etcon MicroSafe™ Model PI-600 and PI-601 universal VOC sensors are non-intrusive “Smart” sensors designed to
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detect and monitor for VOC & toxic gas in the ppm range. One of the primary features of the sensor is its method of
automatic calibration which guides the user through each step via instructions displayed on the backlit LCD. The sensor features LED indicators for 2 ALARMS, FAULT and CAL status; field adjustable, fully programmable alarms and
provides relays for two alarms plus fault as standard. The sensor comes with two different outputs: analog 4-20 mA, and
serial RS-485. These outputs allow for greater flexibility in system integration and installation. The microprocessor
supervised electronics are packaged as a universal plug-in transmitter module that mates to a standard connector board.
Both are housed in an explosion proof condulet that includes a glass lens. A 16 character alpha/numeric indicator is
used to display sensor readings as well as the sensor’s menu driven features via a hand-held programming magnet.
Typical ranges of detection are 0-10ppm, 0-20ppm, 0-50ppm, (using the PI-600) and 0-100ppm, 0-500ppm, and 01,000ppm (using the PI-601). Other ranges are available and all ranges are covered by this manual. To determine sensor
model number, reference the label located on the enclosure cover. To determine primary range, reference labeling on
the sensor head.
3.0.1 Sensor Technology
The sensors are based on a plug-in replaceable miniature PID (Photo-Ionization Detector) sensor technology. The sensor is sensitive to all ambient gases that have ionization potentials of < 10.6 eV, making it highly sensitive but extremely
non-specific. The sensor responds to most all toxic VOC compounds and many other toxic gases as well. The sensor is
comprised of a UV emitting lamp that is covered by a specific optical filter which projects only radiation in the 10.6 eV
range. Target gases that diffuse into the sensor chamber with ionization potentials of < 10.6 eV, are ionized by the radiation and give up free electrons. The free electrons are captured by the high voltage collection grid and provide a current signal that is directly proportional to the concentration of the target gas.
PI-600 Toxic Gas Sensors PG.3
3.0.2 Universal Microprocessor Control Transmitter Circuit
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etcon inc.
Program Switch #2
FLT
ALM
1
CAL
M
icroSafe™ Gas Sensor
H
OUST ON, T EXA S
PGM 2
PGM 1
ALM
2
MODELPI-600
C
ONTRAST
Alarm & Cal LEDs
Program Switch #1
Menu Driven Display
Plug-in Universal Microprocessor
Control Circuit
Display Contrast Adjust
UNIVERSAL
T
RANSMITTER
PPM
0
VOC
NC
ALARM 1
WHT
BLK
YEL
BLU
MA
VDC Power In
NO
NC
NO
NC
NO
NO/NC
COM
NO/NC
COM
NO/NC
COM
FAULT ALM- 2 ALM -1
Alarm Dry Contacts
ALARM 2
FAULT
R1
A
B
A
B
4-20 mA Output
RS-485 In
RS-485 Out
Optional 4-20 mA
Signal Developing Resistor
Use 250 ohm 1/4w
JUMPERS
UN-USED
Jumper Programmable Alarm Outputs
Normally Open or Normally Closed
Sensor
Place un-used alarm programming
jumper tabs here
PID Sensor Head
Transmitter Electronics
in Explosion-Proof housing
he control circuit is microprocessor based and is packaged as a universal plug-in field replaceable module, facilitating
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easy replacement and minimum down time. The universality includes the ability to set it for any range concentration
and for any gas type. These gas and range settings must be consistent with the PID Sensor Head it is mated with.
Circuit functions include a basic sensor pre-amplifier, on-board power supplies, microprocessor, back lit alpha numeric
display, fault, alarm, and calibration status LED indicators, magnetic programming switches, an RS-485 communication
port and a linear 4-20 mA DC output.
3.0.3 Base Connector Board
The base connector board is mounted in the explosion proof enclosure and includes: the mating connector for the control circuit, reverse input and secondary transient suppression, input filter and lugless terminals for all field wiring.
3.0.4 Explosion Proof Enclosure
The transmitter electronics are packaged in a cast metal explosion proof enclosure. The enclosure is fitted with a threaded cover that has a glass lens window. Magnetic program switches located behind the transmitter module face plate are
activated through the lens window via a hand-held magnetic programming tool allowing non-intrusive operator interface
with the sensor. Calibration can be accomplished without removing the cover or declassifying the area. Electrical classification is Class I; Groups B, C, D; Division 1 (explosion proof).
PI-600 Toxic Gas Sensors PG.4
3.1 PR
Functional
Block
Diagram
Functional
Block
Diagram
A
nalog 4-20 mA Out
P
ower In
R
elays Out
Pre-AmpDisplay
Tem per atu re
C
ompensation
Alarm & Fault
R
elays
RS-485 & 4-20mA
Micro-
p
rocessor
T
ransmitter
Power Supply
S
ensor
E
lement
I
/O Circuit
P
rotection
Serial RS-485 Out
INCIPLE OFOPERATION
Ionizable target gases diffuse into the PID sensor chamber through a sintered f lame arrestor. These target gases are
exposed to UV radiation emitted by the PID lamp and this causes a fraction of the molecules to give up a free electron.
The free electrons are captured by the high voltage collection grid and provide a current signal that is directly proportional to the concentration of the target gas. This change in current is completely reversible and results in the continuous monitoring of ambient air conditions.
3.2 APPLICATION
3.2.1 Sensor Placement/Mounting
Sensor location should be reviewed by facility engineering and safety personnel. Area leak sources and perimeter mounting
are typically used to determine number and location of sensors. The sensors are generally located 2 - 4 feet above grade.
3.2.2 Interference Data
Detcon Model PI-600 series PID sensors are subject to interference from many gases. This interaction is shown in the
table in Section 3.2.3. The table shows most all gases of interest and the level of signal response they have relative to a
standard isobutylene reference gas. This measure is referred to as the Response Factor (RF). As a general rule, the lower
the RF value, the stronger the signal from the PID sensor. When determining a cross-interference from one gas to
another, find the RF of your target gas and then your interfering gas(es). The cross-interference will be calculated by
dividing the RF of your interfering gas by the RF of your target gas.
For example, if your target gas is benzene and you are concerned about a cross-interference to H2S then you would calculate the cross interference to be 3.3/0.50 = 6.2. This shall be interpreted as: it will take 6.2 ppm of H2S to register as
1 ppm benzene on a PID sensor calibrated for benzene.
In many cases, the user will be interested in measuring a multiple of toxic VOC compounds. In this case the sensor
will produce a signal that is a composite total of each gases’ individual response, when taking into account the corresponding response factors.
For example, if the target gases are benzene and isobutanol and your PID sensor was calibrated for benzene then the
presence of 5 ppm benzene and 5 ppm of isobutanol would each add to the total reading. In this case, the 5 ppm benzene would register as 5 ppm, but the 5 ppm isobutanol would register as the amount of cross interference of isobutanol relative to a benzene calibration. This is calculated as discussed above where you divide the RF of isobutanol by
the RF of benzene. Using the look up table this gives you 3.8/0.50 = 7.2. So it takes 7.2 ppm isobutanol to equal 1
part benzene. Since we have 5 ppm isobutanol, that will equal 0.7 ppm on the benzene scale. The total signal will be 5
+ 0.7 = 5.7 ppm.
3.2.3 Relative Response Gas Matrix (See next page)
The table shows you the response of the PID sensor to a long list of components. It includes the compound name,
synonyms/abbreviations, and chemical formula. It also lists the 10.6 eV Response Factor (the measure of how strong
the signal from the sensor is in reference to Isobutylene gas). Isobutylene gas is the standard reference used with PID
sensors, the lower the Response Factor, the stronger the signal.
NR = not reccomended (does not register)
? = measureable but no data exist
Confirmed Value = “+” means actual gas has been used to verify RF, “blank” means it is an empirical estimate
IP = is the gases ionization potential (only gases < 10.6eV will respond to sensor)
TWA/Time Weighted Average = generally accepted limit for safe 8 hour exposure (in ppm)