Emerson 98 Installation Guide

Installation Guide English – May 2002
Type 98HH
Introduction
This installation guide provides instructions for installation, startup, and adjustment. To receive a copy of the instruction manual, contact your local
Fisher Sales Ofce or Sales Representative or view a copy at www.emersonprocess.com/regulators. For
further information refer to: Type 98HH Instruction Manual (form 1930, D100706X012).
P.E.D. Category
This product may be used as a pressure accessory
with pressure equipment in the following Pressure Equipment Directive 97/23/EC categories. It may also be used outside of the Pressure Equipment Directive using sound engineering practice (SEP) per table below.
PRODUCT SIZE CATEGORIES FLUID TYPE
DN 6 to 25 (1/4 to 1-inch) SEP 1
Specications
Temperature Capabilities
(1)
Nitrile Parts: -29 to 93°C (-20 to 200°F) Neoprene Parts: -40 to 66°C (-40 to 150°F) Fluoroelastomer Parts:
-18 to 149°C (0 to 300°F)
Metal Diaphragm and Seat:
Cast Iron Body and Spring Case:
-40 to 208°C (-40 to 406°F)
Steel Body and Spring Case:
-29 to 232°C (-20 to 450°F)
Stainless Steel Body and Spring Case:
-40 to 232°C (-40 to 450°F)
Installation
WARNING
!
Only qualied personnel should install
or service a backpressure regulator. Backpressure regulators should be installed, operated, and maintained in accordance with international and applicable codes and regulations, and Fisher instructions.
End Connection Style
NPT, socket weld, or ANSI anged-DIN anged­ 356-mm face-to-face (14-inches face-to-face)
Body Sizes
DN 6, 15, 20, and 25 (1/4, 1/2, 3/4, and 1-inch)
Maximum Inlet Pressures
(1)(2)
(Set Pressure Plus Buildup) Steel (WCB) or Stainless Steel Spring Case all Trims to 66°C
(3)
(150°F): 27,6 bar (400 psig)
Cast Iron Spring Case:
All Trims to 66°C
(4)
(150°F): 27,6 bar (400 psig)
Metal Trims to 157°C (315°F): 20,7 bar (300 psig) Metal Trims to 208°C (406°F): 17,2 bar (250 psig)
Relief Pressure Ranges
(1)
10,3 to 25,9 bar (150 to 375 psig)
Proof Test Pressure
All Pressure Retaining Components have been proof tested per Directive 97/23/EC - Annex 1, Section 7.4
If using a backpressure regulator on a hazardous or ammable uid service, personal injury and property damage
could occur due to re or explosion of vented uid that may have accumulated.
To prevent such injury or damage, provide piping or tubing to vent the
uid to a safe, well-ventilated area or
containment vessel. Also, when venting
a hazardous uid, the piping or tubing
should be located far enough away from any buildings or windows so to not create a further hazard, and the vent opening should be protected against anything that could clog it.
Personal injury, equipment damage,
or leakage due to escaping uid or bursting of pressure-containing
parts may result if this backpressure regulator is overpressured or is installed where service conditions could exceed the limits given in the
1. The pressure/temperature limits in this installation guide and any applicable standard or code limitation should not be exceeded.
2. Pressure setting plus maximum allowable buildup over setting.
3. Or uoroelastomer trims to 149°C (300°F) or metal trims to 232°C (450°F).
4. Or uoroelastomer trims to 149°C (300°F).
R
www.emersonprocess.com/regulators
D100706XENG
Type 98HH
Specications section, or where
conditions exceed any ratings of the adjacent piping or piping connections.
To avoid such injury or damage,
provide pressure-relieving or pressure-
limiting devices (as required by the appropriate code, regulation, or standard) to prevent service conditions from exceeding limits.
Additionally, physical damage to the backpressure regulator could result in personal injury and property damage
due to escaping uid. To avoid
such injury and damage, install the backpressure regulator in a safe location.
Clean out all pipelines before installation of the backpressure regulator and check to be sure the backpressure regulator has not been damaged or
has collected foreign material during shipping. For
NPT bodies, apply pipe compound to the male pipe threads. For anged bodies, use suitable line gaskets and approved piping and bolting practices. Install the backpressure regulator in any position desired, unless otherwise specied, but be sure ow
through the body is in the direction indicated by the
arrow on the body.
Startup
The backpressure regulator is factory set at approximately the midpoint of the spring range or the pressure requested, so an initial adjustment may be required to give the desired results. With proper installation completed and backpressure regulators properly adjusted, slowly open the upstream and downstream shutoff valves (if applicable).
Adjustment
To change the outlet pressure, remove closing
cap or loosen the locknut and turn the adjusting screw clockwise to increase outlet pressure or counterclockwise to decrease pressure. Monitor the outlet pressure with a test gauge during the adjustment. Replace closing cap or tighten the locknut to maintain the desired setting.
Taking Out of Service (Shutdown)
WARNING
!
To avoid personal injury resulting from sudden release of pressure, isolate the backpressure regulator from all pressure before attempting disassembly.
Note
It is important that the backpressure regulator be installed so that the vent hole in the spring case is unobstructed at all times. For outdoor installations, the backpressure regulator should be located away
from vehicular trafc and positioned
so that water, ice, and other foreign materials cannot enter the spring case through the vent. Avoid placing the backpressure regulator beneath eaves or downspouts, and be sure it is above the probable snow level.
Overpressure
Maximum inlet pressures depend upon body materials and temperatures. Refer to the nameplate for the maximum inlet pressure of the valve. The
valve should be inspected for damage after any overpressure condition. Fisher backpressure
regulators are NOT ASME safety relief valves.
Parts List
Key Description
1 Body
2 Spring Case 3 Orice 4 Valve Plug 5 Valve Plug Guide 6 Pusher Post 7 Washer 8 Lower Spring Seat
9 Upper Spring Seat
10 Gasket 11 Relief Valve Spring
12 Diaphragm
15 Adjusting Screw 16 Cap Screw
17 Jam Nut
18 Drive Screw 19 Diaphragm Gasket 21 O-Ring Retainer 22 O-Ring 23 Lockwasher 24 Machine Screw 26 Locknut
2
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