Dayton 5S1792 User Manual

Page 1

Operating Instructions & Parts Manual

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

2E510F, 2E511F, 3E218F, and 3E219F

Dayton Portable Oil-Fired Heaters

Description

Dayton Models 2E510F, 2E511F, 3E218F, and 3E219F are 40,000 to 155,000 Btu/Hr heaters. These heaters use only Kerosene, #1/#2 diesel/fuel oil, JET A or JP-8 fuels for combustion and electricity to run the motor. They are primarily intended for indoor and outdoor temporary heating of well-ventilated buildings under construction, alteration, or repair. They may be used in agricultural, industrial, and commercial environments. Products of combustion are vented into the

area being heated.

Unpacking

1. Remove all packing items supplied with heater for shipment.

2. Remove all items from carton.

3. Check heater for any shipping damage. If heater is damaged, promptly inform dealer where you purchased heater.

Figure 1 – Models 2E510F and 2E511F Figure 2 – Models 3E218F and 3E219F

General Specifications

Model 2E510F Model 2E511F Model 3E218F Model 3E219F Output Rating 40,000 Btu/Hr 60,000 Btu/Hr 110,000 Btu/Hr 155,000 Btu/Hr Fuel Kerosene, #1/#2 diesel/fuel oil, JET A or JP-8 fuels Fuel Tank Capacity 3.0 U.S. Gallons 5.0 U.S. Gallons 9.0 U.S. Gallons 13.5 U.S. Gallons Fuel Consumption 0.3 U.S. Gallons/Hr 0.44 U.S. Gallons/Hr 0.8 U.S. Gallons/Hr 1.14 U.S. Gallons/Hr Motor 1725 RPM 1725 RPM 3450 RPM 3450 RPM Hot Air Output (CFM) 170 180 490 550 Air Pump Pressure 3.0 psi 3.4 psi 5.1 psi 5.9 psi Shipping Weight 32 Lb 33 Lb 54 Lb 63 Lb Heater Weight without Fuel 28 Lb 29 Lb 46 Lb 54 Lb

Form 5S1792

Printed in U.S.A. 03430 0403/114/VCPVP

Version B - For Reduction G016.J

Page 2

Dayton Operating Instructions and Parts Manual

2E510F, 2E511F, 3E218F, and 3E219F

Dayton Portable Oil-Fired Heaters

Electrical Specifications

Model 2E510F Model 2E511F Model 3E218F Model 3E219F Electrical Input 120 Volt/60 Hertz 120 Volt/60 Hertz 120 Volt/60 Hertz 120 Volt/60 Hertz Amperage (during normal run) 2.0 2.0 3.6 3.6

Product Identification

Hot Air Outlet

Handle

Upper Shell

Lower Shell

Fuel Tank

Ignition Control Assembly (on inside of side cover)

Figure 3 – Models 2E510F and 2E511F

Hot Air Outlet

Lower Shell

Side Cover

Ignition Control Assembly (on inside of side cover)

Side Cover

Fuel Cap

Power Cord

Upper Shell

Air Filter End Cover

Fuel Cap

Fan Guard

Fuel Tank

Fan Guard

Thermostat Knob

Figure 4 – Models 3E218F and 3E219F

Power Cord

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Page 3

Dayton Operating Instructions and Parts Manual

Models 2E510F, 2E511F, 3E218F, and 3E219F

General Safety Information

Make certain you read and understand all warnings. Keep these instructions for reference. They are your guide to safe and proper operation of this heater.

Safety information appears throughout these instructions. Pay close attention to them. Below are definitions for the safety information listed throughout this manual.

Under this heading,

installation, operating, and maintenance procedures or practices will be found that, if not carefully followed, WILL result in IMMEDIATE serious personal injury or death.

Under this heading,

installation, operating, and maintenance procedures or practices will be found that, if not carefully followed, COULD result in severe personal injury or death.

Under this heading,

installation, operating, and maintenance procedures or practices will be found that, if not carefully followed, COULD result in minor personal injury, product or property damage.

IMPORTANT: Not every possible circumstance that might involve a hazard can be anticipated. The warnings in this manual and on tags or decals affixed to the unit are therefore not all-inclusive. If a procedure, work method, or operating technique not specifically recommended by Dayton is used, you must make sure it is safe for you and others. You should also ensure that equipment will not be damaged or made unsafe by the operating or maintenance method you choose.

This product

contains and/or generates chemicals known to the State of California to cause cancer or birth defects, or other reproductive harm.

Carbon monoxide

poisoning may lead to death! Some people are more affected by carbon monoxide than others. Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness, and/or nausea. If you have these signs, the heater may not be operating properly, or the areas may not be sufficiently ventilated. Get fresh air at once! Have heater serviced.

Improper use of this

heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.

Make certain you read and understand all warnings. Keep these instructions for reference. They are your guide to safe and proper operation of this heater.

Use only Kerosene,

#1/#2 diesel/fuel oil, JET A or JP-8 fuels to avoid risk of fire or explosion. Never use gasoline, naphtha, paint thinners, alcohol, or other highly flammable fuels.

• Fueling

a) Personnel involved with fueling shall be qualified and thoroughly familiar with the manufacturer's instructions and applicable federal, state, and local regulations regarding the safe fueling of heating units.

b) Only the type of fuel specified on the heater's data plate shall be used.

c) All flame, including the pilot light, if any, shall be extinguished and the heater allowed to cool, prior to fueling.

d) During fueling, all fuel lines and fuel-line connections shall be inspected for leaks. Any leaks shall be repaired prior to returning the heater to service.

e) At no time shall more than one day's supply of heater fuel be stored inside a building in the vicinity of the heater. Bulk fuel storage shall be outside the structure.

f) All fuel storage shall be located a minimum of 25 feet from heaters, torches, welding equipment, and similar sources of ignition (exception: the fuel reservoir integral with the heater unit).

g) Whenever possible, fuel storage shall be confined to areas where floor penetrations do not permit fuel to drip onto or be ignited by a fire at lower elevation.

h) Fuel storage shall be in accordance with the federal, state, or local authority having jurisdiction.

• Never use heater where gasoline, paint thinner, or other highly flammable vapors are present.

• Follow all local ordinances and codes when using heater.

• Use only in well-vented areas. Provide at least three square feet of fresh, outside air for each 100,000 Btu/Hr of rating.

• Use only in places free of flammable vapors or high dust content.

• Use only with the electrical voltage and frequency specified on model plate.

• Use only a three-prong, grounded extension cord.

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Page 4

Dayton Operating Instructions and Parts Manual

Dayton Portable Oil-Fired Heaters

2E510F, 2E511F, 3E218F, and 3E219F

General Safety Information (Continued)

• Heaters used in the vicinity of tarpaulins, canvas, or similar enclosure materials shall be located a safe distance from such materials. The recommended minimum safe distance is 10 feet. It is further recommended that these enclosure materials be of a fire retardant nature. These enclosure materials shall be securely fastened to prevent them from igniting or from upsetting the heater due to wind action.

• Minimum heater clearances from combustibles:

Outlet: 8 Ft. Sides: 4 Ft. Top: 4 Ft. Rear: 4 Ft.

• Locate heater on a stable and level surface while hot or running or a fire may occur.

• When moving or storing heater, keep heater in a level position or fuel spillage may occur.

• Keep children and animals away from heater.

• Unplug heater when not in use.

• This heater is equipped with thermostat, heater may start anytime.

• Never use heater in living or sleeping areas.

• Never block air inlet (rear) or air outlet (front) of heater.

• Never move, handle, refuel, or service a hot, operating, or pluggedin heater.

• Never attach duct work to front or rear of heater.

• Warning to New York City Residents

For Use Only At Construction Sites in accordance with applicable NYC codes under NYCFD certificate of approval #4803, #4899, #4908, #4909, or #4934.

Theory of Operation

THE FUEL SYSTEM

The air pump forces air through the air line. The air is then pushed through the burner head nozzle. This air causes fuel to lift from the tank. A ﬁne mist of fuel is sprayed into the combustion chamber.

THE AIR SYSTEM

The motor turns the fan. The fan pushes air into and around the combustion chamber. This air is heated and provides a stream of clean, hot air.

THE IGNITION SYSTEM

The ignition control assembly provides power to the ignitor. This ignites the fuel/air mixture in the combustion chamber.

THE FLAME-OUT CONTROL SYSTEM

This system causes the heater to shut down if the ﬂame goes out.

Combustion Chamber

Ignitor

Clean Heated Air Out

Fuel Tank

Figure 5 - Cross Section Operational View

Nozzle

Air For Fuel System

Fuel Filter

Fuels

Use only Kerosene,

#1/#2 diesel/fuel oil, JET A or JP-8 fuels to avoid risk of fire or explosion. Never use gasoline, naphtha, paint thinners, alcohol, or other highly flammable fuels.

Use only kerosene, #1/#2 diesel/fuel oil, JET A or JP-8 fuels. Heavier fuels such as No. 2 fuel oil or No. 2 diesel fuel may also be used but will result in:

• clogged fuel ﬁlter and nozzle

• the need of nontoxic anti-icer in fuel during very cold weather

IMPORTANT: Use a KEROSENE ONLY container. Be sure storage container is clean. Foreign matter such as rust, dirt, or water will cause the flame-out control to shut down heater. Foreign matter may also require you to clean fuel system often.

Motor

Fan

Air Line To Burner

Air For Combustion and Heating

Air Pump

Air Intake Filter

Cool Air In

Air Output Filter

Ignition Control Assembly

Fuel

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Page 5

Dayton Operating Instructions and Parts Manual

Models 2E510F, 2E511F, 3E218F, and 3E219F

Assembly

(For Models 3E218F and 3E219F Only)

These models are furnished with wheels and handles. Wheels, handles, and the mounting hardware are found

in the shipping carton.

TOOLS NEEDED

• Medium Phillips Screwdriver

• 3/8" Open or Adjustable Wrench

• Hammer

1. Slide axle through wheel support frame. Install wheels on axle.

Front Handle

Rear Handle

Screw

Hot Air Outlet

Fuel Tank Flange

Wheel Support Frame

Nut

Extended

Axle

Cap Nut

Figure 6 - Wheel and Handle Assembly, Models 3E218F and 3E219F Only

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Wheel

Hub

Air Inlet

IMPORTANT: When installing wheels, point extended hub of wheels toward wheel support frame (See Figure 6).

2. Place cap nuts on axle ends. Gently tap with hammer to secure.

3. Place heater on wheel support frame. Make sure air inlet end (rear) of heater is over wheels. Line up holes on fuel tank ﬂange with holes on wheel support frame.

4. Place handles on top of fuel tank ﬂange. Insert screws through handles, fuel tank ﬂange, and wheel support frame. Attach nut ﬁnger tight after inserting each screw.

5. After inserting all screws, tighten nuts ﬁrmly.

Ventilation

Follow the mini-

mum fresh, outside air ventilation requirements. If proper fresh, outside air ventilation is not provided, carbon monoxide poisoning can occur. Provide proper fresh, outside air ventilation before running heater.

Provide a fresh air opening of at least three square feet for each 100,000 Btu/Hr rating. Provide extra fresh air if more heaters are being used.

Example: A 155,000 Btu/Hr heater requires one of the following:

• a two-car garage door (16-foot-wide

opening) raised 3.5 inches

• a single-car garage door (9-foot-

wide opening) raised 6.5 inches

• two, 30-inch windows raised 11.5

inches

Operation

Review and

understand the warnings in the General Safety Information section. They are needed to safely operate this heater. Follow all local codes when using this heater.

TO START HEATER

1. Follow all ventilation and safety information.

2. Locate heater to provide maximum circulation of the heated air. Follow all location requirements noted in General Safety Information, page 3.

3. Fill fuel tank with Kerosene, #1/#2 diesel/fuel oil, JET A or JP-8 fuels.

4. Attach fuel cap.

5. If equipped, turn thermostat knob clockwise to the HIGH position.

6. Plug power cord of heater into three-prong, grounded extension cord. Extension cord must be at least six feet long.

EXTENSION CORD WIRE SIZE REQUIREMENTS

• 6 to 10 feet long, use 18 AWG rated cord.

• 11 to 100 feet long, use 16 AWG rated cord.

• 101 to 200 feet long, use 14 AWG rated cord.

7. Plug extension cord into standard 120 Volt/60 hertz, three-hole, grounded outlet.

NOTE: Ignitor will preheat for five seconds, then heater will start.

8. If equipped, adjust thermostat knob to the desired setting.

NOTE: If equipped, a cold heater may affect the thermostat setting. Further adjustments may be needed until the heater cycles at the desired setting. This thermostat is a general-heating control. It is not intended for precise temperature control.

TO STOP HEATER

Unplug extension cord from outlet.

TO RESET HEATER

1. Unplug extension cord from outlet and wait 10 seconds (two minutes if heater has been running).

2. Repeat steps under To Start Heater.

Page 6

Dayton Operating Instructions and Parts Manual

Dayton Portable Oil-Fired Heaters

2E510F, 2E511F, 3E218F, and 3E219F

Maintenance

Never service

heater while it is plugged in, operating, or hot. Severe burns and electrical shock can occur.

UPPER SHELL REMOVAL

1. Remove screws along each side of

heater using 5/16" nut-driver. These screws attach upper and lower shells together (See Figures 7 and 8).

2. Lift upper shell off.

3. Remove fan guard.

Upper Shell

Fan Guard

Figure 7 - Upper Shell Removal, Models 2E510F and 2E511F

FAN

IMPORTANT: Remove fan from motor

shaft before removing motor from heater. The weight of the motor resting on the fan could damage the fan pitch.

1. Remove upper shell (see Figures 7 and 8).

2. Use 1/8" Allen wrench to loosen setscrew which holds fan to motor shaft.

3. Slip fan off motor shaft.

4. Clean fan using a soft cloth moistened with Kerosene or solvent.

5. Dry fan thoroughly.

6. Replace fan on motor shaft. Place fan hub ﬂush with end of motor shaft (See Figure 9).

7. Place setscrew on ﬂat of shaft. Tighten setscrew ﬁrmly (40-50 inch-pounds).

8. Replace fan guard and upper shell.

Fan

Motor

Setscrew

AIR OUTPUT, AIR INTAKE, AND LINT FILTERS

1. Remove upper shell (See Figures 7 and 8).

2. Remove ﬁlter end cover screws using 5/16" nut-driver (See Figures 10 and 11).

3. Remove ﬁlter end cover.

4. Replace air output and lint ﬁlters.

5. Wash and dry with soap and water or replace air intake ﬁlter.

6. Replace ﬁlter end cover.

7. Replace fan guard and upper shell.

IMPORTANT: Do not oil filters.

Air Intake Filter

Filter End Cover

Fan Guard

Lint Filter

Air Output Filter

Upper Shell

Fan Guard

Figure 8 - Upper Shell Removal, Models 3E218F and 3E219F

Motor Shaft

Figure 9 - Fan Cross Section

Flush

Figure 10 - Air Output, Air Intake, and Lint Filters, Models 2E510F and 2E511F

Air Intake Filter

Filter End Cover

Lint Filter

Air Output Filter

Figure 11 - Air Output, Air Intake, and Lint Filters, Models 3E218F and 3E219F

Fan Guard

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Page 7

Dayton Operating Instructions and Parts Manual

Models 2E510F, 2E511F, 3E218F, and 3E219F

Maintenance (Continued)

PUMP PRESSURE ADJUSTMENT

1. Remove pressure gauge plug from ﬁlter end cover (See Figure 12).

2. Install accessory pressure gauge (Part Number HA1180) (See Figure 13).

3. Start heater (See Operation, page 5). Allow motor to reach full speed.

4. Adjust pressure. Turn relief valve to right to increase pressure. Turn relief valve to left to decrease pressure. See speciﬁcation chart below for correct pressure for each model.

Pump

Model Pressure

2E510F 3.0 psi 2E511F 3.4 psi 3E218F 5.1 psi 3E219F 5.9 psi

5. Remove pressure gauge. Replace pressure gauge plug in ﬁlter end cover.

Pressure Gauge

PRESSURE ADJUST

Figure 13 - Adjusting Pump Pressure

FUEL FILTER

1. Remove side cover screws using 5/16" nut-driver.

2. Remove side cover.

3. Pull upper fuel line off fuel ﬁlter neck (See Figure 14).

4. Carefully pry bushing, fuel ﬁlter, and lower fuel line (Models 3E218F and 3E219F only) out of fuel tank (See Figure 15).

5. Wash fuel ﬁlter with clean fuel and replace in tank.

6. Attach upper fuel line to fuel ﬁlter neck.

7. Replace side cover.

Fuel Filter

Side Cover

Figure 14 - Fuel Filter Removal, Models 2E510F and 2E511F

Fuel Filter, Bushing, and Lower Fuel Line

Upper Fuel Line

Pressure Gauge Plug

Figure 12 - Pressure Gauge Plug Removal

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Relief Valve

Side Cover

Figure 15 - Fuel Filter Removal, Models 3E218F and 3E219F

Page 8

Dayton Operating Instructions and Parts Manual

Dayton Portable Oil-Fired Heaters

2E510F, 2E511F, 3E218F, and 3E219F

Maintenance (Continued)

IGNITOR

1. Remove upper shell and fan guard (See page 6).

2. Remove fan (See page 6).

3. Remove 4 side cover screws with a 5/16" nut driver. Remove side cover (See Figures 14 and 15).

4. Disconnect yellow ignitor wires from ignition control assembly (See Figure 16). Pull the ignitor wires up through the hole in the lower shell.

5. Disconnect fuel line hose and air line hose. Remove photocell from photocell bracket (See Figure 16).

Combustion Chamber

Air Line Hose

Fuel Line Hose

Photocell Bracket

Photocell Assembly

Side Cover

Figure 16 - Disconnecting Ignitor Wires from Ignition Control Assembly

Nozzle Adapter Bracket

Ignitor

Ignitor Wires

Ignition Control Assembly

6. Remove combustion chamber. Stand combustion chamber on end with nozzle adapter bracket on top (See Figure 17).

Ignitor Screw/Washer Assembly

Ignitor

Ignitor Element

Nozzle Photocell Bracket

Nozzle Adapter Combustion Chamber

Figure 17 - Ignitor Replacement

Bracket Opening

Adapter Bracket

7. Remove ignitor screw with a 1/4" nut driver. Carefully remove ignitor from nozzle adapter bracket.

Do not bend or

element. Handle with care.

strike ignitor

8. Carefully remove replacement ignitor from styrofoam packing.

9. Carefully guide ignitor into opening in nozzle adapter bracket. Do not strike ignitor element. Attach ignitor to nozzle adapter bracket with screw using a 1/4" nut driver (See Figure 17). Torque 8 to 15 in. lbs. Do not over torque.

10. Replace combustion chamber.

11. Route the ignitor wires back down through the hole in the lower shell. Connect wires to the ignition control assembly.

12. Replace side cover (See Figures 14 and 15).

13. Connect and route fuel line hose and air line hose to nozzle adapter assembly (see Fuel and Air Line Replacement and Proper Routing, page 9).

14. Replace photocell in photocell bracket. Route wires as shown in Figure 18 or 19.

15. Replace fan (See page 6).

16. Replace fan guard and upper shell (See page 6).

Combustion Chamber

Burner Strap

Nozzle/

Photocell Bracket

Air Line Hose

Figure 18 - Removing Air and Fuel Line Hoses (2E510F and 2E511F Btu/Hr Models Only)

Combustion Chamber

Burner Strap

Air Line Hose

Fuel Line Hose

Figure 19 - Removing Air and Fuel Line Hoses (3E218F and 3E219F Btu/Hr Models Only)

Adapter Assembly

Fuel Line Hose

Photocell Bracket

Nozzle/ Adapter Assembly

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Page 9

Dayton Operating Instructions and Parts Manual

Models 2E510F, 2E511F, 3E218F, and 3E219F

Maintenance (Continued)

NOZZLE

1. Remove upper shell (See page 6).

2. Remove fan (See page 6).

3. Remove fuel and air line hoses from nozzle assembly (See Figure 18 or 19).

4. Turn nozzle assembly 1/4 turn to left and pull toward motor to remove (See Figure 20).

5. Place plastic hex-body into vise and lightly tighten.

6. Carefully remove nozzle from the nozzle adapter using 5/8" socket wrench.

7. Blow compressed air through face of nozzle. This will free any dirt in nozzle area.

8. Inspect nozzle sleeve for damage.

9. Replace nozzle into nozzle adapter until nozzle seats. Tighten 1/3 turn more using 5/8" socket wrench (4045 inch-pounds).

Burner Strap

Nozzle Assembly

Figure 20 - Removing Nozzle Assembly, All Models

10. Attach nozzle assembly to burner strap.

11. Attach fuel and airline hoses to nozzle adapter assembly (see Fuel

and Air Line Replacement and Proper Routing).

12. Replace fan (See page 6).

13. Replace fan guard and upper shell.

Nozzle Face

Nozzle Sleeve

Nozzle

Nozzle Adapter

Air Line Fitting

Figure 21 - Nozzle and Nozzle Adapter, All Models

Fuel Line Fitting

FUEL AND AIR LINE REPLACEMENT AND PROPER ROUTING

1. Remove upper shell (See page 6).

2. Remove side cover screws using 5/16" nut driver.

3. Remove side cover.

4. Inspect fuel and air line hoses for cracks and/or holes. If fuel line hose is damaged, disconnect from nozzle adapter (See Figure 18 or 19) and from fuel filter (See page 7). If air line hose is damaged, disconnect from nozzle adapter (See Figure 18 or 19) and from barb fitting on pump end cover (See Figure 22).

Pump End Cover

Barb Fitting

Air Hose

40/60,000 Btu/Hr

Models

Figure 22 - Air Hose to Barb Fitting

Barb Fitting

110/155,000

Btu/Hr Model

5. Install new air and/or fuel line. Attach one end of air line hose to barb fitting on pump end cover (See Figure 22) and the other end to nozzle adapter (See Figure 18 or

19). Attach one end of fuel line hose to fuel filter (See page 7) and the other end to nozzle adapter (See Figure 18 or 19).

NOTE: Route hoses as shown in Figure 18 or 19 according to Model. Hoses are not to touch photocell bracket.

6. Replace side cover.

7. Replace upper shell and fan guard (See page 6).

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Page 10

Dayton Operating Instructions and Parts Manual

Dayton Portable Oil-Fired Heaters

2E510F, 2E511F, 3E218F, and 3E219F

Maintenance (Continued)

PUMP ROTOR

(Procedure if rotor is binding)

1. Remove upper shell (See page 6).

2. Remove ﬁlter end cover screws using 5/16" nut-driver (See Figures 23 and

24).

3. Remove ﬁlter end cover and air ﬁlters.

4. Remove pump plate screws using 5/16" nut-driver.

Blade

Pump Plate

Air Intake Filter

Filter End Cover

Insert

Rotor

TOR-Domestic

Figure 23 - Rotor Location, Models 2E510F and 2E511F

Insert

R-Domestic PFA/P 059A

Figure 24 - Rotor Location, Models 3E218F and 3E219F

Air Output Filter

PFA/P 056B

Fan Guard

Blade

Rotor

Air Output Filter

Fan Guard

Pump Plate

Air Intake Filter

Filter End Cover

5. Remove pump plate.

6. Remove rotor, insert, and blades.

7. Check for debris in pump. If debris is found, blow out with compressed air.

8. Install insert and rotor.

9. Check gap on rotor. Adjust to .003"/.004" if needed (See Figure 25).

Blade

Gap Adjusting Screw

Figure 25 - Gap Adjusting Screw Locations

Gap Adjusting Screw

.003"/.004" Gap Measured With Feeler

Rotor

Gauge

NOTE: Rotate rotor one full turn to insure the gap is .003"/.004" at tightest position. Adjust if needed.

10. Install blades, pump plate, air ﬁlters, and ﬁlter end cover.

11. Replace fan guard and upper shell.

12. Adjust pump pressure (See page 7).

NOTE: If rotor is still binding, proceed as follows.

13. Perform steps 1 through 6 above.

14. Place ﬁne grade sandpaper (600 grit) on ﬂat surface. Sand rotor lightly in “figure 8” motion four times (See Figure 26).

15. Reinstall insert and rotor.

16. Perform previous steps 10 through 12.

Sandpaper

Figure 26 - Sanding Rotor

IGNITION CONTROL ASSEMBLY

(PROCEDURE FOR REPLACING FUSE ON MODELS 3E218F AND 3E219F)

High Voltage!

1. Unplug heater.

2. Remove side cover screws (4) using 5/16" nut-driver to expose ignition control assembly.

3. Remove fuse cover.

4. Remove fuse from fuse clips.

5. Replace fuse with fuse of the same type and rating (GMA-10). Do not substitute a fuse with a higher current rating.

6. Replace fuse cover.

7. Replace side cover.

Fuse Clips

Figure 27 - Replacing Fuse

Fuse Cover

Fuse

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Page 11

Dayton Operating Instructions and Parts Manual

Models 2E510F, 2E511F, 3E218F, and 3E219F

Maintenance (Continued)

STORING TRANSPORTING, OR SHIPPING

NOTE: If shipping, transport companies

require fuel tanks to be empty.

1. Drain fuel tank.

NOTE: Some models have drain plug on underside of fuel tank. If so, remove drain plug to drain all fuel. If heater does not have drain plug, drain fuel through fuel cap opening. Be sure all fuel is removed.

2. Replace drain plug if provided.

3. If any debris is noted in old fuel, add 1 or 2 quarts of clean Kerosene to tank, stir, and drain again. This will prevent excess debris from clogging filters during future use.

4. Replace fuel cap or drain plug. Properly dispose of old and dirty fuel. Check with local automotive service stations that recycle oil.

5. If storing, store heater in dry place. Make sure storage place is free of dust and corrosive fumes.

IMPORTANT: Do not store Kerosene over summer months for use during next heating season. Using old fuel could damage heater.

Preventative Maintenance Schedule

Never service heater while it is plugged in, operating, or hot. Severe burns and electrical shock can occur.

Item

Fuel tank Flush every 150-200 hours of operation or as needed See Storing, Transporting, or Shipping,

Air output and Replace every 500 hours of operation or once a year See Air Output, Air Intake, and Lint lint ﬁlters Filters, page 6

Air intake ﬁlter Wash and dry with soap and water every 500 hours of See Air Output, Air Intake, and Lint

Fuel ﬁlter Clean twice a heating season or as needed See Fuel Filter, page 7

Fan blades Clean every season or as needed See Fan, page 6

Motor Not required/permanently lubricated

How Often

operation or as needed Filters, page 6

How To

above

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Page 12

Dayton Operating Instructions and Parts Manual

2E510F, 2E511F, 3E218F, and 3E219F

For Repair Parts, call 1-800-323-0620

Dayton Portable

24 hours a day — 365 days a year

Please provide following information:

-Model number

Oil-Fired Heaters

-Serial number (if any)

-Part description and number as shown in parts list

Address parts correspondence to:

Grainger Parts P.O. Box 3074 1657 Shermer Road Northbrook, IL 60065-3074 U.S.A.

Figure 28 - Motor and Pump Assembly for Models 2E510F and 2E511F

Figure 29 - Burner Head Assembly for All Models Figure 30 - Motor and Pump Assembly for Models 3E218F and 3E219F

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Page 13

Dayton Operating Instructions and Parts Manual

Models 2E510F, 2E511F, 3E218F, and 3E219F

Repair Parts List for Motor and Pump Assembly for Models 2E510F and 2E511F Figure 28

Ref. Part 2E510F 2E511F No. Description Number Qty. Qty.

1 Motor 102001-28 1 1

2 Pump Body 079975-02 1 —

079975-03 — 1

3 Insert M22009 1 1

4 Rotor M22456-1 1 —

M22456-2 — 1

5 End Pump Cover M29608 1 1

6 Lint Filter M29632 1 1

7 Intake Filter M29633 1 1

8 End Cover M29609 1 1

9 #10-32 x 1" Screw *M12461-31 3 3

10 Adjusting Screw M27694 1 1

(*) Standard hardware item, available locally.

Ref. Part 2E510F 2E511E

Ref. Part 2E510F 2E511F

No. Description Number Qty. Qty.

11 Pressure Relief Spring M10993-1 1 1

12 Plug M22997 1 1

13 1/4" Diameter Steel Ball M8940 1 1

14 Output Filter M29612-01 1 1

15 #10-32 x 1" Screw *M12461-31 6 —

#10-32 x 11/8" Screw M12461-32 — 6

16 90° Elbow 103676-01 1 1

17 Blade M8643 4 —

M8643-2 — 4

18 #10-32 x 5/8" Screw *FHPF3-5C 2 —

#10-32 x 3/4" Screw *FHPF3-6C — 2

Repair Parts List for Burner Head Assembly for All Models - Figure 29

Ref. Part 2E510F 2E511F 3E218F 3E219F No. Description Number Qty. Qty. Qty. Qty.

1 Nozzle HA3006 1 — — —

HA3024 — 1 — —

HA3027 — — 1 —

100735-34 ———1

2 Nozzle Adapter 104056-01 1 1 — —

104054-01 — — 1 1

3 Nozzle Adapter Bracket 102336-01 1111

4 Screw/Washer Assy. 104023-01 1111

5 Ignitor 102548-03 1111

Repair Parts List for Motor and Pump Assembly for Models 3E218F and 3E219F Figure 30

Ref. Part 3E218F 3E219F No. Description Number Qty. Qty.

1 End Filter Cover M16545 1 1

2 #10-32 x 1" Screw *M12461-31 10 10

3 Intake Filter M12179 1 1

4 Output Filter M12244-1 1 1

5 Lint Filter M11637 1 1

6 End Pump Cover M50545 1 1

7 Blade M8643 4 4

8 Rotor Pump M22456-1 1 1

9 Rotor Insert M22009 1 1

Ref. Part 2E510F 2E511E

Ref. Part 3E218F 3E219F

No. Description Number Qty. Qty.

10 Pump Body 079975-02 1 1

11 #10-32 x 1/4" Screw *FHPF3-5C 2 2

12 Barb Fitting M50820-02 1 1

13 Plug M22997 1 1

14 Adjusting Screw M27694 1 1

15 Relief Spring M10993-1 1 1

16 1/4" Diameter Ball M8940 1 1

17 Motor 102001-30 1 1

(*) Standard hardware item, available locally.

111166-01A

Page 14

Dayton Operating Instructions and Parts Manual

2E510F, 2E511F, 3E218F, and 3E219F

2E510F and 2E511F

For Repair Parts, call 1-800-323-0620

Dayton Portable

24 hours a day — 365 days a year

Please provide following information:

-Model number

Oil-Fired Heaters

-Serial number (if any)

-Part description and number as shown in parts list

Address parts correspondence to:

Grainger Parts P.O. Box 3074 1657 Shermer Road Northbrook, IL 60065-3074 U.S.A.

Figure 31 - Repair Parts Illustration for Models 2E510F and 2E511F

111166-01A

Page 15

Dayton Operating Instructions and Parts Manual

Models 2E510F, 2E511F, 3E218F, and 3E219F

Repair Parts List for Models 2E510F and 2E511F

Ref. Part 2E510F 2E511F No. Description Number Qty. Qty.

1 Handle M51104-01 1 1

2 Upper Shell 098511-67 1 1

3 #10-16 x 3/4" Screw * M11084-29 2 2

4 #10-16 x 1/2" Screw * M15823-27 6 6

5 Combustion Chamber 098512-58 1 —

098512-50 — 1

6 #6-32 x 3/8" Screw * M10908-2 2 2

7 Photocell Bracket 103154-03 1 1

8 Photocell Assembly M16656-24 1 1

9 Burner Assembly † 1 1

10 #10-16 x 3/8" Screw * M11084-26 2 2

11 Fan 103684-01 1 1

12 Motor and Pump Assembly † 1 1

13 Fan Guard M51105-01 1 1

14 Power Cord 098219-38 1 1

15 Strain Relief Bushing M11143-1 1 1

16 1/4-20 Hex Lock Nut NTC-4C 2 2

17 #10-16 x 3/8" Screw * M11084-26 8 8

18 Rubber Bumper M50631 2 2

19 Side Cover 097461-16 2 2

(*) Standard hardware item, available locally. (∆) Not shown.

(†) Not available as an assembly, see page 13.

Ref. Part 2E510F 2E511F No. Description Number Qty. Qty.

20 Motor Bracket 101205-01 1 1

21 Bushing M50104-06 1 1

22 Clip Nut M11271-8 6 6

23 Bushing M50104-02 1 1

24 #10-16 x 3/8" Screw * M11084-26 6 6

25 #8-32 x 3/8" Screw * M10908-14 1 1

26 Lower Shell 098511-234 1 1

27 Rubber Airline M50814-06 1 1

28 Fuel Line 079973-01 1 1

29 Fuel Filter (with Bushing) M50876-04 1 —

M50876-05 — 1

30 Rubber Bushing M10990-3 1 1

31 PCB Support 102349-01 5 5

32 Ignition Control Assembly 104068-02 1 1

33 Fuel Cap (Includes Gasket) 097702-01 1 1

34 Fuel Tank 108088-01 1 —

108088-03 — 1

35 Shell Heat Shield M51108-01 1 1

∆ Wire Tie 103814-01 1 1

111166-01A

Page 16

Dayton Operating Instructions and Parts Manual

2E510F, 2E511F, 3E218F, and 3E219F

3E218F

For Repair Parts, call 1-800-323-0620

Dayton Portable

24 hours a day — 365 days a year

Please provide following information:

-Model number

Oil-Fired Heaters

-Serial number (if any)

-Part description and number as shown in parts list

Address parts correspondence to:

Grainger Parts P.O. Box 3074 1657 Shermer Road Northbrook, IL 60065-3074 U.S.A.

Figure 32 - Repair Parts Illustration for Model 3E218F

111166-01A

Page 17

Dayton Operating Instructions and Parts Manual

Models 2E510F, 2E511F, 3E218F, and 3E219F

Repair Parts List for Model 3E218F

Ref. Part No. Description Number Qty.

1 Upper Shell (Service part 098511-292 1

will be black)

2 #10-16 x 1/2" Screw *M15823-27 8

3 Combustion Chamber 098512-71 1

4 Photocell Bracket 103154-05 1

5 #6-32 x 3/8" Screw *M10908-2 2

6 Photocell Assembly M16656-24 1

7 Burner Head Assembly † 1

8 #10-16 x 3/8" Screw *M11084-26 2

9 Fan 097293-01 1

10 Motor and Pump Assembly † 1

11 Rubber Bumper M50631 2

12 Motor Mounting Bracket 101206-01 1

13 P.C. Board Support 102349-01 5

14 Ignition Control Assembly 104068-02 1

15 1/4-20 Hex Lock Nut NTC-4C 2

16 Fan Guard 111037-01 1

17 Drain Plug (Includes O-ring) M27417 1

18 Button Plug 107878-02 1

19 Fuel Line M51345-06 1

20 Fuel Filter 106896-01 1

21 Fuel Line Tube M51151-01 1

Ref. Part 2E510E 2E511E

Ref. Part

No. Description Number Qty. Qty.

No. Description Number Qty.

22 Rubber Bushing M10990-3 1

23 Airline M50814-03 1

24 Lower Shell (Service part 098511-293 1

will be black)

25 Bushing M50104-06 1

26 Bushing M50104-01 1

27 #10-16 x 3/8" Screw *M11084-26 6

28 Clip Nut M11271-8 8

29 #8-32 x 3/8" Screw *M10908-14 1

30 Fuel Tank 108088-04 1

31 Fuel Cap (Includes Gasket) 097702-01 1

32 Strain Relief Bushing M11143-1 1

33 Power Cord 098219-38 1

34 Side Cover M51077-18 2

35 #10-16 x 3/8" Screw *M11084-26 8

36 Thermostat 104458-01 1

37 #8-32 x 7/8" Screw M12461-18 1

38 Thermostat Knob 104460-01 1

39 Lock Washer Ext #8 WLE-2 1

∆ Wire Tie 103814-01 1 ∆ Wire (Connects thermostat to

Ignition Control Assembly M9900-77 1

(*) Standard hardware item, available locally. (∆) Not shown.

(†) Not available as an assembly, see page 13.

111166-01A

Page 18

Dayton Operating Instructions and Parts Manual

2E510F, 2E511F, 3E218F, and 3E219F

3E219F

For Repair Parts, call 1-800-323-0620

Dayton Portable

24 hours a day — 365 days a year

Please provide following information:

-Model number

Oil-Fired Heaters

-Serial number (if any)

-Part description and number as shown in parts list

Address parts correspondence to:

Grainger Parts P.O. Box 3074 1657 Shermer Road Northbrook, IL 60065-3074 U.S.A.

Figure 33 - Repair Parts Illustration for Model 3E219F

111166-01A

Page 19

Dayton Operating Instructions and Parts Manual

Models 2E510F, 2E511F, 3E218F, and 3E219F

Repair Parts List for Model 3E219F

Ref. Part No. Description Number Qty.

1 Upper Shell (Service part 098511-292 1

will be black)

2 #10-16 x 1/2" Screw * M15823-27 8

3 Combustion Chamber 098512-74 1

4 Photocell Bracket 103971-01 1

5 #6-32 x 3/8" Screw * M10908-2 2

6 Photocell Assembly M16656-24 1

7 Burner Head Assembly † 1

8 #10-16 x 3/8" Screw * M11084-26 2

9 Fan 097293-01 1

10 Motor and Pump Assembly † 1

11 Rubber Bumper M50631 2

12 Motor Mounting Bracket 101206-01 1

13 P.C. Board Support 102349-01 5

14 Ignition Control Assembly 104068-02 1

15 1/4-20 Hex Lock Nut NTC-4C 2

16 Fan Guard 111037-01 1

17 Drain Plug (includes O-ring) M27417 1

18 Button Plug 107878-02 1

19 Fuel Line M51345-06 1

20 Fuel Filter 106896-01 1

(*) Standard hardware item, available locally. (∆) Not shown.

(†) Not available as an assembly, see page 13.

Ref. Part No. Description Number Qty.

21 Fuel Line Tube M51151-02 1

22 Rubber Bushing M10990-3 1

23 Airline M50814-03 1

24 Lower Shell (Service part 098511-293 1

will be black)

25 Bushing M50104-06 1

26 Bushing M50104-01 1

27 #10-16 x 3/8" Screw * M11084-26 6

28 Clip Nut M11271-8 8

29 #8-32 x 3/8" Screw * M10908-14 1

30 Fuel Tank 108088-05 1

31 Fuel Cap (Includes Gasket) 097702-01 1

32 Strain Relief Bushing M11143-1 1

33 Power Cord 098219-38 1

34 Side Cover M51077-18 2

35 #10-16 x 3/8" Screw * M11084-26 8

36 Thermostat 104458-01 1

37 #8-32 x 7/8" Screw M12461-18 1

38 Thermostat Knob 104460-01 1

39 Lock Washer Ext #8 WLE-2 1

∆ Wire Tie 103814-01 1 ∆ Wire (Connects thermostat M9900-77 1

to ignition control assembly)

111166-01A

Page 20

Dayton Operating Instructions and Parts Manual

2E510F, 2E511F, 3E218F, and 3E219F

Dayton Portable Oil-Fired Heaters

Repair Parts List for Handle and Wheel Group Models 3E218F and 3E219F

Ref. Part Number No. Description 3E218F 3E219F Qty.

1 Front Handle HA2203 HA2204 1

2 Rear Handle HA2203 HA2204 1

3 #10 - 24 x 1

Oval Head Screw

4 Wheel Support Frame M12342-3 M12831-3 1

5 10-24 Torque Lock NTC-3BZ NTC-3BZ 8

Hex Nut

6 Axle M51015-01 M16801-2 1

7 Wheel 107426-01 107426-01 1

8 Cap Nut M28526 M28526 2

Maintenance Kits

Ignition Control 104068-02 104068-02 104068-02 104068-02

Ignitor 102548-03 102548-03 102548-03 102548-03

Filter Kit HA3014 HA3014 HA3017 HA3017

Nozzle Kit HA3006 HA3024 HA3027 100735-34

Rotor/Air Pump Kit HA3004 HA3005 HA3004 HA3004

Handle — — HA2203 HA2204

Photocell M16656-24 M16656-24 M16656-24 M16656-24

Pump Adjustment HA3020 HA3020 HA3020 HA3020

/4" M12345-33 M12345-33 8

Figure 34 - Handle and Wheel Assembly

Part Numbers for Models

2E510F 2E511F 3E218F 3E219F

Accessories

2E510F 2E511F 3E218F 3E219F

Air Gauge Kit HA1180 HA1180 HA1180 HA1180

Standard Wheels and Handle Kit HA1206 HA1206 —— ——

Heavy Duty Wheels and Handle Kit HA1202 HA1202 —— ——

111166-01A

Page 21

Dayton Operating Instructions and Parts Manual

Models 2E510F, 2E511F, 3E218F, and 3E219F

Wiring Diagram

Black

Green

Power Plug

120V/60Hz

Figure 35 - Wiring Diagram, Models 2E510F and 2E511F

White

Gray Gray

Motor

Photocell

Yellow Yellow

Ignitor

Red

Green

White

Blue

Ignitor

Motor Main 120V (L1)

AC Neutral (L2)

Ignition Control

Motor Return

Ignitor

Photocell Photocell

Thermostat

Black

Green

Power Plug

120V/60Hz

Figure 36 - Wiring Diagram, Models 3E218F and 3E219F

111166-01A

White

Photocell

Red

Motor

Green

White

Blue

Ignitor

Motor Main 120V (L1)

AC Neutral (L2)

Ignition Control

Motor Return Ignitor

Photocell Photocell

Page 22

Dayton Operating Instructions and Parts Manual

Dayton Portable Oil-Fired Heaters

2E510F, 2E511F, 3E218F, and 3E219F

Troubleshooting Chart

Symptom

Motor does not start five seconds after heater is plugged in

Never service heater while it is plugged in, operating, or hot. Severe burns and electrical shock can occur.

Possible Cause(s)

1. No power to heater

2. Thermostat setting too low, if equipped

High Voltage!

3. Bad electrical connection between motor and ignition control assembly or ignition control assembly and power cord

4. Blown fuse on ignition control assembly

5. Binding pump rotor

6. Defective ignition control assembly

7. Defective motor

Corrective Action

1. Check circuit breaker in electrical panel

2. Turn thermostat knob to a higher setting

3. Check all electrical connections. See Wiring Diagram, page 21

4. See Ignition Control Assembly, page 10

5. If fan does not turn freely, see Pump Rotor, page 9

6. Replace ignition control assembly

7. Replace Motor

Motor starts and runs but heater does not ignite

1. No fuel in tank

2. Pump pressure incorrect

3. Dirty fuel ﬁlter

4. Obstruction in nozzle assembly

5. Water in fuel tank

High Voltage!

6. Bad electrical connection between ignitor and ignition control assembly

7. Defective ignitor

8. Defective ignition control assembly

1. Fill tank with Kerosene

2. See Pump Pressure Adjustment, page 7

3. See Fuel Filter, page 7

4. See Nozzle, page 9

5. Drain and ﬂush fuel tank with clean kerosene. See Storing, Transporting, or Shipping, page 11

6. Check electrical connections. See Wiring Diagram, page 21

7. Replace ignitor, see page 8

8. Replace ignition control assembly

111166-01A

Page 23

Dayton Operating Instructions and Parts Manual

Models 2E510F, 2E511F, 3E218F, and 3E219F

Troubleshooting Chart (Continued)

Symptom

Heater ignites but ignition control assembly shuts heater off after a short period of time

Possible Cause(s)

1. Pump pressure incorrect

2. Dirty air intake, air output, and/or lint filter

3. Dirty fuel ﬁlter

4. Obstruction in nozzle assembly

5. Photocell assembly not properly installed (not seeing the flame)

High Voltage!

6. Dirty photocell lens

7. Bad electrical connection between photocell and ignition control assembly

8. Defective photocell

9. Defective ignition control assembly

Corrective Action

1. See Pump Pressure Adjustment, page 7

2. See Air Output, Air Intake, and Lint Filters, page 6

3. See Fuel Filter, page 7

4. See Nozzle, page 9

5. Make sure photocell boot is properly seated in bracket

6. Clean photocell lens

7. Check electrical connections. See Wiring Diagram, page 21

8. Replace photocell

9. Replace ignition control assembly

111166-01A

Page 24

Dayton Operating Instructions and Parts Manual

2E510F, 2E511F, 3E218F, and 3E219F

Dayton Portable Oil-Fired Heaters

LIMITED WARRANTY

DAYTON ONE-YEAR LIMITED WARRANTY. Dayton portable oil-fired heaters, models covered in this manual, are warranted by Dayton

Electric Mfg. Co. (Dayton) to the original user against defects in workmanship or materials under normal use for one year after date of purchase. Any part which is determined to be defective in material or workmanship and returned to an authorized service location, as Dayton designates, shipping costs prepaid, will be, as the exclusive remedy, repaired or replaced at Dayton’s option. For limited warranty claim procedures, see PROMPT DISPOSITION below. This limited warranty gives purchasers specific legal rights which vary from jurisdiction to jurisdiction.

LIMITATION OF LIABILITY. To the extent allowable under applicable law, Dayton’s liability for consequential and incidental damages is expressly disclaimed. Dayton’s liability in all events is limited to and shall not exceed the purchase price paid.

WARRANTY DISCLAIMER. Dayton has made a diligent effort to provide product information and illustrate the products in this literature accurately; however, such information and illustrations are for the sole purpose of identification, and do not express or imply a warranty that the products are MERCHANTABLE, or FIT FOR A PARTICULAR PURPOSE, or that the products will necessarily conform to the illustrations or descriptions.

Except as provided below, no warranty or affirmation of fact, expressed or implied, other than as stated in the “LIMITED WARRANTY” above is made or authorized by Dayton.

PRODUCT SUITABILITY. Many jurisdictions have codes and regulations governing sales, construction, installation, and/or use of products for certain purposes, which may vary from those in neighboring areas. While Dayton attempts to assure that its products comply with such codes, it cannot guarantee compliance, and cannot be responsible for how the product is installed or used. Before purchase and use of a product, review the product applications, and all applicable national and local codes and regulations, and be sure that the product, installation, and use will comply with them.

Certain aspects of disclaimers are not applicable to consumer products; e.g., (a) some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you; (b) also, some jurisdictions do not allow a limitation on how long an implied warranty lasts, consequently the above limitation may not apply to you; and (c) by law, during the period of this Limited Warranty, any implied warranties of implied merchantability or fitness for a particular purpose applicable to consumer products purchased by consumers, may not be excluded or otherwise disclaimed.

PROMPT DISPOSITION. Dayton will make a good faith effort for prompt correction or other adjustment with respect to any product which proves to be defective within limited warranty. For any product believed to be defective within limited warranty, first write or call dealer from whom the product was purchased. Dealer will give additional directions. If unable to resolve satisfactorily, write to Dayton at address below, giving dealer’s name, address, date, and number of dealer’s invoice, and describing the nature of the defect. Title and risk of loss pass to buyer on delivery to common carrier. If product was damaged in transit to you, file claim with carrier.

Manufactured for Dayton Electric Mfg. Co. Niles, Illinois 60714

111166 01

NOT A UPC

111166-01 Rev. A 04/03

111166-01A

Version B - For Reduction G016.J