Dayton 1RVT8, 1RVT7 User Manual

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Installation, Operation, Maintenance and Parts Manual
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Please read and save these instructions. This heater must be installed and serviced by trained gas installation and service personnel only! Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain these instructions for future reference.
1RVT7 and 1RVT8
®
Dayton Patio Heaters
Description
Dayton high-intensity patio heaters become highly efficient generators of infrared radiation by heating a ceramic refractory material to incandescence. The principal operation is to pass a gas-air mixture through a perforated ceramic refractory, and ignite it on the refractory surface. This causes the ceramic material to be heated to approximately 1780°F and generate large amounts of infrared radiation that may be directed anywhere heat is desired. Infrared radiation heats people and objects it strikes and not the intervening air. Included is a direct spark ignition system, manifold pressure tap, porous ceramic grids, a stainless steel housing and a preset mounting bracket for mounting the heater. Typical applications are restaurant patios, loading docks, warehouses, service garages, factories, aircraft hangars, etc.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death.
Read and understand the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
This heater must be installed and serviced by trained gas installation and service personnel only. Inspect the heater annually. Failure to comply could result in personal injury, asphyxiation, death, fire and/or property damage.
WARNING
Not for indoor residential use.
This heater is not approved for use in
garages, solarium, living quarters, etc. Installation in residential indoor spaces may result in property damage, asphyxiation, serious injury or death.
any indoor residential application. This includes, but is not limited to, attached
store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Maintain clearance to combustibles.
For Your Safety If you smell gas:
• Shut off gas to the appliance.
• Extinguish any open flame.
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Call your gas supplier. Do not use any phone in your building.
• Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
WARNING
Storage of gasoline and other flammable vapors and liquids in the vicinity of this or any other appliance may result in fire or explosion. Do not
Form 5S5668 Printed in U.S.A.
03460 1206/346/VCPVP
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Dayton Installation, Operation, Maintenance and Parts Manual
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1RVT7 and 1RVT8
Dayton Patio Heaters
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Warning Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Clearance to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Standards, Certifications and Government Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Safety Signs and Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Heater Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Heater Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Gas Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
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Dayton Installation, Operation, Maintenance and Parts Manual
Models 1RVT7 and 1RVT8
Safety
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, serious injury or death. Read and understand, the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. Only trained, qualified gas installation and service personnel may install or service this equipment.
Warning Symbols
Safety is the most important consideration during installation, operation and maintenance of the infra-red heater. You will see the following symbols and signal words when there is a hazard related to safety or property damage.
WARNING
Warning indicates a potentially hazardous situation which, if not avoided, could result in death or injury.
CAUTION
Caution indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
Applications
This is not an explosion proof heater. Consult your local Fire Marshall, insurance carrier and other authorities for approval of the proposed installation.
Commercial / Industrial
Infra-red heaters are designed and certified for use in industrial and commercial buildings such as outdoor restaurant patios, warehouses, manufacturing plants, aircraft hangars and vehicle maintenance shops. For maximum safety, the building must be evaluated for potential hazards before installing the heater system. A critical safety factor to consider before installation is the clearance to combustibles.
Outdoor Residential
This heater may only be used in outdoor residential applications and is NOT approved for use in any indoor residential application. This includes, but not limited to, attached garages, living quarters, solarium, etc. Consult the local fire marshal and/or insurance provider if unsure of your application.
Notice indicates a potentially hazardous situation which, if not avoided, could result in property damage.
residential indoor spaces may result in property damage, serious injury or death. In residential applications this heater may only be used outdoors.
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WARNING
Not For Indoor Residential Use.
Installation of a infra-red heater system in
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Dayton Installation, Operation, Maintenance and Parts Manual
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Dayton Patio Heaters
Clearance to Combustibles
1RVT7 and 1RVT8
WARNING
Improperly connected gas lines may result in serious injury or death, explosion, poisonous fumes, toxic gases, asphyxiation. Connect gas lines in accordance to national, state, provincial and local codes.
Placement of explosive objects, flammable objects, liquids and vapors close to the heater may result in explosion, fire, property damage, serious injury or death. Do not store, or use, explosive objects, liquids and vapor in the vicinity the heater.
Failure to comply with the published clearances to combustibles could result in personal injury, death and/or property damage.
Hazards Include:
For maximum safety the building must be evaluated for hazards before installing the heater system. Examples include, but not limited to:
• Gas and electrical lines
• Combustible and explosive materials
• Chemical storage areas
• Areas of high chemical fume concentrations
• Provisions for accessibility to the heater
• Adequate clearances around air openings
• Combustion and ventilating air supply
• Vehicle parking areas
• Vehicles with lifts or cranes
• Storage areas with stacked materials
• Lights
• Sprinkler heads
• Overhead doors and tracks
• Dirty, contaminated environment
A critical safety factor to consider before installation is the clearances to combustibles. Clearance to combustibles is defined as the minimum distance you must have between the infra-red surface, or reflector, and the combustible item. Considerations must also be made for moving objects around the infra-red heater. The following is a partial list of items to maintain clearances from:
Combustible items include :
• Wood
• Paper
• Fabric
• Chemicals
• Wall or roof insulation
Moving objects include:
• Overhead doors
• Vehicle lifts
• Cranes
• Hoists
• Car wash equipment
When installing the infra-red heater system, the minimum clearances to combustibles must be maintained. These distances are shown in Chart 1.1 and on the minimum clearance to combustibles label (F/N: LLPCL002) found on the heater. If you are unsure of the potential hazards, consult your local fire marshall, fire insurance carrier or other qualified authorities on the installation of gas fired infra-red heaters for approval of the proposed installation.
Signs shall be posted specifying the maximum permissible stacking height in order to maintain clearances to combustibles.
CAUTION
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Dayton Installation, Operation, Maintenance and Parts Manual
Models 1RVT7 and 1RVT8
Chart 1.1 - Clearance to Combustibles in Inches (see Figure 1.1)
Model No.
1RVT7
34,000 [Natural Gas]
1RVT8
34,000 [LP Gas]
Mounting
Angle*
Sides Back Top Below End(s) Front
14 N/A 13 46 22 N/A
30° N/A 8 17 46 22 46
14 N/A 13 46 22 N/A
30° N/A 8 17 46 22 46
* Heaters mounted on an angle between 0° to 30° must maintain clearances posted for 0° or 30°; whichever is greater.
Certain applications (awnings, fabrics, plastics, sprinklers, insulation) may require the heater to be mounted at a distance in excess of the published clearances to combustibles. Contact the factory.
Important! If the heater is mounted beneath a non­combustible surface an 8 in. minimum top clearance must be maintained from the top of the heater to prevent overheating the controls.
Figure 1.1 - Clearance to Combustibles
Top
(to ceiling)
Top
(to ceiling)
Back
SideSide
This side down
Below
END VIEW
0° MOUNTING ANGLE
End End
SIDE VIEW
30° MOUNTING ANGLE
Below
END VIEW
Front
30˚
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Dayton Installation, Operation, Maintenance and Parts Manual
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1RVT7 and 1RVT8
Dayton Patio Heaters
Standards, Certifications and Government Regulations
The installation of this heater must comply with all applicable local, state and national specifications, regulations and building codes (contact the local building inspector and/or fire marshall for guidance) before installing the heater system.
In the absence of local codes, the installation must conform to the latest edition of the National Fuel Code ANSI Z223.1 (NFPA 54).
Refer to the following Standards and codes for application specific guidelines:
Public Garages:
The installation of this heater in public garages must conform with the Standard for Parking Structures, ANSI/NFPA 88A (latest edition), or the Standard for Repair Garages, ANSI/NFPA 88B (latest edition) and must be at least 8 ft. above the floor.
Aircraft Hangars:
The installation of this heater in aircraft hangars must conform with the Standard for Aircraft Hangars, ANSI/ NFPA 409 (latest edition). The heater must be installed at least 10 ft. above the upper wing surfaces and engine enclosures of the highest aircraft which might be stored in the hangar. In areas adjoining the aircraft storage area, the heaters must be installed at least 8 ft. above the floor. The heaters must be located in areas where they will not be subject to damage by aircraft, cranes, moveable scaffolding or other objects.
High Altitude:
The installation of this heater is approved, without modifications, for elevations up to 6,000 ft. MSL (sea level). Contact Dayton for installations above these elevations.
Electrical:
The heater, when installed, must be electrically grounded in accordance with the National Electrical Code ANSI/NFPA 70 (latest edition). Under no circumstances is either the electrical supply line or gas supply line to provide any assistance in the suspension of the heater.
Ventilation:
This heater must be installed in accordance with the requirements set forth in this manual and with the NFPA 54/ANSI Z223.1 National Fuel Gas Code (latest edition). See ventilation requirements on page 17.
Dayton® units comply or are certified by one or more of the following organizations or standards:
• CSA International Requirement (CSA 2.37/5.90 U.S.).
• American National Standards Institute (ANSI Z83.26).
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CLEARANCE TO COMBUSTIBLES
FIRE HAZARD. Always maintain published clearance to combustibles.
In locations used for the storage of combustible materials, signs must be posted. Consult manual for additional guidelines.
MODEL NO.
DANGER
SIDE(S) BELOW TOP BEHINDEND(S) FRONT
ALL MODELS
(in millimeters)
MOUNTING
ANGLE
30°
30°
22”
559mm
22”
559mm
14”
356mm
N/A
N/A
46”
1168mm
46”
1168mm
13”
330mm
17”
432mm
N/A
N/A
8”
203mm
N/A
N/A
46”
1168mm
ALL MODELS
(in inches)
Contact may cause burn. Do NOT touch hot surface. Allow to cool before servicing.
This heater must be installed by qualified personnel only and in accordance with the latest edition of the
ANSI/NFPA Standards. (ANSI/NFPA 88A Parking Structures), 88B (Repair Garages), 409 (Aircraft Hangars). Observe all country, state and local codes.
LIGHTING INSTRUCTIONS
1. Rotate heater’s valve knob to “ON” position.
2. Close electrical circuit (usually thermostat).
3. If the heater fails to light, turn “OFF” gas, open electrical circuit and wait 5 minutes before repeating.
Avoid Serious Injury or Death. Improper installation,
adjustment, alteration, service or maintenance can cause
property damage, injury or death. Read the installation, operation and maintenance manual thoroughly before installing or servicing this equipment.
This is not an explosion-proof heater. Where there is the possibility of flammable vapors or dusts, consult the local fire marshal, fire insurance carrier or other authorities for approval of the proposed installation. Always maintain minimum ventilation requirements.
30°
This side down
END VIEWSIDE VIEW 0° Mounting
END VIEW
30° Mounting
The minimum end clearance is 22” or 559mm.
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CLEARANCE TO COMBUSTIBLES
FIRE HAZARD. Always maintain published clearance to combustibles.
In locations used for the storage of combustible materials, signs must be posted. Consult manual for additional guidelines.
MODEL NO.
DANGER
SIDE(S) BELOW TOP BEHINDEND(S) FRONT
ALL MODELS
(in millimeters)
MOUNTING
ANGLE
30°
30°
22”
559mm
22”
559mm
14”
356mm
N/A
N/A
46”
1168mm
46”
1168mm
13”
330mm
17”
432mm
N/A
N/A
8”
203mm
N/A
N/A
46”
1168mm
ALL MODELS
(in inches)
Contact may cause burn. Do NOT touch hot surface. Allow to cool before servicing.
This heater must be installed by qualified personnel only and in accordance with the latest edition of the
ANSI/NFPA Standards. (ANSI/NFPA 88A Parking Structures), 88B (Repair Garages), 409 (Aircraft Hangars). Observe all country, state and local codes.
LIGHTING INSTRUCTIONS
1. Rotate heater’s valve knob to “ON” position.
2. Close electrical circuit (usually thermostat).
3. If the heater fails to light, turn “OFF” gas, open electrical circuit and wait 5 minutes before repeating.
Avoid Serious Injury or Death. Improper installation,
adjustment, alteration, service or maintenance can cause
property damage, injury or death. Read the installation, operation and maintenance manual thoroughly before installing or servicing this equipment.
This is not an explosion-proof heater. Where there is the possibility of flammable vapors or dusts, consult the local fire marshal, fire insurance carrier or other authorities for approval of the proposed installation. Always maintain minimum ventilation requirements.
30°
This side down
END VIEWSIDE VIEW 0° Mounting
END VIEW 30° Mounting
The minimum end clearance is 22 or 559mm.
Maintain Clearances to Combust ibles to Prevent the Risk of Fire.
Clearances to combustibles must be maintained in order to prevent the ignition of combustible materials. In locations used for the storage of combustible materials, signs must be posted to specify the maximum permissible stacking height to maintain the required clearances from the heater to the combustibles. Signs must either be posted adjacent to the heater thermostats or in the absence of such thermostats in a conspicuous location. Clearances ar e provided on the heater’s safety labels and in the heater’s Installation & Operation Manual. Refer to applicable ANSI or NFPA-54 Standards or local codes for further information. Post this tag adjacent to the heater’s thermostat or controls before operating the heater.
WARNING
AVOID SERIOUS INJURY, DEATH OR PROPERTY DAMAGE.
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INSTALLER. READ AND POST THIS NOTICE.
Dayton Installation, Operation, Maintenance and Parts Manual
WARNING
OBSERVE
PROPER GAS
DO NOT
ROTATE CONTROL
ASSEMBLY
FOR
GAS TYPE
ONLY
USE TWO WRENCHES TO TIGHTEN
Models 1RVT7 and 1RVT8
Safety Signs and Labels
It is important to provide warnings to alert individuals to potential hazards and safety actions. ANSI Z83.26/CSA
2.37 require you to post a sign “specifying the maximum permissible stacking height to maintain the required clearances from the heater to the combustibles” near the heaters thermostat or in absence of such thermostats in a conspicuous location.
F/N: LL02 - Observe Proper Gas Type (Natural Gas) F/N: LL03 - Observe Proper Gas Type (LP Gas)
Top Panel
Safety warning labels must be maintained on the infra­red heater. Illustrations of the safety labels, and their locations, are pictured below. In locations used for the storage of combustible materials, signs must be posted to specify the maximum permissible stacking height to maintain the required clearances from the heater to combustibles. Signs must either be posted adjacent to the heater thermostats or in the absence of such thermostats in a prominent location.
F/N: LL01 - Clearance Safety Tag (Affix adjacent to heater’s thermostat).
F/N: LLPCL002 Patio Heater Clearance to Combustibles Label
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Dayton Installation, Operation, Maintenance and Parts Manual
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Dayton Patio Heaters
Installation
1RVT7 and 1RVT8
WARNING
Read and understand, the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
Only trained, qualified gas installation and service personnel may install or service this equipment.
Design
To ensure a safe, properly designed heating system, a layout should be developed for the correct placement of the infra-red heater(s). Aside from safety factors such as clearance to combustibles (see Chart 1.1 on page 5), you should take into consideration:
• The environment (e.g., is it cold/drafty, average, protected)?
Note: The effective infra-red surface temperature of a person or object may be diminished with
• What is the area of heat coverage (e.g., sq. ft.) needed
wind above 5 mph, wind barriers may be required.
(Chart 2.1, Figure 2.2)?
CAUTION
This heater cannot be used in a building with a roof that is not insulated or where condensation problems can occur.
This installation manual, along with national, state, provincial and local codes, address these issues. It is critical that you read, understand and follow all guidelines and instructions. Always inspect and evaluate the mounting conditions, space for exhaust, gas supply and wiring.
IMPORTANT: Fire sprinkler heads must be located at an appropriate distance from the heater. This distance may exceed the published clearance to combustibles. Certain applications will require the use of high temperature sprinkler heads or relocation of the heaters.
• Is the heater being used in a social gathering area, or work station(s)?
• The mounting height of the heater (Chart 2.1, Figure 2.3).
• The type of mounting to be used.
• Physical space needed for the heater (Figure 2.1).
• Gas supply and connections.
• Combustion, ventilating air supply and exhaust path.
• Electricity and wiring to the heater.
Potentially flammable substances, such as Propylene Glycol or antifreeze solutions, are not to be used in conjunction with this heater.
For further information consult NFPA 13. Always observe applicable state and local codes.
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