Desa SBLP375AT, 375-F User Manual

PROPANE/LP CONSTRUCTION FORCED AIR HEATER
OWNER’S MANUAL
MODELS BLP375AT, SBLP375AT AND 375-F
225,000 - 375,000 Btu/Hr With Built-In Thermostat AT Series
IMPORTANT: Read and understand this manual before assembling, starting or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.
GENERAL HAZARD WARNING: Failure to comply with the precautions and instructions provided with this heater, can result in death, serious bodily injury and property loss or damage from hazards of fire, explosion, burn, asphyxiation, carbon monoxide poisoning and/or electrical shock.
Only persons who can understand and follow the in­structions should use or service this heater.
Save this manual for future reference.
For more information, visit www.desatech.com
Safety Information ............................................... 2
TABLE OF CONTENTS
Product Identification ...........................................
Unpacking ........................................................... 3
Theory of Operation ............................................ 4
Propane Supply ................................................... 4
Ventilation ............................................................ 4
Installation ........................................................... 5
Operation ............................................................. 5
Storage ................................................................ 6
Maintenance ........................................................ 6
Service Procedures ............................................. 7
3
Service Publications ............................................ 8
Specifications ......................................................
Accessories ......................................................... 8
Technical Service ................................................
Wiring Diagrams .................................................. 9
Replacement Parts .............................................. 9
Illustrated Parts Breakdown and Parts List ....... 10
Warranty and Repair Service ............................
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12

SAFETY INFORMATION

WARNING: This product contains and/or generates chemicals known to the State of California to cause cancer or birth defects or other reproduc­tive harm.
WARNING: Fire, burn, in­halation and explosion hazard. Keep solid combustibles, such as building materials, paper or cardboard, a safe distance away from the heater as recommended by the instructions. Never use the heater in spaces which do or may contain volatile or airborne combustibles or products such as gasoline, solvents, paint thin­ner, dust particles or unknown chemicals.
WARNING: Not for home or recreational vehicle use.
The heater is designed and approved for use as a construction heater under ANSI Z83.7•CGA
2.14-2000 Construction Heater. The purpose of construction heaters is to provide temporary heating of buildings under construction, alteration or repair. Properly used, the heater provides safe economical heating. Products of combustion are vented into the area being heated.
We cannot foresee every use which may be made of our heaters. Check with your local fire safety au
thority if you have questions about heater use.
Other standards govern the use of fuel gases and heat producing products for specific uses. Your local authorities can advise you about these.
Carbon Monoxide Poisoning: Some people are
more affected by carbon monoxide than others. Early signs of carbon monoxide poisoning re­semble the flu, with headaches, dizziness and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced.
Propane/LP Gas: Propane/LP gas is odorless. An
odor-making agent is added to propane/LP gas. The odor helps you detect a propane/LP gas leak. However, the odor added to propane/LP gas can fade. Propane/LP gas may be present even though no odor exists.
Make certain you read and understand all warn ings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
1. Install and use heater with care. Follow all local ordinances and codes. In the absence of local ordinances and codes, refer to the
Standard for Storage and Handling of Liq uefied Petroleum Gas, ANSI/NFPA 58 and the Propane Installation Code, CAN/CGA B149.2. This instructs on the safe storage and
handling of propane gases.
2. Use only the electrical voltage and frequency specified on model plate. The electrical con nections and grounding of the heater shall fol low the National Electric Code, ANSI/NFPA 70 or the Canadian Electric Code, Part 1.
3. Electrical grounding instructions - This appli ance is equipped with a three-prong (ground ing) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle or extension cord.
4. This product has been approved for use in the Commonwealth of Massachusetts.
5.
For indoor use only. Provide adequate ven­tilation.
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6. Keep heater away from strong drafts, wind, water spray, rain or dripping water.
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SAFETY INFORMATION
Continued
7. Use only in well-vented areas. Before using heater, provide at least a three-square-foot opening of fresh, outside air for each 100,000 Btu/Hr (105,500 k/j) of rating.
8. Do not use heater outdoors or in occupied dwellings.
9.
Do not use heater in living or sleeping quarters.
10. Keep appliance area clear and free from com­bustible materials, gasoline, paint thinner and other flammable vapors and liquids. Dust is combustible. Do not use heater in areas with high dust content.
11. This heater is equipped with a thermostat. Heater may start at anytime.
12. Check heater for damage before each use. Do not use a damaged heater.
13. Use only propane/LP gas set up for vapor withdrawal.
14. Keep propane tank(s) below 100° F (38° C).
15. Do not use heater in a basement or below ground level. Propane/LP gas is heavier than air. If a leak occurs, propane/LP gas will sink to the lowest possible level.
16. Use only the hose and factory regulator pro vided with the heater.
17. Check hose before each use of heater. If highly worn or cut, replace with hose specified by manufacturer before using heater.
18. Do not alter heater. Keep heater in its original state.
19. Do not use heater if altered.
20. Keep heater at least 6 feet (1.8 m) from propane/LP tank(s). Do not point heater at propane/LP tank(s) within 20 feet (6.1 m).
21.
Minimum heater clearances from combus­tibles: Outlet: 8 Ft. (2.4 m), Sides: 2 Ft. (0.6 m), Top: 6 Ft. (1.8 m), Rear: 2 Ft. (0.6 m)
22. Locate heater on stable and level surface if heater is hot or running.
23. Keep children and animals away from heater.
24. Turn off propane/LP supply and unplug heater when not in use.
25. Never block air inlet (rear) or air outlet (front) of heater.
26. Never move, handle or service a hot, operating or plugged-in heater.
27. Never attach duct work to front or rear of heater.
28. Use only original replacement parts. This heater must use design-specific parts. Do not substitute or use generic parts. Improper replacement parts could cause serious or fatal injuries.
29. Do not adjust regulator below 7 psig or above 20 psig.
PRODUCT
IDENTIFICATION
Hot Air Outlet (Front)
Handle
Outer Shell
On/Off Switch
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Inlet Connector
REAR VIEW
Figure 1 - 375,000 Btu/Hr Models
Power Cord
Hose/Regulator Assembly
Thermostat Knob

UNPACKING

1. Remove all packing items applied to heater for shipment. Keep plastic cover cap (attached to inlet connector and hose/regulator assembly) for storage.
2. Remove all items from carton.
3. Check all items for shipping damage. If heater is damaged, promptly inform dealer where you bought heater.
Fan Guard
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3

THEORY OF OPERATION

Air For Combustion
Air For Heating
The Fuel System: The hose/regulator assembly attaches to the propane gas supply. The propane gas
moves through the solenoid valve and out the nozzle.
The Air System: The motor turns the fan. The fan pushes air into and around the combustion chamber.
This air is heated and provides a stream of clean, hot air.
The Ignition System: The direct spark ignitor (DSI) sends voltage to the ignitor. The ignitor ignites
the fuel and air mixture.
The Safety Control System: This system causes the heater to shut down if the flame goes out. The
motor will continue to run, but no heat is produced.
Combustion Chamber
Clean Heated Air Out (Front)
Ignitor
Fan
Motor
Cool Air In (Back)
DSI
Air For Combustion Air For Heating
Figure 2 - Cross Section Operational View
Nozzle

PROPANE SUPPLY

Propane/LP gas and propane/LP tank(s) are to be furnished by the user.
Use this heater only with a propane/LP vapor withdrawal supply system. See Chapter 5 of the
Standard for Storage and Handling of Liquefied Petroleum Gas, ANSI/NFPA 58 and the Propane Installation Code CAN/CGA B149.2. Your lo
cal library or fire department will have these booklets.
The amount of propane/LP gas ready for use from propane/LP tanks varies. Two factors decide this amount:
1. The amount of propane/LP gas in the tank(s)
2. The temperature of tank(s) The chart below shows the number of 100-pound
tanks needed to run this heater. Do not operate this product with any tank smaller
than 100 pounds.
Temperature Number at tank location of tanks
40° F (5° C) and above 2 Below 40° F (5° C) (Use larger tank)
Power Cord
Solenoid Valve
Less gas is vaporized at lower temperatures. You may need a larger tank in colder weather. Your local propane/LP gas dealer will help you select the proper supply system. The minimum sur rounding air temperature rating for each heater is -20°F (-7° C).
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VENTILATION

Hose/ Regulator Assembly
WARNING: Follow the mini­mum fresh, outside air ventila tion requirements. If proper fresh, outside air ventilation is not provided, carbon monoxide poisoning can occur. Provide proper fresh, outside air ventila­tion before running heater.
Provide a fresh air opening of at least three square feet for each 100,000 Btu/Hr (105,500 k/j) rating. This heater requires a fresh air opening of at least
11.25 square feet (1.05 m if more heaters are being used.
2
). Provide extra fresh air
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116699-01B

INSTALLATION

WARNING: Review and un­derstand the warnings in the Safety Information section, page
2. They are needed to safely op­erate this heater. Follow all local codes when using this heater.
WARNING: Test all gas piping and connections for leaks after installing or servicing. Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
1. Provide propane/LP supply system (see Pro-
pane/LP Supply,
2. Connect POL fitting on hose/regulator assem bly to propane/LP tank(s). Turn POL fitting counterclockwise into threads on tank. Tighten firmly using a wrench. IMPORTANT: Tighten regulator with black adjustment knob point ing down. Pointing adjustment knob down protects regulator from weather damage.
3. Connect hose to inlet connector. Tighten firmly using a wrench.
IMPORTANT: Extra hose or piping may
be used if needed. Install extra hose or pip ing between hose/regulator assembly and propane/LP tank. You must use the regulator supplied with the heater.
4. Open propane/LP supply valve on propane/LP tank(s) slowly. Note: If not opened slowly, ex cess-flow check valve on propane/LP tank will stop gas flow. If this happens, you may hear a click inside the regulator assembly. To reset the excess flow check valve, close propane/LP supply valve and open again slowly.
Supply Valve
Propane/LP Tank
Figure 3 - Regulator With Adjustment
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page 4).
POL Fitting
Hose
Regulator
Adjustment Knob (pointing down)
Knob Pointing Down
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5. Adjust regulator between 7 and 20 psig. Note: Higher regulator setting will allow heater to produce more heat.
6. Check all connections for leaks.
7. Close propane/LP supply valve.
WARNING: Do not adjust regulator below 7 psig or above 20 psig. Heater may not run properly.
Hose
Inlet Connector
Figure 4 - Hose and Inlet Connector
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OPERATION

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WARNING: Review and un­derstand the warnings in the Safety Information section, page
2. They are needed to safely op­erate this heater. Follow all local codes when using this heater.
TO START HEATER
1. Follow all installation, ventilation and safety information.
2. Locate heater on stable and level surface. Make sure strong drafts do not blow into front or rear of heater.
3. Plug power cord of heater into a three-prong, grounded extension cord. Extension cord must be at least six feet long. Extension cord must be UL listed.
Extension Cord Size Requirement
Up to 50 feet (15 m) long, use 18 AWG rated cord.
51 to 100 feet (15.5 to 30.5 m) long, use 16
AWG rated cord.
101 to 200 feet (30.78 to 61 m) long, use 14
AWG rated cord.
4. Plug extension cord into a 120 volt/60 hertz, three-hole, grounded outlet.
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OPERATION
Continued
5. Open propane/LP supply valve on propane/LP tank(s) slowly. Note: If not opened slowly, ex- cess-flow check valve on propane/LP tank will stop gas flow. If this happens, you may hear a click inside the regulator assembly. To reset the excess flow check valve, close propane/LP supply valve and open again slowly.
6. Make sure regulator is set between 7 and 20 psig. Note: Higher regulator setting will allow heater to produce more heat.
7. Turn on/off switch to the ON position. Adjust thermostat to desired setting. If heater does not start, thermostat setting may be too low. Turn thermostat knob to higher position to start heater. Note: If heater does not start, turn on/off switch to the OFF position. Wait ten seconds for safety control to reset, then try again.
TO STOP HEATER
1. Tightly close propane/LP supply valve on propane tank(s).
2. Wait a few seconds. Heater will burn gas left in supply hoses.
3. Turn on/off switch to the OFF position.
4. Unplug heater.
TO RESTART HEATER
If safety control stops gas flow to heater, motor will continue to run.
1. Turn on/off switch to the OFF position.
2. Wait ten seconds, then turn on/off switch to the ON position.
If heater does not restart
1. Check manual valves (if any) and supply valves (on propane/LP tank). Make sure they are open.
2. Check fuel level in propane/LP tank(s). If fuel level is too low, contact local propane/LP gas company.
If heater still does not restart, contact your local service center.

STORAGE

CAUTION: Disconnect heater
from propane supply tank(s).
1. Store propane/LP tank(s) in safe manner. See chapter 5 of Standard for Storage and
Handling of Liquefied Petroleum Gases, ANSI/ NFPA 58 and the Propane Installation Code CAN/CGA B149.2
2. Place plastic cover caps over brass fittings on inlet connector and hose/regulator assembly.
3. Store in dry, clean and safe place. Do not store hose/regulator assembly inside heater combustion chamber.
4. When taking heater out of storage, always check inside of heater. Insects and small animals may place foreign objects in heater. Keep inside of heater free from combustible and foreign objects.
. Follow all local codes.

MAINTENANCE

WARNING: Never service heater while it is plugged in, connected to propane supply, operating or hot. Severe burns and electrical shock can occur.
1. Keep heater clean. Clean heater annually or as needed to remove dust and debris. If heater is dirty or dusty, clean heater with a damp cloth.
2. Inspect heater before each use. Check connec tions for leaks. Apply mixture of liquid soap and water to connections. Bubbles forming show a leak. Correct all leaks at once.
3. Inspect hose/regulator assembly before each use. If hose is highly worn or cut, replace.
4. Have heater inspected yearly by a qualified service agency.
5. Keep inside of heater free from combustible and foreign objects.
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SERVICE PROCEDURES

WARNING: Never service heater while it is plugged in, connected to propane supply, operating or hot. Severe burns and electrical shock can occur.
CLEANING FAN
Clean fan every 500 hours of operation or as needed.
1. Remove screws on side cover using 5/16" nut-driver.
2. Remove side cover.
3. Detach the five motor wires from parts under heater shell. Be sure to detach only wires coming from motor.
The five motor wires are:
• white wire—to terminal board
• black wire—to terminal board
• blue wire—to thermal switch wire
• orange wire—to solenoid valve
• green wire—to grounding screw on shell
4. Remove fan guard from rear of heater.
5. Reach into rear of heater shell. Carefully pull motor wires through hole in bottom of shell. Note: Pull wires through hole one at a time.
6. Remove nuts and mounting bolts holding motor mount to shell. Use 3/8" nut-driver and 7/16" wrench.
7. Carefully pull motor and fan out of shell. IMPORTANT: Be careful not to damage fan. Do not set motor and fan down with the weight resting on fan. This could damage fan pitch.
8. Turn motor and fan around. Place motor and fan into shell backwards. Note: Motor will go into shell first (see Figure 7).
9. Line up rear mounting holes in shell with first hole on each side of motor mount (see Figure 7). Note: When holes are lined up, fan should be outside of shell.
10. Holding mounting bolt, carefully reach through fan blades into rear of heater. Be careful not to damage fan pitch. Insert bolt through motor mount and shell. With free hand, attach nut finger tight. Repeat process for other mounting hole.
11. Use 1/8" hex wrench to loosen setscrew which holds fan to motor shaft (see Figure 8).
12. Slip fan off motor shaft.
13. Clean fan using soft cloth moistened with kerosene or solvent.
14. Dry fan thoroughly.
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Thermal Switch Wire
Figure 5 - Location of Motor Wires
Mounting Bolts
Figure 6 - Location of Fan and Motor
Figure 7 - Fan and Motor Turned Around
Fan
Figure 8 - Fan, Motor Shaft and Setscrew
Grounding Screw
Motor Wires
Motor Shaft
Location
Terminal Board
Solenoid Valve
Motor Mount
Rear Mounting Hole
First Hole
Setscrew
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SERVICE PROCEDURES
Continued
15. Replace fan on motor shaft. Make sure set screw is touching back of flat surface on motor shaft (see Figure 9).
16. Place setscrew on flat of shaft. Tighten set screw firmly (40-50 inch-pounds).
17. Remove two nuts and bolts securing motor mount to shell.
18. Pull motor and fan from shell. Turn motor and fan around. Carefully place back in shell. Note: Fan will go into shell first.
19. Line up mounting holes in shell with holes on motor mount. Replace four bolts through shell and motor mount. Insert bolts from outside of heater. Tighten nuts firmly.
20. Route motor wires through hole in bottom of shell (see Figure 6, page 7).
21. Connect motor wires as follows (see Figure 5, page 7):
• white wire—to terminal board Note: Attach to empty connector on white
wire side of terminal board
• black wire—to terminal board Note: Attach to empty connector on black
wire side of terminal board
• blue wire—to thermal switch wire
• orange wire—to solenoid valve
• green wire—to grounding screw on shell
22. Replace side cover.
23. Replace fan guard.
Fan
Hub
Motor Shaft

SPECIFICATIONS

• Output Rating - 225,000 to 375,000 (Btu/Hr)
• Fuel - Propane/LP Vapor Only
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• Fuel Consumption Gallons(liters)/Hour - 2.5 (9,4) Min/4.0 (15) Max Pounds(kg)/Hour - 10.4 (4.7) Min/17.4 (7.9) Max
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• Supply Pressure To Regulator
Minimum* - 25 psig (172 kPa) Maximum - Tank Pressure
• Regulator Outlet Pressure -
7-20 psig (48 to 138 kPa)
• Hot Air Output - 1500 CFM (
• Motor - 1725 RPM, 1/5 HP
• Electric Input - 120 V/60 Hz
• Amperage - 4.2
• Ignition - Electronic Direct Spark, D.S.I.
* (for purposes of input adjustment)
pi³/min)

ACCESSORIES

Purchase accessories and parts from your nearest dealer or service center. If your dealer or service center can not supply an accessory or part, either contact your nearest Parts Central (listed in the separate Authorized Service Center booklet) or call DESA Heating Products at 1-866-672-6040 for referral information. You can also write to the address listed on the back page of this manual.
Fuel Gas Connector: LPA4020
A POL adapter with excess-flow check valve.
Thermostat: HA1210

TECHNICAL SERVICE

You may have further questions about installation, operation or troubleshooting. If so, contact DESA Heating Productsʼ Technical Service Department at 1-866-672-6040. When calling please have your model and serial numbers of your heater ready.
You can also visit DESA Heating Productsʼ techni cal services web site at www.desatech.com.
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Setscrew
Figure 9 - Fan Cross Section

SERVICE PUBLICATIONS

You can receive an Illustrated Parts List free of charge. Send your request and a self-addressed, stamped envelope to DESA Heating Products (address on back page). Be sure to include the heater model number. You can purchase a service manual for $5. Make check payable to DESA Heating Products.
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116699-01B

WIRING DIAGRAMS

Green
Green
Solenoid
Va
lve
Motor
On/Off
Switc
h
Green
Power
Cord
T
Blue
Blue
Black
White
DSI
Control
Orange
Ignitor
Thermal Switch
Orange
Terminal
Board
White White
Black Black
Blue
Connector
Blue
Connector
Connector
Blue
Black
T
Green
Black
White
Thermal Switch
Blue
Motor
Line
Ground
Neutral
White
White
Orange
Orange
Green
Black
Connector
Blue
Blue
Ignitor
Solenoid
Va
lve
Direct Spark
Ignitor
Centrifugal
Switch
Green
Green
Black
T
T
Figure 10 - Wiring Diagram
Figure 11 - Electrical Ladder Diagram

REPLACEMENT PARTS

WARNING: Use only original replacement parts. This heater must use design-specific parts. Do not substitute or use generic parts. Im proper replacement parts could cause serious or fatal injuries. This will also protect your warranty coverage for parts replaced under warranty.
PARTS UNDER WARRANTY
Contact authorized dealers of this product. If they canʼt supply original replacement part(s), either contact your nearest Parts Central or call DESA Heating Productsʼ Technical Service Department
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at 1-866-672-6040. When calling DESA Heating Products, have ready:
• your name
• your address
• model and serial numbers of your heater
• how heater was malfunctioning
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• purchase date In most cases, we will ask you to return the part to the factory.
PARTS NOT UNDER WARRANTY
Contact authorized dealers of this product. If they canʼt supply original replacement part(s), either con­tact your nearest Parts Central or call DESA Heating Products at 1-866-672-6040 for referral information. When calling DESA Heating Products, have ready:
• model number of your heater
• the replacement part number
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ILLUSTRATED PARTS BREAKDOWN
Note: Screws are standard hardware items
2
21
1
4
27
18
3
8
9
10
11
22
17
23
29
16
15
20
7
14
12
13
6
5
19
32
30
26
31
25
34
33
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MODELS BLP375AT, SBLP375AT AND 375-F
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116699-01B
PARTS LIST
MODELS BLP375AT, SBLP375AT AND 375-F
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts on page 9 of this manual.
KEY NO. PART NO. DESCRIPTION QTY.
1 097844-02 Outer Shell Assembly (BLP375AT) 1
097844-04 Outer Shell Assembly (SBLP375AT) 1
097844-05 Outer Shell Assembly (375-F) 1 2 ** Combustion Chamber Assembly 1 3 ** Burner Assembly 1 4 097805-01 Ignitor 1 5 097918-01 Cleat 2 6 097917-01 Handle 1 7 097806-02 Ignitor Cable 1 8 097811-01 Fan 1 9 097802-01 Motor 1 10 M50104-02 Shorty Bushing 1
097838-02 Fan Guard 1
11 12 M11143-1 Strain Relief Bushing 1 13 098219-17 Cord Assembly 1 14 097809-01 Male Fitting 1 15 097828-01 Solenoid Bracket 1
16 098201-01 Solenoid Valve 1 17 100145-01 Fuel Tube 1 18 099679-01 Nozzle 1 19 097833-04 Side Cover 1 20 097833-03 Side Cover 1 21 101732-03 Thermal Switch Kit 1 22 097829-02 Motor Mount 1 23 098226-01 On/Off Switch 1 24 * Indicator Plate 1 25 099125-01 Terminal Board 1 26 100408-03 Base 1 27 097848-01 Rear Plate Assembly 1 28 100146-01 Elbow Fitting 1 29 098827-01 Compression Fitting 1 30 M10908-1 Screw, Hex TPG “F” 6-32x.25 2 31 097657-03 Thermostat 1 32 104905-01 Thermostat Knob 1 33 110267-01 DSI Wire Harness (2003-45 Only) 1 34 110287-01 DSI Control No. 2003-45 1
M9900-170 Wire Assembly (2003-45 Only) 1
079010-36 Wire Assembly (2003-45 Only) 1
102971-02 Wiring Decal (2003-45 Only) 1
102971-01 Wiring Decal (2003-19 Only) 1
103021-03 Thermostat Decal 1
103017-05 General Information Decal 1
097650-01 Tradename Decal (Master) 2
113858-05 Tradename Decal (Universal)
111632-15
099504-08 Warning Decal 1
100865-09 Operation Decal 1
LPA2020
LPA3030 Regulator & Hose Assembly
097916-01 Baffle 1
* No Longer Available ** Not a field replacement part.
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PARTS AVAILABLE - NOT SHOWN
2
Model Data Decal 1
Regulator 1
1
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