Emerson Fisher 846, Fisher 3311 Instruction Manual

Instruction Manual
Form 5739 February 2002
Introduction

Type 846 and Model 3311 Current-to-Pressure Transducers

1. Introduction
Scope of Manual 1–2. . . . . . . . . . . . . . . . . . . . . . . . .
Description 1–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 1–2. . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Installation
Mounting 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Connections 2–1. . . . . . . . . . . . . . . . . . . .
Supply Pressure 2–1. . . . . . . . . . . . . . . . . . . . . . . .
Output Pressure 2–5. . . . . . . . . . . . . . . . . . . . . . . .
Electrical Connections 2–7. . . . . . . . . . . . . . . . . . . .
Stroke Port 2–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust Port 2–8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Signal Interruption 2–8. . . . . . . . . . . . . . . . . . . . . . . .
3. Calibration
Standard Performance:
Full Range Input, Direct Action 3–1. . . . . . . . . .
Multirange Performance:
Full Range Input, Direct Action 3–2. . . . . . . . . .
Standard Performance:
Split Range Input, Direct Action 3–3. . . . . . . . . .
4 to 12 mA Input Signal 3–3. . . . . . . . . . . . . . . . . .
12 to 20 mA Input Signal 3–3. . . . . . . . . . . . . . . . .
Standard Performance:
Full Range Input, Reverse Action 3–3. . . . . . . .
Multirange Performance:
Full Range Input, Reverse Action 3–3. . . . . . . .
Standard Performance:
Split Range Input, Reverse Action 3–4. . . . . . .
4 to 12 mA Input Signal 3–4. . . . . . . . . . . . . . . . . .
12 to 20 mA Input Signal 3–4. . . . . . . . . . . . . . . . .
10 to 50 mA Input Signal 3–5. . . . . . . . . . . . . . . . .
Transporting the Module Final Assembly 3–5. . . .
5. Troubleshooting
Diagnostic Features 5–1. . . . . . . . . . . . . . . . . . . . . .
Stroke Port 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Pressure Reading (RPR) 5–1. . . . . . . . .
Using the HARTR Communicator to
Read the RPR Signal 5–1. . . . . . . . . . . . . . . .
Using a Frequency Counter to
Read the RPR Signal 5–2. . . . . . . . . . . . . . . .
In-service Troubleshooting 5–3. . . . . . . . . . . . . . . .
Troubleshooting in the Shop 5–5. . . . . . . . . . . . . . .
6. Maintenance
Module Final Assembly 6–1. . . . . . . . . . . . . . . . . . .
Removing the Module Final Assembly 6–1. . . . .
Replacing the Module Final Assembly 6–3. . . . .
Electronic Circuit Board 6–4. . . . . . . . . . . . . . . . . . .
Optional Remote Pressure Reading (RPR)
Jumper 6–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Range Jumper 6–5. . . . . . . . . . . . . . . . . . . . . . . . .
Action 6–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Electronic Circuit Board 6–5. . . . .
Product Change 6–5. . . . . . . . . . . . . . . . . . . . . . . .
Replacing the Electronic Circuit Board 6–6. . . . .
Pilot/Actuator Assembly 6–6. . . . . . . . . . . . . . . . . . .
Action 6–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Pilot/Actuator Assembly 6–6. . . . .
Replacing the Pilot/Actuator Assembly 6–7. . . . .
Module Subassembly 6–7. . . . . . . . . . . . . . . . . . . . .
Terminal Compartment 6–7. . . . . . . . . . . . . . . . . . .
Exhaust and Stroke Port Screens 6–8. . . . . . . . . .
7. Parts List
8. Loop Schematics
4. Principle of Operation
Electronic Circuit 4–1. . . . . . . . . . . . . . . . . . . . . . . . .
Magnetic Actuator 4–1. . . . . . . . . . . . . . . . . . . . . . . .
Pilot Stage 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Booster Stage 4–2. . . . . . . . . . . . . . . . . . . . . . . . . . .
www.Fisher.com
D102005X012
Type 846 and Model 3311
Section 1 Introduction

Scope of Manual

This instruction manual provides installation, operating, calibration, maintenance, and parts ordering information for the Type 846 and Model 3311 current-to-pressure transducers. Refer to separate manuals for instructions covering equipment used with the transducers.
Only personnel qualified through training or experience should install, operate, or maintain these transducers. If there are any questions concerning the instructions in this manual, contact your Fisher sales office or sales representative before proceeding.
Instruction Manual
Form 5739
February 2002
CAUTION
The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.

Description

The Type 846 or Model 3311 current-to-pressure transducer, shown in figure 1-1, accepts an electrical input signal and produces a proportional pneumatic output. Typically, 4 to 20 mA is converted to 0.2 to
1.0 bar (3 to 15 psi). Models are available in direct or reverse action and field-selectable full or split range inputs. See Section 3 Calibration for more information on input/output combinations.
The most common application of the transducer is to receive an electrical signal from a controller and produce a pneumatic output for operating a control valve actuator or positioner. The Type 846 and Model 3311 may also be used to transduce a signal for a pneumatic receiving instrument.
Figure 1-1. Type 846 and Model 3311 Current-to-Pressure
Transducer
network. The self-correcting ability provided by the sensor/circuit combination allows the transducer to produce a very stable and responsive output signal.
All active mechanical and electrical components of the Type 846 and Model 3311 are incorporated into a single, field-replaceable module called the module final assembly, shown in figure 1-2. The module final assembly contains the electronic circuit board, pilot/actuator assembly, and booster stage. The module final assembly is easily removed by unscrewing the module cover. Its design minimizes parts and reduces the time required for repair and troubleshooting.
The terminal compartment and module compartment are separated by a sealed compartment wall. This multi-compartment housing also protects the electronics from contaminants and moisture in the supply air.
The Type 846 and Model 3311 are electronic I/P transducers. They have a single electronic circuit board, as shown in figure 1-2. The circuit contains a solid-state pressure sensor that monitors output pressure and is part of an electronic feedback
1–2

Specifications

Specifications for the Type 846 and Model 3311 transducer are listed in table 1-1.
Instruction Manual
Form 5739 February 2002
TERMINAL COMPARTMENT COVER
TERMINAL BLOCK
MODULE HOUSING
ELECTRONIC CIRCUIT BOARD
MODULE FINAL ASSEMBLY
Introduction
MODULE COVER
A6643/IL
Figure 1-2. Transducer Modular Construction
1–3
Type 846 and Model 3311
Instruction Manual
Form 5739
February 2002
Table 1-1. Specifications
Input Signal
(1)
Standard Performance:
4 to 20 mA dc, 4 to 12 mA dc, or 12 to 20 mA dc. Field adjustable split ranging
10 to 50 mA dc. Consult factory for split range input. Direct action only
Multirange Performance:
4 to 20 mA dc. Consult factory for split range input.
10 to 50 mA dc. Consult factory for split range input. Direct action only.
Output Signal
(1)(5)
Standard Performance:.
(Consult factory for split range output)
Direct Action (Minimum span of 6 psi)
Typical outputs: 0.2 to 1.0 bar (3 to 15 psi). Rangeability between 0.1 and 1.2 bar (1 and 18 psi).
Reverse Action (Minimum span of 11 psi)
Typical outputs: 1.0 to 0.2 bar (15 to 3 psi) Rangeability between 1.2 and 0.1 bar (18 and 1 psi).
Multirange Performance:
Direct Action (Minimum span of 6 psi)
Typical outputs: 0.2 to 1.9 bar (3 to 27 psi), 0.4 to 2 bar (6 to 30 psi), and 0.3 to 1.7 bar (5 to 25 psi). Rangeability between 0.03 and 2.3 bar (0.5 and 33 psi).
Reverse Action (Minimum span of 11 psi)
Typical outputs: 1.9 to 0.2 bar (27 to 3 psi), 2 to 0.4 bar (30 to 6 psi), and 1.7 to 0.3 bar (25 to 5 psi) Rangeability between 2.3 and 0.03 bar (33 and
0.5 psi).
Supply Pressure
(1)
Standard Performance
1.2 to 1.6 bar (18 to 24 psi)
Multirange Performance Minimum: 0.2 bar (3 psi) greater than the
maximum calibrated output pressure
Maximum: 2.4 bar (35 psi) Standard and Multirange Performance
Minimum: 0.2 bar (3 psi)
(4)
greater than the maximum calibrated output pressure Maximum: 2.4 bar (35 psi)
–Continued–
Output Air Capacity
(2)
Standard: 6.7 normal m3/hr (4.0 scfm) at 1.4 bar
(20 psi) supply pressure Multirange: 9.0 normal m3/hr (6.0 scfm) at 2.5 bar (35 psig) supply pressure
Steady-State Air Consumption
(1)(2)
0.3 normal m3/hr (0.20 scfm) at 1.4 bar (20 psi) supply pressure
Temperature Limits
Operating: Storage:
(1)
–40 to 85_C (–40 to 185_F).
(1)
–40 to 93_C (–40 to 200_F).
Humidity Limits
0 to 100% condensing relative humidity.
Performance
(3)
Note: The performance of all Type 846 and
Model 3311 I/Ps is verified using computer automated manufacturing systems to ensure every unit shipped meets its performance specifications.
Linearity
(1)
, Hysteresis
(1)
, and Repeatablility:
0.3% of span. Reference SAMA PMC 31.1.
Temperature Effect (total effect including zero and span): 0.07%/_C (0.045%/_F) of span Vibration Effect:0.3% of span per g during
the following conditions: 5 to 15 Hz at 4 mm constant displacement 15 to 150 Hz at 2 g. 150 to 2000 Hz at 1 g. per SAMA Standard PMC 31.1-1980, Sec. 5.3, Condition 3, Steady State Shock Effect: 0.5% of span, when tested per SAMA Standard PMC 31.1, Sec. 5.4.
Supply Pressure Effect: Negligible EMC Effects: These instruments have the CE
mark in accordance with the European Electromagnetic Compatibility (EMC) Directive. They meet the emissions requirements of IEC 61326-1 (Edition 1.1) for Class A equipment for use in industrial locations and Class B equipment for use in domestic locations. They also meet the immunity requirements listed in table 1-2. This table is in accordance with Annex A of IEC 61326-1 for equipment intended for use in industrial locations.
Leak Sensitivity:
(2)
Less than 1.0% of span for up to 5.0 normal m3/hr (3.0 scfm) downstream leakage.
1–4
Instruction Manual
Form 5739 February 2002
Introduction
Table 1-1. Specifications (continued)
Performance (continued)
Overpressure Effect: Less than 0.25% of span
for misapplication of up to 7.0 bar (100 psi) supply pressure for less than 5 minutes to the input port.
Reverse Polarity Protection: No damage occurs from reversal of normal supply current (4 to 20 mA) or from misapplication of up to 100 mA.
Connections
Supply Air, Output Signal, and Output Gauge:
1/4–18 NPT female connection. Electrical: 1/2–14 NPT female conduit connection
Adjustments
Zero and Span: screwdriver adjustments located
in terminal compartment.
Remote Pressure Reading (RPR)
Jumper selectable, ON or OFF, if unit includes option
Frequency Range: 5,000 to 8,000 Hz. Amplitude: 0.4 to 1.0 V
p-p
Required Operating Voltage with Remote pressure Reading Off
Min. 6.0 V (at 4 mA) Max. 7.2 V (at 20 mA)
Required Operating Voltage with Remote Pressure Reading On
Min 6.4 V (at 4 mA) Max. 8.2 V (at 20 mA)
Hazardous Locations Certifications
Refer to the following specifications and the transducer nameplate (see figure 1-3).
Factory Mutual (FM) Approvals K5 Explosion-proof for Class I Division 1, Groups
B, C, and D. Dust Ignition-proof for Class II, Division 1, Groups E, F, and G and Class III, Division 1, hazardous locations. Factory Sealed.
Intrinsically safe for Class I, Division 1,
–Continued–
Groups A, B, C, and D; Class II, Division 1, Groups E, F, and G; and Class III, Division 1, hazardous locations.
Non-incendive for Class I, Division 2, Groups A, B, C, and D.
Canadian Standards Association (CSA) Approvals C6 Explosion-proof for Class I, Division 1,
Groups C and D; Class II, Division 1, Groups E, F, and G; and Class III, Division 1, hazardous locations. Factory Sealed.
Intrinsically safe for Class I, Division 1, Groups A, B, C, and D. Temperature Code T4. Class I, Division 2, Groups A, B, C, and D.
BASEEFA/CENELEC Intrinsically Safe Approval I1 EEx ia IIC T5 (T
EEx ia IIC T4 (T Parameters: U W
=0.8 W (T5)/1.0 W (T4), Ceq=0,
max:in
amb amb
max:in
=40_C) =80_C) =30 V dc, I
max:in
=200 mA,
Leq=0.02 mH.
BASEEFA Type N Approval N1 Ex N II T5 (Tamb=70_C)
Parameter: Umax=10 V dc
ISSeP/CENELEC Flameproof Approval E9 EEx d IIC T6
Standards Association of Australia (SAA) Approvals K7 Flameproof: Ex d IIC T6; Class I, Zone 1.
Intrinsic Safety: Ex ia IIC T4 (T
amb
=80_C); Class I, Zone 0 Parameters: Ui=30 V dc, Ii=200 mA, Ci=8 nf, Li=20 µH
Non-sparking Ex n IIC T4 (T
=80_C); Class
amb
I, Zone 2. Parameter: U
=12 V dc
max
Russian (GOST) Approvals EG Flameproof: 1 ExdIICT6X
IG Intrinsically Safe:
0ExiaIICT6 (Tamb = 40_C) 0ExiaIICT5 (Tamb=40_C) 0ExiaIICT4 (Tamb=80_C)
1–5
Type 846 and Model 3311
Table 1-1. Specifications (continued)
Instruction Manual
Form 5739
February 2002
Enclosure Rating
O-Rings: Nitrile except silicone for sensor
O-rings
NEMA 4X (FM, Factory Mutual) CSA Enclosure Type 4X (CSA, Canadian Standards Association) IP66 (BASEEFA) IP65 (SAA, Standards Association of Australia) IP65 (GOST) Tropicalization (Fungus test per MIL-STD-810)
Construction Materials
Options
Type 67CFR filter regulator, supply and output gauges or tire valve remote pressure reading, module cover with multiple stroke ports, stainless steel housing, or stainless steel mounting bracket.
Weight
Aluminum: 2.9 kg (6.5 lb) excluding options
Housing: Low-copper aluminum or 316 stainless
steel
1. This term is defined in ISA Standard S51.1-1979.
2. Normal m3/hrNormal cubic meters per hour (0_C and 1.01325 bar, absolute). ScfmStandard cubic feet per minute (60_F and 14.7 psia).
3. Reference Conditions: 4.0 to 20 mA dc input, 0.2 to 1.0 bar (3 to 15 psi) output, and 1.4 bar (20 psi) supply pressure.
4. 0.14 bar (2 psi) for a 2.3 bar (33 psi) output
5. Metric calibration also available.
INFORMATION IN THIS AREA IDENTIFIES THE HAZARDOUS AREA CLASSIFICATION AND APPROVALS FOR THE PRODUCT SPECIFIED ON THE EQUIPMENT ORDER
Stainless Steel: 6.7 kg (14.8 lb) excluding
options
B2464
Port Phenomenon
Electrostatic discharge (ESD) IEC 61000-4-2
Enclosure
I/O signal/control
I/O signal/control
Specification limit = ±1% of span
1–6
Radiated EM field IEC 61000-4-3 Rated power frequency magnetic field IEC 61000-4-8 60 A/m at 50 Hz A
Burst (fast transients) IEC 61000-4-4 1 kV A Surge IEC 61000-4-5 1 kV (line to ground only) B Conducted RF IEC 61000-4-6 150 kHZ to 80 MHz at 3 volts B
CE MARK APPEARS ONLY ON UNITS WITH EUROPEAN APPROVALS
Figure 1-3. Typical Nameplate
Table 1-2. EMC Immunity Performance Criteria
Basic
Standard
80 to 1000 MHz, 10 V/m
Test Level
4 kV contact
8 kV air
1 kHZ AM at 80%
Performance
Criteria
A
A
Instruction Manual
Form 5739 February 2002
Table 1-3. Model Number Table
Model Product Description
3311/0846 Current-to-Pressure Transducer
Code Action
D R
Code Performance
S M
Code Input
1 2 3 4
Code Output
J
K
L
M
W
H
Code Electrical Connections/Housing Material
1 2
Code Options
B1 B2 B3 B4 F2 F3 G1 G2 G7 G8
G9 GA GB GE GF GG
P1
(3)
R1
(1)
A1
Q4
K5
C6
I1
N1
(2)
E9
K7
(2)
EG
IG
1. Not available with stainless steel housing
2. Hazardous location approval options E9 and EG are currently not available on multirange performance units.
3. With option R1, the Type 846 and Model 3311 circuit board contains the Remote Pressure Reading feature. The Remote Pressure Reading jumper is placed in the ON position prior to shipment.
Multirange (Typical Outputs: 3–27 psi, 6–30 psi, and 5–25 psi; Wide rangebility betweeen 0.5 and 33.0 psi)
Specify (Consult factory for other calibration requirements; minimum span is 6 psi for direct and 11 psi for
Standard (Typical Output: 3–15 psi; Wide rangebility betweeen 1 and 18 psi)
Specify (Consult factory for other input ranges between 4–20 mA and 10–50 mA)
0.2–1.0 kg/cm2 for direct action (1.0–0.2 kg/cm2 for reverse action) 3–27 psi for direct action (27–3 psi for reverse action) Multirange performance units only 6–30 psi for direct action (30–6 psi for reverse action) Multirange performance units only
Universal mounting bracket, epoxy painted carbon steel, carbon steel nuts and bolts
Universal mounting bracket, epoxy painted carbon steel, stainless steel nuts and bolts
316 SST universal mounting bracket, SST nuts and bolts for use with SST housing
316 SST universal mounting bracket, SST nuts and bolts for use with aluminum housing
Attach all applicable options at the factory (i.e., filter-regulator and gauges)
Factory Mutual (FM) explosion-proof and intrinsic safety approval
Canadian Standards Association (CSA) explosion-proof and intrinsic safety approval
Standards Association of Australia (SAA) flameproof intrinsic safety, and Type n certification
Typical Model Number: 3311 D S 1 J 1 B1
DirectOutput changes directly with input
ReverseOutput changes inversely with input
4–20 mA dc 4–12 mA dc
12–20 mA dc
3–15 psi for direct action (15–3 psi for reverse action)
0.2–1.0 bar for direct action (1.0–0.2 bar for reverse action)
reverse-acting units)
1/2–14 NPT/Aluminum
1/2–14 NPT/316 stainless steel
Filter-regulator, SST bolts
SST Filter-regulator, SST bolts Supply gauge (0–60 psi/0–400 kPa/0–4 bar) Output gauge (0–30 psi/0–200 kPa/0–2 bar)
Supply gauge (0–60 psi/0–4 kg/cm2) Output gauge (0–30 psi/0–2 kg/cm2)
Output gauge (0–60 psi/0–400 kPa/0–4 bar)
SST Supply gauge (0–60 psi/0–400 kPa/0–4 bar) SST Output gauge (0–60 psi/0–400 kPa/0–4 bar)
SST Output gauge (0–60 psi/0–4 kg/cm2) SST Supply gauge (0–60 psi/0–4 kg/cm2)
Output gauge (0–60 psi/0–4 kg/cm2)
Module Cover with Multiple Ports Remote pressure reading feature
Calibration data sheet
BASEEFA/CENELEC intrinsic safety certification
BASEEFA Type N certification
ISSeP/CENELEC flameproof certification
Russian GOST flameproof certification
Russian GOST intrinsic safety certification
Introduction
Companion Product: Model 272 Field Calibrator
The Rosemount Model 272 Field Calibrator can be used to calibrate the I/P transducer. A battery-operated, portable calibrator designed for
field use, the Model 272 features an adjustable 4–20 mA range, and selectable indication/simulation modes. See product data sheet 00813-0100-4372.
1–7
Type 846 and Model 3311
Instruction Manual
Form 5739
February 2002
1–8
Instruction Manual
Form 5739 February 2002
Installation
Section 2 Installation2-2-
This section presents information on installing the Type 846 and Model 3311 current-to-pressure transducer. Figures 2-1, 2-2, 2-3, and 2-4 can be used as references for instructions contained in this section.
When a control valve is ordered with a Type 846 or Model 3311 transducer specified to be mounted on the actuator, the factory-mounted transducer is connected to the actuator with the necessary tubing and calibrated to the specifications on the order.
If the transducer is purchased separately for mounting on a control valve already in service, all the necessary mounting parts are furnished, if ordered. This includes the appropriate bracket for attaching the unit to an actuator boss (with tapped holes) or for attaching it to the diaphragm casing.
If preferred, mounting parts can be supplied for mounting the transducer on a 2-inch (51 mm) diameter pipestand, a flat surface, or a bulkhead.
Transducers also can be ordered separately for mounting on a control valve assembly already in service. The transducer may be ordered with or without mounting parts. Mounting parts include the appropriate bracket and bolts for attaching the unit to an actuator boss (with tapped holes) or for attaching it to the diaphragm casing.

Mounting

The transducer is designed for mounting on a control valve, 2-inch (51 mm) diameter pipestand, wall, or panel. Figures 2-2, 2-3 and 2-4 show recommended mounting configurations. The mounting positions shown allow any moisture buildup in the terminal compartment to drain to the signal wire conduit entrance. Any moisture in the pilot stage area will be expelled through the stroke port without affecting pilot stage operation. In applications with excessive moisture in the supply air, vertical mounting allows the most effective drainage through the stroke port.
Mounting is accomplished with an optional universal mounting bracket. Before mounting the transducer, note the following recommendations:
D Ensure that all bolts are fully tightened. The
recommended torque is 22 NSm (16 lbfSft).
D Bolts that connect to the transducer and to a valve actuator should have the lock washer placed directly beneath the bolt head and the flat washer placed between the lock washer and bracket. All other bolts should have the lock washer next to the nut, and the flat washer placed between the lock washer and bracket.
D Do not mount the transducer in a location where foreign material may cover the stroke port or exhaust port. See the descriptions of the stroke port and exhaust port later in this section.

Pressure Connections

As shown in figure 2-1, all pressure connections are 1/4-18 NPT female connections. Use 3/8-inch (9.5 mm) outside diameter tubing for the supply and output connections.
Supply Pressure
WARNING
Personal injury or property damage may occur from an uncontrolled process if the supply medium is not clean, dry, oil-free, or non-corrosive gas. Industry instrument air quality standards describe acceptable dirt, oil, and moisture content. Due to the variability in nature of the problems these influences can have on pneumatic equipment, Fisher Controls has no technical basis to recommend the level of filtration equipment required to prevent performance degradation of pneumatic equipment. A filter or filter regulator capable of removing particles 40 microns in diameter should suffice for most applications. Use of suitable filtration equipment and the establishment of a maintenance cycle to monitor its operations is recommended.
WARNING
Personal injury or property damage could result from fire or expolsion. Do not operate transducers with the CENELEC flameproof options at a supply pressure in excess of 1.4 bar
2–1
Type 846 and Model 3311
129 (5.07)
119 (4.68)
NAMEPLATE
Instruction Manual
February 2002
CONDUIT CONNECTION 1/2 - 14 NPT
OUTPUT PORT 1/4 - 18 NPT
EXHAUST PORT UNDERNEATH NAMEPLATE
35 (1.38)
Form 5739
STROKE PORT
TEST PINS
WIRING CONNECTION
MODULE COVER WITH
MULTIPLE PORTS
OUTPUT GAUGE PORT 1/4-18 NPT
POSITIVE NEGATIVE
GROUND
59 (2.31)
110 (4.33)
102 (4.00)
29 (1.13)
29 (1.16)
COVER
REMOVAL
O-RING GROOVE FOR FILTER REGULATOR
SUPPLY PORT 1/4-18 NPT
5/16-18 (2)
2–2
B2473-1/IL
Figure 2-1. Dimensions and Connection Locations
(mm) INCHES
Instruction Manual
Form 5739 February 2002
67
CLEARANCE
(2.62)
215 (8.48)
Installation
FOR PROPER MOISTURE DRAINAGE THIS END MUST BE UP
6 (.25)COVER REMOVAL
191 (7.51)
1
78 (3.08)
156 (6.15)
CENTERLINE OF ACTUATOR
YOKE MOUNTED
NOTE:
1
THE MOUNTING POSITIONS SHOWN ALLOW ANY MOISUTRE BUILDUP IN THE TERMINAL COMPARTMENT TO DRAIN TO THE SIGNAL WIRE CONDUIT ENTRANCE. DO NOT MOUNT THE TRANSDUCER WITH THE TERMINAL COMPARTMENT COVER ON THE BOTTOM; MOISTURE MAY ACCUMULATE IN THE TERMINAL COMPARTMENT OR PILOT STAGE, PREVENTING PROPER TRANSDUCER OPERATION. THE VERTICAL MOUNT IS MOST EFFECTIVE FOR MOISTURE DRAINAGE IN WET APPLICATIONS.
14B7361-D A6626–3/IL
Figure 2-2. Typical Dimensions with Type 67CFR Filter/Regulator and Gauges
MODULE COVER REMOVAL CLEARANCE
137 (5.38)
13 (.50)
mm (INCH)
(20 psi). Doing so invalidates the CENELEC flameproof certifications and could allow flames to spread from the unit potentially igniting and causing an explosion.
The supply medium must be clean, dry air or noncorrosive gas that meets the requirements of ISA Standard S7.3-1975. An output span of 0.2 to
1.0 bar (3 to 15 psi) requires a nominal supply pressure of 1.4 bar (20 psi) and a flow capacity not less than 0.11 m3/min (4 SCFM). For multirange performance units with higher output spans, the supply pressure should be at least 0.2 bar (3 psi) greater than the maximum calibrated output pressure.
The air supply line can be connected to the 1/4–18 NPT supply port, or to the supply port of a filter-regulator mounted directly to the transducer.
Figures 2-2, 2-3, and 2-4 show all the installation options.
The mounting boss for the air supply connection contains two 5/16–18 UNC tapped holes that are 2-1/4 inches apart. The tapped holes allow direct connection (integral mount) of a Type 67CFR filter-regulator, if desired. When the filter-regulator is factory mounted, the mounting hardware consists of two 5/16–18 x 3-1/2 inch stainless steel bolts and one O-ring. When the filter-regulator is field mounted, the mounting hardware consists of two 5/16–18 x 3-1/2 inch stainless steel bolts, two spacers (which may or may not be required) and two O-rings (of which only one will fit correctly into the housing O-ring groove and the other may be discarded). This is due to the fact that the current housing has been slightly modified from its original design, hence, the additional hardware (if needed) when field mounting the Type 67CFR filter-regulator.
2–3
Type 846 and Model 3311
Instruction Manual
Form 5739
February 2002
ADDITIONAL ADAPTER PLATE PART NUMBER 03311-0318-0001 REQUIRED FOR I/P WITH STAINLESS STEEL HOUSING
U BOLT
5/16-18 x 5/8 BOLTS
ADAPTER PLATE (SEE DETAIL “B”)
MOUNTING BRACKET (SEE DETAIL “A”)
41 (1.61)
VERTICAL MOUNT
FOR PROPER MOISTURE DRAINAGE, THIS END MUST BE UP
5/16-18 HEX NUT (4 PLACES)
3
1
MOUNTING BRACKET (SEE DETAIL “A”)
ADAPTER PLATE (SEE DETAIL “B”)
2-INCH PIPESTAND MOUNTING
5/16-18 x 3/4 BOLTS (4 PLACES)
MOUNTING BRACKET (SEE DETAIL “A”)
2
FOR PROPER MOISTURE DRAINAGE, THIS END MUST BE UP
5/16-18 x 3/4 BOLTS (4 PLACES)
HORIZONTAL MOUNT
1
FOR PROPER MOISTURE DRAINAGE, THE I/P MUST BE MOUNTED ON TOP OF THE PIPE
ADDITIONAL ADAPTER PLATE PART NUMBER 03311-0318-0001 REQUIRED FOR I/P WITH STAINLESS STEEL HOUSING
1
32 (1.25)
WALL/PANEL MOUNTING
NOTES:
THE MOUNTING POSITIONS SHOWN ALLOW ANY MOISUTRE BUILDUP IN THE TERMINAL COMPARTMENT
1 TO DRAIN TO THE SIGNAL WIRE CONDUIT ENTRANCE. DO NOT MOUNT THE TRANSDUCER WITH THE TERMINAL COMPARTMENT COVER ON THE BOTTOM; MOISTURE MAY ACCUMULATE IN THE TERMINAL COMPARTMENT OR PILOT STAGE, PREVENTING PROPER TRANSDUCER OPERATION. THE VERTICAL MOUNT IS MOST EFFECTIVE FOR MOISTURE DRAINAGE IN WET APPLICATIONS.
2
IF MOUNTED ON HORIZONTAL PIPE, THE I/P MUST BE ON TOP OF THE PIPE FOR PROPER MOISTURE DRAINAGE. THIS DIMENSION IS 44 (1.74) FOR STAINLESS STEEL HOUSING.3
14B7332 19B9484-B E0786 / IL
Figure 2-3. Typical Transducer Mounting with Universal Mounting Bracket
2–4
mm (INCH)
Instruction Manual
Form 5739 February 2002
Installation
4 X 10 (0.375)
30 (1.18)
5 X 10 (0.375)
29 (1.13)
89 (3.50)
29 (1.16)
59 (2.312)
U-BOLT SLOTS 19 (0.75)
23 (.89)
89 (3.50)
FOR ALUMINUM HOUSING, ALIGN 3 HOLES WITH I/P HOUSING
DETAIL A" MOUNTING BRACKET
38 (1.50)
29 (1.125
57 (2.25)
FOR STAINLESS STEEL HOUSING, ALIGN 4 HOLES WITH I/P HOUSING
DETAIL B" ADAPTER PLATE
NOTE:
1. ATTACH THE BRACKET SHOWN IN DETAIL “A” TO THE TRANSDUCER
2. ATTACH THE ADAPTER PLATE SHOWN IN DETAIL “B” TO THE VALVE OR PIPE.
3. CONNECT THE TWO PIECES.
34B4990-C 34B5000-B E0787
Figure 2-3. Typical Transducer Mounting with Universal Mounting Bracket (Continued)
Output Pressure
Connect the output signal line to the transducer at the output port. The output port is 1/4–18 NPT, as shown in figure 2-1. The output gauge port can be used as an alternate signal port. If the gauge port is used as a signal port, a threaded plug must be installed in the output port.
The output gauge port allows connection of an output gauge to provide local output signal indication. The output gauge port is 1/4–18 NPT. If an output gauge is not specified, a threaded plug is
2 X 10 (0.375)
4 X 5 (0.188)
shipped with the transducer. The plug must be installed in the output gauge port when the port is not used.
WARNING
The following conditions may cause failure of the output gauge resulting in personal injury, and damage to the transducer and other equipment:
D pressure beyond the top of the
gauge scale.
mm (INCH)
2–5
Type 846 and Model 3311
OUTPUT GAGE
FILTER­REGULATOR
SUPPLY GAGE
81 (3.2)
Instruction Manual
Form 5739
February 2002
14B7332-D E0776 / IL
COVER LOCK
49 (1.92)
72 (2.83)
TERMINAL COMPARTMENT COVER
TYPE 67CFR 14-18 NPT SUPPLY CONN
TRANSDUCER WITH GAUGES
EXTERNAL EARTHING CONNECTION, SST TERMINAL CLAMP AND SLOTTED M5 SCREW AND SPLIT RING WASHER
3.62 (92)
HOUSING
9 (0.36)
1/4-18 NPT OUTLET CONN PLUGGED WHEN GAUGE NOT FURNISHED
162 (6.38)
2–6
B2465/IL
INTERNAL HEX DRIVE ROUND HEAD SCREW (3 mm)
4.75 (121)
MODULE COVER
121 (4.75)
TRANSDUCER WITH CENELEC CERTIFICATION
Figure 2-4. Transducer Dimensions with CENELEC Certifications and Gauges
mm (INCH)
Instruction Manual
Form 5739 February 2002
Installation
D excessive vibration. D pressure pulsation. D excessive instrument
temperature.
D corrosion of the pressure
containing parts.
D other misuse.
Refer to ANSI B40.1-1980. Do not use on oxygen service.

Electrical Connections

WARNING
Personal injury or property damage could result from fire or explosion. In explosive atmospheres, remove power and shut off the air supply to the I/P unit before attempting to remove the terminal compartment cover or module cover. Failure to do so could result in an electrical spark or explosion.
Personal injury or property damage may occur from an uncontrolled process. Unscrewing the module cover removes power from the electronics and the output signal will be 0.0 psi. Before removing the module cover, ensure the process is properly controlled.
CAUTION
Excessive current can damage the transducer. Do not connect an input current of more than 100 mA to the transducer.
Signal wiring is brought to the terminal compartment through a 1/2–14 NPT housing conduit connection, shown in figure 2-1. Where condensate is common, use a conduit drip leg to help reduce liquid buildup in the terminal compartment and avoid shorting of the input signal. Electrical connections are made at the terminal block. An internal grounding lug is provided to facilitate a separate ground when required. As shown in figure 2-4, units with CENELEC certification also have an external earthing
connection. The use of shielded cable will ensure proper operation in electrically noisy environments.
Connect the positive signal lead to the positive terminal, marked +. Connect the negative signal lead to the negative terminal, marked –.
Note
Units with the Remote Pressure Reading (RPR) option may cause interference with the analog output signal from some instrumentation systems. This problem may be solved by placing a 0.2 microfarad capacitor or a HART filter across the output terminals.
WARNING
Personal injury or property damage could result from an uncontrolled process. Unscrewing the module cover removes power from the electronics and the output signal will be 0.0 psi. Before removing the module cover, ensure the process is properly controlled.

Stroke Port

WARNING
Personal injury or property damage could result from fire or explosion of accumulated gas. During normal operation, supply air is vented to the atmosphere through the stroke port in the module cover and exhaust port (located under the nameplate). If a flammable gas is used as the supply air, the area into which it is vented must be classified as a Division I hazardous area. Adding a remote vent to the stroke port is not sufficient to permit safe operation in a hazardous area.
The constant bleed of supply air from the pilot stage is directed out the stroke port, which is a screened hole located at the center of the module cover. Figure 2-1 shows the location of the stroke port. Before installing the transducer, ensure the stroke
2–7
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