Emerson 92B Installation Guide

Installation Guide English – May 2002
Type 92B and 92P
Introduction
This installation guide provides instructions for installation, startup, and adjustment. To receive a copy of the instruction manual, contact your local Fisher Sales Office or Sales Representative or view a copy at www.FISHERregulators.com. For further information refer to:
Type 92B and 92P Instruction Manual, form 1329, D100703X012.
P.E.D. Categories
This product may be used as a safety accessory with pressure equipment in the following Pressure Equipment Directive 97/23/EC categories. It may also be used out­side of the Pressure Equipment Directive using sound engineering practice (SEP) per table below.
EZISTCUDORPSEIROGETACEPYTDIULF
)hcni-1(52NDPES
)hcni-4,3,2,2/1-1(001,08,05,04NDII,I
1
Specifications
Available Configurations
Type 92B: Pilot-operated, pressure reducing valve
with post guiding and flow to close valve plug action Type 92P: Pilotless version of the Type 92B for remote pressure loading
Body Sizes and End Connection Styles
See table 1
Maximum Inlet Pressures and Temperatures
See table 3
Maximum Outlet (Casing) Pressure
(1)
Cast Iron: 10,3 bar (150 psig) or body rating limits,
whichever is lower Steel/Stainless steel: 21 bar (300 psig) or body rating limits, whichever is lower
Proof Test Pressure
All Pressure Retaining Components have been proof tested per Directive 97/23/EC - Annex 1, Section 7.4
Outlet Pressure Ranges
See table 2
1. The pressure/temperature limits in this installation guide and any applicable standard or code limitation should not be exceeded.
(1)
(1)
Minimum Differential Pressure Required for Full
(1)
Stroke
Type 92B: 1,4 bar (20 psig) with stainless steel
spring; 0,69 bar (10 psig) with Inconel spring
Type 92P: 0,34 bar (5 psig)
Type 92P Maximum Diaphragm Loading Pressure
(1)
10,3 bar (150 psig)
Installation
Only qualified personnel should install or service a regulator. Regulators should be installed, operated, and maintained in accordance with international and applicable codes and regulations, and Fisher instructions.
If the regulator vents fluid or a leak develops in the system, it indicates that service is required. Failure to take the regulator out of service immediately may create a hazardous condition.
Personal injury, equipment damage, or leakage due to escaping fluid or bursting of pressure-containing parts may result if this regulator is overpressured or is installed where service conditions could exceed the limits given in the Specifications section, or where conditions exceed any ratings of the adjacent piping or piping connections.
To avoid such injury or damage, provide pressure­relieving or pressure-limiting devices (as required by the appropriate code, regulation, or standard) to prevent service conditions from exceeding limits.
Additionally, physical damage to the regulator could result in personal injury and property damage due to escaping fluid. To avoid such injury and damage, install the regulator in a safe location.
Clean out all pipelines before installation of the regulator and check to be sure the regulator has not been damaged or has collected foreign material during shipping. For NPT bodies, apply pipe compound to the male pipe threads. For flanged bodies, use suitable line gaskets and approved piping and bolting practices. Install the regulator in any position desired, unless otherwise specified, but be sure flow through the body is in the direction indicated by the arrow on the body.
Table 1. Body Sizes and End Connection Styles
,EZISYDOB
)SEHCNI(ND
)1(52TPSB,TPN
)2(05,)2/1-1(04
)4(001,)3(08
norItsaCleetSsselniatSroleetS
,TPSB,TPN
dna,FF521ssalC
FR052ssalC
dnaFF521ssalC
FR052ssalC
Table 2. Outlet Pressure Ranges
ELYTSNOITCENNOCDNE
,TPSB,TPN
,FR051ssalC ,FR003ssalC
04/52/61NPdna
,FR003ssalC,FR051ssalC
04/52NPdna,61NP
www.FISHERregulators.com
EPYTTOLIP,ERUSSERPTELTUOrabGISP()
14,0ot41,0
erusserPwoL
erusserPhgiH
erutarepmeThgiH
)6ot2( 0,1ot43,0 7,1ot09,0
1,2ot0,1 2,5ot7,1 3,01ot8,4
9,6ot0,1 2,71ot5,5
)51ot5(
)52ot31( )03ot51(
)57ot52(
)051ot07( )001ot51(
)052ot08(
D100703XENG
Type 92B and 92P
Table 3. Maximum Inlet Pressures and Temperatures
LAIRETAMYDOBNOITCENNOCDNE )GISP(rab,ERUSSERPTELNIMUMIXAM )F°(C°,ERUTAREPMETMUMIXAM
TPSB,TPN2,71)052(802)604(
norItsaC
leetS
leetSsselniatS
FF5216,8)521(871)353(
FR0522,71)052(802)604(
TPSB,TPN7,02)003(232)054(
FR0518,21)581(232)054(
FR0037,02003()
)seidob05,04,52ND(04/52/61NP7,02)003(613)006(
)seidob001,08ND(61NP8,21)581(232)054(
)seidob001,08ND(04/52NP7,02)003(613)006(
TPSB,TPN7,02)003(232)054(
FR0511,21)571(232)054(
FR0037,02)003(
)seidob05,04,52ND(04/52/61NP7,02)003(613)006(
)seidob001,08ND(61NP1,21)571(232)054(
)seidob001,08ND(04/52NP7,02)003(613)006(
)1(
)1(
.noitpodlewlaeshtiw)F°006(C°613,gnirtaesdradnatshtiw)F°054(C°232.1
613)006(
613)006(
)1(
)1(
)1(
)1(
)1(
)1(
Be sure to install Type 92B pilot above the pipe­line with the adjusting screw pointing up and the control line sloped at a downward pitch to the main line to ensure proper condensate drainage.
Overpressure Protection
The recommended pressure limitations are stamped on the regulator nameplate. Some type of overpressure protection is needed if the actual inlet pressure exceeds the maximum operating outlet pressure rating. Overpressure protection should also be provided if the regulator inlet pressure is greater than the safe working pressure of the downstream equipment.
Regulator operation below the maximum pressure limitations does not preclude the possibility of damage from external sources or debris in the line. The regulator should be inspected for damage after any overpressure condition.
Startup
The regulator is factory set at approximately the midpoint of the spring range or the pressure requested, so an initial adjustment may be required to give the desired results. With proper installation completed and relief valves properly adjusted, slowly open the upstream and downstream shutoff valves.
Failure to remove accumulated condensate may result in severe condensation induced water hammer which can result in personal injury or death.
Adjustment
To change the outlet pressure, remove the closing cap or loosen the locknut and turn the adjusting screw clockwise to increase outlet pressure or counterclockwise to decrease pressure. Monitor the outlet pressure with a test gauge during the adjustment. Replace the closing cap or tighten the locknut to maintain the desired setting.
Taking Out of Service (Shutdown)
To avoid personal injury resulting from sudden release of pressure, isolate the regulator from all pressure before attempting disassembly.
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