Emerson 67C Installation Guide

Installation Guide English – November 2009
67CS and 67CFS Series
Introduction
This installation guide provides instructions for installation, startup, and adjustment. To receive a copy of the instruction manual, contact your local Sales
Ofce or view a copy at www.sherregulators.com.
For further information refer to: 67C Series Instruction Manual, form 5469, D102601X012.
P.E.D. Category
This product may be used as a safety accessory with pressure equipment in the following Pressure Equipment Directive 97/23/EC categories. It may also be used outside of the Pressure Equipment Directive using sound engineering practice (SEP) per table below.
PRODUCT SIZE CATEGORIES FLUID TYPE
1/4 NPT SEP 1
Specications
Body Size and End Connection Style
1/4 NPT
Maximum Inlet Pressure (Body Rating) 67CFS Series: 17,2 bar (250 psig)
67CS Series: 27,6 bar (400 psig)
Maximum Outlet Pressure
(1)
3,4 bar (50 psig) over outlet pressure setting
Proof Test Pressure
All Pressure Retaining Components have been proof tested per Directive 97/23/EC - Annex 1, Section 7.4
Outlet Pressure Ranges
(1)
0 to 1,4 bar (0 to 20 psig) 0 to 2,4 bar (0 to 35 psig) 0 to 4,1 bar (0 to 60 psig) 0 to 8,6 bar (0 to 125 psig) 0 to 10,3 bar (0 to 150 psig)
Temperature Capabilities
(1)
Nitrile (NBR): -40° to 82°C (-40° to 180°F)
(1)
regulations, and Emerson Process Management Regulator Technologies, Inc. instructions.
Personal injury, equipment damage, or leakage due to escaping uid or bursting of pressure-containing parts may result if this regulator is overpressured or is installed where service conditions could exceed the limits given in the Specications section, or where conditions exceed any ratings of the adjacent piping or piping connections.
To avoid such injury or damage, provide pressure-relieving or pressure-limiting devices (as required by the appropriate code, regulation, or standard) to prevent service conditions from exceeding limits.
Additionally, physical damage to the regulator could result in personal injury and property damage due to escaping uid. To avoid such injury and damage, install the regulator in a safe location.
The internal relief valve in the 67CFSR Series regulators does not provide full overpressure protection. The internal relief valve is designed for minor seat leakage only.
Clean out all pipelines before installation of the regulator and check to be sure the regulator has not been damaged or has collected foreign material during shipping. For NPT bodies, apply pipe compound to the
male pipe threads. For anged bodies, use suitable
line gaskets and approved piping and bolting practices. Install the regulator in any position desired, unless
otherwise specied, but be sure ow through the body
is in the direction indicated by the arrow on the body.
Installation
WARNING
!
Only qualied personnel should install or service a regulator. Regulators should be installed, operated, and maintained in accordance with international and applicable codes and
1. The pressure/temperature limits in this Installation Guide and any applicable standard or code limitation should not be exceeded.
www.sherregulators.com
Note
It is important that the regulator be installed so that the vent hole in the spring case is unobstructed at all times. For outdoor installations, the regulator should be located away from vehicular trafc and positioned so that water, ice, and other foreign materials cannot enter the spring case through the vent. Avoid
D103097XUS2
2
67CS and 67CFS Series
placing the regulator beneath eaves or downspouts, and be sure it is above the probable snow level.
Overpressure Protection
The recommended pressure limitations are stamped on the regulator nameplate. Some type of overpressure protection is needed if the actual inlet pressure exceeds the maximum operating outlet pressure rating. Overpressure protection should also be provided if the regulator inlet pressure is greater than the safe working pressure of the downstream equipment.
Regulator operation below the maximum pressure limitations does not preclude the possibility of damage from external sources or debris in the line. The regulator should be inspected for damage after any overpressure condition.
Startup
The regulator is factory set at approximately the midpoint of the spring range or the pressure requested, so an initial adjustment may be required to give the desired results. With proper installation completed and relief valves properly adjusted, slowly open the upstream and downstream shutoff valves.
Adjustment
To change the outlet pressure, remove the closing cap or loosen the locknut and turn the adjusting screw clockwise to increase outlet pressure or counterclockwise to decrease pressure. Monitor the outlet pressure with a test gauge during the adjustment. Replace the closing cap or tighten the locknut to maintain the desired setting.
Taking Out of Service (Shutdown)
WARNING
!
To avoid personal injury resulting from sudden release of pressure, isolate the regulator from all pressure before attempting disassembly.
Parts List
Types 67CS and 67CSR
Key Description
1 Body 3 Flange Screw
(1)
4
O-Ring
7 Spring Case
(1,2)
10
Valve Cartridge
(1,2)
11
Valve Plug
(1,2)
12
Valve Spring
(1,2)
13
Valve Retainer
(1,2)
14
O-Ring
(1,2)
15
Soft Seat
(1)
16
Diaphragm Assembly 17 Spring 18 Adjusting Screw 19 Locknut 20 Upper Spring Seat 33 Closing Cap 39 Bottom Plate 45 Vent Screen
Types 67CFS and 67CFSR
Key Description
1 Body 2 Drain Valve 3 Flange Screw
(1)
4
O-Ring
5 Dripwell
(1)
6
Filter Element 7 Spring Case 9 Filter Retainer
(1,2)
10
Valve Cartridge
(1,2)
11
Valve Plug
(1,2)
12
Valve Spring
(1,2)
13
Valve Retainer
(1,2)
14
O-Ring
(1,2)
15
Soft Seat
(1)
16
Diaphragm Assembly 17 Spring 18 Adjusting Screw 19 Locknut 20 Upper Spring Seat
(1)
26
Filter Gasket 33 Closing Cap 34 Spacer 37 Thrust Washer 45 Vent Screen
1. Recommended Spare Part
2. Valve Cartridge Assembly includes keys 10, 11, 12, 13, 14, and 15.
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