6.

CAUTION

Never set the travel pin at a setting that is less than the actual actuator stroke. Setting the travel pin at a setting that is less
than the actual actuator stroke will cause the cam to rotate more than 60 degrees, causing damage to the cam or other
parts.

10. Position the travel pin so that it is perpendicular to the connector arm and aligns with the correct actuator stem
travel index on the rotary shaft arm. Tighten the cap nut to a torque of 10.6 N•m (94 in•lbf) (key 62 in figure 4).

11. Check the travel pin setting using the following procedures:

D For standard travel pin setting (that is, with the travel pin setting equal to total actuator travel). Stroke the

actuator to each end of its travel. At each end of travel, the 30‐degree index marks on the rotary shaft arm should
align with the case index marks. If the index marks are not in line, loosen the cap nut (key 62) and slide the travel
pin (key 60) in the rotary shaft arm slot until the 30‐degree index marks align with the case index marks. Be sure
the travel pin remains perpendicular to the connector arm. After making this adjustment, tighten the cap nut
and re‐check the arm at the mid‐travel position. If the 0‐degree index marks do not align, repeat this procedure.

D For special travel pin setting (that is, with the travel pin setting greater than total actuator travel). Check the

index marks using a procedure similar to the standard settings procedure. The arm will not rotate a full 60

14

Instruction Manual

3582, 582i, and 3583

D200138X012

degrees as the actuator is stroked, and the 30‐degree index marks on the cam will be short of aligning with the
case index marks. If necessary, adjust the travel pin position so that the 30‐degree marks are the same distance
from the respective case index mark at each end of actuator travel.

Figure 3. Spacing for Mounting on Other than Fisher Actuators

February 2015

STEM TRAVEL

29 or less
38
51
64
76

89
102

1.125 or less

1.5
2

2.5
3

3.5
4

X

9.5 mm (0.375 Inch) Stem 12.7 mm (0.5 Inch) Stem 19.1 mm (0.75 Inch) Stem

Millimeters

81

90
102
113
124

135
146

Inches

3.19

3.56

4.00

4.44

4.88

5.31

5.75

X

30_ MAX.

87

97
108
119
130

141
152

3.44

3.81

4.25

4.69

5.12

5.56

6.00

100
109
121
132
143

154
165

3.94

4.31

4.75

5.19

5.62

6.06

6.50

11B6520‐F

30_ MAX.

15

3582, 582i, and 3583

Instruction Manual

February 2015

Figure 4. Isometric View Showing Motion Feedback Arrangement and Typical Stem Connection

D200138X012

ACTUATOR
STEM

STEM
CONNECTOR

CONNECTOR ARM
(KEY 48)

CAP NUT
(KEY 62)

ROTARY SHAFT
ARM (KEY 2)

CV1768-C
A1397‐2

TRAVEL PIN
(KEY 60)

POSITIONER

YOKE
VALVE PLUG STEM

Figure 5. Mounting Plates Used with Fisher 3582 Valve Positioners and 3583 Valve Stem Position Transmitters

SET NO. 1

SET NO. 2

SET NO. 3

HOLES FOR
MOUNTING
PLATE TO
ACTUATOR

HOLES FOR
MOUNTING
POSITIONER
TO PLATE

BF2635-B

HOLES FOR
MOUNTING REGULATOR

MOUNTING PLATE FOR MOUNTING POSITIONER

WITH INTEGRALLY MOUNTED FILTER REGULATOR

SET NO. 4

HOLES FOR MOUNTING
PLATE TO ACTUATOR

HOLES FOR MOUNTING
POSITIONER TO PLATE

MOUNTING PLATE FOR MOUNTING POSITIONER WITH

SEPARATELY MOUNTED FILTER REGULATOR

16

Instruction Manual

D200138X012

Figure 6. Rotary Shaft Arm and Case Index Marks

30 DEGREES

1

CASE INDEX MARKS

0‐DEGREE
ARM INDEX
MARKS

3582, 582i, and 3583

February 2015

2

30 DEGREES

1

30‐DEGREE
ARM INDEX
MARKS

ARM AT MID‐TRAVEL POSITION

NOTES:

.........MAXIMUM ROTATION FROM MID‐TRAVEL POSITION.

1

.........ALIGN INDEX MARKS AS SHOWN FOR MID‐TRAVEL POSITION.

2

70CA0750‐C
A2452‐2

ACTUATOR STEM TRAVEL INDEXES

Table 8. Fisher 3582 and 3583 Mounting Information

ACTUATOR

MAXIMUM

TRAVEL

Type Size mm Inch Type Size mm Inch 657 667

513 & 513R

656

203219190.75

30

51

40

89

60

102

0.75

2

3.5
4

MOUNTING

HOLES

(1)

SET NO.

2
2

4
4
4

TRAVEL PIN

POSITION

Normal
Normal

Inverted
Inverted
Inverted

(2)

ACTUATOR

30
34
40

45
45
50
60

657‐4 Without

Side‐Mounted

Handwheel

657‐4 With

Side‐Mounted

Handwheel

657‐8

667‐4 Without

Side‐Mounted

Handwheel

1. The indicated set number should be considered a reference point only, due to the variables related to making up the stem connection.

2. Normal position is shown in figure 4.

3. Travel pin position for 657 is normal.

4. Travel pin position for 667 is normal.

70 102 4 3 Inverted 70

7087102

102

30

54

34

54

40

79

40

89

46

79

46

105

47

79

47

105

60

105

70

105

7087102

102

4
4

2.125

2.125

3.125

3.5

3.125

4.125

3.125

4.125

4.125

4.125

4
4

2
1

3
3
3
3

2
2
2

1
4
2

1
1

Inverted
Inverted

Normal
Normal
Normal
Normal

Normal
Normal

Inverted
Inverted

Inverted
Inverted

Normal
Normal

657 & 667

Without

Side‐Mounted

Handwheel

100 102 4 4 4 Inverted

657 & 667

With

Side‐Mounted

Handwheel

80 76 3 2 2 Normal

87

34
40
45

50
60
70
80

87 76

MAXIMUM

MOUNTING HOLES

TRAVEL

19
19
38

19
51
51
51

51

52-76

78-102

51

52‐76

78‐102

19
38
51

51
51

102

76

0.75

1.125

1.5

0.75
2
2
2

2

2.0625‐3

3.0625‐4

2

2.0625‐3

3.0625‐4

0.75

1.5
2

2
2
4
3

78-10233.0625‐422

3
3
2

1
1
1
1

2
3
3

2
2
3

2
1
1

4
3
2
2

SET NO.

4
2
3

4
1
2
2

1
2
1

2
2
1

2
2
4

1
1
2
2

2
1

TRAVEL PIN

POSITION

Normal
Normal
Normal

(3)

Inverted

Normal
Normal
Normal

Normal
Normal

(4)

Inverted

Normal
Normal

(4)

Inverted

Normal
Normal
Normal

(4)

Inverted

(4)

Inverted

Inverted

Normal
Normal

Inverted

(2)

(1)

17