Installation, Operation, Maintenance and Parts Manual
Please read and save these instructions. This heater must be installed and serviced by trained gas installation and service
personnel only! Read carefully before attempting to assemble, install, operate or maintain the product described. Protect
yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury
and/or property damage! Retain these instructions for future reference.
7D837A thru 7D849A, 7D851A,
7AR79 thru 7AR88
®
Dayton Tube Heaters
Description
Dayton tube heaters are gas-fired infrared heaters designed to provide comfort heat.
They consist of three (3) main components: a burner control box, radiant tube, and
reflector assembly. The heaters are typically suspended from the ceiling by chains
and controlled by a thermostat. They can be installed either vented or unvented,
and may use outside air for combustion if necessary. The radiant tube may be
installed in different configurations depending on the heating requirements.
These heaters use infrared energy to heat spaces. When heat is required, the
burner control box ignites a gas/air mixture and pushes the hot gases into the
radiant tube. As the gases pass through the assembly, the tubing is heated
and emits infrared, which is then directed toward the floor by reflectors. This is
known as primary infrared and is absorbed by the floor, objects and people in
the space, raising their temperatures. They in turn re-radiate this heat, known
as secondary infrared, to create a comfort zone at the floor level. This is how
Dayton tube heaters can heat large spaces without having to provide primary
infrared for every square foot of area. However, if the goal is to spot heat a
small area within a large space, only the primary infrared makes this possible.
Dayton tube heaters are design certified for use in industrial and commercial
buildings, such as warehouses, manufacturing plants, aircraft hangars and
vehicle maintenance shops. They are not certified for residential use or where
flammable gases or vapors are generally present, such as spray booths.
damage, injury or death. Read and
understand the installation,
operating and maintenance
instructions thoroughly before
installing or servicing this
equipment.
This heater must be installed and
serviced by trained gas installation
and service personnel only. Failure
to comply could result in personal
injury, asphyxiation, death, fire and/
or property damage.
WARNING
Improper installation,
adjustment,
alteration, service or
maintenance can
cause property
For Your Safety - If you smell gas:
WARNING
In locations used for the storage of combustible materials,
signs must be posted to specify the maximum permissible
stacking height to maintain the required clearances from the
heater to the combustibles. Signs must either be posted
adjacent to the heater thermostats or in the absence of such thermostats, in a
conspicuous location.
Form 5S6496 Printed in U.S.A.
03460
1109/224/VCPVP
• Do not try to light any appliance.
• Immediately call your gas supplier
from a neighbor’s phone.
• Do not touch any electrical switch.
• Follow the gas supplier’s
instructions.
• Do not use any phone in your
building.
• If you cannot reach your gas
supplier, call the fire department.
Keep these instructions for future reference.
Dayton Installation, Operation, Maintenance and Parts Manual
Standards, Certifications and Governmental Regulations ................................................................................................ 5
Clearance to Combustibles ............................................................................................................................................ 6
Hanger Placement and Suspension ..................................................................................................................................11
Optional U-Bend or Elbow Accessory Configuration ........................................................................................................ 14
Baffle Assembly and Placement ....................................................................................................................................... 21
Final Heater Assembly ..................................................................................................................................................... 22
Combustion Air Requirements ........................................................................................................................................28
Gas Supply .....................................................................................................................................................................30
PARTS ..............................................................................................................................................................................38
Repair Parts Illustration ....................................................................................................................................................38
Repair Parts List ...............................................................................................................................................................39
Prior to installation, verify that you have received all heater components included with your tube heater. Refer to the chart
below for a list of the kit contents for your model heater. Materials not included in the kit (e.g. sheet metal screws, vent
material, terminals, etc.) are the responsibility of the installer.
Filled By:
5VD67A-
5VD70A
5VD71A-
5VD72A
5VD73A-
5VD78A
5EAJ0-J2,
5EAH3-H5
5VD79A-80A,
5EAH6-H8
Part #Description20 ft.30 ft.40ft.50ft.60ft.
TP-19B4” Tube Hanger with Tension Spring34567
TP-21B4” Tube Clamp23456
TP-33B1/2” Shut-off Ball Valve/Inlet Tap11111
TP-824” Reflector Center Support23456
TP-8324” Stainless Steel Flexible Gas Connector11111
TP-105Reflector End Cap22222
TP-106Reflector End Cap Clips 88888
THCSTube Heater Chain Sets56789
IOMInstallation, Operation & Maintenance Manual11111
2
Dayton Installation, Operation, Maintenance and Parts Manual
The intent of this manual is to provide information regarding general safety, installation, operation and maintenance of
this tube heater. You must read and understand all instructions and safety warnings before installing or servicing the tube
heater.
Available Models - Tube Heater Burner Box and Tube Reflector Combinations
Dayton Installation, Operation, Maintenance and Parts Manual
®
Dayton Tube Heaters
SAFETY
7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88
!
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause property damage, serious injury or
death. Read and understand, the installation, operating and
maintenance instructions thoroughly before installing or
servicing this equipment. Only trained, qualified gas installation
and service personnel may install or service this equipment.
Safety Symbols
Safety is the most important consideration during installation, operation and
maintenance of the tube heater. You will see the following symbols and signal
words when there is a hazard related to safety or property damage.
Applications
WARNING
Warning indicates a potentially
hazardous situation which, if not
avoided, could result in death or injury.
This is not an explosion-proof heater.
No heater may be used in a Class 1
or Class 2 Explosive Environment.
Consult the local Fire Marshall, fire
insurance carrier and other authorities
for approval if the proposed installation
is in question.
!
WARNING
Not for residential use!
Do not use this heater
in the home, sleeping
quarters, attached
garages, etc.
Commercial and Industrial
This tube heater is designed
and certified for use in industrial
and commercial buildings such
as, warehouses, manufacturing
plants, aircraft hangars and vehicle
maintenance shops.
!
CAUTION
Caution indicates a potentially
hazardous situation which, if not
avoided, could result in minor or
moderate injury.
NOTICE
Notice indicates a potentially hazardous
situation which, if not avoided, could
result in property damage.
4
Dayton Installation, Operation, Maintenance and Parts Manual
Standards, Certifications and Governmental Regulations
The installation of this tube heater must comply with all applicable local, state
and national specifications, regulations and building codes (contact the local
building inspector and/or fire marshall for guidance) before installing the heater
system.
In the absence of local codes, the installation must conform to the latest edition
of the National Fuel Code ANSI Z223.1 (NFPA 54).
Refer to the following Standards and codes for application specific guidelines:
Public Garages:
The installation of this heater in public
garages must conform with the
Standard for Parking Structures, ANSI/
NFPA 88A (latest edition), or the Code
for Motor Fuel Dispensing Facilities
and Repair Garages NFPA 30A (latest
edition) and must be at least 8 ft.
above the floor.
Aircraft Hangars:
The installation of this heater in aircraft
hangars must conform with the
Standard for Aircraft Hangars, ANSI/
NFPA 409 (latest edition). The heater
must be installed at least 10 ft. above
the upper wing surfaces and engine
enclosures of the highest aircraft which
might be stored in the hangar. In areas
adjoining the aircraft storage area, the
heaters must be installed at least 8 ft.
above the floor. The heaters must be
located in areas where they will not be
subject to damage by aircraft, cranes,
moveable scaffolding or other objects.
High Altitude:
The installation of this tube heater is
approved, without modifications, for
elevations up to 6,000 ft. MSL (sea
level). Contact Dayton for installations
above these elevations.
Electrical:
The heater, when installed, must be
electrically grounded in accordance
with the National Electrical Code
ANSI/NFPA 70 (latest edition). Under
no circumstances is either the electrical
supply line or gas supply line to provide
any assistance in the suspension of the
heater.
Venting:
Venting must be installed in
accordance with the requirements set
forth in this manual and with the
NFPA 54/ANSI Z223.1 National Fuel
Gas Code (latest edition).
This unit complies with or is Certified
by one or more of the following
organizations or Standards:
• CSA International (CSA).
• American National Standards (ANSI
Z83.20b).
• National Fuel Gas Code (NFPA 54/
ANSI Z223.1).
• Occupational Safety and Health Act
(OSHA).
5
Dayton Installation, Operation, Maintenance and Parts Manual
!
!
!
®
Dayton Tube Heaters
Clearance to Combustibles
7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88
WARNING
This is not an
explosion-proof
heater. Do not
store or use
flammable objects,
liquids or vapor in the vicinity of
the heater. Where there is the
possibility of exposure to flammable
vapors or highly combustible
materials, consult the local fire
marshall, fire insurance carrier and
other authorities for approval of the
proposed installation.
Hazards
For maximum safety, the building
must be evaluated for hazards before
installing this heating system. A critical
safety factor before installation is the
clearance to combustibles.
Clearances to combustibles is defined
as the minimum distance that must be
maintained between the tube surface
or reflector and combustible materials.
It also pertains to the distance that
must be maintained from moving
objects (e.g. overhead doors, cranes,
vehicle lifts, etc.) around the tube
heater.
WARNING
This heater should be
installed so that the
minimum clearances
to combustibles,
as marked on the
heater, will be maintained from
vehicles parked below. If vehicle
lifts are present, ensure that these
clearances will be maintained from
vehicles parked below. If vehicle
lifts are present, ensure that these
clearances will be maintained from
the highest raised vehicle.
The following is a partial list of items to
maintain clearances from:
• Gas and electrical lines
• Combustible and explosive materials
• Chemical storage areas
• Areas of high chemical fume
concentrations
• Vehicle parking areas
• Vehicle lifts
• Hoists or cranes
• Storage areas with stacked materials
• Lighting
• Sprinkler heads
• Overhead doors and tracks
• Dirty, contaminated areas
WARNING
Fire Hazard. Always
maintain published
clearance to
combustibles. Failure
to comply with the
stated clearances to combustibles
could result in personal injury, death
and/or property damage.
If you are unsure about the proposed
installation, consult your local fire
Marshall, fire insurance carrier or other
qualified authorities for the approval of
the proposed installation.
Safety Signs and Labels
It is important to provide warnings to
alert individuals to potential hazards
and safety actions. ANSI Z83.20b and
CSA 2.34, require you to post a sign
“specifying the maximum permissible
stacking height to maintain the
required published clearances from
the heater to combustibles” near the
heater’s thermostat or, in the absence
of such thermostats, in a conspicuous
location.
All safety labels must be maintained
on this appliance. Contact Grainger if
replacement labels are needed.
6
Dayton Installation, Operation, Maintenance and Parts Manual
For the safe installation of this unit, the clearance to combustibles data below (Figure 1.1) contains clearances that must be
maintained. Check the heater’s rating plate to verify the minimum clearance to combustibles and gas type for your model
heater.
Figure 1.1 • Clearances to
Combustibles Data
0° Mounting
Angle
Side
45° Mounting
Angle
Front
0° w/ 1
Side Shield
Front
0° W/ 2 Side
Shields
Side
Top
Side
Below
Top
Behind
Below
Top
Behind
Below
Top
Side
Below
Mounting
Model No.
Dayton - 5VD67A, 5VD68A (20’ min. to 40’ max.)
50,000 BTU/H [N, P]
7D - 837A,838A
0° w/ 1 side shield0°298647
0° w/ 2 side shields0°99647
20 ft. from burner0°77630
Dayton - 5VD69A, 5VD70A (20’ min. to 40’ max.)
75,000 BTU/H [N, P]
7D - 839A,840A
0° w/ 1 side shield0°298660
0° w/ 2 side shields0°99660
20 ft. from burner0°77630
Dayton - 5VD71A, 5VD72A, 5VD73A, 5VD74A (30’ min. to 40’ max.)
100,000 BTU/H [N, P]
7D - 841A,842A,843A,844A
0° w/ 1 side shield0°298666
0° w/ 2 side shields0°1616666
20 ft. from burner0°77630
Dayton - 5VD75A, 5VD76A (40’ min. to 60’ max.)
125,000 BTU/H [N, P]
7D - 845A,846A
0° w/ 1 side shield0°428676
0° w/ 2 side shields0°2020676
20 ft. from burner0°711630
Dayton - 5VD77A, 5VD78A, 5VD79A, 5VD80A, 5EAJ0, 5EAJ1 (40’ min. to 60’ max.)
150,000 BTU/H [N, P]
7D-847A,848A,849A,851A, 7AR-79,80
0° w/ 1 side shield0°428681
0° w/ 2 side shields0°2323681
20 ft. from burner0°1111644
Dayton - 5EAJ2, 5EAH3, 5EAH6, 5EAH7 (50’ min. to 60’ max.)
175,000 BTU/H [N, P]
7AR - 81, 82, 83, 84
0° w/ 1 side shield0°508692
0° w/ 2 side shields0°3030692
20 ft. from burner0°1111644
Dayton - 5EAH4, 5EAH5, 5EAH8, 5EAH9 (50’ min. to 60’ max.)
200,000 BTU/H [N, P]
7AR - 85, 86, 87, 88
0° w/ 1 side shield0°548694
0° w/ 2 side shields0°3030694
20 ft. from burner0°1111644
Minimum end clearance for all models is 12 inches. *Heaters mounted on an angle between 0°
to 45° must maintain clearances posted for both 0° and 45° mounting angles; whichever is greater.
Angle *
0°99647
45°3981047
0°99660
45°3981060
0°1414666
45°3981066
0°2020676
45°5881076
0°2424681
45°5881081
0°3434692
45°6381092
0°4141694
45°6381094
Side
Top BelowFrontBehind
7
Dayton Installation, Operation, Maintenance and Parts Manual
®
Dayton Tube Heaters
Installation
Design Considerations and Prechecks
7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88
Placement of infrared tube heaters
is influenced by many factors. Aside
from safety factors, considerations
such as the number of elbows that
are allowed, maximum vent lengths,
ducting of combustion air and
combining vents are a few examples.
This manual, along with national, state
and local codes, addresses these issues.
It is critical that all guidelines and
instructions are followed.
To ensure a properly designed heating
system, a heating layout should be
developed for the correct placement
of the burner control box, radiant
tubing, venting and combustion air
intake ducts. Inspect and evaluate the
mounting conditions, vent locations,
gas supply and electrical wiring.
Refer to the chart below for the
recommended distances for the model
being installed.
Heater Installation Chart
Distance
Recommended
Model #BTU/H
7D837A-7D838A50,0009’ to 14’10’ to 20’20’ to 40’16’
7D839A-7D840A75,00011’ to 18’20’ to 30’30’ to 50’20’
7D841A-7D844A100,00013’ to 23’20’ to 30’30’ to 50’20’
7D845A-7D846A125,00014’ to 25’20’ to 30’30’ to 50’25’
7D847A-7D851A,
7AR79-7AR80
7AR81-7AR84175,00017’ to 35’30’ to 40’40’ to 60’30’
7AR85-7AR88200,00018’ to 40’30’ to 40’40’ to 60’30’
150,00015’ to 35’30’ to 40’40’ to 60’25’
Mounting Heights
Between
Heaters
Distance
Between
Heater Rows
Maximum
Distance Between
Heater and Wall
When designing an infrared radiant heating system, consider the following:
• Has the building’s heat loss been
evaluated?
• Does the design meet the needs of
the space?
• Have all clearance to combustible
situations been observed?
• Have recommended mounting
heights been observed?
• Is the supply (burner) end of the
heater located where more heat is
required?
• Is it best to offset the heaters and/
or rotate the reflectors towards the
heat zone?
• Are protective guards, side shields,
‘U’ or ‘L’ reflector covers needed?
• Does the heater require outside fresh
air for combustion?
• Is the environment harsh or
contaminated (requiring outside air
for combustion)?
• Are chemicals or vapor a
concern (requiring outside air for
combustion)?
NOTE: The effective infrared surface
temperature of a person or object may
be diminished with wind above 5 mph.
The use of adequate wind barrier(s)
may be required.
8
NOTE: When heated, materials high in
hydrocarbons (solvents, paint thinner,
mineral spirits, formaldehydes, etc.)
can evaporate. This may result in
odors or fumes being emitted into the
environment. To correct this problem,
clean the area and/or introduce
additional ventilation.
Heaters installed and serviced in
accordance with the installation
manual do not emit odors into the
environment. See notice on page 28
additional information.
Dayton Installation, Operation, Maintenance and Parts Manual
A tube heater system is being installed in 70’ (L) x 40’ (W) space with 12’ ceilings. Two overhead doors are located at one
end and an equipment storage area exists on one side. The calculated heat load is 300,000 BTU/H.
Figure 2.1 • Poor Design
• Two burners (150,000 BTU/H each)
are placed at one end, opposite the
area of highest demand (overhead
doors).
• Recommended mounting heights
are not observed.
• Produces an uneven heat
distribution.
Figure 2.2 • Good Design
• Four burners (75,000 BTU/H each)
are placed in each corner. Burner
(hotter) ends direct heat to areas of
highest head demand.
• Recommended mounting heights
observed.
Doors and
tracks
Too Cold
Doors and
tracks
Doors and
tracks
70’
60’ - 150,000 BTU
Equipment storage
Poor Design
70’
20’ - 75,000 BTU
Equipment storage
Better Heat Distribution
Gas Supply
(2 total)
Too Hot
Gas Supply
(4 total)
40’
40’
• Distributes heat more evenly.
Good Design
Doors and
tracks
Sidewall Vent (2 total)
9
Dayton Installation, Operation, Maintenance and Parts Manual
®
Dayton Tube Heaters
Recommended Mounting Heights
7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88
Model
20 ft.50 MBH10’ - 16’20’ x 12’12’ x 12’10’ - 20’20’ - 40’16’
40 ft.100-125 MBH13’ - 25’44’ x 21’23’ x 17’20’ - 30’30’ - 50’20’
50 ft.
60 ft.
NOTE: Factory recommended
mounting heights are listed as a
guideline. If infrared heaters are
mounted to low or to high, they may
result in heat discomfort or lack of
heat. It is generally recommended to
Figure 2.3 • Recommended Mounting Heights and Distances - see chart above for dimensions.
150-200 MBH16’ - 30’56’ x 30’N/A30’ - 40’40’ - 60’25’
150-200 MBH17’ - 40’67’ x 34’34’ x 26’30’ - 40’40’ - 60’25’
BTU Range
75 MBH12’ - 20’22’ x 15’12’ x 12’20’ - 30’30’ - 50’18’
150 MBH16’ - 30’45’ x 26’24’ x 20’30’ - 40’40’ - 60’25’
Recommended
Mounting Heights
observe the recommended mounting
heights to optimize comfort conditions.
However, certain applications such
as spot heating, freeze protection,
outdoor patio heating or very high
ceilings may result in the heaters
Coverage Straight
Config. (LxW)
Coverage U-Tube
Config. (LxW)
Distance Between
Heater Rows (Ft.)
Dim. A
being mounted outside of the factory
recommended mounting heights.
Clearances to combustibles must
always be maintained.
Distance Between
Heater Rows (Ft.)
Dim. B
Max. Distance Be-
tween Heaters and
Wall (Ft.)
Dim C
Dimension B
Distance between
heater rows
Dimension C
Maximum distance between heater and wall
Dimension A
Dimension A
10
Dimension C
Maximum
distance
between
heater
and wall
Dayton Installation, Operation, Maintenance and Parts Manual
Suspension of the heater must
conform to applicable codes
referenced in the Safety section and
these instructions.
1. Lay radiant tubing out in the
following order. Position tubes in
their approximate locations. Figure
2.4.
• 10 ft. primary combustion
chamber.
• Radiant emitter tubes.
IMPORTANT! 150 MBH models must
use the 10 ft. titanium alloy treated
combustion chamber as the first tube
connected to the burner control box.
The combustion chamber has an
orange identification sticker located on
the swaged end of the tube.
2. Mark locations for hanging points.
Figure 2.4 Chart.
NOTE: If the available hanging points
do not allow for the recommended
spacing (or if an alternative hanging
method is utilized) then additional
hangers may be necessary.
• The spacing between the burner
control box mounting brackets
and the first hanger should be
approximately 2’-4”.
• The space between the first two
hangers placed on the first tube
should be approximately 8’-10”.
• The space between hangers
thereafter, one per tube, should be
approximately 9’-8”.
WARNING
Failure to maintain
the published
clearance to
combustibles may
result in fire and/or explosion,
property damage, serious injury or
death. Always maintain clearances
and post signs where needed.
WARNING
Improper suspension
of the heater may
result in collapse
and being crushed.
Always suspend the appliance from
a permanent part of the building
structure that can support the total
weight and force of the heater.
11
Dayton Installation, Operation, Maintenance and Parts Manual
®
Dayton Tube Heaters
7D837A thru 7D849A, 7D851A, 7AR79 thru 7AR88
Hanger Placement and Suspension
Figure 2.4 •Heater Suspension Layout
NOTE: A sticker identifying the
combustion chamber(s) is located on
the swaged end of the tube(s).
Hanging
Point
Burner Control Box
Hanging Points
8’-10”
2’-4”
16” Burner
Tube
10 ft. Primary Combustion Chamber
Hanging Point
9’-8”
Hanging
Point
9’-8”
Radiant Emitter
Tube(s)
Radiant Emitter Tube
Igniter/Sensor Box
Burner Control Box
Heater Mounting Requirements and Weights
Model
20 ft.21’-8”32120 lbs.5632
30 ft.31’-4”42160 lbs.6N/A4N/A
40 ft.41’-0”52190 lbs.7853
50 ft.50’-8”62235 lbs.8N/A6N/A
60 ft.60’-4”72265 lbs.91074
Dimension
Straight Config.
Hanging Points
Control Box
Hanging Points
Shipping Weight
Chain Set Qty.
Straight Config.
Chain Set Qty.
U-Tube Config.
Optional Brass
Knuckles (P/N:
5VD54)
12
Optional Single
Mount Bracket
(P/N: 5VD85)
U Config. Only.
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