Danfoss AMV (-H) 610, AMV (-H) 613, AMV (-H) 633 Operating guide [de]

Installation Guide
AME (-H) 610, 613, 633
DEUTSCH
FRANCAIS
MAG YAR
POLSKI
中文
VFG 2 VFG 21 VFG 25
Electrical Actuator AME (-H) 610, 613, 633 www.danfoss.com Page 7
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Siłownik elektryczny AME (-H) 610, 613, 633 www.danfoss.pl Strona 18
电动调节阀驱动器 AME(-H) 610,613,633 www.danfoss.com 21
VFU 2 VFGS 2 AFQM
Danfoss Heating VI.AA.X3.6U DH-SMT/SI
1
2
L
B
L
B
1


Installation Guide AME (-H) 610, 613, 633
DH-SMT/SI VI.AA.X3.6U Danfoss Heating
B
VFG, VFGS DN 15-125 VFG DN 150-250
VFG, VFGS DN 150-250 with body extension
Valves DN 15 20 25 32 40 50 65 80 10 0 125 150 200 250
L mm 130 250 260 280 200 230 290 310 350 400 480 600 730
VFG(S)
VFG(S) T
300
max
VFU 2
B mm 212 212 238 238 240 240 275 275 380 380 326 354 404
Weight kg 7 9 10 13 17 22 33 41 60 79 85 145 228
B1 mm - - - - - - - - - - 630 855 1205
Weight kg - - - - - - - - - - 140 210 300
B mm 95 95 106 106 123 123 13 5 135 165 165 - - -
C mm 3 11 3 11 337 337 339 339 374 374 47 9 479 - - -
Weight kg 7 9 10 13 17 22 33 41 60 79 - - -
A
C
L
VFU DN 15-125
DN 65 80 100 125
L
A 600 610 - ­B 425 425 530 530
B
AFQM + AMV(E) 6xx
290 310 350 400
(mm)
Installation Guide AME (-H) 610, 613, 633
Valve type
DN 15- 125 150-250 15- 125 15- 125 150-250 65 -125
PN 16, 25, 40 25
Medium Hot water Steam Hot water
T
max Medium
VFG 2 VFG 21 VFG 25
VFG 2: 200 VFG 21: 150 VFG 25: 200
VFG 2
VFG 21
140 200
VFU 2 VFGS 2 AFQM
AFQM
AFQM
VFU 2
VFU 2
300 (PN 16)
350 (PN 25, 40)
300 150
VFG 2 (21, 25)
VFG 2 (21, 25)
VFGS 2
Danfoss Heating VI.AA.X3.6U DH-SMT/SI
33
4
PE
L
N
0(4) - 20 mA 0(2) - 10 V
GND
0(4) - 20 mA 0(2) - 10 V
Valve Open
End switches
Valve Close
Power supply
Output stroke
Input controller
20 19 18 17 16 15 14 13 12 11 10
9 8 7 6 5 4 3 2 1
Installation Guide AME (-H) 610, 613, 633
DH-SMT/SI VI.AA.X3.6U Danfoss Heating

OPEN STOP AUTO STOP
CLOSE
DN 150-250
Installation Guide AME (-H) 610, 613, 633
VFG.., AFQ
S1
S2
S2
CLOSE
OPEN STOP AUTO STOP
21
21
0/2-10 V
0/4-20 mA
0-20 mA
4
S2
3
3
0-20 mA 0-10 V
4-20 mA 2-10 V
0.74 mA
0.72 V
VFG..
AFQ
VFU
0-10 V
20 mA 10 V
4
4-20 mA 2-10 V
1
OPEN STOP AUTO STOP
CLOSE
S2
1
VFG.., AFQ
S2
CLOSE
OPEN STOP AUTO STOP
1
S2
1
OPEN STOP AUTO STOP
CLOSE
OPEN STOP AUTO STOP
CLOSE
Danfoss Heating VI.AA.X3.6U DH-SMT/SI
55
Installation Guide AME (-H) 610, 613, 633
VFU
S2
OPEN STOP AUTO STOP
CLOSE
S2
1
OPEN
STOP AUTO STOP
CLOSE
1
S2
1
S2
1
VFU
OPEN STOP AUTO STOP
CLOSE
OPEN
STOP
AUTO
STOP
CLOSE
OPEN STOP AUTO STOP
CLOSE
VFG.., AFQ
VFU
VFUVFG.., AFQ
OPEN STOP AUTO STOP
CLOSE
OPEN STOP AUTO STOP
CLOSE
OPEN STOP AUTO STOP
CLOSE
VFUVFG.., AFQ
OPEN STOP AUTO STOP
CLOSE
6
DH-SMT/SI VI.AA.X3.6U Danfoss Heating
VFUVFG.., AFQ
Installation Guide AME (-H) 610, 613, 633
ENGLISH
Safety Notes
Prior to assembly and commissioning to avoid injury of persons and damages of the devices, it is absolutely necessary to carefully read and observe these instructions. Necessary assembly, start-up, and maintenance work must be performed only by qualified, trained and authorized personnel. Prior to assembly and maintenance work on the controller, the system must be:
- depressurized,
- cooled down,
- emptied and
- cleaned. Please comply with the instructions of the system manufacturer or system operator.
Mounting
Permissible Installation Positions
- DN 15-50 (T
valve type AFQM -
- DN 15-80 (T valve types VFG 2, VFG 21, VFG 25, VFU 2
- DN 15-250 (T
all allowed valve types
- DN 65-125 (T
valve type AFQM -
- DN 100-250 (T
valve types VFG 2, VFG 21, VFU 2 DN 15-250: valve type VFGS 2 (steam).
Valve Installation
1. Install strainer in front of valve.
2. Rinse system before installing valve.
3. Observe flow direction on the valve body
< 120oC):
max
< 120oC):
max
> 120 oC)
max
< 120oC):
max
< 120oC):
max
Disassembly of Valve, Actuator
Danger
Danger of injury by steam or hot water!
Valve without actuator is open , sealing is in the actuator.
It is absolutely necessary to depressurize system prior to any work.
Carry out disassembly in reverse order as assembly.
Electrical Connection
HIGH VOLTAGE !
Danger of injury and life in case of improper handling!
Do not remove the cover before the power supply is fully switched off.
Disposal instruction
This product should be dismantled and its components sorted, if possible, in various groups before recycling or disposal.
Always follow the local disposal regulations.
Definition of Application
The electrical actuator is used in connection with the following valves: VFG 2(21), VFG 25, VFU 2, VFGS 2, AFQM.
Fields of application are the temperature control of water, water-glycol mixtures and steam for heating, district heating and cooling systems.
Flanges in the pipeline system must be in parallel direction, the sealing surfaces must be clean and undamaged.
4. Install valve.
5. Tighten screws crosswise in 3 steps up to the maximum torque.
Actuator and Valve Installation
Before mounting:
1. Carry out the electrical connection procedure acc. to the next paragraph
2. turn the rotary switch to the postion “OPEN” to run the actuator stem completely back
Valves DN 150-250
For valves DN 150 - 250 the stem of the actuator must be screwed into the valve stem.
Switch off power supply prior to connecting lines.
The electrical connection must only be performed by an expert electrician. To access electrical panel remove the cover first.
Removing the cover
1. Loosen slotted screw at the rotary switch , remove rotary switch.
2. Unscrew screw and remove cover .
Connections
When cover is removed connect lines in accordance with connection diagram, see ❾:
Connection for: STB - Safety Temperature Limiter
STW - Safety Temperature Monitor SDB - Safety Pressure Limiter
Prior to remounting the cover, carry out settings at the actuator, see next section.
Overview Actuators AME 6..
610/3 0 613/3 3 (-H )613/33
Safety function
Mechanical adjustment
- + +
- - +
Dimensions, Weights
Flanges: Connection dimensions acc. to EN 1092-2
Observe the Installation Instructions attached to valves DN 150-250.
Valves DN 15-125
1. Place actuator on the valve and align.
2. Tighten union nut torque 100 Nm
Insulation
Prior to connection it is absolutely necessry to remove the jumper -
only types AME (-H) 613, 633 with safety return function.
Actuator Settings
Prior to carrying out any settings, dismount cover like described in previous section.
Valve Types for AME(-H) 6..
The electical actuator AME(-H) 6.. can be mounted on the following valves, see .
Danfoss Heating VI.AA.X3.6U DH-SMT/SI
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8
Installation Guide AME (-H) 610, 613, 633
DH-SMT/SI VI.AA.X3.6U Danfoss Heating
Switch designations ❿ ①
Output Signal Settings
Input settings
The selection of voltage or current input is carried out via the connection on the terminal strip, terminal 15 or 16, see “Electrical diagram” .
Final Position Settings
After having mounted the valves and the actuator, the final positions “Valve OPEN” and “Valve CLOSED” must be set.
Pre-conditions for the settings:
• theactuatorismountedonthevalve
•
the electrical connection is completed.
Valves VFG .., AFQM
Setting the final position “Valve CLOSED”
Procedure:
1. Set switch S2
2. Set rotary switch to position “CLOSE” .
3. The stroke indicator must move in the direction of the arrow up to its stop.
Valve is completely closed.
4. Align stroke indicator:
• Loosenscrews⑤.
• Aligndisplayto0⑥.
• Tightenscrews.
5. Turn rotary switch by one position to STOP
6. Press key S4 once
7. Set switch S2
The final position “Valve CLOSED” is set.
Setting the final position “Valve OPEN”
Procedure:
1. Find the stroke in the table below:
Typ e
VFG 2 VFG 21 VFG 25 AFGM
2. Set switch S2
3. Set rotary to position “OPEN”
Valve opens Example:
DN 100, Stroke 20 mm As soon as the stroke has been
reached , set rotary switch to position “STOP”
4. Press key S4 once
DN
15, 20, 25
32, 40 50, 65
80
100, 125
150, 200, 250
Valve stroke
6 mm
8 mm 12 mm 18 mm 20 mm 24 mm
5. Set switch S2 The final position “Valve OPEN” is set.
After you completed setting final position re-mount the cover and rotary switch and turn rotary switch to position "AUTO" .
If you would like to reset the final positions repeat the procedure again.
Valves VFU 2
Remarks to VFU 2:
In contrary to the valves VFG .., AFQM , the valve VFU 2 has a reversed closing
direction.
The valve VFU 2 is opened by the safety return function.
Setting the final position “Valve OPEN”
Procedure:
1. Set switch S2
2. Set rotary switch to position “CLOSE” .
3. The stroke indicator must move in the direction of the arrow up to its stop.
Valve is completely open
4. Align stroke indicator:
• Loosenscrews⑤.
• Aligndisplayto0⑥.
• Tightenscrews.
5. Turn rotary switch by one position to “STOP”
6. Press key S4 once
7. Set switch S2
The final position “Valve OPEN” is set.
Setting the final position “Valve CLOSED”
Procedure:
1. Take stroke from the following table:
Typ e
VFU
2. Set switch S2
3. Set rotary switch to position “OPEN”
Valve closes, as soon as the stroke
has ben reached, set rotary switch to position “STOP” .
4. Stroke indicator moves up to its stop, the valve is shown on the scale
Example:
DN 100, stroke 20 mm
5. Turn rotary switch by one position to “STOP”
DN
15, 20, 25
32, 40
50, 65
80
100, 125
Valve stroke
6 mm
8 mm 12 mm 18 mm 20 mm
6. Pres key S4 once
7. Set switch S2 The final position “Valve CLOSED” is set. After you completed setting final position re-mount the cover and rotary switch and turn rotary switch to position "AUTO" .
If you would like to reset the final positions repeat the procedure again.
Operation
Electrical Manual Adjustment
• Rotaryswitchsetto“CLOSE“ Actuator stem is extended : After repositioning, turn to “STOP”
• Rotaryswitchsetto“OPEN“ Actuator stem is retracted : After repositioning, turn to “STOP”
• Rotaryswitchsetto“STOP“ Actuator stem stays in its last position.
• Rotaryswitchsetto“AUTO“ Actuator is controlled via the external controller.
Standard setting
Strictly observe for normal operation.
Mechanical Manual Adjustments
(only for the actuators AME-H 613)
In case of a power supply failure or a operating fault, the valve may be opened or closed
1. Turn rotary switch to position “CLOSE” .
2. Loosen security screw .
3. With hook wrench (accessory) retract actuator stem : VFG .., AFQM opens VFU 2 closes
4. With hook wrench (accessory) extend actuator stem : VFG .., AFQM closes VFU 2 opens
Prior to switching to automatic operation (AUTO), it is absolutely necessary to completely turn the adjustment nut to its stop.
Tighten security screw .
If this is not observed, the valve cannot be closed. (VFU ... not be opened).
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