Desa 35-R User Manual

PROPANE GAS-FIRED RADIANT CONSTRUCTION HEATER
OWNER’S MANUAL
MODEL 35-R
IMPORTANT: Read and understand this manual before assembling, starting or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.
GENERAL HAZARD WARNING:
Failure to comply with the precautions and instructions provided with this heater, can result in death, serious bodily injury and property loss or damage from hazards of fire, explosion, burn, asphyxiation, carbon monoxide poisoning and/or electrical shock.
Only persons who can understand and follow the in­structions should use or service this heater.
If you need assistance or heater information such as an in­structions manual, labels, etc. contact the manufacturer.
Save this manual for future reference.
For more information, visit www.desatech.com
Safety Information ............................................... 2
TABLE OF CONTENTS
Product Identification ........................................... 3
Unpacking ........................................................... 3
Theory of Operation ............................................ 3
Propane Gas Supply ........................................... 4
Ventilation ............................................................
Installation Instructions ........................................ 4
Locating Heater ................................................... 4
Operating Instructions ......................................... 5
Cleaning and Maintenance .................................. 6
Troubleshooting ................................................... 7
Illustrated Parts Breakdown and Parts List ......... 8
Specifications ....................................................
4
Replacement Parts ............................................ 10
Warranty and Repair Service ............................ 12
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SAFETY INFORMATION

WARNING: This product contains and/or generates chemicals known to the State of California to cause cancer or birth defects or other reproduc tive harm.
WARNING: Fire, burn, in­halation and explosion hazard. Keep solid combustibles, such as building materials, paper or cardboard, a safe distance away from the heater as recommended by the instructions. Never use the heater in spaces which do or may contain volatile or airborne combustibles or products such as gasoline, solvents, paint thin­ner, dust particles or unknown chemicals.
WARNING: Not for home or recreational vehicle use.
The heater is designed for use as a construction heat­er in accordance with ANSI Z83.7/CGA 2.14. Other standards govern the use of fuel gases and heating products for specific uses. Your local authority can advise you about these. The primary purpose of construction heaters is to provide temporary heating of buildings under construction, alteration or repair. Properly used, the heater provides safe economical heating. Products of combustion are vented into the area being heated.
We cannot foresee every use which may be made of our heaters. Check with your local fire safety au
thority if you have questions about heater use.
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Other standards govern the use of fuel gases and heat producing products for specific uses. Your local authorities can advise you about these.
Carbon Monoxide Poisoning: Some people are
more affected by carbon monoxide than others. Early signs of carbon monoxide poisoning re semble the flu, with headaches, dizziness and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Check for proper ventilation and have heater serviced.
Propane Gas: Propane gas is odorless. An odor-
making agent is added to propane gas. The odor helps you detect a propane gas leak. However, the odor added to propane gas may fade. Propane gas may be present even though no odor exists.
Make certain you read and understand all warn ings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
1. Install and use heater with care. Follow all local ordinances and codes. In the absence of local ordinances and codes, refer to the
Standard for Storage and Handling of Liq uefied Petroleum Gas, ANSI/NFPA 58 and the Propane Installation Code, CAN/CGA B149.2. This instructs on the safe storage and
handling of propane gases.
2. Use only the hose and factory preset regulator provided with the heater.
3. Use only propane gas set up for vapor with drawal.
4. Provide adequate ventilation. Before using heater, provide at least a 3 ft ing of fresh, outside air for each 100,000 Btu/hr of rating.
5. Do not use heater in occupied dwellings or in living or sleeping quarters.
6. Do not use heater in basement or below ground level.
7. Keep appliance area clear and free from com bustible materials, gasoline, paint thinner and other flammable vapors and liquids. Dust is
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combustible. Do not use heater in areas with high dust content.
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(0.28 m2) open-
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SAFETY INFORMATION
Continued
8. Minimum heater clearances from combusti­bles: Sides 20" (50.8 cm), Top 40" (101.6 cm), Front 54" (137.2 cm).
9. Keep heater at least 6 m (20 ft) from propane tank(s).
10. Keep propane tank(s) below 38° C (100° F).
11. Check heater for damage before each use. Do not use a damaged heater.
12. Check hose before each use of heater. If highly worn or cut, replace with hose specified by the manufacturer before using heater.
13. Locate heater on stable and level surface if heater is hot or operating.
14. Not intended for use on finished floors.
15. Never block any air inlet or air outlet openings of heater.
16. Keep heater away from strong drafts, wind, water spray, rain or dripping water.
17. Do not leave heater unattended.
18. Keep children and animals away from heater.
19. Never move, handle or service a hot or operat ing heater. Severe burns may result. Wait 15 minutes after turning heater off.
20. To prevent injury, wear gloves when handling heater.
21. Never attach duct work to heater.
22. Do not alter heater. Keep heater in its original state.
23. Do not use heater if altered.
24. Turn off gas supply to heater when not in use.
25. Use only original replacement parts. This heater must use design-specific parts. Do not substitute or use generic parts. Improper replacement parts could cause serious or fatal injuries.
PRODUCT
IDENTIFICATION
Expanded Metal Screen
Burner Face
Reflector
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Figure 1 - Product Identification

UNPACKING

1. Remove all packing items applied to heater for shipment. Keep plastic cover caps (attached to valve inlet and hose/regulator assembly) for storage.
2. Remove all items from carton.
3. Check all items for shipping damage. If heater is damaged, promptly inform dealer where you bought heater.

THEORY OF OPERATION

The Fuel System: For propane units, the hose/
regulator assembly attaches to the propane gas supply. For natural gas units, the gas supply at taches to the heater through user supplied hose or pipe. This provides fuel to the heater.
The Ignition System: The piezo ignitor lights the
burner fuel supply.
The Automatic Control System: This system causes
the heater to shut down if the flame goes out.
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PROPANE GAS SUPPLY

Propane gas and propane tank(s) are to be fur­nished by the user.
Use this heater only with a propane vapor withdrawal supply system. See Chapter 5 of the
Standard for Storage and Handling of Liquefied Petroleum Gas, ANSI/NFPA 58 and/or CAN/CGA B149.2. Your local library or fire department will
have this booklet. The amount of propane gas ready for use from
propane tanks varies. Two factors decide this amount.
1. The amount of liquid propane gas in tank(s)
2. The temperature of tank(s) This heater is designed to operate with a minimum
20 pound (9 kg) propane tank. You may need two or more tanks or one larger tank in colder weather. Use a 100 pound (45 kg) tank for longer operation or in very cold weather. Less gas is vaporized at lower temperatures. Your local propane gas dealer will help you select the proper supply system. The minimum surrounding air temperature rating for each heater is -20° F (-29° C).
Average Temperature Number Of Tanks
At Tank Location 100 lb (45 kg)
above 0° F (-18° C) 1 below 0° F (-18° C) 2
Smaller tanks can be used for limited run times but it is recommended to use larger tanks for optimum performance.

VENTILATION

WARNING: Provide at least a 3 ft2 (0.28 m2) opening of fresh, outside air while running heater. If proper fresh, outside air ventilation is not provided, carbon monoxide poisoning can occur. Provide proper fresh, outside air ventilation before running heater.
INSTALLATION
INSTRUCTIONS
Read these instructions care­fully. Read and adhere to these instructions. Do not allow any­one who has not read these instructions to assemble, light, adjust or operate this heater.
Do not attempt to operate the heater with any gas other than that indicated on the heater nameplate.
For the U.S. and/or Canada, the installation of this appliance must comply with local and/or Provin cial codes or, in the absence of these codes, with the (U.S.) National Fuel Gas Code, ANSI Z223.1 – Latest Edition (for natural and propane/LP gas operation) and with the (U.S) Standard for the
Storage and Handling of Liquefied Petroleum Gases, ANSI/NFPA 58 (for propane/LP gas opera-
tion) or with the current (Canadian) CAN/CGA B149.1 and B149.2 installation codes.
This heater (including hose and regulator assembly if applicable) must be inspected before each use and at least annually by a qualified service person. If the hose shows evidence of excessive abrasion or wear or if the hose is cut, it must be replaced prior to the heater being put into operation. The replacement hose assembly shall be that specified by the manufacturer.
Tip Over Switch
This heater incorporates a tip over switch which automatically shuts off the burner in the event of tipping. Ensure that this switch is in the vertical po­sition and is secured with the screws provided.

LOCATING HEATER

Although this heater incorporates a tip over switch, the heater and propane/LP gas supply cylinder must be located on a hard, flat, level surface to minimize the risk of accidental tipping. The propane/LP gas supply cylinder should be adequately restrained to prevent accidental tipping. DO NOT operate this
heater with the supply cylinder in any other than the upright position.
This appliance must be installed only in locations where the potential for physical damage to the appliance (i.e., due to physical contact) is reduced to a minimum.
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LOCATING HEATER
Continued
The installer must inform the owner/operator of this appliance that precautions must be taken to protect the appliance from physical damage.
This appliance produces radiant heat. Therefore, it must be located at least 6 feet away from any propane/LP gas container and must not be directed toward any propane/LP gas container within 20 feet.
The heater must be installed in a location such that it will not be exposed directly to water spray, rain and/or dripping water.
Use of this heater in a draft/windy area decreases its efficiency. If possible, operate the unit in a draft free area.
CONNECTING TO GAS SUPPLY
This model may be connected to a self-contained propane/LP gas supply system using the hose and regulator assembly supplied with the appliance OR, it may be connected to a permanently installed propane/LP gas supply system.
If connected to a self-contained propane/LP gas supply system, the hose assembly must be inspected prior to each use of the heater. If it is evident that there is excessive abrasion or wear or if the hose is cut, it must be replaced prior to the heater being put into operation.
WARNING: Never use a fork lift truck type cylinder.
The connection to a propane/LP cylinder must be made in a well ventilated area using the regulator and hose assembly supplied with the appliance. DO NOT attempt to adjust this regulator. It has been preset at the factory to provide safe and proper operation of the appliance. Use a 7/8" open end wrench to connect the POL fitting (supplied with the propane/LP regulator) to the propane/LP cylinder. Turn the POL nut in a counterclockwise direction (left hand thread) until tight. DO NOT use pipe compound on POL threads.
The heater must be located at least 6 feet away from any propane/LP cylinder and must not be directed toward any propane/LP cylinder within 20 feet. If more than one heater is used, they and the supply cylinders must be separated by at least 20 feet.
The gas supply must be turned off at the propane/ LP supply cylinder when the heater is not in use.
When the heater is to be stored indoors, the con nection between the propane/LP supply cylinder and the heater must be disconnected and the cylinder removed from the heater and stored in accordance with Chapter 5 of the Standard for
the Storage and Handling of Liquefied Petroleum Gases ANSI/NFPA 58
If connected to a permanently installed propane/ LP supply system, the system requires the use of a two-stage gas regulator assembly which is normally provided by your propane/LP dealer as part of the propane/LP supply system. Consult with your local propane/LP dealer for details concern ing proper equipment and installation.
Piping must be clean and free from scale or burrs.
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WARNING: Never use a flame
for gas leak testing.
OPERATING
INSTRUCTIONS
WARNING: If you do not fol­low these instructions exactly, a fire or explosion may result causing property damage, per sonal injury or loss of life.
CAUTION: This appliance is hot during normal operation, avoid physical contact.
CAUTION: Do not place clothing or other combustible materials on this appliance.
DO NOT operate this heater if any part has been under water. Call a qualified service technician to inspect the appliance and to replace any part of the control system or gas control valve which has been under water.
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OPERATING
INSTRUCTIONS
Continued
LIGHTING HEATER
1. Before attempting to light the heater check for gas leaks. Turn on the gas supply to the
appliance and check all fittings and connec­tions for gas leaks using a mild soap and water solution. NEVER use a match to check for gas leaks. Should a gas leak occur, shut off the gas supply to the appliance immediately. Correct all leaks at once.
2. Use only the fuel intended for this appliance. Check the appliance rating plate for the correct fuel information.
3. Turn on the main gas supply.
4. Press and hold button on control valve.
5. Press button on piezo ignitor 6 to 8 times. Burner should light.
Thermocouple
Figure 2 - Heater Parts
To Match Light the Pilot
Hold a lit match to the burner face while pressing and holding the control valve button. After the burner ignites, keep button pressed for one (1) minute or until the burner stays lit after releasing button. DO NOT light gas at the burner orifice. DO NOT face heater when attempting to light. Always stand to the side of the unit when lighting.
CAUTION: When lighting burner with a match or taper, light at bottom of screen. Not at orifice.
Burner
Ignitor Electrode
Piezo Ignitor Button
Control Valve Button
Note: In cases where long runs of gas supply lines have been installed ahead of the appliance, it may be necessary to bleed trapped air out of supply lines before lighting pilot. New installations generally require bleed of supply lines. Wait a minimum of five minutes after bleeding supply lines before attempting to light heater.
IMPORTANT: DO NOT attempt to adjust the main burner input using the main gas supply valve. This may cause the pilot and thermocouple to shut down the burner.
SHUTTING OFF HEATER
1. Close propane gas supply cylinder valve.
2. Observe the burner until flame is extin guished.
3. Listen for closure of the safety valve.
IMPORTANT: DO NOT reopen the propane gas supply cylinder valve before the safety valve closes.
CLEANING AND
MAINTENANCE
WARNING: Never attempt to service heater while it is connected to propane supply, operating or hot. Severe burns can occur.
1. Turn heater off and let cool at least 20 minutes before cleaning.
2. Keep heater clean. Clean heater annually or as needed to remove dust and debris. If heater is dirty or dusty, clean heater with a damp cloth. Use household cleaners on difficult spots.
3. Inspect heater before each use. Check connec tions for leaks. Apply mixture of liquid soap and water to connections. Bubbles forming show a leak. Correct all leaks at once.
4. Clean inside of heater using compressed air. Blow air back and forth along the entire burner face until all dust has been dislodged from surface of reverberator and screen. Blow air through venturi from the control end of heater.
5. Inspect hose/regulator assembly before each use. If hose is highly worn or cut, replace.
6. Have heater inspected yearly by a qualified service agency.
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TROUBLESHOOTING

WARNING: Never attempt to service heater while it is connected
to propane supply, operating or hot. Severe burns can occur.
SYMPTOM
Burner fails to light
Pilot lights but goes out when automatic control valve button is released
Burn rate is low
Burner lights but goes out when button is released
POSSIBLE CAUSE
1. Gas supply valve closed
2. Exce ss-flo w ch eck valve closed
3. Blockage in burner orifice
4. Piezo ignition system not sparking
1. Not enough warm-up time
2. Low gas pressure
3. Thermocouple loose or needs to be replaced
4. Automatic control valve needs to be replaced
1. Plugged gas orifices
2. Low gas pressure
3. Low fuel supply
1. Loose wi res on ti p over switch
2. Loose or broken lead wire
3. Loose or mislocated thermo­couple wire
4. Defective thermocouple
5. Defective control
6. Defective tip over switch
REMEDY
1. Open gas supply valve slowly
2. Close propane supply valve on propane tank and reopen slowly
3. Replace burner orifice
4. Assure ignitor electrode gap is
5.0 mm (0.195 in). Check wire lead for damage Replace piezo ignitor and/or ignitor electrode as necessary. Do not bend elec trode, this may cause breakage
1. Relight, hold automatic control valve button in 45 seconds
2. Check for proper gas supply
3. Tighten connection or replace thermocouple
4. Replace automatic control valve
1. Replace gas orifice
2. Check gas supply; check regulator output
3. Consult gas supplier to deter­mine adequate supply. Tank could be empty
1. Tighten wires on tip over switch
2. Tighten or repair wire
3. Tighten thermocouple. Make sure thermocouple is located correctly between reverbera­tor and grid
4. Replace thermocouple
5. Replace control
6. Replace tip over switch
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MODEL 35-R
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17
12
13
15
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16
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3
4
5
10
9
7
8
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ILLUSTRATED PARTS BREAKDOWN

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PARTS LIST
MODEL 35-R
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts on page 10 of this manual.
KEY NO. PART NO. DESCRIPTION QTY.
1 115286-01 Burner 1 2 114121-01 Thermocouple 1 3 117384-01 Thermocouple Bracket 1 4 115291-01 Ignitor Electrode 1 5 117385-01 Ignitor Bracket 1 6 102445-01 Piezo Ignitor Kit 1 7 115287-01 Orifice 1 8 115285-01 Valve 1 9 115289-01 Junction Block 1 10 115288-01 Tip Switch 1 11 111090-02 12 115290-01 Hose/Regulator Assembly 1 13 115292-01 Wheel 2 14 114156-02 Axle Bracket 2 15 115294-01 Wheel Lock 2 16 117297-01 Main Frame Lower Assembly 1 17 117310-01 Reflector 1
114245-06 General Information Decal 1 115297-01 Warning Tag 114246-03
Brass Elbow 1
PARTS AVAILABLE - NOT SHOWN
1
Caution Decal 1
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SPECIFICATIONS

• Rating: 35,000 Btu/Hr
• Fuel: Propane Vapor Only
• Fuel Consumption per Hour:
0.38 gallon (1.5 liters), 1.6 lbs (1.74 kg)
• Supply Pressure To Regulator (for input adjust ment): Maximum - 200 lbs or tank pressure
Minimum - 10 psi
• Manifold Pressure: 9.5" W.C. (2.3 kPa)
• Minimum Surrounding Air Temperature:
-20° F (-29° C)

REPLACEMENT PARTS

WARNING: Use only original replacement parts. This heater must use design-specific parts. Do not substitute or use generic
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parts. Improper replacement parts could cause serious or fa­tal injuries. This will also protect your warranty coverage for parts replaced under warranty.
PARTS UNDER WARRANTY
Contact authorized dealers of this product. If they canʼt supply original replacement part(s), either call DESA Heating Productsʼ at 1-866-672-6040 or DESA Industries at 1-905-826-8010.
When calling DESA, have ready:
• your name and address
• model and serial numbers of your heater
• how heater was malfunctioning
• purchase date In most cases, we will ask you to return the part
to the factory.
PARTS NOT UNDER WARRANTY
Contact authorized dealers of this product. If they canʼt supply original replacement part(s), call DESA Heating Productsʼ at 1-866-672-6040 or DESA Industries at 1-905-826-8010.
When calling DESA, have ready:
• model and serial numbers of your heater
• the replacement part number
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NOTES
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