Emerson 670 Instruction Manual

Instruction Manual Form 965
February 2015
670 Series Panel-Mounted Loading Regulator Assemblies
WARNING
Fisher® regulators should be installed, operated and maintained in accordance with federal, state and local codes, rules and regulations and Emerson Process Management Regulator Technologies, Inc. instructions.
If a leak develops in the system, it indicates that service is required. Failure to take the regulator out of service immediately may create a hazardous condition.
Call a gas service person in case of trouble.
Only a qualied person must install or
service the regulator.
670 Series
Introduction
The 670 Series panel-mounted loading regulator assemblies are used primarily for manually controlling pressure to diaphragm control valves or as remote pressure loaders for pressure-balance gas regulators. They are also widely used
for remote control of gas pressure to burners in renery tube
stills, power plants and similar process furnaces.
Principle of Operation
The 670 Series regulators are set manually to control supply pressure to diaphragm control valves or gas regulators. Instrument and manual loading pressures are read from the pressure gauges of the regulator. If pressure to the valve needs to be adjusted, the regulator handwheel is turned clockwise to increase the supply pressure or counterclockwise to decrease the supply pressure.
Installation
Inspect the panel after it is removed from its packing. Connect a 1/4 in. / 6.4 mm pipe line from the operating supply pressure to the connection marked “IN” on the pressure regulator.
One and two-gauge panels: Connect a line to the diaphragm casing of the main valve or regulator and run it to the connection marked “OUT” on the panel regulator. When installing a two-gauge panel, connect a line from the control pressure line to the upper diaphragm casing and to the
W0554
Figure 1. Typical 670 Series Regulators: Two-Gauge Panel with
Three-Way Changeover Valve
control pressure gauge (instrument loading pressure) in the back of the panel (see Figure 2).
Two-gauge panel with a three-way changeover valve: Connect the air supply, diaphragm connection and instrument loading pressure line to the panel regulator as shown in Figure 4.
Overpressure Protection
WARNING
Overpressuring any portion of this equipment may cause damage to regulator parts, leaks in the regulators or personal injury due to bursting of pressure-containing parts or explosion of accumulated gas.
To avoid overpressure, provide appropriate overpressure protection to ensure that none of the pressure limits will be exceeded.
The regulator assembly should be inspected for damage after any overpressure condition.
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D200109X012
670 Series
Table 1. Type Number Description
TYPE
670 1 Basic 1-gauge panel 67CR
670FG 2 2-gauge panel; regulator has lter 67CFR
670FGV 2
670G 2 Basic 2-gauge panel 67CR 250 17.2 100 6.9 11 0 7.6
670GV 2 2-gauge panel with 3-way or 4-way changeover valve 67CR 50 3.5 50 3.5 55 3.8
671 1 Basic 1-gauge panel 912N 250 17.2 5 0.35 10 0.69
675 2 Basic 2-gauge panel 67CR 250 17.2 100 6.9 11 0 7.6
NUMBER
OF GAUGE
DESCRIPTION
2-gauge panel with 3-way changeover valve;
regulator has lter
REGULATOR
TYPE NUMBER
67CFR 50 3.5 50 3.5 55 3.8
MAXIMUM INLET
PRESSURE
psig bar psig bar psig bar
250 17.2 100 6.9 110 7.6 670F 1 1-gauge panel; regulator has lter 67CFR
MAXIMUM OUTLET
PRESSURE
MAXIMUM EMERGENCY
OUTLET PRESSURE
As is the case with most regulators, regulators in the 670 Series have outlet pressure ratings which are lower than the inlet pressure ratings. Overpressure protection is needed if the actual inlet pressure can exceed the outlet pressure rating. A common method of overpressure protection is a relief valve.
Maximum emergency outlet pressure ratings are shown in Table 1 for each loading regulator.
Startup
Open the air supply line. Check all connections for leaks. The manual loading pressure gauge indicates the loading pressure on the diaphragm of the main valve. To increase the loading pressure, turn the handwheel clockwise. To decrease the loading pressure, turn the handwheel counterclockwise.
Units with a three-way changeover valve may be placed under manual operation. When changing from manual to automatic or from automatic to manual control, set the manual control pressure gauge to read the same as the instrument pressure in order to prevent bumping.
Maintenance
The regulator can be removed from the panel to be nut disassembled. Take out the set screws or loosen the hex to remove the regulators from the panel. Refer to the appropriate instruction manual for further maintenance on the regulator.
Parts Ordering
When corresponding with your local Sales Ofce about
this equipment, be sure to include the serial number that is stamped on the nameplate on the back of the panel. Include the complete eleven-character part numbers from the following Parts List when ordering new parts.
Parts List
Key Description Part Number
1 Regulator—Part numbers for the regulators
used in the 670 Series are shown in the regulator instruction manuals
Key Description Part Number
2 Gauge 0 to 5 psig / 0 to 0.35 bar 23A8325X012 0 to 15 psig / 0 to 1.0 bar 2C2332000B2 0 to 30 psig / 0 to 2.1 bar 2C2332000C2 0 to 60 psig / 0 to 4.1 bar 2C2332000D2 0 to 100 psig / 0 to 6.9 bar 2C2332000E2 0 to 160 psig / 0 to 11.0 bar 2C2332X0022 0 to 200 psig / 0 to 13.8 bar 2C2332000F2 0 to 300 psig / 0 to 20.7 bar 2C2332X00A2 0 to 400 psig / 0 to 27.6 bar 2C2332X0032 0 to 600 psig / 0 to 41.3 bar 2C2332X0042 0 to 60 psig / 0 to 4.1 bar and 0 to 4 kg/cm2 1R766299012 0 to 60 to 200 psig / 0 to 4.1 to 13.8 bar and 0 to 4 to 14 kg/cm2 1R766399012 3 Panel Types 670 and 670F, Zinc 1C233344012 Type 670FG, Steel 3E660725132 Type 670G, Steel 3J846025132 Types 670GV and 670FGV (3-way valve), Steel 3E660825132 Type 671, Zinc 1C233744012 Type 675G, Steel 3H184325132 4 Clamp bar, Cadmium Plate steel (4 required) 1C233824162 5 Hex Nut, Cadmium Plate Steel Types 670, 670F, 670FG, 670FGV, 671 and 675G (4 required) 1E985324142 Types 670G and 670GV (6 required) 1E985324142 6 Machine Screw, Steel (4 required) 1C233928992 7 Tubing, Copper Type 670 19A1553X012 Type 670F 19A1562X012 Type 670FG 19A1564X012 Type 670FGV 19A1565X012 Type 670G 19A1569X012 Type 670GV 19A1556X012 Type 671 19A1511X012 Type 675G 19A1573X012 8 Fitting, Brass Types 670, 670F and 671 15A6002X272 All other types 15A6002X262 9 Fitting, Brass Types 670 and 670F 1C619718992 Type 670FG 15A6002X172 Types 670FGV and 670GV (3 required) 15A6002X172 Type 670G 15A6002X212 Type 671 15A6002XA92 Type 675G (2 required) 1C619718992
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