Emerson 66 Installation Guide

Installation Guide English – May 2002
Types 66, 66Z, and 66ZZ
Introduction
Type 66, 66Z, and 66ZZ Instruction Manual (form 1056, D100247X012).
The Type 66 self-operated regulator maintains a reduced outlet pressure while satisfying the downstream flow demands. The Type 66Z and 66ZZ self-operated regulators also control a reduced outlet pressure; however, both have springs sensitive to negative pressures and can be used for vacuum regulation.
P.E.D Category
This product may be used as a safety accessory with pressure equipment in the following Pressure Equipment Directive 97/23/EC categories. It may also be used outside of the Pressure Equipment Directive using sound engineering practice (SEP) per table below.
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Specifications
Body Sizes and Styles
See table 1
Maximum Allowable Pressures
(1)
Maximum Safe Inlet Pressure to Avoid Internal Part Damage
bar (5 psig) for Type 66Z, and 0,14 bar (2 psig) for Type 66ZZ
Maximum Operating Inlet Pressure for Good Performance
and 66Z, and 0,14 bar (2 psig) for Type 66ZZ
Emergency Inlet
Emergency Outlet
: 0,69 bar (10 psig) for Type 66, 0,34
(1)
Recommended
: 0,34 bar (5 psig) for Types 66
: 1,7 bar (25 psig)
: 0,6 bar (8 psig)
Proof Test Pressure
All Pressure Retaining Components have been proof tested per Directive 97/23/EC - Annex 1, Section 7.4
Outlet Pressure Ranges
See table 2
Temperature Capabilities
-29 to 82°C (-20 to 180°F)
(1)
(1)
Installation
Only qualified personnel should install or service a regulator. Regulators should be installed,
1. The pressure/temperature limits in this installation guide and any applicable standard or code limitation should not be exceeded.
operated, and maintained in accordance with international and applicable codes and regulations, and Fisher instructions.
If the regulator vents fluid or a leak develops in the system, it indicates that service is required. Failure to take the regulator out of service immediately may create a hazardous condition.
Personal injury, equipment damage, or leakage due to escaping fluid or bursting of pressure-containing parts may result if this regulator is overpressured or is installed where service conditions could exceed the limits given in the Specifications section, or where conditions exceed any ratings of the adjacent piping or piping connections.
To avoid such injury or damage, provide pressure­relieving or pressure-limiting devices (as required by the appropriate code, regulation, or standard) to prevent service conditions from exceeding limits.
Additionally, physical damage to the regulator could result in personal injury and property damage due to escaping fluid. To avoid such injury and damage, install the regulator in a safe location.
Clean out all pipelines before installation of the regulator and check to be sure the regulator has not been damaged or has collected foreign material during shipping. For NPT bodies, apply pipe compound to the male pipe threads. For flanged bodies, use suitable line gaskets and approved piping and bolting practices. Install the regulator in any position desired, unless otherwise specified, but be sure flow through the body is in the direction indicated by the arrow on the body.
Install Type 66, 66Z, and 66ZZ regulators horizontally with the spring case vertically above the valve body.
Note
It is important that the regulator be installed so that the vent hole in the spring case is unobstructed at all times. For outdoor installations, the regulator should be located away from vehicular traffic and positioned so that water, ice, and other foreign materials cannot enter the spring case through the vent. Avoid placing the regulator beneath eaves or downspouts, and be sure it is above the probable snow level.
With steel bodies, an external control line is required. Connect DN 20 (3/4-inch) NPT control line to the lower diaphragm casing connection from the point where the downstream pressure is to be sensed.
Overpressure Protection
The recommended pressure limitations are stamped on the regulator nameplate. Some type of overpressure protection is needed if the actual inlet pressure exceeds the maximum operating outlet pressure rating. Overpressure protection should also be provided if the regulator inlet pressure is greater than the safe working pressure of the downstream equipment.
Regulator operation below the maximum pressure limitations does not preclude the possibility of damage from external
D100247XENG
www.FISHERregulators.com
Types 66, 66Z, and 66ZZ
sources or debris in the line. The regulator should be inspected for damage after any overpressure condition.
Startup
The regulator is factory set at approximately the midpoint of the spring range or the pressure requested, so an initial adjustment may be required to give the desired results. With proper installation completed and relief valves properly adjusted, slowly open the upstream and downstream shutoff valves.
Adjustment
To change the outlet pressure, remove the closing cap or loosen the locknut and turn the adjusting screw clockwise to increase outlet pressure or counterclockwise to decrease pressure. Monitor the outlet pressure with a test gauge during the adjustment. Replace the closing cap or tighten the locknut to maintain the desired setting.
Taking Out of Service (Shutdown)
To avoid personal injury resulting from sudden release of pressure, isolate the regulator from all pressure before attempting disassembly.
Table 1. Body Sizes and End Connection Styles
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)SEHCNI(ND
)2(05
)4,3(001,08
norItsaCleetS
ecaf-talf,dewercs degnalf521ssalC
ssalCecaf-talf
degnalf521
Table 2. Outlet Pressure Ranges
SEGNARERUSSERPTELTUO
epyTrabmgisp/.c.wsehcni
rabm72ot01 rabm07ot02
rabm21ot5
rabm02ot01
66
Z66rabm5ot5.2-.c.w.ni-2ot1-
ZZ66rabm6.0ot6.0-.c.w.ni-52.0ot52.0-
muucavseireS66
srekaerbrosrotaluger
rabm03ot71 rabm24ot52 rabm07ot53
rabm301ot25
rabm831ot96
rabm702ot301 rabm543ot702
rabm5-ot0
rabm2-ot7.0-
rabm51-ot5-
rabm7.3ot0
LAIRETAMYDOB
ecaf-desiar,dewercs
051ssalCecaf-talfdna
-desiardna,degnalf degnalf003ssalCecaf
ssalCecaf-desiar
degnalf051
.c.w.ni-11ot4
.c.wni-82ot8 .c.w.ni-5ot2 .c.w.ni-8ot4
.c.w.ni-21ot7
.c.w.ni-71ot01 .c.w.ni-82ot41
gisp5.1ot57.0
gisp2ot1
gisp3ot5.1
gisp5ot3
.c.wni-2-ot0
.c.w.ni-8.0-ot3.0-
.c.w.ni-6-ot2-
.c.w.ni-5.1ot0
Parts List
Key Description
1 Valve Body 2 Upper Diaphragm Casing 3 Lower Diaphragm Casing 4 Diaphragm Plate 5 Diaphragm 6 Spring 7 Bottom Flange 8 O-ring 9 Disk Retainer 10 Valve Plug Skirt 11 Seat Ring 12 Pitot Tube 13 Valve Plug Stem 14 Balancing Diaphragm 15 Sealing Diaphragm 17 Lower Spring Seat 18 Stem Gasket 19 Bottom Flange Gasket 20 Cap Screw 21 Cap Screw 22 Hex Nut 23 Stop Nut 24 Upper Spring Seat 25 Adjusting Screw 26 Closing Cap Gasket 27 Closing Cap 28 Flapper Valve 29 Snap Ring 30 Y602-10 Vent Assembly 32 Nameplate 33 Nameplate 34 Washer 35 Gasket
Key Description
36 Washer 37 Sealing Washer 38 Counter Spring 43 Spring Retainer 44 Set Screw 45 Hex Nut 46 Adjusting Screw Cap 47 Adjusting Cap Gasket 48 Upper Travel Stop 49 Lower Travel Stop 50 Lock Washer 51 Plug 52 Spring Case Coupling 53 Spring Case Extension 54 Ball 57 Retaining Ring 66 Casing Gasket 68 Flow Arrow 69 Drive Screw
CJ8392-F CK4805D A2502-1
Figure 1. Soft-Seated Type 66 Regulator
2
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