This chapter provides an orientation to the use of this manual. This manual describes the procedures
required to install the following transmitters:
•Model 2400S transmitter with analog outputs
•Model 2400S transmitter with PROFIBUS-DP
•Model 2400S transmitter with DeviceNet
The 2400S Analog transmitter can be approved for Exe or Exi installation in Zone 1, or for
installation in Zone 2. If you are installing your transmitter in a hazardous area, be sure the transmitter
is approved for that area.
1.2Safety
Safety messages are provided throughout this manual to protect personnel and equipment. Read each
safety message carefully before proceeding to the next step.
™
Power SupplyI/O Wiring – DP and DNI/O Wiring – ANBefore You Begin
WARNING
Improper installation in a hazardous area can cause an explosion.
For information about hazardous applications, refer to Micro Motion hazardous
area installation instructions, shipped with the transmitter or available from the
Micro Motion web site.
WARNING
Hazardous voltage can cause severe injury or death.
Make sure power is disconnected before installing transmitter.
CAUTION
Improper installation could cause measurement error or flowmeter failure.
Follow all instructions to ensure transmitter will operate correctly.
Installation Manual1
Page 6
Before You Begin
1.3Flowmeter components
The Model 2400S transmitter is mounted on a Micro Motion sensor. The transmitter and sensor
together comprise the Micro Motion flowmeter.
Figure 1-1 provides a view of the Model 2400S transmitter mounted on a sensor.
Figure 1-1Model 2400S transmitter
Conduit openings
Sensor case
1.4Transmitter installation overview
The Model 2400S transmitter component is mounted integrally with the sensor and grounded via the
sensor. To install and ground the sensor, see the sensor documentation.
Additional transmitter installation steps are documented in this manual:
•Rotate the transmitter on the sensor (optional) – see Chapter 2
•Rotate the user interface module on the transmitter (optional) – see Chapter 2
•Wire and ground the transmitter’s power supply – see Chapter 2
Transmitter housing cover
Clamping ring
•Wire the transmitter I/O:
-For the Model 2400S Analog transmitter, see Chapter 3
-For the Model 2400S PROFIBUS-DP and DeviceNet transmitters, see Chapter 4
2Micro Motion® Model 2400S Transmitters
Page 7
Before You Begin
1.5Flowmeter documentation
Table 1-1 lists documentation sources for other required information.
Tabl e 1-1Flowmeter documentation resources
TopicDocument
Sensor installationSensor documentation shipped with sensor
Hazardous area installationSee the approval documentation shipped with the
Transmitter configuration
Transmitter startup and use
Transmitter troubleshooting
transmitter, or download the appropriate
documentation from the Micro Motion web site
(www.micromotion.com)
• Micro Motion® Model 2400S Transmitters with
Analog Outputs: Configuration and Use Manual
• Micro Motion® Model 2400S Transmitters with
PROFIBUS-DP: Configuration and Use Manual
• Micro Motion® Model 2400S Transmitters with
DeviceNet
™
: Configuration and Use Manual
Power SupplyI/O Wiring – DP and DNI/O Wiring – ANBefore You Begin
Installation Manual3
Page 8
4Micro Motion® Model 2400S Transmitters
Page 9
Chapter 2
Transmitter Orientation and Power Supply
2.1Overview
This chapter describes:
•Rotating the transmitter on the sensor (optional)
•Rotating the user interface module on the transmitter (optional)
•Power supply requirements and wiring
2.2Moisture protection
When rotating or wiring the transmitter, guard against condensation or excessive moisture inside the
transmitter housing. Be sure that the conduit openings are completely sealed after all installation and
wiring procedures have been performed.
Power SupplyI/O Wiring – DP and DNI/O Wiring – ANBefore You Begin
CAUTION
Condensation or excessive moisture entering the transmitter could damage
the transmitter and result in measurement error or flowmeter failure.
To reduce the risk of measurement error or flowmeter failure:
• Do not mount the sensor so that the conduit openings on the transmitter point
upward.
• Ensure the integrity of gaskets and O-rings.
• Grease the O-rings every time the transmitter housing is opened and closed.
• Install drip legs on conduit or cable.
• Seal the conduit openings.
• Fully tighten all covers.
2.3Rotating the transmitter on the sensor (optional)
For easier access to the user interface or the wiring terminals, the transmitter can be rotated on the
sensor in 45° increments, for eight different orientations.
To rotate the transmitter on the sensor:
1. Referring to Figure 2-1, unscrew the clamp that holds the transmitter to the feedthrough.
2. Gently lift the transmitter on the feedthrough until it disengages from the notches on the
feedthrough. You will not be able to remove the transmitter completely.
3. Rotate the transmitter to the desired position.
4. Lower the transmitter, sliding it onto the notches on the feedthrough.
5. Replace the clamp and tighten the screw.
Installation Manual5
Page 10
Transmitter Orientation and Power Supply
Figure 2-1Rotating the transmitter on the sensor
Clamping ring
Feedthrough
CAUTION
Excessive rotation of the housing on the feedthrough can cause wiring
damage and result in measurement error or flowmeter failure.
To reduce the risk of damaging internal wiring, do not rotate the housing more than
°. You can rotate the transmitter either clockwise or counter-clockwise to reach
360
the desired position.
2.4Rotating the user interface module on the transmitter (optional)
For easier access, the user interface module (whether or not the transmitter has an LCD display) can
be rotated on the transmitter up to 360° in 90° increments.
To rotate the user interface module on the transmitter:
Feedthrough notches
1. Remove power from the unit.
WARNING
Removing the transmitter housing cover in a hazardous area while the
transmitter is powered up can cause an explosion.
To avoid the risk of an explosion, remove power from the transmitter before
removing the transmitter housing cover.
2. Referring to Figure 2-2, remove the transmitter housing cover and user interface module:
a. Loosen the four transmitter housing cover screws.
b. Remove the transmitter housing cover.
c. Loosen the two user interface screws.
d. Gently lift the user interface module, disengaging it from the user interface connector on
the transmitter.
6Micro Motion® Model 2400S Transmitters
Page 11
Transmitter Orientation and Power Supply
3. On the back of the user interface module, four user interface connectors are provided. Rotate
the user interface module to the desired position and plug it into the user interface connector
on the transmitter. (See Figure 2-3 for another view of the user interface connector on the
transmitter.)
4. Tighten the user interface screws.
5. Replace the transmitter housing cover and tighten the transmitter housing cover screws.
6. Restore power to the transmitter if required.
Figure 2-2Rotating the user interface module on the transmitter
User interface module
4 × Transmitter housing cover
screws (captive)
Transmitter housing cover
2 × User interface screws
(captive)
Power SupplyI/O Wiring – DP and DNI/O Wiring – ANBefore You Begin
2.5Power supply requirements
Model 2400S Analog and Model 2400S PROFIBUS-DP transmitters can accept either AC or DC
power. The transmitter automatically recognizes the source voltage. Power supply requirements for
these transmitter models are listed in Table 2-1.
Tabl e 2 -1Power supply requirements
Power type
Transmitter
Model 2400S Analog
Model 2400S PROFIBUS-DP
(1) These requirements assume a single transmitter per cable. Connecting multiple transmitters to a single cable should generally be
avoided.
ACDC
• 85–265 VAC
•50/60 Hz
• 4 watts typical, 7 watts maximum
(1)
• 18–100 VDC
• 4 watts typical, 7 watts maximum
The Model 2400S DeviceNet transmitter is powered from the DeviceNet network per the DeviceNet
specification. There is no need to connect separate power-supply wiring for the Model 2400S
DeviceNet transmitter. Skip to Chapter 4.
Installation Manual7
Page 12
Transmitter Orientation and Power Supply
2.5.1DC power requirements for Model 2400S Analog and PROFIBUS-DP transmitters
If you are using DC power with a Model 2400S Analog or PROFIBUS-DP transmitter, the following
requirements apply:
•At startup, the transmitter power source must provide a minimum of 1 A of short-term current
per transmitter.
•Length and conductor diameter of the power cable must be sized to provide 18 VDC minimum
at the power terminals, at a load current of 0.5 A. To size the cable, refer to Table 2-2 and use
the following formula as a guideline:
Note: This procedure is required only for Model 2400S Analog and PROFIBUS-DP transmitters.
To wire the power supply:
1. Remove the transmitter housing cover and user interface module as described in Section 2.4.
2. Unscrew the warning flap screw and raise the warning flap. Figure 2-3 shows the warning flap
in the open position.
3. Connect the power supply wires to terminals 9 and 10, as shown in Figure 2-3.
4. Ground the power supply to the transmitter’s internal grounding screw, shown in Figure 2-3.
5. Lower the warning flap and tighten the warning flap screw.
8Micro Motion® Model 2400S Transmitters
Page 13
Transmitter Orientation and Power Supply
A user-supplied switch may be installed in the power supply line. For compliance with low-voltage
directive 73/23/EEC (European installations), a switch in close proximity to the transmitter is
required.
Figure 2-3Wiring the transmitter power supply
Model 2400S Analog transmitter
User interface connector
+ (L)
– (N)
User interface connector
Warning flap screw
Warning flap
Power SupplyI/O Wiring – DP and DNI/O Wiring – ANBefore You Begin
Transmitter internal
grounding screw
Model 2400S PROFIBUS-DP transmitter
Warning flap screw
Warning flap
Transmitter internal
+ (L)
– (N)
Installation Manual9
grounding screw
Page 14
10Micro Motion® Model 2400S Transmitters
Page 15
Chapter 3
I/O Wiring – Model 2400S Analog Transmitters
3.1Overview
This chapter describes how to wire I/O for Model 2400S Analog transmitters.
Note: To wire I/O for Model 2400S PROFIBUS-DP and DeviceNet transmitters, see Chapter 4.
The 2400S Analog transmitter can be approved for Exe or Exi installation in Zone 1, or for
installation in Zone 2. If you are installing your transmitter in a hazardous area, be sure the transmitter
is approved for that area. It is the user’s responsibility to verify that the specific installation meets the
local and national safety requirements and electrical codes.
3.2Moisture protection
When rotating or wiring the transmitter, guard against condensation or excessive moisture inside the
transmitter housing. Be sure that the conduit openings are completely sealed after all installation and
wiring procedures have been performed.
Power SupplyI/O Wiring – DP and DNI/O Wiring – ANBefore You Begin
3.3I/O options
Table 3-1 lists the options for the transmitter’s two I/O channels. Before wiring Channel B, ensure
that you know how it will be configured. For information on configuring Channel B for function and
power, see the manual entitled Micro MotionConfiguration and Use Manual.
CAUTION
Condensation or excessive moisture entering the transmitter could damage
the transmitter and result in measurement error or flowmeter failure.
To reduce the risk of measurement error or flowmeter failure:
• Do not mount the sensor so that the conduit openings on the transmitter point
upward.
• Ensure the integrity of gaskets and O-rings.
• Grease the O-rings every time the transmitter housing is opened and closed.
• Install drip legs on conduit or cable.
• Seal the conduit openings.
• Fully tighten all covers.
®
Model 2400S Transmitters with Analog Outputs:
Installation Manual11
Page 16
I/O Wiring – Model 2400S Analog Transmitters
Tabl e 3 -1Terminal configuration options
ChannelTerminalsFunctionPower
A1 & 2mAInternal
B3 & 4Frequency
mAInternal or externalNone
Discrete outputInternal or externalNone
Discrete inputInternal or externalNone
(1) For transmitters with Zone 1 Exi approval, I/O power is external only.
(2) Factory default.
(2)
Internal
3.4Wiring the outputs (Zone 1 Exe and Zone 2)
Note: For wiring instructions for Zone 1 Exi transmitters, see Section 3.5.
WARNING
Hazardous voltage can cause severe injury or death.
To avoid the risk of hazardous voltage, shut off the power before wiring the
transmitter outputs.
(1)
(2)
or external
(2)
or externalNone
Comm
HART/Bell 202
WARNING
A transmitter that has been improperly wired or installed in a hazardous area
could cause an explosion.
To avoid the risk of an explosion:
• Make sure the transmitter is wired to meet or exceed local code requirements.
• Install the transmitter in an environment that complies with the classification tag
on the transmitter. See Appendix A.
To wi re the outp u ts:
1. Remove the transmitter housing cover and user interface module. See Section 2.4 for
instructions.
2. Wire the outputs according to the appropriate wiring diagram:
•For mA output wiring diagrams, see Section 3.4.1.
•For frequency output wiring diagrams, see Section 3.4.2.
•For discrete output wiring diagrams, see Section 3.4.3.
•For a discrete input wiring diagram, see Section 3.4.4.
3. Replace the user interface module and transmitter housing cover.
12Micro Motion® Model 2400S Transmitters
Page 17
I/O Wiring – Model 2400S Analog Transmitters
3.4.1mA output wiring
The wiring diagrams in this section are examples of proper wiring for the Model 2400S mA output.
The following options are shown:
•Internal power:
-Basic mA output wiring – Figure 3-1
-HART/analog single-loop wiring – Figure 3-2
•External power:
-Basic mA output wiring – Figure 3-3
-HART/analog single-loop wiring – Figure 3-4
•HART multidrop wiring, internal or external power – Figure 3-6
Note: If you plan to configure the transmitter to poll an external temperature or pressure device, you
must wire the mA output to support HART communications. You may use either HART/analog
single-loop wiring or HART multidrop wiring.
Figure 3-1Basic mA output wiring – Internal power
–
820 Ohm maximum
loop resistance
+
Power SupplyI/O Wiring – DP and DNI/O Wiring – ANBefore You Begin
Note: Channel B (terminals 3 and 4) can also
be configured this way.
Installation Manual13
Page 18
I/O Wiring – Model 2400S Analog Transmitters
Figure 3-2HART/analog single-loop wiring – Internal power
–
For analog communications:
• 820 Ohm maximum loop
resistance
For HART communications:
• 600 Ohm maximum loop
resistance
• 250 Ohm minimum loop
resistance
HART-compatible
host or controller
+
Figure 3-3Basic mA output wiring – External power
VDC
R
load
–
+
Note: See Figure 3-5 for voltage and
resistance values.
Note: Channel B (terminals 3 and 4)
can also be configured this way.
Excessive current will damage the transmitter.
Do not exceed 36 VDC input. Terminal current must be less than 500 mA.
–
+
CAUTION
14Micro Motion® Model 2400S Transmitters
Page 19
I/O Wiring – Model 2400S Analog Transmitters
Figure 3-4HART/analog single-loop wiring – External power
–
R
(250–600 Ohm
resistance)
load
VDC
–
+
HART-
compatible host
or controller
+
Note: See Figure 3-5 for voltage and resistance values.
Figure 3-5Required external voltage versus mA load resistance
If communicating with HART, a minimum of 250 Ohms is required.
36
Power SupplyI/O Wiring – DP and DNI/O Wiring – ANBefore You Begin
32
28
OPERATING REGION
24
20
16
12
8
4
Minimum required external voltage (Volts)
0
0200400600800100012001400
Total mA load resistance (Ohms)
Installation Manual15
Page 20
I/O Wiring – Model 2400S Analog Transmitters
Figure 3-6HART multidrop wiring – Internal or external power
HART-compatible
host or controller
600 Ohm maximum resistance
250 Ohm minimum resistance
Model 2400S
Internal power
Note: For optimum HART communication, make sure the output loop
is single-point-grounded to an instrument-grade ground.
HART-compatible
transmitter
Model 2400S
External power
SMART FAMILY
transmitter
24 VDC loop power
™
supply required for
HART 4–20 mA
passive transmitters
3.4.2Frequency output wiring
Frequency output wiring depends on whether you will use internal or external power. The following
diagrams are examples of proper wiring for these configurations:
•Internal power – Figure 3-7
•External power – Figure 3-8
Figure 3-7Frequency output wiring – Internal power
–
000042
+
Counter
Output voltage level is +24 VDC ±3%
with high resistance load.
Note: See Figure 3-11 for output
voltage versus load resistance.
16Micro Motion® Model 2400S Transmitters
Page 21
I/O Wiring – Model 2400S Analog Transmitters
Figure 3-8Frequency output wiring – External power
–
3–36 VDC
–
+
000042
+
Counter
Pull-up resistor
Note: See Figure 3-12 for recommended
resistor versus supply voltage.
CAUTION
Excessive current will damage the transmitter.
Do not exceed 36 VDC input. Terminal current must be less than 500 mA.
3.4.3Discrete output wiring
Discrete output wiring depends on whether you will use internal or external power. The following
diagrams are examples of proper wiring for these configurations:
•Internal power – Figure 3-9
•External power – Figure 3-10
Figure 3-9Discrete output wiring – Internal power
Power SupplyI/O Wiring – DP and DNI/O Wiring – ANBefore You Begin
–
Total load
+
Note: See Figure 3-11 for output
voltage versus load information.
Installation Manual17
Page 22
I/O Wiring – Model 2400S Analog Transmitters
Figure 3-10 Discrete output wiring – External power
3–36 VDC
–
+
Pull-up resistor or
DC Relay
Maximum sink current: 500 mA
Note: Refer to Figure 3-12 for recommended
resistor versus supply voltage.
CAUTION
–
+
Excessive current will damage the transmitter.
Do not exceed 36 VDC input. Terminal current must be less than 500 mA.
Figure 3-11 Output voltage vs. load resistance – Internal power
24
22
20
18
16
14
12
10
8
6
4
High level output voltage (Volts)
2
0
020000400006000080000100000
Open circuit output
voltage = 24 VDC ±3%
OPERATING REGION
Load resistance (Ohms)
18Micro Motion® Model 2400S Transmitters
Page 23
I/O Wiring – Model 2400S Analog Transmitters
Figure 3-12 Recommended pull-up resistor versus supply voltage – External power
5200
4800
4400
4000
3600
3200
2800
2400
2000
1600
Recommended
resistor value range
External pull-up resistor range (Ohms)
1200
800
400
6
1218243036
Supply voltage (Volts)
Note: When using a discrete output to drive a relay, choose external pull-up to limit current to
less than 500 mA.
3.4.4Discrete input wiring
Discrete input wiring depends on whether you will use internal or external power. The following
diagrams are examples of proper wiring for these configurations:
•Internal power – Figure 3-13
•External power – Figure 3-14
If external power is configured, power may be supplied by a PLC or other device, or by direct DC
input. See Table 3-2 for input voltage ranges.
Power SupplyI/O Wiring – DP and DNI/O Wiring – ANBefore You Begin
Tabl e 3 -2Input voltage ranges for external power
VDCRange
3–36High level
0–0.8Low level
0.8–3Undefined
Installation Manual19
Page 24
Figure 3-13 Discrete input wiring – Internal power
Figure 3-14 Discrete input wiring – External power
PLC or
other device
–
+
–
+
–
+
Direct DC input
(see Table 3-2)
(see Table 3-2
ORVDC
)
3.5Wiring the outputs (Zone 1 Exi)
The following notes and diagrams are intended to be used as a guide for installing the 2400S Analog
transmitter with Zone 1 Exi approval.
Hazardous voltage can cause severe injury or death.
To avoid the risk of hazardous voltage, shut off the power before wiring the
transmitter outputs.
WARNING
20Micro Motion® Model 2400S Transmitters
Page 25
I/O Wiring – Model 2400S Analog Transmitters
A transmitter that has been improperly wired or installed in a hazardous area
could cause an explosion.
To avoid the risk of an explosion:
• Make sure the transmitter is wired to meet or exceed local code requirements.
• Install the transmitter in an environment that complies with the classification tag
on the transmitter. See Appendix A.
3.5.1Hazardous area safety
The proper barrier selection will depend on what output is desired, which approval is applicable, and
many installation-specific parameters. The information that is provided about IS barrier selection is
intended as an overview. Refer to barrier manufacturers for more detailed information regarding the
use of their products. Application-specific questions should be addressed to the barrier manufacturer
or to Micro Motion.
Tabl e 3 -3Safety parameters
WARNING
Power SupplyI/O Wiring – DP and DNI/O Wiring – ANBefore You Begin
Val ue
Parameter
Voltage (Ui)36 V 36 V
Current (Ii)500 mA 500 mA
Power (Pi)1.5 W 1.5 W
Capacitance (C
Inductance (Li)0.0 mH 0.0 mH
)1.1 nF 1.1 nF
i
4–20 mA outputFrequency/discrete output
Hazardous area voltage
The Model 2400S transmitter’s safety parameters require the selected barrier’s open-circuit voltage to
be limited to less than 36 VDC (V
= 36 VDC). This voltage is the combination of the maximum
max
safety barrier voltage (typically 28 VDC) plus an additional 2 VDC for HART communications when
communicating in the hazardous area.
Hazardous area current
The Model 2400S transmitter’s safety parameters require the selected barrier’s short-circuit currents
to sum to less than 500 mA (I
= 500 mA) for the milliamp outputs and 500 mA (I
max
= 500 mA) for
max
the frequency/discrete output.
Hazardous area capacitance
The capacitance (C
capacitance (C
) of the Model 2400S transmitter is 1.1 nF. This value added to the wire
i
) must be lower than the maximum allowable capacitance (Ca) specified by the IS
cable
barrier. Use the following equation to calculate the maximum length of the cable between the
transmitter and the barrier:
CiC
Installation Manual21
≤+
cableCa
Page 26
I/O Wiring – Model 2400S Analog Transmitters
Hazardous area inductance
The inductance (Li) of the Model 2400S transmitter is 0.0 mH. This value plus the field wiring
inductance (Lcable) must be lower than the maximum allowable inductance (L
barrier. The following equation can then be used to calculate the maximum cable length between the
transmitter and the barrier:
) specified by the IS
a
3.5.2Hazardous area mA wiring
Figure 3-15 illustrates the basic hazardous area wiring for the Model 2400S Analog transmitter’s mA
output.
Figure 3-15 Hazardous area mA output wiring
Hazardous areaSafe area
L
iLcableLa
≤+
V
R
R
barrier
barrier
4–20 mA
out
R
load
Ground
V
in
Note: R
determine the proper V
barrier
and R
should be added together to
load
. Refer to Figure 3-16.
in
Note: Channel B (terminals 3 and 4) can also be
configured this way.
22Micro Motion® Model 2400S Transmitters
Page 27
I/O Wiring – Model 2400S Analog Transmitters
Figure 3-16 Safe area mA output load resistance values
R
= (Vsupply – 4)/0.022
max
Supply voltage VDC (Volts)
(Ohms)
barrier
+ R
load
External resistor R
If communicating with HART, a minimum of 250 Ohms and 17.5 V is required
1400
1200
1000
800
600
400
200
0
04812162024283236
OPERATING REGION
Power SupplyI/O Wiring – DP and DNI/O Wiring – ANBefore You Begin
3.5.3Hazardous area frequency/discrete output wiring
The following frequency/discrete output wiring diagrams are examples of proper hazardous area
wiring for the transmitter’s frequency/discrete output:
•The diagram in Figure 3-17 utilizes a galvanic isolator that has an internal 1000 Ohm resistor
used for sensing current:
-ON > 2.1 mA
-OFF < 1.2 mA
•The diagram in Figure 3-18 utilizes a barrier with external load resistance.
Installation Manual23
Page 28
I/O Wiring – Model 2400S Analog Transmitters
Figure 3-17 Hazardous area frequency/discrete output wiring using galvanic isolator
Hazardous areaSafe area
External power supply
V
R
out
load
COUNTER
Galvanic isolator
Figure 3-18 Hazardous area frequency/discrete output wiring using barrier with external load resistance
Hazardous areaSafe area
V
R
barrier
R
load
COUNTER
out
R
barrier
V
in
Note: R
determine the proper V
barrier
and R
should be added together to
load
. Refer to Figure 3-19.
in
24Micro Motion® Model 2400S Transmitters
Page 29
I/O Wiring – Model 2400S Analog Transmitters
Figure 3-19 Safe area frequency/discrete output load resistance values
Absolute minimum = 10 Ohms for supply voltage less than 5 Volts
200
190
180
170
160
150
140
130
minimum value (Ohms)
120
110
barrier
100
+ R
90
load
80
70
60
50
40
30
20
10
0
5 7 9 11131517192123252729313335
External pull-up resistor R
OPERATING REGION
Supply voltage VDC (Volts)
Power SupplyI/O Wiring – DP and DNI/O Wiring – ANBefore You Begin
3.5.4Hazardous area discrete input wiring
The following discrete input wiring diagram is an example of proper hazardous area wiring for the
transmitter’s discrete input.
Figure 3-20
Hazardous areaSafe area
R
R
barrier
barrier
–
+
Direct DC input
(see Table 3-2
PLC or
other device
VDC
OR
)
(see Table 3-2
)
Installation Manual25
Page 30
26Micro Motion® Model 2400S Transmitters
Page 31
Chapter 4
I/O Wiring – Model 2400S PROFIBUS-DP and
DeviceNet Transmitters
4.1Overview
This chapter describes how to wire I/O for Model 2400S PROFIBUS-DP and DeviceNet transmitters.
Note: To wire I/O for Model 2400S Analog transmitters, see Chapter 3.
It is the user’s responsibility to verify that the specific installation meets the local and national safety
requirements and electrical codes.
4.2Moisture protection
When rotating or wiring the transmitter, guard against condensation or excessive moisture inside the
transmitter housing. Be sure that the conduit openings are completely sealed after all installation and
wiring procedures have been performed.
Condensation or excessive moisture entering the transmitter could damage
the transmitter and result in measurement error or flowmeter failure.
To reduce the risk of measurement error or flowmeter failure:
• Do not mount the sensor so that the conduit openings on the transmitter point
upward.
• Ensure the integrity of gaskets and O-rings.
• Grease the O-rings every time the transmitter housing is opened and closed.
• Install drip legs on conduit or cable.
• Seal the conduit openings.
• Fully tighten all covers.
Power SupplyI/O Wiring – DP and DNI/O Wiring – ANBefore You Begin
CAUTION
Installation Manual27
Page 32
I/O Wiring – Model 2400S PROFIBUS-DP and DeviceNet Transmitters
4.3I/O wiring for Model 2400S PROFIBUS-DP transmitters
To connect the I/O wiring for a 2400S PROFIBUS-DP transmitter:
1. Remove the user interface cover and user interface module. See Section 2.4 for instructions.
2. Wire the transmitter to the PROFIBUS-DP segment according to the diagram in Figure 4-1.
Follow all local safety regulations.
3. Replace the user interface module and user interface cover.
Note: It is not necessary to open the power compartment to wire the outputs. Do not open the power
compartment unless you are also wiring the power supply.
Note: The PROFIBUS cable shield is required to be grounded at both ends. At the 2400S, ground the
cable shield in an appropriate cable gland. If an optional PROFIBUS-DP Eurofast M12 connector is
used, the cable shield is grounded via the threads of the connector.
WARNING
Hazardous voltage can cause severe injury or death.
To avoid the risk of hazardous voltage, shut off the power before wiring the
transmitter outputs.
WARNING
A transmitter that has been improperly wired or installed in a hazardous area
could cause an explosion.
To avoid the risk of an explosion:
• Make sure the transmitter is wired to meet or exceed local code requirements.
• Install the transmitter in an environment that complies with the classification tag
on the transmitter. See Appendix A.
28Micro Motion® Model 2400S Transmitters
Page 33
I/O Wiring – Model 2400S PROFIBUS-DP and DeviceNet Transmitters
Figure 4-1Model 2400S PROFIBUS-DP I/O wiring
Note: The Model 2400S
PROFIBUS-DP transmitter does
not have terminals for termination
wiring. An external terminator is
not required. The transmitter has
an internal terminator. There is a
switch on the user interface for
enabling internal termination. See
Section 4.3.1.
➯
Power SupplyI/O Wiring – DP and DNI/O Wiring – ANBefore You BeginPower SupplyI/O Wiring – DP and DNI/O Wiring – ANBefore You BeginPower SupplyI/O Wiring – DP and DNI/O Wiring – ANBefore You BeginPower SupplyI/O Wiring – DP and DNI/O Wiring – ANBefore You Begin
Spur to PROFIBUS-DP segment according to the
Installation Guideline for PROFIBUS-DP/FMS
available at www.profibus.org
COM A (green)COM B (red)
4.3.1Enabling internal termination
Model 2400S PROFIBUS-DP transmitters have a switch on the user interface module to enable
internal termination impedance. Refer to Figure 4-2.
I/O Wiring – Model 2400S PROFIBUS-DP and DeviceNet Transmitters
4.4I/O wiring for Model 2400S DeviceNet transmitters
Connect the transmitter to the DeviceNet segment according to the diagram in Figure 4-3. The
transmitter is shipped with a DeviceNet male sealed Micro Connector (Eurofast) that has been
preinstalled and wired according to the DeviceNet specification.
Follow all local safety regulations.
WARNING
A transmitter that has been improperly wired or installed in a hazardous area
could cause an explosion.
To avoid the risk of an explosion:
• Make sure the transmitter is wired to meet or exceed local code requirements.
• Install the transmitter in an environment that complies with the classification tag
on the transmitter. See Appendix A.
Figure 4-3Model 2400S DeviceNet I/O wiring
➯
Attach a 5-pin female
Eurofast connector here
30Micro Motion® Model 2400S Transmitters
Page 35
Appendix A
Dimensions and Specifications
A.1Dimensions
Figure A-1 shows the dimensions of the Model 2400S transmitter. For sensor dimensions, see the
sensor data sheet.
Figure A-1Transmitter dimensions
Dimensions in
inches
(mm)
4.545
(115,4)
3.140
(79,7)
Return Policy IndexSpecifications
4.689
(119,1)
3.140
(79,7)
4.344
(110,3)
.800
(20,3)
6.256
(158,9)
1.600
(40,6)
3.649
(92,7)
Cover dimensions for stainless
steel housing
Installation Manual31
Page 36
Dimensions and Specifications
A.2Physical specifications
HousingPolyurethane-painted aluminum
Optional: 304L stainless steel with surface finish of 32 RA
WeightTransmitter is mounted integrally with sensor. For weight of flowmeter, see product
data sheet for sensor.
Mounting and cablingModel 2400S transmitters are mounted integrally with sensor. The transmitter can
be rotated on the sensor up to 360° in 45° increments.
A.3Power supply – Models 2400S Analog and PROFIBUS-DP
Self-switching AC/DC input, automatically recognizes supply voltage.
Complies with low voltage directive 73/23/EEC per IEC 61010-1.
Installation (Overvoltage) Category II, Pollution Degree 2.
AC• 85–265 VAC
•50/60 Hz
• 4 watts typical, 7 watts maximum
DC• 18–100 VDC
• 4 watts typical, 7 watts maximum
FuseIEC 127-1.25 fuse, slow blow
32Micro Motion® Model 2400S Transmitters
Page 37
Dimensions and Specifications
A.4Electrical connections
Model 2400S Analog
Input and output connectionsTwo pairs of wiring terminals for transmitter inputs/outputs. Screw terminals accept
solid or stranded conductors, 26 to 14 AWG (0,14 to 2,5 mm
Power connectionsOne pair of wiring terminals accepts AC or DC power. One internal ground lug for
power supply ground wiring.
Digital comm maintenance
connections
Screw terminals accept solid or stranded conductors, 26 to 14 AWG
(0,14to2,5mm
Two clips for temporary connection to the service port.
Two clips for temporary connection to HART/Bell 202 terminals.
2
).
Model 2400S PROFIBUS-DP
PROFIBUS-DP segmentOne pair of wiring terminals for connection to PROFIBUS-DP segment. Connection
type:
• Screw terminals accept solid or stranded conductors, 26 to 14 AWG
(0,14to2,5mm
Power connectionsOne pair of wiring terminals accepts AC or DC power. One internal ground lug for
power supply ground wiring.
Digital comm maintenance
Screw terminals accept solid or stranded conductors, 26 to 14 AWG
(0,14to2,5mm
Two clips for temporary connection to the service port.
2
).
connections
Model 2400S DeviceNet
DeviceNet segmentOne pre-installed male 5-pin Eurofast connector for I/O and power supply wiring
Digital comm maintenance
Two clips for temporary connection to the service port.
connections
2
).
Return Policy IndexSpecifications
Installation Manual33
Page 38
Dimensions and Specifications
A.5User interface
Model 2400S Analog
Model 2400S PROFIBUS-DP
With displayWithout display
With displayWithout display
Model 2400S DeviceNet
34Micro Motion® Model 2400S Transmitters
With displayWithout display
Page 39
Dimensions and Specifications
Interface functions
All models with or without display• Suitable for hazardous area installation.
• User interface module can rotate 360° on the transmitter in 90° increments.
• Three-color status LED on user interface module indicates flowmeter condition at
a glance, using a solid green, yellow, or red light. Zero in progress is indicated by
a flashing yellow light.
• Two clips for service port connections (requires removing transmitter housing
cover).
Model 2400S Analog with or
without display
Model 2400S DeviceNet, with or
without display
Model 2400S PROFIBUS-DP, with
or without display
All models with display• Depending on purchase option, transmitter housing cover has glass or
All models without display• Transmitter housing cover is all metal (no lens).
• Two clips for HART/Bell 202 connections (requires removing transmitter
housing cover).
• Three rotary switches for selecting network address and baud rate (network
address and baud rate are also software selectable).
• Module and network LEDs to indicate DeviceNet status.
• Three rotary switches for selecting network address (network address is also
software selectable).
• DIP switch for enabling internal termination resistor.
• Address and network LEDs that indicate PROFIBUS-DP status.
plastic lens.
• User interface module includes LCD panel. LCD line 1 displays process variable;
line 2 displays engineering unit of measure.
• Display update rate is user-configurable: 1 to 10 seconds at 1-second increments.
• Display backlighting may be adjusted or turned off.
• Operator access to transmitter menus is provided via optical switches that are
operated through the lens. LED indicators show when a “button” has been
pressed.
• Infrared port allows access to service port from IrDA device (e.g., PDA running
Pocket ProLink) without removing transmitter housing cover.
• Access to user interface requires removing transmitter housing cover.
• Zero button allows flowmeter zero from field (requires removing transmitter
housing cover).
•No IrDA.
Return Policy IndexSpecifications
Installation Manual35
Page 40
Dimensions and Specifications
A.6Input/output signals
Model 2400S Analog (Zone 1 Exe or Zone 2)
Channel AOne active or passive 4–20 mA output
• Not intrinsically safe
• Isolated to ±50 VDC from all other outputs and earth ground
• Maximum load limit: 820 ohms
• Can report mass flow, volume flow, density, temperature, or drive gain
• Output is linear with process from 3.8 to 20.5 mA, per NAMUR NE43 (June 1994)
Channel B (configurable)One active or passive 4–20 mA output
• Not intrinsically safe
• Isolated to ±50 VDC from all other outputs and earth ground
• Maximum load limit: 820 ohms
• Can report mass flow, volume flow, density, temperature, or drive gain
• Output is linear with process from 3.8 to 20.5 mA, per NAMUR NE43 (June 1994)
One active or passive frequency/pulse output
• Not intrinsically safe
• Can report mass flow or volume flow, which can be used to indicate flow rate or
total
• Scalable to 10,000 Hz
•Power:
- Internal (active): +24 VDC ±3% with a 2.2 kohm internal pull-up resistor
• Can reset all totals, reset mass total, reset volume total, or start sensor zero
Entity parameters
Parameter
Voltage (U
Current (I
Power (Pi)1.5 W 1.5 W
Capacitance (Ci)1.1 nF 1.1 nF
Inductance (L
)36 V 36 V
i
)500 mA 500 mA
i
)0.0 mH 0.0 mH
i
4–20 mA output
Return Policy IndexSpecifications
Value
Frequency/
discrete output
Model 2400S PROFIBUS-DPDigital 2-way PROFIBUS-DP signal.
Certified by PNO.
Model 2400S DeviceNetDigital 2-way DeviceNet signal.
Certified by ODVA.
Installation Manual37
Page 42
Dimensions and Specifications
A.7Digital communications
All versions
Service portOne service port for temporary connections (requires removing transmitter
WirelessIf transmitter has display, service port can be accessed with IrDA device (for
Model 2400S Analog
HART/Bell 202HART signal is superimposed on the primary milliamp output (Channel A), and is
Model 2400S PROFIBUS-DP
PROFIBUS-DPDigital 2-way communication protocol
Model 2400S DeviceNet
DeviceNetDigital 2-way communication protocol
housing cover)
Uses RS-485 Modbus signal, 38.4 kBaud, one stop bit, no parity
Address: 111 (not configurable)
example, a PDA running Pocket ProLink) without removing transmitter housing
cover. If transmitter has no display, access to service port requires removing
transmitter housing cover.
available for host system interface:
• Frequency: 1.2 and 2.2 kHz
• Amplitude: to 1.0 mA
• 1200 baud, one stop bit, odd parity
• Address: 0 (default), configurable
• Requires 250 to 600 Ω resistance
• Automatically recognizes network baud rate
• Address selectable by 3 rotary switches, or software selectable
• Address and baud rate selectable by 3 rotary switches (2 to select address, 1 to
select baud rate), or software selectable
A.8Host interface
®
Model 2400S AnalogProLink
HART DD file supports all functionality.
Model 2400S PROFIBUS-DPProLink II v2.5 from Micro Motion supports full device configuration.
• GSD file conforming to the PROFIBUS-DP specification:
• DD file conforming to Profibus EDDL specification
Model 2400S DeviceNetProLink II v2.5 from Micro Motion supports full device configuration.
• EDS file conforming to the DeviceNet specification:
II v2.5 from Micro Motion supports full device configuration.
- Provides Profibus Class 1 Master functions
- Enables reading and controlling all process data
- Provides Profibus Class 2 Master functions
- Enables device configuration
- Supports Siemens Simatic PDM
- Enables device configuration
38Micro Motion® Model 2400S Transmitters
Page 43
Dimensions and Specifications
A.9Environmental limits
Ambient temperature limitsOperating and storage: –40 to +140 °F (–40 to +60 °C)
Below –4 °F (–20 °C), LCD responsiveness decreases and LCD may become
difficult to read. Above 131 °F (55 °C), some darkening of the LCD panel might
occur.
ATEX requires limiting ambient temperature to below 131 °F (55 °C).
Humidity limits5 to 95% relative humidity, non-condensing at 140 °F (60 °C)
Vibration limitsMeets IEC68.2.6, endurance sweep, 5 to 2000 Hz, 50 sweep cycles at 1.0 g
A.10Environmental effects
All models
EMI effectsMeets EMC directive 89/336/EEC per EN 61326 Industrial
Conforms to NAMUR NE21 Version: 10.02.2004
Model 2400S Analog only
Ambient temperature effectOn mA output: ±0.005% of span per °C
Return Policy IndexSpecifications
A.11Hazardous area classifications
All models
(1)
C-US
CSA
AT E X
(2)
Zone 1 AnalogII 2GD EEx mb e ib IIC T4
Zone 2 Analog or
PROFIBUS-DP
Zone 2 DeviceNetII 3G Ex nA II T5
(1) CSA is a Canadian approvals agency that provides approvals accepted both in the U.S.A. and in Canada.
(2) ATEX is a European directive.
Class I Division 2 Groups A, B, C, D
Class II Division 2 Groups F and G
II 3G EEx n A C II T5
II 3D IP66/IP67 T70°C
II 3D IP66/IP67 T70°C
Installation Manual39
Page 44
40Micro Motion
®
Model 2400S Transmitters
Page 45
Appendix B
Return Policy
Micro Motion procedures must be followed when returning equipment. These procedures ensure legal
compliance with government transportation agencies and help provide a safe working environment for
Micro Motion employees. Failure to follow Micro Motion procedures will result in your equipment
being refused delivery.
Information on return procedures and forms is available on our web support system at
www.micromotion.com, or by phoning the Micro Motion Customer Service department.
B.1New and unused equipment
Only equipment that has not been removed from the original shipping package will be considered new
and unused. New and unused equipment requires a completed Return Materials Authorization form.
Return Policy IndexSpecifications
B.2Used equipment
All equipment that is not classified as new and unused is considered used. This equipment must be
completely decontaminated and cleaned before being returned.
Used equipment must be accompanied by a completed Return Materials Authorization form and a
Decontamination Statement for all process fluids that have been in contact with the equipment. If a
Decontamination Statement cannot be completed (e.g., for food-grade process fluids), you must
include a statement certifying decontamination and documenting all foreign substances that have
come in contact with the equipment.
analog wiring
configuration options
DeviceNet wiring
PROFIBUS-DP wiring
2
16
11
29
I/O wiring
moisture protection
overview
power supply requirements
rotating transmitter on sensor
rotating user interface module on transmitter
transmitter dimensions
11, 27, 30
2
13
external power
HART multidrop
HART single-loop
external power
internal power
internal power
13
11, 28, 30
19
17
18
3
16
17
11, 28, 30
27, 30
27, 28
5
7
5
31
14
16
15
14
5, 11, 27
6
P
Power supply
requirements
wiring
PROFIBUS-DP
impedance switch
R
Return policy
S
Safety messages
2
Sensor
Specifications
T
Transmitter
dimensions
documentation
I/O options
I/O wiring
installation overview
orientation
rotating on sensor
rotating user interface module
specifications
U
User interface module
rotating
W
Wiring
11, 27
analog
DeviceNet
discrete input
discrete output
external power
internal power
frequency output
external power
internal power
I/O options
7
8
27, 28
29
41
1
31
2
31
3
1, 11, 28, 30
11, 27
5
5
31
6
11
30
19
17
18
17
16
17
16
1, 11, 30
Return PolicyIndexSpecifications
2
6
Installation Manual43
Page 48
Index
mA output 13
external power
HART multidrop
HART single-loop, external power
HART single-loop, internal power
internal power
moisture protection
power supply wiring
PROFIBUS-DP