Dremel Lite 7760 User Manual

IMPORTANT
Read Before Using
IMPORTANT
Lire avant usage
IMPORTANTE
Leer antes de usar
1-800-4-DREMEL (1-800-437-3635) www.dremel.com
For English Version
See page 2
Version française
Voir page 32
Versión en español
Ver la página 66
Call Toll Free for Consumer Information and Service Locations
Pour obtenir des informations et les adresses de nos centres de service après-vente, appelez ce numéro gratuit
Llame gratis para obtener información para el consumidor y ubicaciones de servicio
P.O. Box 081126 Racine, WI 53408-1126
Dremel Lite 7760
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 Work area safety
Keep w o r k area c l e a n and w e l l lit.
Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power
tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can
cause you to lose control.
 Electrical safety
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use an y a d a p t e r plugs with earthed (grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of electric shock.
Avoid body contact wi t h earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There
is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
If operating a power tool in a da m p location is unavoidable, use a Ground Fault Circuit Interrupter (GFCI) protected supply. Use of an GFCI reduces the risk of
electric shock.
 Personal safety
Stay alert, watch what you are doing and use c ommon sense w h e n operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in serious personal injury.
Use personal p r o t e c t i v e equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or
serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Safety Symbols
The definitions below describe the level of severity for each signal word. Please read the
manual and pay attention to these symbols.
!
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
General Power Tool Safety Warnings
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Prevent unintentional starting. Ensure the switch is in the o f f - p o s i t i o n b e f o r e conn e c t i n g to p o w e r source a n d / o r battery pack, picking up or carrying the tool. Carrying power tools with your finger
on the switch or energizing power tools that have the switch on invites accidents.
Remo v e any a djusting ke y or w r e nch before turning the power tool on. A wrench
or a key left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better
control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose
clothes, jewelry or long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce
dust-related hazards.
 Power tool use and care
Do not forc e the powe r tool . Use the correct power tool for your application.
The correct power tool w ill do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power tool
that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustme nts, changing accessories, or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children an d do not allow pe r s o n s unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by
poorly maintained power tools.
Keep cutting tools sharp and clean.
Proper ly m aintained cut ting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits et c . i n accordance with these instr u c t i o n s , taking i n t o account t he working conditions and the work to be perf o r m e d . U s e of t h e power t o ol for
operations different from those intended could result in a hazardous situation.
 Battery tool use and care
Recharge only with the charger specified by the manufacturer. A charger that is
suitable for one type of battery pack may create a risk of fire when used with another battery pack.
Use power tools only with specifically designated battery packs. Use of any other
battery packs may create a risk of injury and fire.
When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal ob j e c t s that can make a connection from one terminal to another.
Shorting the battery terminals together may cause burns or a fire.
Under abusive conditions, liquid may be ejected from the battery, avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the
battery may cause irritation or burns.
 Service
Have your po w e r tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the
safety of the power tool is maintained.
General Power Tool Safety Warnings
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 Safety warnings common for
grinding, sanding, wire brushing, polishing, carving or abrasive cutting-off operations:
This power tool is intended to function as a grinder, sander, wire brush, polisher, carving or cut-off tool. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed
below may result in electric shock, fire and/or serious injury.
Do not us e access ories which are not specifically designed and recommended by the tool manufacturer. Just because the
accessory can be attached to your power tool, it does not assure safe operation.
The RATED SPEED of the accessories must be at least equal to the operating speed setting ma r k e d on the power to o l .
Accessories running faster than their RATED SPEED can break and fly apart.
The outside diameter and the thickness of your accessory mu s t be wi t h i n the capacity rating o f your p o w e r tool.
Incorrectly sized accessories cannot be adequately controlled.
The arbor size of wheels, sanding drums or any other accessory must properly fit the spindle or collet of the po w e r tool.
Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
Mandrel mounted wheels, sanding drums, cutters or other accessories must be fully inserted into the collet or chuck. If the
mandrel is insufficiently held and/or the ov erhan g of the wheel i s to o lo ng, the mounted wheel may become loose and be ejected at high velocity.
Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cr acks , sanding drum for cracks, tear or excess wear, wire brush for loose o r cracked wires. If power to o l or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and i nstalling an a c c e s s o r y , position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for on e mi nute. D amage d accessor ies will
normally break apart during this test time.
We a r per s onal p r otective equip ment. Depending on application, use face shield, safety goggles or sa f e t y glasses. As ap propr iate, wea r du st mask, heari ng protectors, gloves and workshop apron capabl e of st opping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The dust
mask o r respirator must be ca pable of filtrating particles generated by yo u r operation. Prolonged exposur e to high intensity noise may cause hearing loss.
Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a
broken accessory may fly away and cause injury beyond immediate area of operation.
Hold power tool by insulated gripping surfaces on l y , w h e n p e r f o r m i n g a n operation where the cutting accessory may contact hidden wiring. Cutting accessory
contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
Always hold the tool firmly in your hand(s) during the start-up. The reaction torque of
the motor, as it accelerates to full speed, can cause the tool to twist.
Use clamps to support workpiece whenever practical. Never hold a small workpiece in one hand and the tool in the other hand while in use. Clamping a small
workpiece allows you to use your hand(s) to control the tool. Round material such as dowel rods, pipes or tubing have a tendency to roll while being cut, and may cause the bit to bind or jump toward you.
Position the cord clear of the spinning accessory. If you lose control, the cord may
be cut or snagged and your hand or arm may be pulled into the spinning accessory.
Never lay the power tool down until the accessory has come to a complete stop.
The spinning accessory may grab the surface and pull the power tool out of your control.
After changing the bits or making any adjustments, make sure the collet nut, chuck or any other adjustment devices are se c urely t ightened . L oose a d justment
devices can unexpectedly shift, causing loss of control, loose rotating components will be violently thrown.
Safety Rules for Rotary Tools
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Safety Rules for Rotary Tools
Do not run the power tool while carrying it at your side. Accidental contact with the
spinning accessory could snag your clothing, pulling the accessory into your body.
Regularly clean the power tool’s air vents.
The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.
Do not op e r a t e the power to o l near flammable materials. Sparks could ignite
these materials.
Do not use accessories that require liquid coolants. Using water or other liquid
coolants may result in electrocution or shock.
Use only in well-ventilated area. Working in a safe environment reduces risk of injury.
Allow for sufficient space, at least 6”, between your hand and the spinning bit. Do not reach in the area of the spinning bit. The proximity of the spinning bit to your
hand may not always be obvious.
Do not touch the bit or collet after use.
After use the bit and collet are too hot to be touched by bare hands.
Do not alter or misuse tool. Any alteration or modification is a misuse and may result in serious personal injury.
This product is not intended for use as a dental drill, in human or veterinary medical applications. Serious injury may result.
 Kickback and Related
Warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of th e rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation.
For ex a m p l e , if an ab r a s i v e wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kickout. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect operating procedures or
conditions and can be avoided by taking proper precautions as given below.
Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces. The operator can
control k i c k b a c k forces, if proper precautions are taken.
Use special care when working corners, sha r p edges etc. Avoid bo u ncing an d snagging the accessory. Corners, sharp
edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.
Do not attach a toothed saw blade. Such blades create frequent kickback and loss of control.
Always feed the bit into the material in the sa me directio n as the cut ting edge is exiting from the material (which is the same direction as the chips are thrown).
Feeding the tool in the wrong direction causes the cutting edge of the bit to climb out of the work and pull the tool in the direction of this feed.
When using rotary files, cut-off wheels, high-speed cutters or tungsten carbide cutters, always have the work securely clamped. These wheels will grab if they
become slightly canted in the groove, and can kickback. When a cut-off wheel grabs, the wheel itself usually breaks. When a rotary file, high-speed cutter or tungsten carbide cutter grabs, it may jump from the groove and you could lose control of the tool.
 Safety warnings specific for
grinding and abrasive cutting­off operations:
Use only wheel types that a r e recommended for your power tool and only for recommended applications. For example: do not grind with the side of a cut-off wheel. Abrasive cut-off wheels are
intended for peripheral grinding, side forces applied to these wheels may cause them to shatter.
For threaded abrasive cones and plugs use only undamaged wheel mandrels with an unrelieved shoulder flange that are of correct size and length. Proper mandrels
will reduce the possibility of breakage.
Do not jam a cut-off wheel or apply excessive pressure. Do not attempt to make an excessive depth of c u t .
Ov erstres sing t he wh eel i ncrease s the
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Safety Rules for Rotary Tools
loading and susceptibility to twisting or snagging of the wheel in the cut and the possibility of kickback or wheel breakage.
Do not position your hand in line with and behind the rotating wheel. When the wheel,
at the point of operation, is moving away from your hand, the possible kickback may propel the spinning wheel and the power tool directly at you.
When wheel is pinched, snagged or when interrupting a cut for any reason, switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off wheel from the cut while the wheel is in motion otherwise kickback may occur. Investigate and take corrective action
to eliminate the cause of wheel pinching or snagging.
Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and carefully re-enter the cut. The wheel
may bind, walk up or kickback if the power tool is restarted in the workpiece.
Support panels or a n y o v e r s i z e d workpiece to minimize the risk of wheel pinching and kickback. Large workpieces
tend to sag under th e i r own weight. Supports m u s t be p l a c e d under t h e workpiece near the line of cut and near the
edge of the workpiece on both sides of the wheel.
Use extra caution when making a pocket cut into existing walls or other blind areas. The protruding wheel may cut gas or
water pipes, electrical wiring or objects that can cause kickback.
 Safety warnings specific for
wire brushing operations:
Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessi ve l oad to the brush. T he wire
bristles can easily penetrate light clothing and/or skin.
Allow brushes to run at operating speed for at least one minute before using them. During this time no one is to stand in front or in line with the brush. Loose bristles or
wires will be discharged during the run-in time.
Direct the discharge of the spinning wire brush away from you. Small particles and
tiny wire fragments may be discharged at high velocity during the use of these brushes and may become imbedded in your skin.
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GFCI and personal protection devices like electrician’s rubber gloves and footwear will further enhance your personal safety.
Do not use AC only rated tools with a DC power supply. While the tool may appear to
work, the electrical components of the AC rated tool are likely to fail and create a hazard to the operator.
Keep handles dry, clean and free from oil and grease. Slippery hands cannot safely
control the power tool.
Develop a periodic maintenance schedule for your tool. When cleaning a tool be careful not to disassemble any portion of the to o l since internal wires may be mi splaced or pin ched or safety gua rd return s p r i n g s may be i m p r o p e r l y mounted. Certain cleaning agents such as
gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.
Some d ust creat ed by
power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints,
Crystalline silica from bricks and cement
and other masonry products, and
Arsenic and chromium from chemically-
treated lumber.
Yo ur r isk from these exp osure s va ries, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
Additional Safety Warnings
Safety Rules for Charging
This manual contains
instructions for power
adapter model 510. If power adapter is not
included, charge tool using 5V/1A minimum USB power adapter.
Bef o r e using p ower adap t e r , read a l l instructions and cautionary markings on (1) power adapter, and (2) product using battery.
Charge only Dremel Lite 7760. Other types of cordless tools may bu r s t causing personal injury and damage.
Charge tool in temperatures above +32 degrees F (0 degrees C) and below +122 degrees F (50 degrees C). Store tool in locations where temperatures will not exceed 140 degrees F (60 degrees C). This
is important to prevent serious damage to the battery cells.
Do n ot recharge t o o l in d a m p or w e t environment. Do no t expose po w e r adapter to rain or snow. Water entering
power adapter may result in electric shock or fire.
Battery leakage may occur under extreme usage or temperature conditions. Avoid contact with skin and eyes. The battery
liquid is caustic and could cause chemical burns to tissues. If liquid comes in contact wi th sk in, wa sh qu ickly with soap a nd water. If the liquid contacts your eyes, flush them w i t h water fo r a m i n i m u m of 10
minutes and seek medical attention.
Place tool on flat nonflammable surfaces and away from flammable materials when recharging. Carpeting and ot h e r heat
insulating su r f a c e s block proper air circulation, which may cause overheating of the power adapter and tool. If smoke or melting of the power adapter or tool is observed, unplug the charger immediately and do not use the tool or charger. Contact customer service immediately.
Make sure that USB cable is located so that it will not be stepped on, tripped over, or otherw i s e subje c t e d to damage o r stress. Damaged plug and cable may result
in electric shock or fire.
Disconnect the to o l from the power adapter by pulling the plug rather than the cable. Do not operate power adapter with damaged USB cable or plug; have them replaced immediately. Damaged plug or
cable may result in electric shock or fire.
Do not di sassemble power adapt er o r operate the power ad a p t e r if it has received a sharp blow, been dropped or otherwise damaged in anyway. Incorrect
reassembly or damage may result in electric shock or fire.
Before each use, check the power supply, USB cable and plug. If damage is detected, do not use the power adapter. Never open the power adapter yourself, take it to a
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Dremel Factory S e r v i c e Center, or qualified serviceman only using original spare parts. Incorrect reassembly may
result in electric shock or fire.
Do not use attachments not recommended or sold by Dremel. Using attachments not
recommended may result in electric shock or fire.
Unplug tool from power adapter when battery in tool is fully charged. Tool left
plugged in the power adapter over a long period of time could lead to tool damage and fire.
Unplug power adapter from outlet before storage, attempting any maintenance or cleaning. Such preventive safety measures
reduce the risk of electric shock or fire.
Keep the power adapter clean by wiping it with a damp cloth. Contamination may
result in electric shock or fire.
Replace battery pack if a substantial drop in operating time per charge is observed.
Battery pack may be nearing the end of its life.
 Battery Care
When batteries are not in tool, keep them away
from metal objects. For example, to protect
terminals from shorting DO N OT pla ce batteries in a tool box or pocket with nails, screws, keys, etc. Fire or injury may result.
DO NOT PUT BATTERIES INTO FIRE OR EXPOSE TO HIGH HEAT. They may explode.
Battery leakage may occur under extreme usage or temperature conditions. Avoid contact with skin and eyes. The battery
liquid is caustic and could cause chemical burn to tissues. If liquid comes in contact wi th sk in, w ash q uickly with soa p and water. If the liquid contacts your eyes, flush them with water f o r a m i n i m u m of 1 0 minutes and seek medical attention.
 Battery Disposal
Do not attempt to
disassemble the tool or remove any component projecting from the tool. Fire or injury may result. Prior to
disposal, protect exposed terminals with heavy insulating tape to prevent shorting.
 LITHIUM-ION BATTERIES
If equipped with a lithium-ion battery, the ba ttery mus t be collecte d, r ecycl ed or disposed of in an environ mentally sound manner.
“The EPA certified RBRC Battery Recycling Seal on the lithium-ion (Li-ion) battery indicates Robert Bosch Tool Co rporatio n is vol u ntarily participating in an industry
program to collect and recycle these batteries at the end of their useful life, when taken out of service in the United States o r Canada. T h e RBRC pr o g r a m provides a convenient alterative to placing used Li-ion batteries into the trash or the munici pal waste stream, which may be illegal in your area.
Please call 1-800-8-BATTERY for information on Li-ion battery recycling and disposal bans/restrictions in your area, or return your batteries to a Bosch/Dremel Service Center for recycling. Robert Bosch Tool Corporation’s involvement in this program is part of our commitment to preserving our environment and conserving our natural resources.”
Do not open the tool or attempt t o remove
battery from your tool. Dispose of tool
through your local waste removal authority or a Bosch/Dremel Service Center.
Safety Rules for Charging
SAVE THESE INSTRUCTIONS
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Symbols
Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
Symbol Designation / Explanation
V Volts (voltage)
A Amperes (current)
Hz Hertz (frequency, cycles per second)
W Watt (power)
kg Kilograms (weight)
min Minutes (time)
s Seconds (time)
Diameter (size of drill bits, grinding wheels, etc.)
n
0
No load speed (rotational speed at no load)
n Rated speed (maximum attainable speed)
.../min
Revolutions or reciprocation per minute (revolutions, strokes, surface speed, orbits etc. per minute)
0 Off position (zero speed, zero torque...)
1, 2, 3, ...
I, II, III,
Selector settings (speed, torque or position settings. Higher number means greater speed)
0
Infinitely variable selector with off (speed is increasing from 0 setting)
Arrow (action in the direction of arrow)
Alternating current (type or a characteristic of current)
Direct current (type or a characteristic of current)
Alternating or direct current (type or a characteristic of current)
Class II construction (designates double insulated construction tools)
Earthing terminal (grounding terminal)
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Symbol Designation / Explanation
Alerts user to read manual
Alerts user to wear eye protection
This symbol designates that this tool is listed by Underwriters Laboratories.
This symbol designates that this component is recognized by Underwriters Laboratories.
This symbol designates that this tool is listed by Underwriters Laboratories, to United States and Canadian Standards.
This symbol designates that this tool is listed by the Canadian Standards Association.
This symbol designates that this tool is listed by the Canadian Standards Association, to United States and Canadian Standards.
This symbol designates that this tool is listed by the Intertek Testing Services, to United States and Canadian Standards.
This symbol designates that this tool complies to NOM Mexican Standards.
This symbol designates that this product is verified by Underwriters Laboratories to comply with Natural Resources Canada energy efficiency standards.
Designates Li-ion battery recycling program
Symbols
Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
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1
13 14 15
2 3 4 5
7
12
8
10
9
11
6
Battery tools are always in an operative condition. Be aware of the possible hazards.
SAVE THESE INSTRUCTIONS
Functional Description and Specifications
Cordless Rotary Tool Lite 7760
Model number . . . . . . . .7760
Voltage rating . . . . . . . . .3.6V / 4V Max
Rated Speed (n) . . . . . . .8,000–25,000/min
Collet Capacities . . . . . . .1/32", 1/16", 3/32", 1/8"
Allowed ambient temperature
– during charging . . . . . .32...122 °F (0...+50 °C)
– during operation/
storage . . . . . . . . . . . .–4...140 °F (–20...+60 °C)
Power Adapter
Model number . . . . . . . .510
Voltage rating . . . . . . . . .120V 60 Hz
Amperage rating . . . . . . .1A
Battery
Chemistry . . . . . . . . . . . .Li-ion
Capacity . . . . . . . . . . . . .2.0Ah
Charge time . . . . . . . . . .2 Hr 45 min.
1 Collet nut 2 Collet 3 EZ TWIST™ integrated wrench/
nose cap
4 Tool shaft 5 Insulated gripping surface 6 Ventilation Openings 7 Shaft Lock Button 8 On/Off switch and speed dial 9 Battery charge indicator 10 Micro USB port 11 Micro USB port cover 12 Threaded nose 13 USB cable 14 Power adapter* 15 Collet wrench*
* Not included in all kits
Fig. 1
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Charging the Tool
Your Dremel Lite 7760 does not come completely charged from the factory. Be sure to charge tool prior to initial use.
- Insert USB cable 13 into USB port of power adapter 14 (Fig. 1). If power adapter is not included, charge tool using 5V/1A minimum USB power adapter.
- Plug power adapter 14 into standard power outlet.
- Open Micro USB port cover 11 and plug micro USB plug into Micro USB port 10.
The battery charge indicator 9 indicates the charging progress. During th e charging process, the indicator will glow green. The battery is fully charged when the indicator light turns off. Charge time is a p p r o x i m a t e l y 2 hours an d 45 minutes.
It is normal for the handle of the tool to get warm during charging.
Note: charging function stops while tool is running and resumes again after tool is turned off.
When t h e battery is fully ch a r g e d , disconnect the Micro USB end of the cable 13 from the tool and close the cover 11.
Unplug the power adapter from the power outlet (unless you are charging another tool).
 Battery Charge Indicator
This tool is equipped with a cha rge indicator 9 that tells you how much charge your battery has. When the light is red, the battery is almost empty. Note: Red light may also indicate that the tool is stalling. Refer to “Electronic Monitoring” on page 16.
When the battery is depleted, the tool will turn off automatically. This will be a sudden stop as opposed to a gradual slow down of the tool. Simply recharge the tool.
 Important Charging Notes
- Lithium-ion battery will h old its charge while in storage for up to 2 years so it’s always ready when you need it.
- The power adapter was designed to fast charge the battery only when the battery temperature is between 32˚F (0˚C) and 122˚F (50˚C).
- A substantial drop in operating time per charge may mean that the battery pack is nearing the end of its life and should be replaced. For service of your tool, please contact Dremel at 1-800-437-3635.
- If battery does not charge properly: a. Check for voltage at outlet by
plugging in some other electrical device.
b. Check to see if outlet is connected to a light switch which turns power “off” when lights are turned off.
c. Check USB terminals for dirt. Clean with cotton swab and alcohol if necessary.
d. C heck to s ee if USB cab le is properly connected to the tool and the power adapter.
e. If you still do not get proper charging, sen d tool and po wer adapter to your Dre mel Se rvice Center.
Note: Use of power adapters or battery packs not sold by Dremel may void the warranty.
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 Collet Nut
To loosen the collet nut, first press shaft lock button and rotate the shaft by hand until th e l o c k e n g a g e s the shaft preventing further rotation. Your Dremel Lite 7760 is equipped with a shaft lock mechanism. This mechanism engages the output shaft in 4 separate locations on the shaft for easier operation.
Do not engage lock while the Rotary Tool
is running.
With the shaft lock 7 engaged, use the EZ TWIST™ integrated wrench / nose cap 3 (or collet wrench 15) to loosen the collet nut 1. The collet nut must be loosely threaded on when inserting an accessory.
Change accessories by inserting the new one into the collet as far as possible to minimize runout and unbalance. With the shaft lock 7 engaged, tighten the collet nut 1 securely with EZ TWIST™ integrated wrench/nose cap 3 or collet wrench 15 (Fig. 2). Avoid excessive
tightening of the collet nut when there is no bit inserted.
 Collets
Four d i f f e r e n t size c o l l e t s , to accommodate different shank sizes, are
avail able for your Rotary Tool. Collet sizes can be identified by the rings on the back end of collet. 1/8" Collet has no rings and is included in most tool kits.
To install a different collet, remove the collet nut and remove the old collet. Insert the unslotted end of the collet in the hole in the end of the tool shaft. Replace collet nut on the shaft.
Always use the collet
wh ich matches the shank size of the accessory you plan to use. Never force a larger diameter shank
into a collet. Note: M o s t rotary tool kits d o not
include all four collets sizes.
 FIXING STUCK COLLETS
It is possible for a collet to get stuck within the collet nut especially if a collet nut is tightened onto the tool without a bit in place. If this happens, the collet can be removed from the collet nut by pushing the shank of an accessory into the hole in the collet nut. This should cause the collet to pop out of the collet nut.
Assembly
Always be sure the tool is turned “OFF” before changing accessories, changing collets or servicing your cordless rotary tool.
2a 2b 2c 2d 2e1
Fig. 3
1 Collet nut 2a 1/8” collet 480 - no ID rings 2b 3/32” Collet 481 - three ID rings 2c 1/16” Collet 482 - two ID rings 2d 1/32” Collet 483 - one ID ring 2e ID ring
7
3
3
15
1
Fig. 2
LOOSEN
TIGHTEN
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14
Thank you for purchasing the new Dr e mel Li te 77 6 0, th e cord less a l l­around go-to solution for a wide range of light-duty repair, home improvement, and craft ne e d s , produced by the worldwide leader in rotary tools. The combination of ergonomic de s i g n , Lithi um-Ion battery techno logy, and reliable motor makes the Dremel Lite 7760 beginner-friendly and ideal for precise work and a variety of tasks.
1 - Intuitive
This p r o d u c t was designed w i t h beginners in m i n d to m a k e the experience of using the tool as intuitive as possible. Its ergonomics and soft grip ma t e rial a l l ow for comfor t able an d precise tool guidance in all settings. Accessory changes are fast and easy with the integrated EZ Twist Nose Cap ­no separate wrench is needed! The blue slide switch allows you to adjust to your required speed easily. If you need any additional information on how to get started, visit the Dremel YouTube Channel or contact one of our Dremel experts who will be happy to help you.
2 - Portable
Th e Dr emel Lite 7 760 i s a cor dless rotary tool equipped with a Lithium-Ion battery for optimized battery lifetime and c o n s i s t e n t p e r f o r m a n c e . I t s compact and lightweight design offers the freedom to take it anywhere, as well as the flexibility to easily complete tasks and projects within and around your house. It’s USB chargeable and has an LED l ight th at indicates the battery charging state, so you alway s know when it’s ready to use.
3 - Versatile
The Dremel Lite 7760 comes with a 10-
piece assortment of rotary accessories to kick-start your projects right out of the box. It is also compatible with the rest of the Dremel rotar y accessory program. With a simple change of an accessory, th e t o o l allows you to complete a wide spectrum of applications. Our accessories come in a variety of shapes and sizes and you will appreciate the almost countless tasks you can tackle with your Dremel Lite
7760. Four speed optio ns allow for optimal control for different applications. Check our website and social channels to learn more and make the most out of your new Dremel.
 Rotary Tool Introduction
The Rotary Tool has a small, powerful electric motor, is comfort able in the hand, and is made to accept a large variety of accessories including abrasive wheels, d r i l l bits, w i r e brushes, polishers, engraving cutters, cutting wheels. As you be come familiar with the range of accessories and their uses, you will learn just how versatile the Rotary Tool is. You’ll see dozens of uses you hadn’t thought of before.
The real secret of the Rotary Tool is its speed. To understand the advantages of its high speed, you have to know that the standard portable electric drill runs at speeds up to 2,800 revolutions per minute. The Rotary Tool operates at speeds up to 25,000 revolutions per minute. The typical electric drill is a low­speed, high torque tool; the Rotary Tool is just the opposite – a high-speed, low torque tool. The major difference to the user is that in the high speed tools, the
Introduction
 Balancing Accessories
For precision work, it is important that all accessori e s be i n good b a lance (much the same as the tires on your automobile). To true up or balance an accessory, slightly loosen collet nut and give the accessory or collet a 1/4 turn. Re tighten collet nut and run the Rotary Tool. You should be able to tell by the so und a nd fe el if you r acc essory is
running in balance. Continue adjusting in this fashion until best balance is achieved. To m a i n t a i n balance on abrasive wheel points, before each use, with the wheel point secured in the collet, turn on the Rotary Tool and run the 415 Dressing Stone lightly against the revolving wheel point. This removes high spots and trues up the wheel point for good balance.
Assembly
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15
speed combined with the acces sory mounted in the collet does the work. You don’t apply pressure to the tool, but simply hold and guide it. In the low speed tools, you not only guide the tool, but also apply pressure to it, as you do, for example, when drilling a hole.
It is thi s hi gh s peed, along with its compact size and wide variety of special accessories, that makes the Rotary Tool differ ent from other tools. The speed enables it to do jobs low speed tools cannot do, such as cutting hardened steel, en graving glass, etc.
Getting the most out of your Rotary Tool is a matter of learning how to let this speed work for you. To learn about more uses and the versatility of Dremel accessories and attachments refer to this Owner's Manual or check our website at www.Dremel.com.
 Using the Rotary Tool
The first step in learning to use the Rotary Tool is to get the “feel” of it. Hold it in your hand and feel its weight and b a l a n c e . Feel t h e taper of t h e housing.
Alw a y s hold t he tool aw a y from your face. Accessories c a n be damaged du ring handli ng, and can fly apart
as they come up to speed. This is not common, but it does happen.
Whenever you hold
the tool, be careful not to cover the air vents with your ha nd. T his b locks the a ir flow and causes the motor to overheat.
For best control in close work, grip the Rotary Tool like a pencil between your thumb and forefinger (Fig. 4).
The “Golf Grip” method of holding the tool can be used for more aggressive operations such as grinding a flat surface or using cutoff wheels (Fig. 5).
Practice on scrap materials first to see how the Rotary Tool's high speed action performs. Keep in mind that the work is done by the speed of the tool and by the accessory in the collet. You should not lean on or push the tool during use.
Instead, lower the spinning accessory lightly to the work and allow it to touch the point at which you want cutting (or sanding o r etching, e t c . ) to b e g i n . Concentrate on guiding the tool over the work using very little pressure from your hand. Allow the accessory to do the work.
Usually, it is best to make a series of passes with the tool rather than attempt to do all the work in one pass. To make a cut, for example, pass the tool back and forth over the work, much as you would a small paint brush. Cut a little material on each pass until you reach the desired depth. For most work, the gentle touch is best. With it, you have the best control, are less likely to make errors, and will get the most effi cient work out of the accessory.
Questions or Problems? Call
1-800-437-3635
or check our website at
www.Dremel.com
WAR NING
Wear Eye Protection
Introduction
Fig. 4
Fig. 5
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16
Operating Speeds
To select the right speed for each job, use a practice piece of material.
 “On/Off” / Speed Switch
The tool is controlled by the blue “On/Off” / Speed Switch 8 located on the topside of the recessed part of the housing (Fig. 6).
TO TURN THE TOOL “ON” gently slide the switch 8 up with your thumb. The tool will start working at a speed of 8,000 RPM.
The speed may b e adjusted d u r i ng operation by continuing to gently slide the switch 8 up with your thumb.
 Settings for Approximate
Revolutions:
You can refer to the charts on pages 28–31 to determine the proper speed, based on the material being worked and the type of accessory being used. These charts enable you to select both the correc t accessory and the optim um speed at a glance.
 Electronic Monitoring
Your tool is equipped with an internal electronic monitoring system that helps to maximize m o t o r an d battery performance by limiting the current to
the tool when overload and stall conditions occur. If you stall the tool for too long, or bind the bit in a work piece, especially at high speeds, the tool will automatically turn itself off thanks to th e fal lback bui lt in to it. On ce th is ha ppens , sl ide speed switch to “0” position, simply take the tool out of the material you were stalled in, turn it back on again, adjust the speed if necessary, and continue using it. When the battery is close to empty, the tool may shut down automatically more frequently than normal. If this happens, it is time to recharge the tool.
 Needs for Slower Speeds
Certain m a t e r i a l s , however, ( s o m e plastics and precious metals, for ex ­ample) require a relatively slow speed because at high speed the friction of the accessory generates heat and may cause damage to the material.
Slow speeds ( 1 5 ,000 RPM o r less) usually are best for polishing operations employing the felt polishing ac ces sories. They may also be best for working on de li cate pro jects as “eggery” work, delicate wood carving and fragile model parts. All brushing applications require
lower speeds to avoid wire discharge from the holder.
Higher speeds are better for carving, cu tting, sha ping, cutting dad oes o r rabbets in wood.
Hardwoods, metals and glass require high speed operation, and drilling should also be done at high speeds.
Many applications and accessories in our line will provide th e best performance a t full speed, b u t for certai n materials, applica tions, and accessories, you need slower speeds, which is the reason our variable speed models are available.
To aid you in determining the optimum operational speed for differ ent materials an d diffe r ent ac c essories, we have co n s tructed a s e ries o f table s that appear on page 28–31. By referring to these tables, y o u can d i s c o v e r the recommended speeds for each type of accessory. Look these tables over and become familiar with them.
Ultimately, the best way to determine the c o r r e c t speed fo r work o n any
Speed Setting Speed Range
1 8,000 RPM
*2
14,000 RPM
3
21,000 RPM
4
25,000 RPM
*2 is the maximum speed setting for wire brushes.
7 8
Fig. 6
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17
Use only Dremel®, high-performance accessories.
Operating Speeds
material is to practice for a few minutes on a piece of scrap, even after referring to the chart. You can quickly learn that a slower or faster speed is more effective just by observing what hap pens as you make a pass or two at different speeds. When working with plastic, for example, start at a slow ra t e of speed an d increase the speed until you observe that the plastic is melting at the point of contact. Then reduce the speed slight ly to get the optimum working speed.
Some rules of thumb in regard to speed:
1. Plastic and other materials that melt at low temperatures should be cut at low speeds.
2. Polishing, buffing and cleaning with any type of bristle brush must be done at speeds not greater than 15,000 RPM to prevent damage to the brush from bristles flying toward operator.
3. Wood should be cut at high speed.
4. Iron or steel should be cut at high speed. If a high speed steel cutter start s to chatter — thi s normally means it is running too slow.
5. Aluminum, copper alloys, lead alloys, zinc alloys and tin may be cut at
various speeds, depending on the type o f cutting being d one. Use paraffin or other suitable lubricant on the cutter to prevent the cut material from adhering to the cutter teeth.
Increasing the pressure on the tool is not the answer w h e n it is n o t performing as you think it should. Perhaps you should be using a different accessory, and perhaps an adjustment in speed would solve the problem. Leaning on the tool does not help.
Your Dremel Lite 7760 can be used with all of the Dremel accessories, except router bits. While the tool will work with cut-off wheels, the reduced speed of this tool will not allow them to perform optimally. They can be used to cut soft materials such as wood or plastic, but cutting metals is not recommended.
Let speed do the work!
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18
 Service
NO USER
S E R V I C E A B L E PARTS INSIDE. Pr e v e n t i v e maintenance performed by un a u ­thorized pe r s o n n e l may result in misplacing of i n t e r n a l wires a n d components which could cause serious hazard. We recom mend that all tool
service be performed by a Dremel Service Center. SERVICE ME N : Disconnect tool and/or power adapter from power source before servicing.
 Batteries
Be alert for batteries that are nearing their end of life. If yo u notice
decreased tool p e r f o r m a n c e or significantly shorter r u n n i n g time be t w een cha r g es the n it i s time to replace the battery. Failure to do so can cause the tool to operate improperly or damage the power adapter.
 D.C. Motors
The motor in y o u r to o l ha s been engineered f o r many h o u r s of dependable service. To maintain peak efficiency of the motor, we recommend it be examined every six months. Only a ge nuine Dre mel r eplace ment motor specially designed for your tool should be used.
 Cleaning
Certain cl e a n i n g
agents and solvents
damage plastic parts. Some of these
are: g asoli ne, car b on t etrac hloride, chlorinated cleaning solvents, ammonia and household detergents that contain ammonia.
Ventilation openings and switch levers must be kept clean and free of foreign ma tter. Do not att empt to cle an b y inserting pointed ob j e c t s t h r o u g h opening.
Maintenance
Extension Cords
If an extension cord
is necessary, a cord with adequate size conductors that is capable of c a r r y i n g the current necessary for your tool must be used.
This will prevent excessive voltage drop, loss of power or overheating. Grounded tools must use 3-wire extension cords that have 3-prong plugs and receptacles.
NOTE: The smaller the gauge number,
the heavier the cord.
RECOMMENDED SIZES OF EXTENSION
CORDS
120 VOLT ALTERNATING CURRENT TOOLS
Tool’s
Ampere
Rating
Cord Size in A.W.G. Wire Sizes in mm
2
Cord Length in Feet Cord Length in Meters
25 50 100 150 15 30 60 120
3-6 6-8
8-10 10-12 12-16
18 18 18 16 14
16 16 16 16 12
16 14 14 14
14 12 12 12
0.75
0.75
0.75
1.0 –
0.75
1.0
1.0
2.5 –
1.5
2.5
2.5
4.0 –
2.5
4.0
4.0 – –
To avoid accidents, always disconnect the tool and/or power adapter from the power supply before servicing or cleaning.
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19
Dremel Accessories
COLLETS
If you expect to use a variety of accessories, we recommend that in the beginning you purchase a complete set of four collets. Store these so that you will have the proper size of collet for any accessory or drill bit you want t o use. Currently, t h e 1/8",
3/32",1/32" and 1 / 1 6 " collets accommodate all of the avail able Dremel accessories. 1/8" collets are included in most rotary tool kits.
MANDRELS
A mandrel is a shank with a threaded or screw head, which are required when you use polishing accessories, cutting wheels, sanding discs, and pol ish ing points. The reason mandrels are used is that sanding discs, cutting wheels and similar accesso ries must be replaced frequently. The mandrel is a per manent shank, allowing you to replace only the worn head when necessary, thus saving the expense of replacing the shaft each time.
Screw Mandrel No 401
This is a screw mandrel used with the felt polishing tip and felt polishing wheels. 1/8" shank.
Small Screw Mandrel No 402
This is a mandrel with a small screw at its tip, and is used with emery and fiberglass cutting wheels, sanding discs and polishing wheels. 1/8" shank.
EZ Lock Mandrel No 402
The D r e m e l EZ Lock m a k e s accessory changes easy as PULL - TWIST - RELEASE. The one-piece mandrel design simplifies the process of changing cutting wheels, buffs an d detai l abrasi v e brus h es ( EZ Lo c k compatible accessories).
EZ Drum™ Mandrel No EZ407SA
Th e Drem e l EZ Drum m a kes ac cessory changes easy as PULL - INSERT - PRESS DOWN . The o n e - p i ece mandrel design simplifies the process of changing sanding bands.
High Speed Cutters
Available i n many shapes, high s p e e d cutters are used in carving, cutting and slotting in wood, plastics and soft metals such as aluminum, copper and brass. These are the accessories to use for freehand routing or carving in wood or plastic, and for precision cutting. Made of high quality steel. 1/8" shank.
Tungsten Carbide Cutters
These are tough, long-lived cutters for use on hard ened steel, fired ceramics and other very hard ma terials. They can be used for engraving on tools and garden equipment. 1/8" shanks.
Use only Dremel®, high-performance accessories. Other accessories are not designed for this tool and may lead to personal injury or property
damage.
Store accessories in a dry and temperate environment to avoid corr osion an d deterioration.
The number and variety of accessories for the Rotary Tool are almost limitless. There is a category suited to almost any job you might have to do and a variety of sizes and shapes within each category which en ables you to get the perfect accessory for every need.
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20
Dremel Accessories
Engraving Cutters
This group has a wide variety of sizes and shapes, and are made for intricate work on ce r a mics (g reenware), wood carvin g s, jewelry and scrimshaw. They often are used in making complicat ed p r i n ted circuit boards. They should not be used on steel and other v e r y hard m a t erials but are excellent on wood, plastic and soft metals. 1/8" shank.
Structured Tooth
Tungsten Carbide Cutters
Fast cutting, needle-sharp teeth for greater material removal with minimum loading. Use on fiberglass, wood, plastic, epoxy and rubber. 1/8" shank.
Aluminum Oxide Grinding Stones
(red/brown)
Round, pointed, flat — you name the shape and there is one available in this category. These are made of aluminum oxide and cov e r virt u a l ly ev e r y pos s i ble ki n d of gri n d ing a pplication. Use them for sharpening lawn mower blades, screwdriver tips, knives, scissors, chisels and other cutting tools. Use to remove flash from metal castings, deburring any metal after cutting, smoothing welded joints, grinding off rivets and re mov ing rust. These grinding stones can be resharped with a dressing stone. In machine shops, high speed drills and cu t te rs normally are ground wi t h aluminum oxide wheels. 1/8" shank.
Silicon Carbide Grinding Stones
(blue/green)
Tougher than aluminum oxide points, these are ma d e e s pecially fo r u s e o n h a r d mat e r i als suc h as glass an d ce r a m i cs. Typical uses might be the removal of stilt marks and excess glaze on ceramics and engraving on glass. 1/8" shank.
Diamond Wheel Points
Excellent for fine detail work on wood, jade, ceramic, glass and other hard material. Bits are covered with diamond particles. 1/8" shanks. (Not recommended for drilling)
Wire Brushes
Three different shapes of wire brushes are available. For best results wire brushes
should be used at speeds not greater than 15,000 RPM. Refer to Operating Speeds section for proper tool speed setting. The
three shapes come in three different materials: stainless steel, brass and carbon wire. The stainless steel perform well on pewter, aluminum, stainless steel, and other metals, without leaving "after-rust". Brass brushes are non sparking, and softer than steel; making them good for use on soft metal like g old, cooper and brass. The carbon wire brushes are good for general purpose cleaning.
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21
Dremel Accessories
Bristle Brushes
These a r e excellent cleaning t o o l s on silverware, jew elry and antiques. The three shapes make it possible to get into tight corners and other difficult places. Bristle brushes c a n be used with po l i s h i n g compound for faster cleaning or polishing.
Brushing Pressure
1. Remember, the tips of a wire brush do the work. Operate the brush with the lightest pressure so only the tips of the wire come in contact with the work.
2. If heavier pressures are used, the wires will be overstressed, resulting in a wiping action; and if this is continued, the life of the brush will be shortened due to wire fatigue.
3. Apply the brush to the work in such a way that as much of the br u s h f a c e as possible is in full contact with the work. Applying the side or edge of the brush to the work will result in wire breakage and shortened brush life.
Polishing Accessories
These include an impregnated polishing point and an impregnated polishing wheel for bringing metal sur faces to smooth finish; a felt polishing tip and felt polish ing wheel, and cloth polishi ng wheel , all u sed for polishing plastics, metals, jewelry and small pa r ts. Al s o inc l uded i n this grou p is a polishing compound (No. 421) for use with the felt and cloth polishers. Polishing points ma k e a very sm o o t h surface, but a high luster is obtained using felt or c l o t h wheels and polishing co m pound. For be st re s ults p o lishing
accessories should be used at speeds not greater than 15,000 RPM.
No polishing compound is needed when using the 425 Polishing Wheel.
Aluminum Oxide Abrasive Wheels
Use to remove paint, deburr metal, polish stainless steel and other metals. Available in medium grit. 1/8" shank.
Sanding Accessories
Sanding bands in fine, medium and coarse grades are made to fit mandrel No. 402 and EZ407. They can be used for nearly any small sanding job you might have, from model making to fine furniture finish ing. In addition, there is the drum sander, a tiny drum which fits into the Rotary Tool and makes it possible to shape wood, smooth fiberglass, sand inside curves and other diffi cult places, and other sanding jobs. You replace the sanding bands on the drum as they become worn and lose their grit. Bands come in fine medium and coarse grades. Flapwheels gr i n d and polish flat or
INCORRECT:
Excessive pressure can cause wire breakage.
CORRECT: Wire tips doing the work.
1600A01A91.qxp_7760 3/4/19 1:55 PM Page 21
contoured surfaces. They are used most effectively as a finishing sander after heavier surface sanding and material removal is completed. Flapwheels come in fine and coarse grades. Buffs are a great finishing accessory for cleaning and light sanding. They work effectively on metal, glass, wood, aluminum and plastics. Coarse and medium buffs are sold together. All buffs are sold individually. Do not exceed 15,000 RPM in
speed. 1/8" shank.
Grinding Wheel
Use for deburring, removing r u st, and general purpose grinding. Use with Mandrel #402.
Brad Point Drill Bits
Titanium coated brad points stay on center and begin drilling immediately. For use on wood. Size 1/8”, 5/32”, 3/16”, 1/4”, 1/8” shank.
HSS Drill Bits
HSS drill bit for use in metal and plastic. Size 1/8”, 7/64”, 3/32”, 5/64”, 1/16”, 3/64”, 1/32”. Shank size matches the drill bit size. Different collet size (481, 482, 483) or Dremel chuck (4486) required according to drill bit being used.
Glass Drill Bits
Diamond tipped drill bits for use on glass and ceramic wall tile. Lubricant included.
Dust Blower
Blows dust away for greater visibility to work piece. Great for sanding, engraving and carving. Do not use dust blower to stop or slow down the tool. Do not contact dust blower with fingers or workpiece during use.
Dremel Chuck
This chuck allows you to quickly and easily change accessories on Dremel Rotary Tools without changing co l l e t s . Accepts accessories with 1/32” - 1/8” shank. Read instruction manual. Insert and securely tighten the shank of the accessory well within the jaws of the chuck.
22
Dremel Accessories
1600A01A91.qxp_7760 3/4/19 1:55 PM Page 22
23
Model No. Description Compatibility with 7760
220 /
220-01
Workstation Not Advised
225 Flex Shaft Not Advised
231 Router Table Not Advised
335 /
335-01
Plunge Router No
490 Dust Blower Yes
4486
Dremel Chuck Not Advised
A550 Shield Yes
565 Multi-purpose Cutting Kit Not Advised
568 Grout Removal Kit Not Advised
575 Right Angle Attachment Not Advised
A576 Shaping Platform Yes
Dremel Attachment Compatibility
1600A01A91.qxp_7760 3/4/19 1:55 PM Page 23
Dremel Attachment Compatibility
24
Model No. Description Compatibility with 7760
A577 Detailer’s Grip Yes
670 /
670-01
Mini-saw No
675
Lawn Mower and Garden Tool Sharpener
Yes
678 /
678-01
Circle Cutter and Straight Edge Guide
Not Advised
A679-02 Chain Saw Sharpener Yes
2500 /
2500-01
Multi-vise Yes
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25
Dremel Accessories
Mandrel No. 402 has a small screw at its tip, and is used with emery cutting wheels and sanding discs. Higher speeds, usually
maximum, are best for most work, including cutting steel. Which is shown here.
Ma ndrel No. 4 01 is used with the fel t polishing tip and wheels. Thread the tip on to the screw carefully. The felt tip must
thread down straight on the screw Mandrel, and be turned all the way to the collar.
To replace a band on the Drum Sander, loosen the screw without removing it to contract the drum then slide the old band off. Slide the new sanding band on and then expand the drum by tightening the screw once again.
Before each use, check
to make certain that all components are assembled to accessory shank and that the drum is sufficiently expanded to secure the band during use. If
sanding band is loose on the drum during operation it may “fly” off and strike you or bystanders.
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26
EZ Lock™ Operating Instructions
EZ Lock™ Mandrel No. EZ402 has a spring loaded sleeve an d is used with cutting wheels, abrasive buffs and polishing cloth.
Always mak e sure t he
rotary tool is “OFF” and disconnect the plug from the power source or the battery pack from the tool before changing accessories. Such preventative
safety measures reduce the risk of starting the power tool accidentally.
Always make sure accessory is properly seated on mandrel before use. Incorrect
seating of accessory on mandrel may lead to personal injury or property damage.
To load accessory:
1. Place EZ Lock™ mandrel into collet as
deep as possible and tighten collet nut. Note: There is a blue spacer that will
bottom out on the collet nut, setting the mandrel to the correct depth. When using with Dremel chuck, back the mandrel out slightly before tightening.
2. Pull spring-loaded sleeve DOWN towards
tool with one hand and hold. You can brace the tool on the body or work-bench for extra leverage (Fig. 1).
3. With the other hand, align bowtie shape
on cut-off wheel with mandrel and make sure metal insert is facing away from the tool (Fig. 2).
4. Place wheel on the mandrel to a point
just below the bowtie on the mandrel and twist 90 degrees until the bowtie shape on the wheel aligns with the sleeve. Release sleeve. Wheel should lock in place (Fig. 3).
5. When mounting sanding and polishing
accessories, align bowtie with metal insert on bottom of accessory (Fig. 4 & 5).
To check for proper seating, hold shaft lock button an d twist ac c e s s o r y . Accessory will not be able to rotate on mandrel.
To unload accessory:
1. Pull spring-loaded sleeve DOWN toward
tool with one hand (Fig. 1).
2. Hold sleeve down while twisting accessory 90 degrees.
3. Remove accessory.
During use
Avoid damage to EZ lock™ mandrel by not letting it contact the workpiece.
Fig. 4
Fig. 5
Fig. 2
Fig. 3
Fig. 1
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27
EZ Drum™ Operating Instructions
EZ Drum™ Mandrel No. EZ407SA has a sp r i ng loa d ed sle e ve and is used w i t h sanding bands.
Always mak e sure t he
rotary tool is “OFF” and disconnect the plug from the power source or the battery pack from the tool before changing accessories. Such preventative
safety measures reduce the risk of starting the power tool accidentally.
Always make sure accessory is properly seated on mandrel before use. Incorrect
seating of accessory on mandrel may lead to personal injury or property damage.
To load accessory:
1. As indica ted, plac e two finger s
underneath the mandrel and pull firmly up. This will place the EZ Drum™ in the "unlocked" position (Fig. 1).
2. Keeping two fingers beneath the mandrel,
slide the sanding band down until the entire blue mandrel is covered (Fig. 2).
3. To return to "locked" position, press
firmly down on the top of the mandrel (Fig. 3).
Removing the sanding band on
the mandrel:
1. Place two fingers underneath the mandrel
and pull firmly up. This will place the EZ Drum™ in the "unlocked" position (Fig. 1).
2. Sanding band will now easily slide off
mandrel (Fig. 2). Do not squeeze sanding band when removing from EZ Drum™ mandrel. This can lead to rubber band pulling off mand rel a nd beco ming inoperable.
Fig. 1
Fig. 2
Fig. 3
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28
Speed Settings
Note: Each number settings listed in the speed charts = x 1,000 RPM
* Speed for light cuts, Caution - burning on deep grooves.
• Depending on cutting direction relative to grain. Note that the recommended speed may not be suitable for your rotary tool model.
High Speed Cutters
Catalog
Number
Soft
Wood
Hard
Wood
Laminates
/Plastics
Steel
Aluminum, Brass, etc.
Shell/ Stone
Ceramic Glass
100, 121, 131 25-35 25-35 12-17 12-17 18-24 - - -
114, 124, 134, 144 25-35 12-17 9-11 12-17 12-17 - - -
118, 190, 191, 192,
193, 194
25-35 25-35 9-11 12-17 25-35 - - -
116, 117, 125, 196 25-35 12-17 9-11 12-17 12-17 - - -
115 25-35 25-35 9-11 12-17 12-17 - - -
198, 199 25-35 18-24 9-11 12-17 12-17 - - -
Engraving Cutters
Catalog
Number
Soft
Wood
Hard
Wood
Laminates
/Plastics
Steel
Aluminum, Brass, etc.
Shell/ Stone
Ceramic Glass
105, 108 25-35 25-35 18-24 9-11 12-17 - - -
106, 107, 109, 110 25-35 25-35 12-17 9-11 12-17 - - -
111 25-35* 25-35* 18-24* 9-11 12-17 - - -
112, 113 25-35* 25-35* 12-17* 9-11 12-17 - - -
Diamond Wheel Points
Catalog
Number
Soft
Wood
Hard
Wood
Laminates
/Plastics
Steel
Aluminum, Brass, etc.
Shell/ Stone
Ceramic Glass
7103, 7105, 7117, 7120, 7122, 7123,
7134, 7144
25-35 18-24 - - - 25-35 25-35 25-35
Structured Tooth Tungsten Carbide Cutters
Catalog
Number
Soft
Wood
Hard
Wood
Laminates
/Plastics
Steel
Aluminum, Brass, etc.
Shell/ Stone
Ceramic Glass
9931, 9932, 9933,
9934, 9935, 9936
25-35 18-24 9-11 - 12-17 - - -
1600A01A91.qxp_7760 3/4/19 1:55 PM Page 28
29
Speed Settings
Note: Each number settings listed in the speed charts = x 1,000 RPM
* Speed for light cuts, Caution - burning on deep grooves.
• Depending on cutting direction relative to grain. Note that the recommended speed may not be suitable for your rotary tool model.
Tungsten Carbide Cutters
Catalog Number
Soft
Wood
Hard
Wood
Laminates
/Plastics
Steel
Aluminum, Brass, etc.
Shell/ Stone
Ceramic Glass
9901, 9902, 9903, 9904, 9905, 9906,
9912
25-35 18-24 9-11 25-35 12-17 18-24 18-35 18-35
9909, 9910, 9911 - - - - - 18-24 18-35 18-35
Silicon Carbide Grinding Stones (blue/green)
Catalog Number
Soft
Wood
Hard
Wood
Laminates
/Plastics
Steel
Aluminum, Brass, etc.
Shell/ Stone
Ceramic Glass
83142, 83322, 83702, 84922, 85422, 85602,
85622
- - 12-17 25-35 9-11 12-17 25-35 25-35
Abrasive Wheels / Points
Catalog Number
Soft
Wood
Hard
Wood
Laminates
/Plastics
Steel
Aluminum, Brass, etc.
Shell/ Stone
Ceramic Glass
516 4-6 4-6 - 18-24 12-17 - - ­500 4-6 4-6 - 18-24 9-17 - - -
EZ541GR - - - 12-24 9-17 - - -
Aluminum oxide grinding stones (orange/brown)
Catalog Number
Soft
Wood
Hard
Wood
Laminates
/Plastics
Steel
Aluminum, Brass, etc.
Shell/ Stone
Ceramic Glass
541, 903, 911, 921, 932, 941, 945, 952, 953, 954, 971, 997,
8153, 8175, 8193,
8215
25-35 25-35 - 18-24 9-11 12-17 25-35 -
Chain Saw Sharpening Stones
Catalog Number
Soft
Wood
Hard
Wood
Laminates
/Plastics
Steel
Aluminum, Brass, etc.
Shell/ Stone
Ceramic Glass
453, 454, 455 - - - 25-35 - - - -
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30
Speed Settings
Note: Each number settings listed in the speed charts = x 1,000 RPM
* Speed for light cuts, Caution - burning on deep grooves.
• Depending on cutting direction relative to grain. Note that the recommended speed may not be suitable for your rotary tool model.
Cutting Accessories
Catalog Number
Soft
Wood
Hard
Wood
Laminates
/Plastics
Steel
Aluminum, Brass, etc.
Shell/ Stone
Ceramic Glass
409, 420, 426, 540,
EZ409
- - 5-11 25-35 25-35 25-35 25-35 -
543, EZ544 25-35 18-35 5-11 - - - - ­545, EZ545 18-35 18-24 - - - 12-24 12-24 -
EZ456 - - - 25-35 25-35 - - ­EZ476 - - 5-11 - - - - -
Polishing Accessories
Catalog Number
Soft
Wood
Hard
Wood
Laminates
/Plastics
Steel
Aluminum, Brass, etc.
Shell/ Stone
Ceramic Glass
461, 462, 463 - - - 18-24 18-24 18-24 18-24 18-24 414, 422, 429 - - - 12-17 12-17 12-17 12-17 12-17
425, 427 - - - 18-24 18-24 - - -
423E - - - 12-24 5-8 5-8 5-8 12-24
Wire Brushes
Catalog Number
Soft
Wood
Hard
Wood
Laminates
/Plastics
Steel
Aluminum, Brass, etc.
Shell/ Stone
Ceramic Glass
403, 404, 405 9-11 9-11 5-11 12-17 5-8 - - ­428, 442, 443 9-11 9-11 5-8 9-11 9-11 - - ­530, 531, 532 - 9-11 - 9-11 - - - ­535, 536, 537 9-11 9-11 - 9-11 9-11 9-11 - -
Sanding Bands and Discs
Catalog Number
Soft
Wood
Hard
Wood
Laminates
/Plastics
Steel
Aluminum, Brass, etc.
Shell/ Stone
Ceramic Glass
407, 408, 430, 431, 432, 438, 439, 440,
444
5-35 5-35 5-17 25-35 25-35 5-35 5-35 -
411, 412, 413 12-17 12-17 5-8 - 5-8 - - -
1600A01A91.qxp_7760 3/4/19 1:55 PM Page 30
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