Danfoss AMV (-H) 610, AMV (-H) 613, AMV (-H) 633 Operating guide [de]

Installation Guide

AME (-H) 610, 613, 633

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VFG 2

 

VFU 2

 

VFGS 2

 

AFQM

 

 

 

VFG 21

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VFG 25

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ENGLISH

Electrical Actuator AME (-H) 610, 613, 633

www.danfoss.com

Page 7

 

 

 

 

 

 

 

 

DEUTSCH

Elektrischer Stellantrieb AME (-H) 610, 613, 633

www.danfoss.de

Seite 9

 

 

 

 

 

 

 

 

francais

Servo-moteurAME (-H) 610, 613, 633

www.danfoss.fr

Page 12

 

 

 

 

 

 

 

 

MAGYAR

Elektromos szelepmozgató AME (-H) 610, 613, 633

www.danfoss.hu

Oldal 15

 

 

 

 

 

 

 

 

polski

Siłownik elektryczny AME (-H) 610, 613, 633

www.danfoss.pl

Strona 18

 

 

 

 

 

 

 

 

 

AME(-H) 610,613,633

www.danfoss.com

21

 

 

 

 

Danfoss Heating

VI.AA.X3.6U

DH-SMT/SI

1

Installation Guide

AME (-H) 610, 613, 633

 

 

 

 

 

 

L

 

 

 

 

L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>B

 

 

 

 

<![if ! IE]>

<![endif]>B

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]> 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>B

 

 

 

 

 

<![if ! IE]>

<![endif]>C

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>1

 

 

 

 

 

 

 

 

VFG, VFGS DN 15-125

 

VFG DN 150-250

 

 

 

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VFG, VFGS DN 150-250

 

 

 

VFU DN 15-125

 

 

 

 

 

 

 

with body extension

 

 

 

 

 

Valves

 

DN

15

20

25

32

40

50

65

80

100

125

150

200

250

 

L

mm

130

250

260

280

200

230

290

310

350

400

480

600

730

VFG(S)

B

mm

212

212

238

238

240

240

275

275

380

380

326

354

404

 

Weight

kg

7

9

10

13

17

22

33

41

60

79

85

145

228

VFG(S)

B1

mm

-

-

-

-

-

-

-

-

-

-

630

855

1205

Tmax 300

Weight

kg

-

-

-

-

-

-

-

-

-

-

140

210

300

 

B

mm

95

95

106

106

123

123

135

135

165

165

-

-

-

VFU 2

C

mm

311

311

337

337

339

339

374

374

479

479

-

-

-

 

Weight

kg

7

9

10

13

17

22

33

41

60

79

-

-

-

<![if ! IE]>

<![endif]>A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DN

 

65

80

100

125

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L

(mm)

290

310

350

400

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

600

610

-

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

425

425

530

530

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>B

AFQM + AMV(E) 6xx

2

DH-SMT/SI

VI.AA.X3.6U

Danfoss Heating

Danfoss AMV (-H) 610, AMV (-H) 613, AMV (-H) 633 Operating guide

Installation Guide

AME (-H) 610, 613, 633

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VFG 2

VFG 2

 

 

 

 

 

 

 

 

Valve type

VFG 21

VFU 2

 

VFGS 2

 

 

AFQM

 

 

VFG 21

 

 

 

 

 

 

VFG 25

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DN

15-125

150-250

15-125

15-125

 

 

150-250

65-125

 

 

PN

 

 

16, 25, 40

 

 

 

 

25

 

 

Medium

 

Hot water

 

Steam

 

 

Hot water

 

 

 

VFG 2: 200

 

 

300 (PN 16)

 

 

 

 

 

Tmax Medium

VFG 21: 150

140

200

 

300

150

 

 

350 (PN 25, 40)

 

 

 

VFG 25: 200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AFQM

 

 

VFU 2

 

VFG 2 (21, 25)

 

 

AFQM

 

 

VFU 2

 

 

VFG 2 (21, 25)

 

 

 

VFGS 2

 

 

 

 

 

 

 

 

 

Danfoss Heating

 

 

VI.AA.X3.6U

 

 

 

 

DH-SMT/SI

3

 

Installation Guide

AME (-H) 610, 613, 633

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPEN

 

 

 

 

 

STOP

 

 

 

 

 

AUTO

 

 

 

 

 

STOP

 

 

 

 

 

CLOSE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DN 150-250

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

 

0(4) - 20 mA

 

 

 

19

 

0(2) - 10 V

 

 

 

18

 

Output stroke

 

 

 

17

GND

 

 

 

16

 

0(4) - 20 mA

 

 

 

15

 

0(2) - 10 V

 

 

 

14

 

Input controller

 

 

 

13

 

 

 

 

12

 

Valve Open

 

 

 

11

 

End switches

 

 

 

10

 

 

 

 

 

 

 

 

9

 

Valve Close

 

 

 

8

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

6

 

 

 

 

 

5

 

 

 

 

N

 

 

 

 

4

 

 

 

 

3

L

Power supply

 

 

2

 

 

 

 

PE

 

 

 

 

1

 

4

DH-SMT/SI

 

VI.AA.X3.6U

 

Danfoss Heating

Installation Guide

AME (-H) 610, 613, 633

 

 

 

 

 

 

 

 

 

 

 

 

S1

 

 

S2

3 0-20 mA

VFG..

VFU

1

2

AFQ

 

 

 

0/2-10 V

 

0-10 V

 

 

 

 

 

 

 

 

 

 

0/4-20 mA

 

4-20 mA

0.74 mA

 

 

1

2

3

2-10 V

0.72 V

 

 

 

 

S2

 

4

0-20 mA

 

 

 

 

 

 

 

 

 

 

 

 

 

0-10 V

 

 

 

 

 

 

 

4-20 mA

 

 

20 mA

 

 

 

4

2-10 V

 

 

10 V

 

VFG.., AFQ

VFG.., AFQ

S2 1

 

 

 

OPEN

OPEN

 

 

 

 

 

 

 

 

 

 

STOP

STOP

S2

 

 

 

 

 

 

 

 

 

AUTO

AUTO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STOP

STOP

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CLOSE

CLOSE

 

 

 

 

 

 

 

 

 

 

 

 

 

S2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S2

1

OPEN

 

OPEN

OPEN

STOP

 

STOP

STOP

AUTO

 

AUTO

AUTO

STOP

 

STOP

STOP

CLOSE

 

CLOSE

CLOSE

 

 

 

 

 

 

Danfoss Heating

VI.AA.X3.6U

DH-SMT/SI

5

 

Installation Guide

 

AME (-H) 610, 613, 633

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S2

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPEN

 

OPEN

 

 

 

 

 

 

 

STOP

 

STOP

 

 

S2

 

 

 

 

AUTO

 

AUTO

 

 

 

 

 

VFU

 

 

 

 

 

 

 

STOP

 

STOP

 

 

1

 

 

 

 

CLOSE

 

CLOSE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S2

1

 

 

 

 

 

 

 

 

 

 

 

 

 

S2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPEN

 

OPEN

 

 

OPEN

 

 

 

 

STOP

 

STOP

 

 

STOP

 

 

 

VFU

AUTO

 

AUTO

 

 

AUTO

 

 

 

STOP

 

STOP

 

 

STOP

 

 

 

 

 

 

 

 

 

 

 

CLOSE

 

CLOSE

 

 

CLOSE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPEN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STOP

 

 

 

 

 

OPEN

 

 

 

AUTO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STOP

 

 

 

STOP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AUTO

 

 

 

CLOSE

 

 

 

 

 

 

 

 

 

 

 

 

 

STOP

 

 

 

 

 

 

 

 

CLOSE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VFG.., AFQ

VFU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPEN

 

 

 

 

 

 

 

 

 

STOP

 

 

 

 

 

 

 

 

 

AUTO

 

 

 

 

 

 

 

 

 

STOP

 

 

 

VFG.., AFQ

VFU

 

 

 

 

 

 

 

CLOSE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VFG.., AFQ

VFU

 

 

 

 

 

 

OPEN

 

 

 

 

 

 

 

 

 

STOP

 

 

 

 

 

 

 

 

AUTO

 

 

 

 

 

 

 

 

 

STOP

 

 

 

 

 

 

 

 

 

CLOSE

 

 

 

 

 

 

 

 

 

 

 

 

 

VFG.., AFQ

VFU

6

DH-SMT/SI

 

 

VI.AA.X3.6U

 

 

 

 

Danfoss Heating

Installation Guide

AME (-H) 610, 613, 633

 

 

English

Safety Notes

Prior to assembly and commissioning to avoid injury of persons and damages of the devices, it is absolutely necessary to carefully read and observe these instructions.

Necessary assembly, start-up, and maintenance work must be performed only by qualified, trained and authorized personnel.

Prior to assembly and maintenance work on the controller, the system must be:

-depressurized,

-cooled down,

-emptied and

-cleaned.

Please comply with the instructions of the system manufacturer or system operator.

Do not remove the cover before the power supply is fully switched off.

Disposal instruction

This product should be dismantled and its components sorted, if

possible, in various groups before recycling or disposal.

Always follow the local disposal regulations.

Definition of Application

The electrical actuator is used in connection with the following valves: VFG 2(21), VFG 25, VFU 2, VFGS 2, AFQM.

Fields of application are the temperature control of water, water-glycol mixtures and steam for heating, district heating and cooling systems.

Mounting

Permissible Installation Positions

- DN 15-50 (T max < 120oC):

 

valve type AFQM

-

-DN 15-80 (T max < 120oC):

valve types VFG 2, VFG 21, VFG 25, VFU 2

- DN 15-250 (T max > 120 oC)

all allowed valve types

 

- DN 65-125 (T max < 120oC):

 

valve type AFQM

-

-DN 100-250 (T max < 120oC): valve types VFG 2, VFG 21, VFU 2

DN 15-250:

valve type VFGS 2 (steam).

Valve Installation

1.Install strainer in front of valve.

2.Rinse system before installing valve.

3.Observe flow direction on the valve body

Flanges in the pipeline system must be in parallel direction, the sealing surfaces must be clean and undamaged.

4.Install valve.

5.Tighten screws crosswise in 3 steps up to the maximum torque.

Actuator and Valve Installation

Before mounting:

1.Carry out the electrical connection procedure acc. to the next paragraph

2.turn the rotary switch to the postion “OPEN” to run the actuator stem completely back

Valves DN 150-250

For valves DN 150 - 250 the stem of the actuator must be screwed into the valve stem.

Overview Actuators AME 6..

 

610/30

613/33

(-H )613/33

Safety

-

+

+

function

 

 

 

Mechanical

-

-

+

adjustment

 

 

 

Dimensions, Weights

Flanges: Connection dimensions acc. to EN 1092-2

Valve Types for AME(-H) 6..

The electical actuator AME(-H) 6.. can be mounted on the following valves, see .

Danfoss Heating

Observe the Installation Instructions attached to valves DN 150-250.

Valves DN 15-125

1.Place actuator on the valve and align.

2.Tighten union nut torque 100 Nm

Insulation

VI.AA.X3.6U

Disassembly of Valve,

Actuator

Danger

Danger of injury by steam or hot water!

Valve without actuator is open , sealing is in the actuator.

It is absolutely necessary to depressurize system prior to any work.

Carry out disassembly in reverse order as assembly.

Electrical Connection

HIGH VOLTAGE !

Danger of injury and life in case of improper handling!

Switch off power supply prior to connecting lines.

The electrical connection must only be performed by an expert electrician.

To access electrical panel remove the cover first.

Removing the cover

1.Loosen slotted screw at the rotary switch , remove rotary switch.

2.Unscrew screw and remove cover .

Connections

When cover is removed connect lines in accordance with connection diagram, see :

Connection for:

STB - Safety Temperature Limiter STW - Safety Temperature Monitor SDB - Safety Pressure Limiter

Prior to remounting the cover, carry out settings at the actuator, see next section.

Prior to connection it is absolutely necessry to remove the jumper - only types AME (-H) 613, 633 with safety return function.

Actuator Settings

Prior to carrying out any settings, dismount cover like described in previous section.

DH-SMT/SI 7

Installation Guide

AME (-H) 610, 613, 633

 

 

Switch designations

Output Signal Settings

Input settings

The selection of voltage or current input is carried out via the connection on the terminal strip, terminal 15 or 16, see “Electrical diagram” .

Final Position Settings

After having mounted the valves and the actuator, the final positions “Valve OPEN” and “Valve CLOSED” must be set.

Pre-conditions for the settings:

the actuator is mounted on the valve

the electrical connection is completed.

Valves VFG .., AFQM

Setting the final position “Valve CLOSED”

Procedure:

1.Set switch S2

2.Set rotary switch to position “CLOSE” .

3.The stroke indicator must move in the direction of the arrow up to its stop.

Valve is completely closed. 4. Align stroke indicator:

• Loosen screws .

• Align display to 0 .

• Tighten screws.

5. Turn rotary switch by one position to STOP

6. Press key S4 once

7. Set switch S2

The final position “Valve CLOSED” is set.

Setting the final position “Valve OPEN”

Procedure:

1. Find the stroke in the table below:

Type

DN

Valve stroke

 

15, 20, 25

6 mm

VFG 2

32, 40

8 mm

50, 65

12 mm

VFG 21

VFG 25

80

18 mm

AFGM

 

 

100, 125

20 mm

 

 

150, 200, 250

24 mm

2.Set switch S2

3.Set rotary to position “OPEN” Valve opens

Example:

DN 100, Stroke 20 mm

As soon as the stroke has been reached , set rotary switch to position “STOP”

4.Press key S4 once

8 DH-SMT/SI

5. Set switch S2

The final position “Valve OPEN” is set.

After you completed setting final position re-mount the cover and rotary switch and turn rotary switch to position "AUTO" .

If you would like to reset the final positions repeat the procedure again.

Valves VFU 2

Remarks to VFU 2:

In contrary to the valves VFG .., AFQM , the valve VFU 2 has a reversed closing direction.

The valve VFU 2 is opened by the safety return function.

Setting the final position “Valve OPEN”

Procedure:

1.Set switch S2

2.Set rotary switch to position “CLOSE” .

3.The stroke indicator must move in the direction of the arrow up to its stop.

Valve is completely open

4.Align stroke indicator:

Loosen screws .

Align display to 0 .

Tighten screws.

5.Turn rotary switch by one position to “STOP”

6.Press key S4 once

7.Set switch S2

The final position “Valve OPEN” is set.

Setting the final position “Valve CLOSED”

Procedure:

1. Take stroke from the following table:

 

 

Type

 

DN

Valve stroke

 

 

 

 

15, 20, 25

6 mm

 

 

 

 

32, 40

8 mm

 

 

VFU

 

50, 65

12 mm

 

 

 

 

80

18 mm

 

 

 

 

100, 125

20 mm

2.

Set switch S2

 

3.

Set rotary switch to position “OPEN”

Valve closes, as soon as the stroke

 

has ben reached, set rotary switch to

 

position “STOP” .

 

4.

Stroke indicator moves up to its stop,

 

the valve is shown on the scale

 

Example:

 

 

 

DN 100, stroke 20 mm

 

5.

Turn rotary switch by one position to

 

“STOP”

 

 

VI.AA.X3.6U

6.Pres key S4 once

7.Set switch S2

The final position “Valve CLOSED” is set. After you completed setting final position re-mount the cover and rotary switch and turn rotary switch to position "AUTO" .

If you would like to reset the final positions repeat the procedure again.

Operation

Electrical Manual Adjustment

Rotary switch set to “CLOSE“

Actuator stem is extended : After repositioning, turn to “STOP”

Rotary switch set to “OPEN“

Actuator stem is retracted : After repositioning, turn to “STOP”

Rotary switch set to “STOP“

Actuator stem stays in its last position.

Rotary switch set to “AUTO“

Actuator is controlled via the external controller.

Standard setting

Strictly observe for normal operation.

Mechanical Manual Adjustments

(only for the actuators AME-H 613)

In case of a power supply failure or a operating fault, the valve may be opened or closed

1.Turn rotary switch to position “CLOSE” .

2.Loosen security screw .

3.With hook wrench (accessory) retract actuator stem :

VFG .., AFQM

opens

VFU 2

closes

4. With hook wrench (accessory) extend actuator stem :

VFG .., AFQM

closes

VFU 2

opens

Prior to switching to automatic operation (AUTO), it is absolutely necessary to completely turn the adjustment nut to its stop.

Tighten security screw .

If this is not observed, the valve cannot be closed. (VFU ... not be opened).

Danfoss Heating

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