Doosan MX Alarm Service Manual

Doosan MX Series Alarm List

Alarm

No.

Message

2001

WHETHER EMERGENCY BUTTON IS PRESSED OR OVERTRAVEL OF AXES IS
DETECTED, RELEASE EMERGENCY BUTTON AND LIMIT SWITCH FOR
OVERTRAVEL CHECK.

2002

THE ALARMS OF THE MAIN SPINDLE MOTOR AND SERVO UNIT DETECTED,
CHECK ALARM DISPLAY ON THE SERVO UNIT THEN RETRY AFTER POWER
OFF-ON.

2003

OVERCURRENT IN THE CONTROL POWER CIRCUIT, ABNORMALLY LARGE
CURRENT FLOW IS DETECTED IN THE CONTROL POWER CIRCUIT, CHECK
FOR CONTROL POWER SHORT CIRCUIT.

2004

HYD. PUMP MOTOR OVERLOAD IS DETECTED, CHECK OVERLOAD VALUE
ON THE THERMAL RELAY AND MOTOR.

2005

HYD. PRESSURE IS DOWN, CHECK HYD. PRESSURE SWITCH, PRESSURE
VALUE AND LEAKAGE OF HYDRAULIC.

2007

SPINDLE ROTATION IS ABNORMAL.

2009

REVOVING SPINDLE EMERGENCY STOP

2010

INVERTER FAULT ALARM

2011

KEEP RELAY SETTING ALARM. PLEASE CHECK THE KEEP RELAY(K5,K5)

2016

PSM POWER RUNNING ALARM. PLEASE CHECK AUXILLARY CONTACT ON
THE MAGNETIC CONTACTOR (KM10 OR KM110).

2019

MILLING SPINDLE ORIENTATION OVERTIME

2020

COOLANT & LUB. PUMP MOTOR OVERLOAD OR Q11 FOR SERVO TURRET,
CHIP CONVEYOR AND BAR FEEDER OVERLOAD IS DETECTED.

2021

TORQUE SKIP DATA ERROR

2022

SPINDLE ORIENTATION CONFIRM IS NOT DETECTED WITHIN 10SEC,
CHECK ORIENTATION PARAMETER AND READJUST. ORIENTATION INDEX
COMMAND ALARM.

2023

TOOL INDEX OVERTIME

2024

TOOL NUMBER COMMAND ALARM

2025

TOOL NUMBER SELECT KEEP RELAY SET ALARM

2027

SPINDLE SPEED ARRIVAL IS NOT DETECTED WITHIN 7SEC, CHECK
SPINDLE SERVO UNIT.

2028

SPINDLE ROTATION CONDITION IS NOT READY, CHECK SPINDLE
ROTATION CONDITION.

2029

SPLASH GUARD DOOR IS OPEN, CHECK SPLASH GUARD DOOR OPEN
ANDLIMIT SWITCHES.

2030

M17 OR M18 IS COMMANDED IN ILLEGAL MODE, PLEASE CONFIRM MDI
MODE.

2031

PLEASE MANUAL REF.POINT RETURN, OTHERWISE AUTO.OPERATION IS
IMPOSSIBLE.

2032

FEEDHOLD PUSH BUTTON IS PRESSED.

2033

AIR OR COOLANT PRESSURE SWITCH IS DOWN.

2034

PROXIMITY SWITCH FOR CHUCK CLAMP CONFIRM POSITION ERROR,
RESET SWITCH POSITION (PX1.M) (PX2.M)

2035

AXIS CHANGE OVERTIME.

2036

M68 OR M69, M168 OR M169 IS NOT FINISHED WITHIN 15SEC AFTER
COMMAND, CHECK SOLENOID VALVE, POSITION SWITCH AND
OPERATION CONDITION.

2037

M78 OR M79 IS NOT FINISHED, WITHIN 15SEC AFTER COMMAND, CHECK
SOLENOID VALVE, POSITION SWITCH AND OPERATION CONDITION.

2038

M45,M46,M47 IS NOT FINISHED WITHIN 15SEC AFTER COMMAND, CHECK
SOLENOID VALVE, POSITION SWITCH AND OPERATION CONDITION.

2039

M10 OR M11 COMMAND ALARM, CHECK SOLENOID VALVE, POSITION
SWITCH AND OPERATION CONDITION.

2040

M50 OR M51 IS NOT FINISHED, WITHIN 15SEC AFTER COMMAND, CHECK
SOLENOID VALVE, POSITION SWITCH AND OPERATION CONDITION.

2041

THE ALARMS OF THE BARFEEDER IS DETECTED, CHECK BAR-FEEDER.

2042

M52, M53, M152 OR M153 IS NOT FINISHED, WITHIN 15SEC AFTER
COMMAND, CHECK SOLENOID VALVE, POSITION SWITCH AND
OPERATION CONDITION.

2043

M58 OR M59 IS NOT FINISHED, WITHIN 15SEC AFTER COMMAND, CHECK
SOLENOID VALVE, POSITION SWITCH, AND OPERATION CONDITION.

2045

Q-SETTER OPERATION ALARM. CHECK SENSOR AND SOLENOID. TO
MEASURE X1-AXIS THAT Y-AXIS SHOULD BE LOCATED AT 0. (1ST.REF)
POSITION

2046

CHUCK IS OPENED DURING THE SPINDLE ROTATION, CHECK
HYD.PRESSURE.

2047

TURRET CLAMP SWITCH ERROR

2048

THE RESET COMMAND IS USED WHILE PROGRAM IS RUNNING.

2049

M88,M89,M90,M188,M189,M190 COMMAND ALARM. CHECK SOLENOID
VALVE, POSITION SWITCH AND OPERATION CONDITION.

2050

LUB.PRESSURE IS DOWN OR LUBRICATION OIL LEVEL IS LOW,CHECK
LUB.UNIT AND REPLENISH THE OIL.

2051

OIL COOLER ALARM

2052

M61 OR M62, M161 OR M162 IS NOT FINISHED WITHIN 15SEC AFTER
COMMAND. PLEASE CHECK INITIAL CONDITION.

2053

WORK EJECTOR & DETECTOR ALARM

2054

MILLING SPINDLE IS UNCLAMPED.MILLING SPINDLE SHOULD BE
CLMAPED IN TURNING MODE.

2055

ILLEGAL SYNCHRO INITIAL STATE IS DETECTING . PLEASE CHECK CHUCK
STATE.

2056

THIS COMMAND CANNOT BE PERFORMED. PLEASE PERFORM THE REF.
POSITION RETURN OF X & Y-AXIS BEFORE THIS COMMAND.

2057

TOOL LIFE COUNT END ALARM.

2058

PARTS COUNT END ALARM.

2059

M,T-CODE COMMAND ALARM WITH A-AXIS.

2060

CHUCK UNCLAMP STATUS.

2061

SAFETY LOCKING SWITCH ALARM. PLEASE CHECK CONDITION OF THE
LOCKING KEY SWITCH OR WIRE CONDITION THAT IS CONNECTING
BETWEEN NO.11 AND NO.12 IN SAFET LOCKING SWITCH.

2062

LIMIT SWITCH FOR PROGRAMABLE TAILSTOCK IS NOT OPERATED WITHN
5SEC AFTER COMMAND, CHECK SOLENOID VALVES AND LIMIT
SWITCHES.

2063

PROXIMITY SWITCH FOR Q-SETTER IS NOT OPERATED WITHIN 5SEC
AFTER COMMAND, CHECK SOLENOID VALVES AND PROXIMITY
SWITCHES.

2064

M66 OR M67 COMMAND ON THE M/C, THE NEXT M03 OR M04 COMMAND.

2065

Y-AXIS IS NOT IN A REFERENCE POSITION. PLEASE RETURN THE Y-AXIS
TO REFERENCE POSITION FOR BT-AXIS MOVING.

2066

CHECK POSITION DETECTING SWITCHES ARE OPERATED
SIMULTANEOUSLY, CHECK SWITCH.

2067

TOOL SWITCH ALARM

2068

DRY RUN STATUS. IF YOU PRESS CYCLE START BUTTON, THIS ALARM
WILL RESET.

2069

COOLANT FILTER CHANGE ALARM

2070

SPINDLE CAMMAND IS ABNORMAL. CHANGE SPINDLE COMMAND AFTER
SPINDLE STOP(M05/M35/M65/M105/M165).

2071

CHIP CONVEYOR ALARM

2072

TORQUE ALARM

2073

ILLEGAL COMMAND ALARM

2074

COOLJET LOW PRESSURE OR FILTER BLOCK ALARM

2075

TOTAL CYCLE START ALARM

2076

HIGH PRESSURE FILTER OR COOLJET FILTER BLOCK

2077

MILLING SPINDLE CLAMP, UNCLAMP COMMAND ALARM. MILLING
SPINDLE IS ROTATING OR SENSOR IS ABNORMAL.

2078

B-AXIS DISC CLAMP COMMAND IS NOT AVAILABLE WHEN NEW TYPE B­AXIS IS USED.

2079

B-AXIS SENSOR ALARM. PLEASE CHECK THE B-AXIS DISC CLAMP CHECK
SENSOR AND CURVIC CLAMP CHECK SENSOR.

2080

B-AXIS ANGLE IS NOT A MULTIPLE OF 15 DEGREE