Daelim HISTORY User Manual

OWNER'S MANUAL

CONTENTS

SPECIFICATION

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OPERATION INSTRUCTION

SAFETY PRECAUTIONS

PRIOR TO STARTING VEHICLE

OPERATION

CORRECT ATTIRE

CARGO

MODIFICATION

ATTACHMENT

MUFFLER

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PARTS LOCATION

METER READING AND USAGE

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METER

INDICATOR LAMPS

SWITCH OPERATION

MAIN SWITCH

STARTER BUTTON

HEADLIGHT

WINKER SWITCH

HORN BUTTON

HAZARD SWITCH

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EQUIPMENT USAGE

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3

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5

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6

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8

STEERING LOCK

SEAT LOCK

PARKING BRAKE

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TRUNK

DOCUMENT STORAGE AREA

INNER BOX

HANDPHONE CHARGER

BAG HOLDER

CORRECT DRIVING OPERATION

STARTING THE ENGINE

IF ENGINE CANNOT BE STARTED

AFTER STARTING ENGINE

PROPER DRIVING METHODS

STOPPING

SELF INSPECTIONS BEFORE OPERATION

INSPECTION OF CONCERNED AREA

BRAKE INSPECTION

FUEL CHECK

TIRE INSPECTION

ENGINE OIL LEVEL CHECK

LIGHTS AND WINKER INSPECTION

BACK MIRROR INSPECTION

FUEL LEAK INSPECTION

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1

LICENSE PLATE INSPECTION

MAINTENANCE

MAINTENANCE SCHEDULE

MAINTENANCE PRECAUTIONS

BRAKES

BRAKE HOSE, PIPE LEAKAGE, DAMAGE, ASSEMBLY STATE

BRAKE PAD WEAR

PARKING BRAKE ADJUSTMENT

PARKING BRAKE SHOE INSPECTION

CHANGING ENGINE OIL

TRANSMISSION OIL INSPECTION

WHEEL REMOVAL

SPARK PLUG

BATTERY INSPECTION

FUSE REPLACEMENT

BULB REPLACEMENT

AIR CLEANER ELEMENT INSPECTION

SIDE STAND INSPECTION

CABLE RUBBER PART INSPECTION

NOTABLES FOR CAR WASHING

STORAGE GUIDE

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FRAME AND ENGINE NUMBER

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SAFE DRIVING

PREPARATION BEFORE DRIVING

DRIVING METHOD

DRIVING POSITION

PRECAUTION WHEN DRIVING

STARTING

TURNING METHOD

PRINCIPLE OF TURN

EFFECT OF SPEED

3 POSITIONS OF TURNING

TURNING METHOD

PRECAUTION WHEN TURNING

BRAKING METHOD

BASIC PRINCIPLE OF BRAKE(FRICTION FORCE)

RESTRAINT OF BRAKE EFFECT (INERTIA)

BRAKING METHOD

COMPARISION OF BRAKING DISTANCE

IMPACT WHEN COLLISION

WIRING DIAGRAM

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2

SPECIFICATION

ITEM DATA ITEM DATA

LENGTH×WIDTH×HEIGHT(mm)

WHEEL BASE(mm)

GROUND CLEARANCE(mm)

SEAT HEIGHT(mm)

DRY WEIGHT(kgf)

PASSENGER

ENGINE TYPE

PISTON DISPLACEMENT(cc)

BORE AND STROKE(mm)

STARTING SYSTEM

TRANSMISSION TYPE

1,965×690×1,230

1,350

120

780

125

2

OIL COOLED/AIR COOLED

4 STROKE 4VALVE

124.9

56×50.7

START MOTOR / KICK

V - MATIC

IGNITION SYSTEM

BATTERY CAPACITY

FUEL CAPACITY(ℓ)

RESERVE FUEL CAPACITY(ℓ)

TIRE SIZE

SUSPENSION

BRAKE

SPARK PLUG

FUSE(A)

C.D.I

12V8AH(MF TYPE)

8.0

1.7

FR.

RR.

FR.

RR.

FR.

RR.

120 / 70 - 12 53K

130 / 70 - 12 62K

TELESCOPIC

UNIT SWING OIL DAMPER

HYDRAULIC DISK

HYDRAULIC DISK

CR8EH-9

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3

OPERATION INSTRUCTION

This manual describes matters pertaining to correct operation,
safe operation and simple maintenance of the vehicle you
purchased.
To ensure more comfortable and safer operation, make sure to
read this manual carefully prior to operation.

●The photographs and drawings shown in this manual may

differ from those of actual vehicles due to changes in vehicle
specifications and modifications made.

●This vehicle is designed for 2 riders including the operator.

CAUTION

●Do not use polluted gasoline.

Using polluted gasoline will cause rust inside the fuel
tank, and will close the supply of fuel to the carburetor,
leading to an improper engine starting or may cause
serious damage to an engine.

●Do not use polluted or low-grade oil.

Always use genuine oil to protect and extend vehicle
performance and its life span.

●If any failure occurs due to the use of polluted gasoline

or oil, such failure will be excluded from being eligible
for repairs under the warranty.

SAFETY PRECAUTIONS

●Careful driving and the wearing of proper attire and safety

equipment are the most important factors in the safe
operation of the scooter. Please obey traffic regulations and
do not be hurried and careless.

●Many new vehicle owners operate their newly purchased

vehicles with great care and attention to safety factors.
However, after becoming accustomed to the operations are
often discarded, which can lead to accidents. Please don't let
this happen to you and always approach the operation of your
vehicle with the safety considerations needed.
When operating the vehicle, always keep in mind and obey
the notes of precaution printed on the “Safety Precaution
Label”attached to the vehicle.

●Always wear helmet.

●Always put on gloves.

●Observe posted speed limits.

●Park vehicle away from people(especially children) as

the muffler can get very hot.

●For safety, do not illegally modify the vehicle.

●Regularly conduct specified maintenance inspections.

<Maintenance Inspection Points>
Brakes, Tires, Oil, Lights, Horn, Instruments

4

PRIOR TO STARTING VEHICLE

OPERATION

●Read user's manual carefully.

●Conduct maintenance checks prior to operation.

●Always maintain vehicle in clean status and carry out

specified maintenance checks.

●Make sure to stop engine and stay away from fire when

fueling.

●Exhaust gas contains harmful substance such as carbon

monoxide. Start engine in well-ventilated places.

●Operators should naturally fix bodies to keep smooth driving.

●Please check whether or not you are unnaturally strained and

strung up.

●Driving pose has a great influence on safe operation.

Please always maintain the center of your body in the middle
of seat.
Especially do not sit at the rear seat because it may lessen the
weight of front wheel and cause trembling steering wheel.

●Passengers should accurately fix bodies using both hands and

put both feet on floor panel.

●When wanting to turn, slightly lean to body toward the

direction of the turn. It is unsafe if the body is not moved in
union with the vehicle.

●Curvy roads and poor, unpaved roads constantly change in

surface quality. Driving on these roads can be unsafe if
certain safety precautions are not followed.

●In order to safely drive through these driving conditions,

anticipate coming road conditions, slow down to at least half
the normal speed, and relax your shoulders and wrists while
securely holding the handles.

5

CORRECT ATTIRE

CARGO

●Always make sure to wear helmet for safety. Wear

gloves and safety goggles.

●Do not wear uniforms which might hinder operation. It is

dangerous if the uniform is caught by brake lever.

A helmet should always be
worn and the helmet chin

strap should be securely
Correct shirts or jackets
with tight-fitting sleeves
should be worn.

Shoes should fit properly, and shoes having
little or no heel should be worn.

fastened.

●When carrying cargo, you must keep in mind that operating

the vehicle, especially when turning, will be different.

●Make sure not to overload the vehicle with goods as this can

make the vehicle unstable during operation.

REAR CARRIER MAXIMUM LOAD : 3kg

TRUNK MAXIMUM LOAD : 10kg

CAUTION

●Only load cargo in or on designated areas as placing or

fastening cargo to other areas can cause damage to the
vehicle.

●Do not place articles between the frame body cover and

engine as this can burn the goods.

6

MODIFICATION ATTACHMENT

●Modification of vehicle structure or function deteriorates

manipulability or causes exhaust noise to become louder
shortening the vehicle life. These modifications are not only
prohibited by law but also are the acts harmful to other
people. Modifications are not covered by warranty.

●Except designated attachment by DAELIM MOTOR CO.,

LTD., don’t attach any extra lighting device, because it may
cause an early discharging of battery.

MUFFLER

●Pay particular attention to fellow passenger so that he/she

can prevent getting burnt by the hot muffler during travel.

7

PARTS LOCATION

BACK MIRROR

BACK REST

MUFFLER

TRUNK

PILLION STEP BAR

SEAT

FRONT BRAKE LEVER

BAG HOLDER

BRAKE DISK

TIRE

8

REAR BRAKE LEVER

HEADLIGHT

FRONT CUSHION

FUEL TANK LID

(BENEATH THE SEAT)

BATTERY

FUSE

SIDE STAND

MAIN STAND

KICK START PEDAL

9

METER READING AND USAGE

METER INDICATOR LAMPS

PARKING BRAKE LAMP

WINKER
INDICATOR

NOB TRIP

HEADLIGHT HIGH

BEAM INDICATOR

SPEEDOMETER

FUEL GAUGE

ODOMETER

<SPEEDOMETER>

Indicates driving speed. Maintain legal
speed limits to ensure safe operation.

<ODOMETER>

Indicates total distance in kilometers
travelled by the vehicle.

<FUEL GAUGE>

The fuel gauge indicates the gasoline
level inside the fuel tank.
Gasoline should be put in the fuel tank as
soon as possible if the needle is resting in
the red area. When the needle is in the red
area, roughly 1.7 liters of gasoline can be
put in the vehicle to fill tank.

<WINKER INDICATOR>

When the winker switch is operated,
the winker indicator flashes in union
with the flashing of the turn signals.

<PARKING BRAKE LAMP>

When the parking lever is operated,
the parking brake lamp turns on.

10

SWITCH OPERATION

ON

키

OFF

LOCK

MAIN SWITCH

MAIN SWITCH

KEY

1. ON.... Starts engine. Key can not be

pulled out.

2. OFF....Stops engine. Key can be

placed in or taken out of the
main switch.

3. LOCK....Locks handle bars. Key can be

placed in or taken out of the
main switch.

4. OPEN....When seat lock is released, key

returns to its original
position(OFF). Key can be
placed in or taken out of the
main switch.

CAUTION

●Do not manipulate main switch key

during operation. If the main switch
key is placed on “Off” or “Lock”
position, all electrical system will
not function. Never operate the
main switch key during travel as it
might cause unexpected accidents.
If it is necessary to remove the
main switch key, stop the vehicle
first prior to removing.

●When you park the vehicle and

leave it, please lock handle bars
and take out the key.

●It can be locked up in the main

stand using supplementary device
(Buglarproof)

●If the key is left in “ON”position

without starting engine, battery is
discharged.

●Rotate key smoothly without

pressing to turn to OPEN.

●Do not use a number of keys

together with a metal key holder.
The keys and the key holder may
cause scratches or other damage
to the cover while operating the
vehicle.
(Recommend cloth or leather key

holders)

11

STARTER BUTTON

HEADLIGHT

STARTER BUTTON

The engine is started pressing this button
when pressed in a state where the main
switch key is placed to an ON position and
the brake lever is pulled.

CAUTION

●The engine will not start if the

brake lever is not pulled.

●Do not hold the brake lever and

pull the throttle grip when the
engine was started. It may damage
the engine.

<TURNING ON HEADLIGHT>

Put main switch key in “ON” position and
turn on headlight switch.

HEADLIGHT SWITCH

SWITCH POSITION FUNCTION

Headlight, taillight,

(H)

position lamp and
meter lights on.

(P)

(OFF)

Position lamp, taillight,
and meter lights on.

Light turned off.

<HEADLIGHT HIGH/LOW BEAM SWITCH>

High beam or low beam can be operated
by the use of high/low beam switch.

HEADLIGHT HIGH/LOW
BEAM SWITCH

HIGH BEAM

...... u sed when needing extra

(HI)

D

light.

LOW BEAM

...... used when other vehicles are

(LO)

D

present, in the city, etc.

CAUTION

●Use the high beam only in the

suburban road or when the usage of
the high beam not hinder the safe
driving of the car ahead.

12

WINKER SWITCH HAZARD SWITCH

HORN BUTTON

WINKER SWITCH

If this switch is turned on when the main
switch is in an ON position, the winker will
operate.

󳫻 (R)....used when making a right turn.

󳫺 (L)....used when making a left turn.

CAUTION

●The winker switch does not auto-

matically turn back to its original
position after completing the turn.
Please set the switch back to its
center position after turning.

HORN BUTTON

The horn is sounded if the horn button is
pressed when the main switch is in an ON
position.

HAZARD SWITCH

When the hazard switch button is pressed
with the main switch in “ON” position, the
winker lamp will start blinking.

13

EQUIPMENT USAGE

STEERING LOCK

STEERING
LOCK

KEY

<LOCKING>

To lock the steering, turn the handlebars
all the way to the left, turn the key to
LOCK while pushing in. Remove the key.

<UNLOCKING>

To unlock the steering, turn the key to the
OFF position.

WARNING

●Do not turn the key to LOCK while

riding the motorcycle; loss of
vehicle control will result.

SEAT LOCK

SEAT LOCK

<LOCKING>

●The seat automatically locks when the

seat is pushed in its downward position,

●Lightly pull upward on the seat to make

sure the seat has been properly locked.

<UNLOCKING>

●Turn the main switch key from OFF to

OPEN to open the seat.

CAUTION

●As the seat automatically locks, take

special care not to accidently leave
the key in the trunk.

●Make sure that the seat is securely

locked after closing the seat.
Driving with unlocked seat lock may
cause danger.

●When the seat lock is out of order, do

not operate it further and inspect it in
the closest authorized repair center.

14

PARKING BRAKE

PARKING BRAKE

When parking, with the side stand, use
the parking brake to prevent the slip of
vehicle.

<SETTING>

Depress the parking brake lever, and the
parking brake is set.

TRUNK

TRUNK

●There is a trunk under the seat.

●The seat is opened to gain access to

the trunk by using the main switch
key on the seat lock.

●The lamp inside the trunk will be

turned on if the seat is opened.

CAUTION

●The temperature inside the trunk

rises due to heat from the engine.
Do not place foodstuffs and other
articles that can be damaged easily
by heat. Also do not place flamm­able materials in the trunk.

●Do not place valuable or fragile

goods in trunk.

●As water can enter the trunk when

washing, make sure to remove
articles that can be damaged by
water.

●Do not load uncloseable size of

helmet and thing in the tunk,
otherwise, the battery can be
discharged with the trunk lamp on.

<RELEASING>

Press the central button in the parking
brake lever, and the parking brake will be
automatically released.

TRUNK MAXIMUM LOAD:10kg

15

DOCUMENT STORAGE AREA

DOCUMENT STORAGE AREA

INNER BOX

INNER BOX

CAUTION

●Do not place valuable of fragile

goods in the inner box.

●Make sure to remove important

items out of the inner box when
washing the vehicle as water can
enter the inner box.

●There is a document storage area on the

bottom of the seat.

●Store the owner’s manual and the

maintenance notebook in this area.

16

<LOCKING>

Turn the inner box switch to the right
using the main switch key. In this state,
close the cover, turn the key to the left and
then remove the key.

<UNLOCKING>

To unlock the inner box, turn the key to
the right.

INNER BOX MAXIMUM LOAD: 1.5kg

HANDPHONE CHARGER

BAG HOLDER

HANDPHONE CHARGER

●The main switch key is used to open the

inner box.

●Open the charge socket cap, insert

the handphone plug into the socket.

●Close the inner box.

●Turn the main switch to an ON

position.

●When the charging is completed, open

the inner box and remove the
handphone plug.

CAUTION

●The charging of the handphone

must be done with the main switch

placed in ON.

●Usage of if the handphone plug for

other purpose (for example, lantern
or ciga jack) may cause the battery
discharging.

●Driving the vehicle during charging

the handphone may cause damage

and failure of the handphone.

BAG HOLDER

●For ease in carrying bags and similar

items, they should be hung from the bag
holder which is fitted for this purpose.

●When using the bag holder, place it in

the open position and return it to the
normal position when not in use.

CAUTION

●Do not attempt to carry very heavy

or bulky loads since this would
affect the stability and steering
characteristics of the scooter.

17

CORRECT DRIVING OPERATION

●Make sure to check the oil, gasoline, etc.,

before starting the engine.

●Please ensure that the main stand is in a

down position when starting the engine.

CAUTION

●Make sure that the rear wheel is

locked when starting the engine to
prevent an unexpected quick start
of the vehicle.

●Locking is not possible if the rear

wheel brake is not adjusted correctly.

●Drive with care for both safety reasons

and longer vehicle life.

●For 1 month (or 1,000km) after pur-

chasing the vehicle, drive moderatly
avoiding fast starts and fast acceleration

STARTING THE ENGINE

Always follow the proper starting
procedure described below.

●This motorcycle is equipped with a side

stand ignition cut-off system.

●The engine cannot be started if the side

stand is down.

●Always be ensure that you operate the

engine starting controls with the scooter
on its stand.

WARNING

●Never run the engine in an

enclosed area. The exhaust
contains poisonous carbon
monoxide gas that can cause loss
of consciousness and lead to
death.

●While the scooter is on its stand

you should NEVER apply full
throttle:if the rear wheel touches
the ground the scooter would set
off at full speed. (Remember that
the scooter has a centrifugal
automatic speed control)

󳠿 Lock the rear wheel.(see p. 15)

(Apply either the rear brake or parking
brake)

󳡀 Turn the main switch to an ON position.

󳡁 Start engine with cell or kick.

18

<USING THE ELECTRIC START(CELL)>

●Press the starter button without rotating

the starter grip (opening the throttle).

CAUTION

●Immediately release the starter

button as soon as the vehicle has
started.

●Do not press the starter button when

the engine is running.
This can damage the starting motor.

●If the engine is hot and does not start

after pressing the starter button for 3~4
seconds, rotate the throttle grip to
1/8~1/4 of a rotation and try again. This
will allow easy starting

1/8

1/4

●It is possible that starting will be more

difficult if the vehicle has not been used
for a long period of time or if the fuel
hole is plugged up(starting problems
even when there is sufficient fuel in the
fuel tank may be an indication of a
plugged fuel hole).
When this happens, do not rotate the
throttle grip and try the starter button a
few times.

CAUTION

●Do not keep the statter button

pressed for more than 5 seconds at
a time. Release the starter button
for approximately 10 seconds
before pressing it again.

19