Dremel ScrollStation 1830 Owner's Manual
MODEL 1830
VARIABLE SPEED
Owner’s Manual
Manual Contents
General Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Specific Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Additional Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 5
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Motor Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Connection to a Power Source . . . . . . . . . . . . . . . . . . . . .6
Unpacking & Checking Contents . . . . . . . . . . . . . . . . . . . . .7
Getting to Know Your ScrollStation . . . . . . . . . . . . . . . . .8 - 9
Glossary of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Mounting the ScrollStation to a Bench . . . . . . . . . . . . . .10
Mounting the ScrollStation to Plywood . . . . . . . . . . . . . .10
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-13
Basic ScrollStation Operations . . . . . . . . . . . . . . . . . . . .11
Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing and Installing Pin-End Blades . . . . . . . . . . . .
11
11
18” ScrollStation
Removing and Installing Plain-End Blades . . . . . . . . . .12
Blade Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Making Interior Scroll Cuts . . . . . . . . . . . . . . . . . . . . . . .13
Adjusting the Table for Horizontal or Bevel Cutting . . . .13
Operating Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Aligning the Degree Scale Pointer . . . . . . . . . . . . . . . . .14
Power ON/OFF Switch . . . . . . . . . . . . . . . . . . . . . . . . . .14
Adjusting the Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Variable Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . .14
9
Maintaining Your ScrollStation . . . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Carbon Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Recommended Accessories . . . . . . . . . . . . . . . . . . . . . . . .17
Dremel Limited Warranty
. . . . . . . . . . . . . . . . . . . . . . . . . .18
™
15
Form No. 2610947043 11/06
Parlez-vous français? Voir page 19
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4915 21st Street
Racine, WI 53406
1-800-437-3635
http://www.dremel.com
General Safety Rules
EAD ALL INSTRUCTIONS! Failure to follow the safety rules listed below and other basic safety precautions
WARNING
!
KEEP CHILDREN AWAY
Do not let visitors contact tool or extension cord. All visitors
should be kept away from work area.
EEP WORK AREAS CLEAN
K
Cluttered areas and benches invite accidents.
AKE WORKSHOP CHILD-PROOF
M
Use padlocks, master switches.
AVOID DANGEROUS ENVIRONMENTS
Don’t use power tools in damp or wet locations. Keep work
area well lit. Do not expose power tools to rain. Do not use
the tool in the presence of flammable liquids or gases.
KNOW YOUR POWER TOOL
Read and understand the owner’s manual and labels affixed
to the tool. Learn its application and limitations as well as the
specific potential hazards peculiar to this tool.
DON’T OVERREACH
Keep proper footing and balance at all times.
STAY ALERT
Watch what you are doing. Use common sense. Do not operate tool when you are tired. Do not operate while under medication or while using alcohol or other drugs.
DRESS PROPERLY
Do not wear loose clothing or jewelry. They can be caught in
moving parts. Rubber gloves and non-skid footwear are recommended when working outdoors. Wear protective hair covering to contain long hair.
USE SAFETY GLASSES
Also wear face or dust mask if cutting operation is dusty, and
ear plugs during extended periods of operation.
Everyday eyeglasses have only impact resistant lenses, they
are NOT safety glasses.
GUARD AGAINST ELECTRIC SHOCK
Prevent body contact with grounded surfaces. For example:
pipes, radiators, ranges, refrigerator enclosures.
DISCONNECT TOOLS FROM POWER SOURCE
When not in use, before servicing, when changing blades,
bits, cutters, etc.
KEEP GUARDS IN PLACE
In working order, and in proper adjustment and alignment.
R
may result in serious personal injury
Work Area
Personal Safety
.
REMOVE ADJUSTING KEYS AND WRENCHES
orm the habit of checking to see that keys and adjusting
F
wrenches are removed from tool before turning it on.
AVOID ACCIDENTAL STARTING
Make sure the switch is in the “OFF” position before plugging
n tool.
i
GROUND ALL TOOLS
This tool is equipped with an approved 3-conductor cord and
a 3 prong grounding type plug to fit the proper grounding type
receptacle. The green conductor in the cord is the grounding
wire. Never connect the green wire to a live terminal.
NEVER STAND ON TOOL OR ITS STAND
Serious injury could occur if the tool is tipped or if the cutting
tool is accidentally contacted. Do not store materials on or
near the tool such that it is necessary to stand on the tool or
its stand to reach them.
CHECK DAMAGED PARTS
Before further use of the tool, a guard or other part that is
damaged should be carefully checked to ensure that it will
operate properly and perform its intended function. Check for
alignment of moving parts, mounting, and any other conditions that may affect its operation. A guard or other part that
is damaged should be properly replaced.
WARNING
!
the nearest Dremel Service Center, Authorized Dremel
Service Station.
WARNING
!
WARNING
!
a hazard.
WARNING
!
ities contains chemicals known to cause cancer, birth defects
or other reproductive harm. Some examples of these chem
icals are:
• Lead from lead-based paints,
Crystalline silica from bricks and cement and other mason
•
ry products, and
Arsenic and chromium from chemically treated lumber.
•
Your risk from these exposures varies, depending on how
often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work with
approved safety equipment, such as those dust masks that
are specially designed to filter out microscopic particles.
All repairs, electrical or mechanical, should be
attempted only by trained repairmen. Contact
Use only Dremel replacement parts; any others may create a hazard.
The use of any other accessories not specified in the current Dremel catalog, may create
Some dust created by power sanding, sawing,
grinding, drilling, and other construction activ-
-
-
SAVE THESE INSTRUCTIONS
2
Specific Safety Rules
ScrollStation™
lways disconnect the power cord from the power
A
source before making any adjustments or attaching any
accessories. Always turn off saw before disconnecting it
to avoid accidental starting when reconnecting to a
power source.
leading to serious personal injury.
Never leave tool running unattended. Turn power off.
Don't leave tool until it comes to a complete stop.
Never leave the switches in "ON" position. Before plugging the tool in, check that the switches are "OFF".
Accidental start-ups could cause injury.
Do not use tool if switch does not turn it on and off. Have
broken switches replaced by an authorized service center.
Use only Dremel ScrollStation blades. Use the right blade
size, style and cutting speed for the material and the type of
cut. Sharp blades minimize stalling and kickbacks. Blade
teeth should point down toward the table.
Avoid awkward operations and hand positions and
always make sure you have good balance.
could cause your hand to move into the blade.
You may unexpectedly cause the tool to start
A sudden slip
Always adjust drop foot to just clear the workpiece.
Proper adjustment of the drop foot will help protect your fingers and keep blade breakage to a minimum.
Always support large workpieces while cutting to minimize risk of blade pinching and kickback.
piece may cause the table to slip, walk or slide while cutting.
Be sure the blade path is free of nails. Inspect for and
remove nails from lumber or workpiece before cutting or
sanding.
eep hands away from cutting area.Do not hand hold
K
pieces so small that your fingers go under the blade guard.
Do not reach underneath work or in blade cutting path with
your hands and fingers for any reason.
Never start the tool when the blade is in contact with the
workpiece. Allow the motor to come up to full speed
before starting a cut.
on start up will cause it to jump.
Observe and follow correct direction of feed and do not
feed the material too quickly. Hold the work firmly
against the table.
of the blade. Feeding material too forcefully may cause blade
to snap.
Blade in contact with the workpiece
Feed work into a blade against the teeth
Heavy work-
Firmly clamp or bolt your saw station to a stable, level
workbench or table.
approximately waist height.
Never stand on tool. Serious injury could occur if the tool is
tipped or if the blade is unintentionally contacted.
Before making a cut, be sure all adjustments are secure.
Loose table or guards could shift in use and cause you to
loose control of the workpiece.
The most comfortable table height is
Additional Safety Rules
Tool Use
DON’T FORCE TOOL
It will do the job better and safer at the rate for which it was
designed.
USE THE RIGHT TOOL
Don’t force a small tool or attachment to do the job of a heavy
duty tool. Don’t use tool for purpose not intended—for exam
ple, don’t use a circular saw for cutting tree limbs or logs.
Use caution when cutting materials with an irregular
cross-section or rounds like dowel rods. If possible lay
the material on its "flat" side when cutting. For round
stock use a "Vee" block to support the material.
material like molding will tend to rock and may bind while cutting. Rounds will tend to roll while being cut and the blade
may "bite" and grab it from your control.
Do not remove jammed cutoff pieces until blade has
stopped. Never touch blade or other moving parts during use.
may cause injury.
NEVER LEAVE TOOL RUNNING UNATTENDED
Turn power off. Don’t leave tool until it comes to a complete
stop.
Contacting the blade or other moving mechanism
Wavy
Tool Care
DO NOT ALTER OR MISUSE TOOL
-
These tools are precision built. Any alteration or modification
not specified is misuse and may result in dangerous conditions.
SECURE WORK
Use clamps or a vise to hold work when practical. It’s safer
than using your hand and it frees both hands to operate the
tool.
AVOID GASEOUS AREAS
Do not operate electric tools in a gaseous or explosive atmosphere. Motors in these tools normally spark, and may result
in a dangerous condition.
3
Additional Safety Rules
AINTAIN TOOLS WITH CARE
M
Keep tools sharp and clean for better and safer performance.
Follow instructions for lubricating and changing accessories.
nspect tool cords periodically and if damaged, have repaired
I
by authorized service facility. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean and
ree from oil and grease.
f
Before connecting the tool to a power source (receptacle, outlet, etc.), be sure voltage supplied is the same as that specified on the nameplate of the tool. A power source with a voltage greater than that specified for the tool can result in serious
injury to the user, as well as damage to the tool. If in doubt, DO
NOT PLUG IN THE TOOL. Using a power source with a voltage less than the nameplate rating is harmful to the motor
For your own safety, do not operate your ScrollStation until it
is completely assembled and installed according to the
instructions...and until you have read and understood the following:
1. General Safety Rules ........................................................2
2. Motor Specifications and
Electrical Requirements ..................................................6
3. Getting to Know Your ScrollStation..........................8 - 9
4. Operation ..................................................................11 - 13
5. Maintaining Your ScrollStation ....................................15
STABILITY OF SAW
Your ScrollStation must be bolted securely to a stand or
workbench. In addition, if there is any tendency for the Scroll
Station to tip over or move during certain operations, such as
cutting long, heavy boards, bolt your ScrollStation stand or
workbench to the floor.
LOCATION
This ScrollStation is intended for indoor use only.
PROTECTION: Eyes, hands, face, ears and body.
WARNING
!
DO NOT WEAR:
• Loose Fitting Gloves
• Necktie
• Loose Clothing
• Jewelry
TO AVOID BEING PULLED INTO THE
BLADE—
.
the workpiece to a scrap piece of plywood with double-
aced tape. This way, the work is supported and your fin-
f
gers are away from the blade.
ever turn your ScrollStation on before clearing the table
c.N
of all objects (tools, scraps of wood, etc.) except for the
workpiece and related feed or support devices for the
peration planned.
o
d. Avoid awkward hand positions where a sudden slip could
cause a hand to move into the blade.
• ALWAYS adjust the drop foot to just clear the workpiece to
protect the operator, keep blade breakage to a minimum
and provide maximum support for blade.
• Always adjust blade tension correctly.
• The ScrollStation should cut on the down stroke. Always
make sure blade teeth are oriented downward toward
table.
• When cutting a large piece of material, make sure it is supported at table height.
• Hold the work firmly against the table.
• Do not feed the material too fast while cutting. Only feed
the material fast enough so that the blade will cut. Keep
fingers away from the blade.
• Use caution when cutting off material which is irregular in
cross section‚ it could pinch the blade before the cut is
completed. A piece of molding, for example, must lay flat
on the table and not be permitted to rock while being cut.
• Use caution when cutting off round material such as dowel
rods or tubing. They have a tendency to roll while being
cut, causing the blade to “bite”.
e. Never leave the ScrollStation running unattended. Turn
the saw OFF, make sure the saw has come to a complete
stop, and then remove plug from power supply before
leaving the work area.
f. Do not perform layout, assembly or setup work on the
table while the cutting tool is operating.
g. Turn saw off and remove plug from power supply outlet
before installing or removing an accessory attachment.
h. Access Door must be closed before operation.
DO:
• Tie Back Long Hair
• Roll Long Sleeves Above Elbow
If any part of your saw is missing, malfunctioning, has
a.
been damaged or broken . . . such as the motor switch, or
other operating control, a safety device or the power
cord...cease operating immediately until the particular part
is properly repaired or replaced.
b. Do not cut piece too small to hold by hand.
HINT: When making a very small cut out, always secure
i. Quick Release Tension Lever should be in down position
before operating.
THINK SAFETY
SAFETY IS A COMBINATION OF OPERATOR COMMON
SENSE AND ALERTNESS AT ALL TIMES WHEN THE Scroll
Station IS BEING USED.
WARNING
!
monplace. Always remember that a careless fraction of a
second is sufficient to inflict severe injury.
Do not allow familiarity (gained from frequent
use of your ScrollStation) to become com-
4
Additional Safety Rules
The operation of any power tool
an result in foreign objects being
c
thrown into the eyes, which can
result in severe eye damage.
Always wear safety goggles that
comply with ANSI Z87.1 before
ommencing power tool operation.
c
WARNING
!
ties contains chemicals known to cause cancer, birth defects
or other reproductive harm. Some examples of these chemicals are:
Some dust created by power sanding, sawing,
rinding, drilling,and other construction activi-
g
NOTE AND FOLLOW THE SAFETY WARNINGS AND INSTRUCTIONS
THAT APPEAR ON THE PANEL ON SCROLLSTATION HOUSING:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement and other
masonry products, and
• Arsenic and chromium from chemically treated lumber.
our risk from these exposures varies, depending on how
Y
often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work
with approved safety equipment, such as those dust
asks that are specially designed to filter out microscopic
m
particles.
5
Specifications
General Specifications
Voltage Rating . . . . . . . . . . . . . . . . . . . . . . . . .120 V, 60 Hz
Amperage Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.8 A
No Load Speed . . . . . . . . . . . . . . .No500-1,650/min (SPM)
hroat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18"
T
Blade . . . . . . . . . . . . . . . . . . . . . . . . . .5” plain and pin-end
Blade Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3/4"
Cutting Capacity . . . . . . . . . . . . . . . .2" at 0°, 11/16" at 45°
Motor Specifications
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce
the risk of electric shock.
This ScrollStation is designed to use a variable speed RPM
motor. It is wired for operation on 110-120 volts, 60 Hz. alternating current. Before connecting the motor cord to wall outlet, make certain the power switch is in the OFF position and
be sure the electric current is of the same characteristics as
stamped on the ScrollStation nameplate.
igure 1. Grounded Wall Outlet
F
Your unit is for use on 120 volts; it has a plug that looks like
the one in Figure 1.
This power tool is equipped with a 3-conductor cord and this
plug requires a mating 3-conductor grounded type outlet as
shown. It must be grounded in accordance with all local codes
and ordinances.
If the outlet you are planning to use for this power tool is of the
two-prong type, DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Have a qualified electrician
replace the TWO-prong outlet with a properly grounded
THREE-prong outlet.
Connection To A Power Source
This machine must be grounded while in use to protect the
operator from electric shock.
Plug power cord into a 110-120V properly grounded type outlet protected by a 15-amp dual element time delay fuse or circuit breaker.
Not all outlets are properly grounded. If you are not sure that
your outlet, as pictured on this page, is properly grounded;
have it checked by a qualified electrician.
DANGER
!
removing the plug to or from the outlet.
DANGER
!
larly when used near metal plumbing or other metal objects.
If shocked, your reaction could cause your hands to hit the
tool.
DANGER
!
shock or fire hazard.
To avoid electric shock, do not touch the
metal prongs on the plug when installing or
Failure to properly ground this power tool can
cause electrocution or serious shock, particu-
If power cord is worn, cut or damaged in any
way, have it replaced immediately to avoid
Improper connection of the equipment-grounding conductor can
result in a risk of electric shock. If repair or replacement of the
electric cord or plug is necessary, do not connect the equipmentgrounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the
grounding instructions are not completely understood, or if in
doubt as to whether the tool is properly grounded.
Always use proper extension cord. The use of any extension
cord will cause some loss of power. To keep this to a minimum
and to prevent overheating and motor burn-out, use the table
below to determine the minimum wire size (A.W.G.) extension
cord. Use only 3-wire extension cords which have 3-prong
grounding type plugs and 3-pole receptacles which accept the
tool’s plug. Make sure your extension cord is in good condition.
Extension Cord Length
0-25 feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
26-50 feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51-100 feet
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Wire Size A.W.G.
16
SAVE THESE INSTRUCTIONS
6
Unpacking & Checking Contents
A
WARNING
!
wall outlet when tool is not in use.
Model 1830 ScrollStation is shipped complete in one carton.
Separate all “loose parts” from packing materials and check
ach item with the “Packing List” to make sure all items are
e
accounted for before discarding any packing material.
WARNING
!
or turn the switch on until the missing parts are obtained and
are installed correctly.
Item Description Qty.
A 18” ScrollStation........................................................1
B Owner’s Manual ........................................................1
C Parts Bag ..................................................................1
Blades ..............................................................................6
To remove protective coating from the table surface, moisten
a soft cloth with kerosene or WD-40 and wipe off coating. Do
not use acetone, gasoline or lacquer thinner for this purpose.
After removing protective coating, If you wish, you may apply
a coat of paste wax to the table to allow the workpiece to slide
easily across the table surface and deter rust. Wipe the table
thoroughly with a clean dry cloth.
NOTE: Hardware to mount this ScrollStation to a bench or leg
set is NOT supplied. See ASSEMBLY-MOUNTING THE
SCROLLSTATION, Page 10, for recommended hardware
size.
To avoid injury from unexpected starting or
electrical shock, always remove plug from
If any parts are missing, do not attempt to
operate ScrollStation, plug in the power cord
Packing List
IMPORTANT! If you require any assistance with these
instructions, please contact the Dremel Service Department
at:
1-800-437-3635
Tools Needed
7
Getting to Know Your ScrollStation
™
8
ariable Speed Dial
V
4
Drop Foot
Wing Knob (2)
Power ON/OFF Switch
11
Table Insert
9
5
Quick Release
Tension Lever
2
Sawdust Blower
3
Drop Foot
10
Table
1
Blade Storage
Drawer
12
Easy Access Door
13
Table Tilt Detents
14
Motor
7
Degree Scale
6
Table Lock Knob
15
Vacuum Hook-up
Figure 2. ScrollStation Components
8
Getting to Know Your ScrollStation
™
This versatile ScrollStation™ is great for making toys, puzzles,
ames, fretwork, and jewelry. Because of its cutting capacity,
g
t is a handy do-it-yourself tool. It cuts wood up to 1fl" thick as
i
well as plastics and non-ferrous metals.
1. BLADE STORAGE DRAWER
Your ScrollStation is equipped with a blade storage area
located under the right side of the saw table (when facing
table). The blade storage area conveniently stores both Pin-
nd Plain-end blades.
a
2. SAWDUST BLOWER
Keeps workpiece clean for better visibility. For best results,
always direct air flow from blower tube at blade and workpiece. To adjust, simply bend to desired position.
3. DROP FOOT
The drop foot should always be lowered until it just rests on
top of the workpiece to prevent workpiece from lifting, but not
so much that the workpiece drags.
4. DROP FOOT WING KNOBS
Allows you to adjust the height and rotation of the drop foot
and lock it into the desired position.
5. QUICK RELEASE TENSION LEVER
Allows you to quickly loosen, or tighten the blade to its proper tension with lever action.
8. VARIABLE SPEED DIAL
Your ScrollStation is equipped with a variable speed dial for
reater versatility.
g
9. POWER ON/OFF SWITCH
Has holes provided by the switch for a lock (not included).
HIS FEATURE IS INTENDED TO PREVENT UNAU-
T
THOURIZED AND POSSIBLY HAZARDOUS USE BY CHILDREN AND OTHERS. To turn saw on, push power switch to
he ON (I) position; to turn saw off, push power switch to the
t
OFF (O) position.
10. TABLE
Provide working surface to support workpiece.
11. TABLE INSERT
Insert may be removed for ease of changing blades. Insert
should always be in place and flush with table during cutting
operation.
12. EASY ACCESS DOOR
Allows easy access to lower blade holder when changing
blades.
13. TABLE TILT DETENTS
Automatically stops the table to the left at 0°, 15°, 30°, and
45° increments, and to the right up to 5°.
14. MOTOR
6. TABLE LOCK KNOB
Allows you to tilt the table and lock it at desired angle up to
45° to the left or 5° to the right.
7. DEGREE SCALE
Shows the degree the table is tilted.
Glossary of Terms
KERF
The slot cut by the blade.
LEADING EDGE
The edge of the workpiece which is pushed into the blade
first.
15. VACUUM HOOK-UP
Your ScrollStation is equipped with a vacuum hook-up. This
feature will allow you to attach any 1-1/4" vacuum hose into
the hole provided for convenient sawdust removal.
BLADE TOOTH SET
The distance that the edge of the sawblade tooth is bent
(onset) outward from the side of the blade.
TRAILING EDGE
The workpiece edge last cut by the sawblade.
SAWBLADE PATH
The area of the workpiece directly in line with and moving
toward the sawblade edge.
WORKPIECE
The item on which the cutting operation is being performed.
9
24"
11-7/8"
19-13/16"
7-7/8"
15"
Assembly
11-7/8"
19-13/16""
7
-7/8"
Mounting the ScrollStation
to a Bench
The ScrollStation should be fastened securely to a firm sup-
orting surface such as a stand or workbench, using the three
p
mounting holes.
OTE:When mounting this saw to a workbench, a solid
N
ench is preferable to a plywood bench where noise and
b
vibration will be more noticeable.
e recommend to reduce noise and vibration, that a soft
W
foam pad be placed between your ScrollStation and workbench (not included).
Quantity Description
Soft foam pad, such as carpet padding,
1
24”x12”x1/2”
When mounting the ScrollStation to a workbench, holes
should be drilled through the foam pad or carpet and mounting surface of the workbench using the dimensions illustrated
in Figure 3.
Each of the three mounting holes should be bolted securely
using no less than 1/4" hex bolts, flat washers, lockwashers,
and nuts (not included). We recommend:
NOTE: For proper stability, holes must be countersunk so
screw heads are flush with the bottom surface of the supporting board.
Figure 3. Bench Mounting Template
Quantity Description
4 Hex Head Bolts,
1/4"-20 x 1/4"-20 x Length Required
4 Flat Washers, 9/32" I.D.
4 Lockwasher, 9/32" I.D.
8 Hex Nuts, 1/4"-20
(Hardware not included)
Refer to Figures 3 and 4.
Locate and mark where the ScrollStation is to be mounted.
1.
2. Drill the three (3) 5/16" holes through the workbench.
3. Place the ScrollStation on the workbench aligning holes
in the base with the holes drilled in the workbench. Insert
all three (3) bolts and secure using washers, lockwashers and nuts.
NOTE: Do NOT overtighten mounting bolts. If using recommended foam pad, leave some cushion in the foam pad for
absorbing noise and vibration.
Mounting the ScrollStation
to Plywood
An alternative method of securing your ScrollStation is to fasten the ScrollStation base to a mounting board 18" x 24". Any
good grade of plywood with a 3/4" minimum thickness is rec
ommended. Follow the instructions for
SCROLLSTATION TO A BENCH
board for the workbench and using 1/4"-20 flat head screws
for the hex head bolts (Figure 4). Screws must be mounted
from underneath the plywood with washers and nuts on top.
MOUNTING THE
, substituting the 18" x 24"
Figure 4. Table Mounting Hardware (not included)
-
Figure 5. Plywood Mounting Template
10
Operation
Basic ScrollStation™ Operations
ollow these instructions for operating your ScrollStation to
F
get the best results and to minimize the likelihood of personal injury.
WARNING
!
Protection: Eyes, Hands, Face, Ears and Body
WARNING
!
DO NOT WEAR:
• Loose Fitting Gloves
• Necktie
• Loose Clothing
• Jewelry
DO:
• Tie Back Long Hair
• Roll Long Sleeves Above Elbows
• The saw does not cut wood by itself. You allow the saw to
cut wood by guiding the wood into the blade as it moves.
• The blade teeth cut ONLY on the down stroke.
• The drop foot should always be lowered until it just rests
on top of the workpiece.
• You must feed the wood into the blade slowly because the
teeth of the blade are very small and they can only remove
wood when they are on the down stroke. The blade will flex
backwards when applying feed pressure. Too much feed
pressure will cause blade breakage. Let the blade do the
work.
• There is a learning curve for each person who wants to
use this saw. During that period of time it is expected that
some blades will break until you learn how to use the saw
and receive the greatest benefit from the blades.
• Best results are achieved when cutting wood less than
1" thick.
• When cutting wood thicker than 1", the user must feed the
wood very slowly into the blade, increase blade tension
and take extra care not to bend or twist the blade while cut
ting in order to maximize blade life.
• Teeth on ScrollStation blades wear out and blades must
be replaced frequently for best cutting results. Scroll
Station blades generally stay sharp for 1/2 hour to 2 hours
of cutting.
• To get accurate cuts, be prepared to compensate for the
blade’s tendency to follow the wood grain as you are cutting.
When choosing a blade to use with your ScrollStation
consider the following carefully:
• Choose a blade that allows at least three (3) teeth to be in
contact with the workpiece at all times.
• Very fine, narrow blades should be used to scroll cut in thin
wood (1/4" thick or less).
Always observe the safety precautions here
and on pages 2 - 7.
To avoid being pulled into the saw blade –
• To cut thicker wood, use wider blades with fewer teeth per inch.
• Most blade packages state the size or thickness of wood
which that blade is intended to cut, and the radius (size of
urve) which can be cut with that blade.
c
• Wider blades can’t cut curves as tight or small as thinner
blades.
• This saw uses 5" long, Pin- or Plain-End type blades only
See
(
ECOMMENDED ACCESSORIESon page 17).
R
Blades wear faster when (1) cutting plywood, which is very
•
abrasive, (2) when sawing wood which is thicker than the
/4" blade stroke, (3) when sawing hardwood or (4) when
3
side pressure is placed on the blade.
Blades
Your new ScrollStation accepts 5" Pin-End blades or 5" PlainEnd blades (See
17).
The blades can be used in either 0° (forward facing) or 90° (to
the left) position.
1. Remove hex bolt from upper and lower blade holders.
2. Remove blade holders and rotate 90° so the blade slot
faces the left side of the saw.
3. Re-install hex bolts and tighten securely.
WARNING
!
blades or making adjustments.
RECOMMENDED ACCESSORIES on page
To prevent personal injury always disconnect
the plug from power source before changing
Removing and Installing
Pin-End Blades
1. Release blade tension by lifting up the Quick Release
Tension Lever and turning counterclockwise (Figure 8).
2. Open easy access door and loosen the blade clamping
knobs on the upper and lower blade holders. Remove
-
blade from the upper and lower blade holders by pulling
forward on blade and then lifting the blade through the
access hole in the table. Slight downward pressure
against the upper holder may be helpful when removing
blade from upper holder.
NOTE: Table insert may be removed for better access. Table
insert must be replaced before operating the saw.
3. Look at the blade holders closely and notice the blade
slots and pin recesses in the blade holders.
NOTE: In order to cut, and avoid uncontrollable lifting of the
workpiece, the teeth of the blade used on the ScrollStation
should always point downward as shown in (Figure 8) when
installed.
11
Operation
4. Install the blade by inserting one end of the blade
hrough the access hole in the table and hook the blade
t
pin in the pin recess in the lower blade holder. Slide the
top blade pin into the pin recess of the upper blade holder. You may need to press down lightly on the upper
blade holder to install the blade.
5. Check to see that the pins are properly located in the
blade holders.
6. To properly secure the blade securely tighten the wing
nob on the upper and lower holders.
k
7. Tension blade (see
BLADE TENSION below).
Removing and Installing
Plain-End Blades
1. Release blade tension by lifting up the Quick Release
Tension Lever (Figure 8) and turn counterclockwise.
2. Open easy access door and loosen the blade wing knob
on the upper and lower blade holders (Figure 6). Remove
blade from the upper and lower blade holders by pulling
forward on blade and then lifting the blade through the
access hole in the table. Slight downward pressure may be
necessary on the upper arm. Blade must be all the way
back in holders.
Wing
Knob
Wing
Knob
Figure 6. Changing Blades
Blades Properly Seated
in Holders
NOTE: Table insert may be removed for better access. Table
insert must be replaced before operating the saw.
3. Install the blade by inserting one end of the blade through
the access hole in the table and centering the blade in the
blade slot in the upper and lower blade holders (Figure 7).
4. To properly secure the blade securely tighten the wing
knob on the upper and lower holders.
Tension blade (see
5.
NOTE: In order to cut, and avoid uncontrollable lifting of the
workpiece, the teeth of the blade used on the ScrollStation
should always point downward as shown in (Figure 8) when
installed.
BLADE TENSION below).
Blade Tension
To tension blade, move Quick Release Tension Lever to
“down” position. As the lever is lowered, tension will be
applied to the blade (Figure 8).
ATTENTION: Moving the lever downward should require
moderate, steady pressure only. If heavy pressure is needed,
the blade is too tight. Loosen tension by rotating the Quick
Release Tension Lever counterclockwise 1-2 turns, then
reset the tension lever to the “down” position. If the tension
lever is in the “down” position and the blade is too loose, you
can increase tension by leaving the tension lever “down” and
rotating it clockwise just until you feel the slack in the blade
Figure 7. Installing Blades
Figure 8. Quick Release Tension Lever
removed. Then turn the tension lever ONE full turn clockwise.
This amount of blade pressure should do well for most cutting
operations and blades.
When the blade tension has been properly adjusted, you
should be able to lift up the Quick Release Tension Lever,
remove and install the blade, lower the lever and return the
original blade tension. The life of the tension lever will be
extended if you back the tension off one-half turn
ing the lever.
NOTE: It may be necessary to re-adjust the tension lever
when using different types of blades.
before lift
-
12
Operation
Making Interior Scroll Cuts
(Pin-End Blades & Plain-End Blades)
WARNING
!
REMOVE PLUG FROM POWER SOURCE BEFORE
REMOVING OR REPLACING THE BLADE.
A main benefit of this saw is the ability to perform intricate
interior cuts quickly and easily. This is best accomplished
using the Quick Release Tension Lever. Simply follow these
steps (Figure 9):
1. Drill appropriate sized pilot hole in work piece.
2. Release Quick Release Tension Lever.
3. Remove the blade from the upper blade holder as
explained on page 11 or 12,
INSTALLING BLADES
4. Thread blade through pilot hole from underneath the
workpiece. If needed, remove the table insert. This will
allow the blade to angle forward for more clearance
between the workpiece and the upper arm housing.
Reinstall the blade in the upper blade holder. Replace
table insert.
5. Re-tension blade by pulling tension lever down.
6. Lower drop foot until it just rests on top of the workpiece
and you’re ready to begin cutting.
TO AVOID ACCIDENTAL STARTING,
LWAYS TURN SWITCH TO OFF (O)
A
REMOVING AND
.
ND
A
Figure 9. Making Interior Scroll Cuts
Drop Foot
Table
Drop Foot
Wing Knob
(Height
Adjustment)
Drop Foot
Wing Knob
(Angle
Adjustment)
7. When finished making the interior scroll cuts simply remove
the blade from the upper blade holder, as described on page
11 & 12,
remove the board from the table.
REMOVING AND INSTALLING BLADES, then
Adjusting the Table for
Horizontal or Bevel Cutting
1. Loosen the table lock knob, and the saw table can be tilt-
ed to the left and locked at any angle from 0° horizontal
cutting position up to 45° for bevel cutting (Figure 10).
Your tool also features table tilt detents which audibly
click into place to the left every 15°. The table may be
tilted to the right up to 5°.
2. A degree scale is provided under the work table as a
convenient reference for setting the approximate table
angle for bevel cutting. When greater precision is
required, make practice cuts and adjust the table as necessary for your requirements.
3. Loosen the drop foot wing knob and lower by hand until
it just rests above the workpiece surface, then securely
tighten the drop foot wing knob. The drop foot should
always rest just above the workpiece to help prevent the
workpiece from lifting off the table.
Degree Scale
Table Lock Knob
Figure 10. Adjusting Table for Horizontal
or Bevel Cutting
When cutting with the table angled, adjust drop foot so
4.
it’s parallel to the table. To adjust, loosen the wing knob,
turn drop foot to correct angle, tighten wing knob (Figure
11).
Always make sure the blade does not contact either side of
the drop foot, table opening or insert.
NOTE: When cutting at extreme angles, the drop foot should
be lifted off the workpiece, as it will impede cutting. Hold the
workpiece against the table.
13
Operating Adjustments
Aligning the
Degree Scale Pointer
he table is factory set to 0º. If further adjustments are nec-
T
essary, please follow the instructions below:
1. Loosen the table lock knob and move the table until it is
90° to the blade.
2. Remove the blade, remove the drop foot assembly, then
reinstall the blade (see
BLADES
table next to the blade as shown in (Figure 11) to check
if the table is 90º to the blade. If no adjustment is
required, re-install the drop foot assembly.
If adjustment is necessary. Loosen, but don’t remove the
two screws holding the pointer. With the steel ball centered in the 0º detent, slide the pointer left or right until
the blade is parallel to the square.
3. Tighten the table lock knob, both screws, and reinstall
the drop foot. Remember, the degree scale is a convenient guide but should not be relied upon for precision.
Make practice cuts in scrap wood to determine if your
angle setting is correct.
, page 11 or 12). Place a small square on the
REMOVING AND INSTALLING
Drop Foot Wing Knob
(Height Adjustment)
Drop Foot
Wing Knob
(Angle
Adjustment)
Degree Scale
Pointer
Adjustment Screw
Figure 11. Aligning the Degree Scale Pointer
Blade
Pointer
Square
Steel Ball
Power ON/OFF Switch
Turn the power on or off using the Power ON (I) / OFF (O) switch
(Figure 12).
Your saw features an overload switch that protects the motor
from overheating and damage. If the switch is tripped, the motor
will automatically stop. When this occurs, turn the ON/OFF
switch to the OFF (O) position. The tool will automatically reset.
Turn the power switch to the ON (I) position.
Adjusting the Blower
Position the blower as needed to blow-off sawdust from the
workpiece (Figure 12).
Variable Speed Control
Turn the control to vary the speed of the saw (Figure 12).
Variable Speed Control
Figure 12. Adjusting the Blower
Power ON/OFF Switch
Blower
14
Maintaining Your ScrollStation
™
General
WARNING
!
et before maintaining or lubricating your ScrollStation.
l
Frequently blow out any dust that may accumulate inside the
otor.
m
An occasional coat of paste wax on the work table will allow
aterials being cut to glide smoothly across the work surface
m
and deters rust.
CAUTION
!
chloride, chlorinated cleaning solvents, ammonia and household detergents that contain ammonia. Avoiding use of these
and other types of cleaning agents minimizes the probability
of damage.
WARNING
!
have it replaced immediately.
WARNING
!
the nearest Dremel Factory Service Center. Use only Dremel
replacement parts, any others may create a hazard.
For your own safety, turn power switch to OFF
and remove plug from the power source out-
Certain cleaning agents and solvents damage
plastic parts. Including: gasoline, carbon tetra-
To avoid shock or fire hazard, if the power
cord is worn or cut, or damaged in any way,
All repairs, electrical or mechanical, should be
attempted only by trained repairmen. Contact
Figure 13. Checking Motor Carbon Brushes
Carbon Brushes
The brushes and commutator in your tool have been engineered for many hours of dependable service. To maintain
peak efficiency of the motor, we recommend the brushes be
examined every two to six months. Only genuine Dremel
replacement brushes specially designed for your tool should
be used.
The brushes should be inspected frequently when tools are
used continuously. If your tool runs sporadically, loses power,
makes unusual noises or runs at a reduced speed, check the
brushes. To continue using the tool in this condition will permanently damage your tool.
With the cord unplugged, remove the brush caps one at a
time with a small screwdriver by rotating cap counter-clock
wise and check each brush (Figure 13).
If the brush is less than 1/8" long and the end surface of the
brush that contacts the commutator is rough and/or pitted,
replace the brush. Check both brushes. Usually the brushes
will not wear out simultaneously. If one brush is worn out,
replace both brushes. Make sure the brushes are installed as
illustrated. The curved surface of the brush must match the
curvature of the commutator.
Figure 14. Lubrication
to “seat” properly and will give you more hours of life from
each set of brushes. This will also extend the total life of your
tool since the commutator surface will wear longer.
Lubrication
-
ARM BEARINGS
Lubricate the arm bearings with oil after 10 hours of use. Reoil after every 50 hours of use or whenever there is a squeak
coming from the bearings.
TO LUBRICATE
1. Remove rubber plug to expose bronze bearing.
2. Squirt a generous amount of SAE 20 oil around the shaft
end and bronze bearing (Figure 14).
After replacing brushes the tool should be run at no-load;
place it on a clean surface and run it freely for 5 minutes
before loading (or using) the tool. This will allow the brushes
Replace rubber plug.
3.
4. Let the oil soak in overnight in this condition.
15
Troubleshooting
ARNING
W
!
TROUBLE
Breaking blades.
Motor will not run.
Turn power switch to “OFF” (O) and always remove plug from the wall outlet before troubleshooting. Trouble
s
hooting should be performed with a pin-end blade if available.
PROBLEM
1. Wrong tension.
2. Over working blade.
. Wrong blade application.
3
4. Twisting blade in wood.
5. Incorrect teeth per inch.
1. Defective cord or plug.
2. Defective motor.
3. Defective wire connections.
4. Brushes worn.
REMEDY
1. Adjust blade tension, see REMOVING AND
INSTALLING BLADES
2. Reduce feed rate, see
TION
. Use narrow blades for cutting thin wood, wide blades
3
for thicker wood.
4. Avoid side pressure on blade - avoid over-tensioning
pin-end blade.
5. Blade should have minimum 3 teeth in contact with
workpiece.
1. Replace defective parts before using saw
again.
2. & 3. Consult Dremel Service. Any attempt to
4. Replace both brushes.
, Pages 11 & 12.
Pin End) or (Plain End).
(
BASIC ScrollStation OPERA-
, Page 11.
repair this motor may create a HAZARD
unless repair is done by a qualified service
technician.
Vibration
NOTE: There will always
be some vibration present
when the saw is running
because of motor
operation.
1. Improper mounting of saw.
2. Unsuitable mounting surface.
3. Loose table or table resting
against motor.
1. See
2. The heavier your work bench is, the less vibration will
3. Tighten table wing knob.
MOUNTING YOUR ScrollStation,
Pages 10.
occur. A plywood workbench will not be as good a
work surface as the same size solid lumber. Use
common sense in choosing a mounting surface.
16
Recommended Accessories
Use only Dremel accessories. Follow instructions that accompany accessories. Use of improper accessories may cause hazards.
LEG SET Magnifier
at. No. Cat. No.
C
2615018500 2615018505
Dremel offers both Pin- and Plain-End 5 inch blades.
PIN-END SAW BLADES
Pin-End blades permit relatively tight radius cutting in hard and soft wood.
Cat. No. Suggested Usage Width Thick TPI Speed
16412 For cutting wood 3/8" to 2" thick .110" x .018" x 10 Any
16411 For cutting wood 3/16" to 1" thick .110" x .018" x 15 Any
16413 For cutting wood thinner than 1/4" thick .070" x .010" x 18.5 Any
PLAIN-END
The Pin-End blades, while somewhat easier to put in and take out of the machine, do not always produce the
same controlled cutting action provided with the Plain-End blade. These narrow Plain-End blades allow the
user to cut more detailed, intricate patterns and smaller inside cuts.
Cat.No. Suggested Usage Width Thick TPI Speed
16453 For cutting hard and soft woods 1/4" to 2" thick .062" x .020" x 9.5 High
16446 For close radius cutting in materials 1/8" or thicker .038" x .016" x 12.5 High
SPIRAL
Saws in all directions without turning the workpiece.
Cat. No. Suggested Usage Kerf TPI Speed
16463 For wood, plastic and abrasive materials .034" - .036" x 41
METAL PIERCING
For cutting precious and non-ferrous metals; these must be used at very slow speeds.
They perform well on machines that have variable speed capability and
should be lubricated with beeswax, or a light machine oil.
Cat. No. Suggested Usage Kerf TPI Speed
16483 Metals and other hardwood materials. .033" x .016" x 36 Low
REVERSE TOOTH
Provides a smooth, splinter free finish. Eliminates the need for excessive finish sanding, and
leaves a clean sharp edge on both the top and bottom of your workpiece.
Cat. No. Suggested Usage Kerf TPI Speed
16431 For cutting hard or soft woods up to 1/8" thick. .029" x .012" x 20 Any
16432 For cutting hard or soft woods 1/8" or thicker .038" x .016" x 12.5 Any
PERMA-GRIT TUNGSTEN CARBIDE
Shapes and cuts ceramic tiles cleanly and accurately. Cuts intricate patterns easily in any direction.
Also use for thin wood. Not for use on ceramic floor tile.
Cat. No. Suggested Usage Kerf Grit Speed
16472
For close radius cutting in ceramic tile or thin wood.
.046” x .048” 120
Medium
17
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