Craftsman 113.248510 User Manual

r

Save This Manual

For Fiiture Reference

owners manual

Model No.

113.248210

Single Speed Bond Saw

with Leg Set

Model No.

113.248320

Two Speed Band Saw

with Leg Set

Mod©l No.

113.248440

Two Speed Electronic Band Saw with Leg Set

Model No.

113.248510

Two Speed Electronic Band Saw with Cabinet

Serial Number______________

Model and serial numbers may be found at the left-hand side of the base, You should record both model and serial number in a safe place for future use.

CAUTION:

READ ALL

INSTRUCTIONS

CAREFULLY

113.248510

CRRFTSMtlN

12-INCH BAND SAW

•assembly

•operating

•repair parts

Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.SA

Part No. SP5292

Printed in U.S.A.

FULL ONE YEAR WARRANTY ON CRAFTSMAN BAND SAW

II within one year from the date of purchase, this Craftsman Band Saw fails due lo a defect in materiai or workmanship. Sears will repair it, free of charge.

WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.

This warranty applies only while this product Is used in the United States.

This warranty gives you specific legal rights and you may also have other rights which vary from slate to state.

SEARS, ROEBUCK AND CO., DEPT. 698/731A Sears Tower, Chicago, IL 60684

TABLE OF CONTENTS

Section Title	Page Number
General Safety Instructions for
Power Tools ...................................................	3
Additional Safety Instructions for
Band Saw........................................................	4-5
Glossary of Terms for Woodworking..................	6
Electrical Connections........................................	6-7
General Information............................................	8
Model Description...............................................	8
Unpacking and Checking Contents....................	8-10
Assembling Leg Set............................................	11-13
Assembling Cabinet............................................	13-15
Mounting the Saw to the Cabinet.......................	15-16
Mounting Door....................................................	16
Attaching the Handwheel...................................	17
Mounting the Motor............................................	17-19
Connecting the Motor.........................................	20
Selecting Blade Speed........................ ..............	21
Recommended Speed Settings.........................	21
Changing Speed Settings...................................	21
Attaching Trim Caps...........................................	22
Getting to Know Your Band Saw......... ..............	23'
Location and Function of the
Electronic Indicator System ...........................	24-25
Installing the Blade.............................................	26-27

Aligning the Blade and
Blade Guide Assemblies..................................	28-30
Mounting the Front Table.................................	30-32
Squaring the Blade to the Table..........................	32
Adjusting Front Table...........................................	33
Location and Function of Controls.......................	34
Tilting Head for Bevel Cut....................................	35
Adjusting Bevel Lock Knob..................................	35
Basic Band Saw Operation..................................	36
Installing Sanding Attachment.............................	37
Installing the Sanding Belt...................................	37
Recommended Accessories................................	38
Maintenance ......................................................	38-39
Trouble Shooting—All Models.............................	39
Trouble Shooting—Motor.....................................	40
Trouble Shooting—Electronics............................	41-42
Parts Lists............................................................	43-50
Leg Set.............................................................	43
Drive Assembly................................................	44-45
Base Components...........................................	46-47
Bevel Drive and Motor Mount
Assembly Parts.............................................	48-49
Cabinet.............................................................	50

GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS

ALL MODELS

1.KNOW YOUR POWER TOOL

Read and understand the owner’s manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool.

2.GROUND ALL TOOLS

This tool is equipped with an approved 3-conductor cord and a 3-prong grounding type plug to fit the proper grounding type receptacle. The green conductor in the cord is the grounding wire. Never connect the green wire to a live terminal.

3.KEEP GUARDS IN PLACE,

in working order, and in proper adjustment and alignment.

4.REMOVE ADJUSTING KEYS AND WRENCHES

Form habit of checking to see that keys and adjusti ng wrenches are removed from tool before turning it on.

5.KEEP WORK AREA CLEAN

Cluttered areas and benches invite accidents. Floor must not be slippery due to wax or sawdust.

6.AVOID DANGEROUS ENVIRONMENT

Don’t use power tools in damp or wet locations or expose them to rain. Keep work area well lighted. Provide adequate surrounding work space.

7.KEEP CHILDREN AWAY

All visitors should be kept a sate distance from work area.

8.MAKE WORKSHOP CHILD-PROOF

— with padlocks, master switches, or by removing starter keys.

9.DON’T FORCE TOOL

It will do the job better and safer at the rate for which it was designed,

10.USE RIGHT TOOL

Don't force tool or attachment to do a job it was not designed for.

11.WEAR PROPER APPAREL

Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches) to get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair. Roll long sleeves above the elbow.

12.USE SAFETY GOGGLES (Head Protection)

Wear Safety goggles (must comply with ANSI

Z87.1) at all times. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses, Also, use face or dust mask if cutting operation is dusty, and ear protectors (plugs or muffs) during extended periods of operation.

13.SECURE WORK

Use clamps or a vise to hold work when practical. It’s safer than using your hand, and frees both hands to operate tool,

14.DON’T OVERREACH

Keep proper footing and balance at all times.

15.MAINTAIN TOOLS WITH CARE

Keep tools sharp and clean for best and safest performances. Follow instructions for lubricating and changing accessories.

16.DISCONNECT TOOLS

before servicing; when changing accessories such as blades, bits, cutters, etc.

17.AVOID ACCIDENTAL STARTING

Make sure switch is in “OFF” position before plugging in,

18.USE RECOMMENDED ACCESSORIES

Consult the owner’s manual for recommended accessories. Follow the instructions that accom­ pany the accessories. The use of improper acces- sories-may cause hazards,

19.NEVER STAND ON TOOL

Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted, Do not store materials above or near the tool such that it is necessary to stand on the tool to reach them.

20.CHECK DAMAGED PARTS

Before further use of the toot, a guard or other part that is damaged should be carefully checked to ensure that it wi 11 operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may effect its operation. A guard or other part that is damaged should be properly repaired or replaced.

21.NEVER LEAVE TOOL RUNNING UNATTENDED

Turn power off. Don’t leave tool until it comes to a complete stop.

additiondl safety instructions for band saw

ALL MODELS

Safety is a combination of common sense, staying alert, and knowing how your band saw works.

BEFORE USING THE SAW:

WARNING: TO AVOID MISTAKES THAT COULD RESULT IN SERIOUS, PERMANENT INJURY, DO NOT PLUG THE SAW IN UNTIL THE FOLLOWING STEPS HAVE BEEN SATISFACTORILY COMPLETED:

1.Assembly and alignment.

2.Learn the function and proper use of the on-off switch, bevel crank and lock, upper blade guide

and lock knob, lower blade guide, tension adjust­ ing knob and tension scale, and blade thrust bearing adjustment.

3.Read and understand all safety instructions and operating procedures throughout the manual.

4.Read the following labels which appear on the front of the band saw and blade guard.

IftAHOERI

ALLOW

TOOL TO

STOP

BEFORE

ADJUBTIMQ

v_...

	i DANGER 1 Ft	bR YOUR OWN SAFETY:	(now Thi« Tool)		hwfker'a Manual before Using this Machine.
	* Always wear safety 9099!«$ tHet comply	* Ektor« turning saw on, adjust UPfER		Read arvd Urutwstand c
			■Plan hand positKms 10 a sudden slip		• Turn saw off, remove switch key, and waft
	with ANSI Z87.1.	BLADE -GUIDE to just clear workpiece.	won't cause irtiury.
	■Before tumirig m w on. check and adjust:				for blade to stop before adjusting saw,
		■ Support, fixlur« or brace workpiece	•Turn saw olt and wait for Ptade lo stop		chartging blades or leaving area.
	a) Blade Tension b| Blade Guide»	firmly against tat^ so it will not rock	before freeing jamrr^ed material.		■Maintain 7<rmaximum clearance between
	c) Thrust Bearings	or twist from your hand.
					telMe and sartding bell.

WHEN INSTALLING OR MOVING THE SAW

1.To avoid injury from unexpected saw movement:

a.Place the saw on a firm level surface where there is plenty of room for feeding the work­ piece.

b.Adjust the saw so the table is level and the saw does not rock.

c.Bolt the saw to the floor if ittendstoslip, slide, or tip over during operations li ke cutting long, heavy boards.

d.Turn saw off and unplug electric cord before moving the saw to a new area.

2.Store and use the band saw indoors.

BEFORE EACH USE

1. Inspect your saw. If any part of this band saw is missing, or bent, or failed in any way, or any electrical componentsdo network properly, turn the saw off, remove switch key, and unplug the saw. Replace damaged, missing, or failed parts before using the saw again.

2. Plan your work to protect your eyes, hands, face, ears and body.

a.Do not do layout, assembly, or set up work on the table while the saw is running,

b.Wearsafety goggles (notglasses) that comply with ANSI Z87.1 (shown on package). Using any power tool can result in foreign objects being thrown into the eyes, which can result in

permanent eye damage. Safety goggles are available at Sears retail or catalog stores. Use of glasses or use of goggles not in compliance

with ANSI Z87.1 could result in severe injury from breakage of the eye protection.

c.Fordusty operations, wear a face shield along with safety goggles.

d.Use extra caution with large, very small, or awkward workpieces.

1. Use extra supports (tables, saw horses, etc.) forany workpieces large enough to tip when not held down to the table top.

2.Do not feed small pieces that require your finger holding the workpiece to go under the guard area. Use jigs or fixtures to hold the work and keep your hands away from the blade.

3.When cutting irregularly shaped work­ pieces, plan your work so it will not pinch the blade, A piece of molding, for example, must lay flat or beheld by a fixture or jig that will not let it twist, rock or slip while being

cut.

4. Properly support round material such as dowel rods, or tubing, They have a tendency to roll while being cut, causing the blade to '‘bite." To avoid this, always use a "V” block, or clamp the workpiece to a miter gage.

e. To avoid risk of hearing damage, wear ear plugs or muffs during extended periods of operation.

f.To avoid being suddenly caught in the blade:

1.Do not wear gloves.

2.Remove all jewelry and loose clothing,

3.Tie back long hair.

4.Roil long sleeves above the elbow.

g.Toavoid injury from accidental starting, always unplug saw, turn switch off and remove switch key before removing the guard, installing or removing any blade, accessory or attachment, or making any adjustments.

h.To avoid slips and jams causing injury;

1.Choose the right size and style blade for the material and the type of cutting you plan to do. Use this band saw to cut and sand only wood, wood like products and plastic.

2.Make sure the blade teeth point downward toward the table.

3.Make sure the blade tracking guides and thrust bearings are properly adjusted.

4.Always check and correctly adjust biade or sanding belt tension.

i. To avoid accidental blade contact, minimize blade breakage and provide maximum blade support.

1.Always adjust the upper blade guide and blade guard to just clear the workpiece.

2.Plan your hand placement so your fingers will not be where a sudden slip could cause them to hit the blade.

j.Make sure all clamps and locks are tight and there is no excessive play in any parts.

k- To avoid an electrical shock, make sure your fingers do not touch the metal prongs on the plug when installing or removing theplugtoor from a live outlet.

i. Never turn your band saw “ON” before clearing everything except the workpiece and related feed or support devices off the table.

BEFORE SANDING

1. Keep the table and sanding belt adjusted so the gap between them is no more than 1/16-inch wide,

2, To avoid fire, shock, or cause electrical shorts, do not sand metal. It could ignite the sawdust inside the saw.

WHENEVER SAW IS RUNNING

WARNING; DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR BAND SAW) TO CAUSE A CARELESS MIS­ TAKE. ALWAYS REMEMBER THAT A CARE­ LESS FRACTION OF A SECOND IS SUFFI­ CIENT TO INFLICT SEVERE INJURY.

a. If your saw makes an unfamiliar noise or if it vibrates excessively, stop immediately. Turn the saw off. Remove switch key and unplug the saw. Do not restart until finding and correcting the problem.

b.Avoid awkward hand positions where a sudden slip could cause a hand to move into the blade or the sanding belt.

c.Feed the workpiece only fast enough to letthe blade cut without bogging down or binding.

d.Before freeing jammed materia!, turn saw off. Remove switch key. Remove plug from power source outlet. Wait for all moving parts to stop.

e.When backing up the workpiece, the blade may bind in the kerf (cut). This is usually caused by sawdust clogging up the kerf or because the blade comes out of the guides. If

this happens:

1.Turn saw off.

2.Unplug saw.

3.Remove switch key.

4.Wait for all moving parts to stop.

5.Remove band saw cover.

6.Stick a fiat blade screwdriver or wedge into the kerf.

7.Turn the upper wheel by hand while backing up the workpiece.

f.Before removing loose pieces from the table, turn saw off and wait for ail moving parts to

stop.

ACCESSORIES

USE ONLY RECOMMENDED ACCESSORIES. Follow the instructions that come with the accessories. Consullthe owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury to persons.

glossary of terms for woodworkino	9
.

ALL MODELS

Beveling

An angle cutting operation through the face of the board.

Crosscut

A cutting operation made across the width of the workpiece.

Compound Cutting

A simultaneous bevel and miter cutting operation,

FPM

Feet per minute. Used in reference to surface speed of blade.

Freehand (as used for band saw)

Performing a cut without the workpiece properly supported on the work table.

Gum

A sticky, sap based residue from wood products.

Kerf

The material removed by the blade in a through cut or the slot produced by the blade in a non-through or partial cut.

Leading End

The end of the workpiece which is pushed into the cutting tool first.

Mitering

An angle cutting operation made across the width of the workpiece.

Push Stick

A device used to feed the workpiece through the saw during narrow ripping type operations so the opera­ tor s hands are kept well away from the blade.

Resaw

A cutting operation to reduce the thickness of the workpiece to make thinner pieces.

Resin

A sticky, sap based substance that has dried.

Rippirïg

A cutting operation along the length of the work­ piece,

Sawblade Path

The area of the worktable or workpiece directly in line with the saw blade.

Set

The distance the tip of the saw blade tooth is bent outward from the face of the blade.

Trailing End

The workpiece end last cut by the saw blade.

Workpiece

The item on which the cutting operation is being performed. The surfaces of a workpiece are commonly referred to as faces, ends, and edges.

Worktable

The surface on which the workpiece rests while performing a cutting or sanding operation.

	ALL MODELS	electrical connections
				WORN OR CUT, OR DAMAGED IN ANY WAY,
	POWER SUPPLY
				HAVE IT REPLACED IMMEDIATELY.
	Motor Specifications			IF NOT PROPERLY GROUNDED THIS POWER
	The A-C motor used in this saw is a capacitor-start,			TOOL CAN CAUSE ELECTRICAL SHOCK —
				PARTICULARLY WHEN USED IN DAMP LOCA­
	non-reversible type having the following specifica-
				TIONS CLOSE TO PLUMBING. IF AN ELECTRICAL
	tions;
				SHOCK OCCURS THERE IS ALSO THE POTEN­
		24832		TIAL OF A SECONDARY HAZARD SUCH AS YOUR
		24844
		24851		HANDS CONTACTING THE SAWBLADE. NOT ALL
	Rated H.R...........................................	% .. .	V2	OUTLETS ARE PROPERLY GROUNDED. IF YOU
	Maximum Developed H R...................	IVe . .	1	ARE NOT SURE THAT YOUR OUTLET IS PRO­
	Voltage................................................	120 . .	120	PERLY GROUNDED, HAVE IT CHECKED BY A
	Amperes .............................................	7.9 ..	7.9	QUALIFIED ELECTRICIAN.
	Hertz (Cycles) ....................................	60.. .	60	Your unit has a plug that looks like the one shown
	Phaze..................................................	Single	Single	below.
	RPM....................................................	1725 .	1725	3-PRONG PLUG
	Rotation of Shaft.................................	Clock­	Clock­
		wise	wise

WARNING: TO AVOID ELECTRICAL HAZARDS,

FIRE HAZARDS, OR DAMAGE TO THE TOOL, USE

PROPER CIRCUIT PROTECTION. YOUR SAW IS

WIRED AT THE FACTORY FOR 120V OPERATION. GROUNDING PRONG CONNECT TO A120V, 15-AMP, BRANCH CIRCUIT

AND USE A tS-AMP FUSE OR CIRCUIT BREAKER. TO AVOID SHOCK OR FIRE, IF POWER C IRD IS

This powertool is equipped with a3~conductorcord and ground type plug listed by Underwriters’ Labora­ tories. The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end.

This plug requires a mating 3-conductor grounded type outlet as shown above.

WARNING: TO MAINTAIN PROPER TOOL GROUND­

ING WHENEVER THE OUTLET YOU ARE PLAN­ NING TO USE FOR THIS POWER TOOL IS OFTHE TWO PRONG TYPE, DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. USE

AN ADAPTER AS SHOWN AND ALWAYS CON­

NECT THE GROUNDING PRONG TO KNOWN GROUND.

It is recommended that you have a qualified electri­ cian replace the two prong outlet with a properly grounded three prong outlet,

An adapter as shown is available for connecting the plug to 2-prong receptacles. The green grounding lead extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box.

GROUNDING LUG

I

ADAPTER

MAKE SURE THIS IS

CONNECTED TO A

KNOWN GROUND

2-PRONG

RECEPTACLE

WARNING: THE ADAPTER ILLUSTRATED IS FOR USE ONLY IF YOU ALREADY HAVE A PROPERLY GROUNDED 2-PRONG RECEPTACLE.

MOTOR SAFETY PROTECTION

CAUTION: To avoid motor damage this motor should be blown out or vacuumed frequently to keep sawdust from interfering with normal motor ventila­ tion.

1.Thistooi should be connected to a 120V, 15amp branclr circuit with a 15 amp fuse or circuit breaker. Failure to use the proper size fuse can result in damage to the motor.

2.If the motor fails to start, turn the power switch to the “OFF” position innmediately. UNPLUG THE

TOOL. Check the saw blade to make sure it turns freely. If the blade is free, try to start the motor again, If the motor still does not start, refertothe “Motor Trouble-Shooting Chart.”

3.If the motor suddenly stalls while cutting wood, turn the power switch off, unplug the tool, and free the blade from the wood. The motor may now be restarted and the cut finished,

4.Frequent “blowing” of fuses or tripping or circuit breakers may result if:

a.MOTOR IS OVERLOADED - Overloading can occur if you feed too rapidly.

b.LOW VOLTAGE - Although the motor is de­ signed for operation on the voltage and fre­ quency specified on the motor nameplate, normal loads will be handled safely on voltages not more than 10% above or below the name­ plate voltage. Heavy loads, however, require that voltage at motor terminals equals the

voltage specified on nameplate.

5. Most motor troubles may be traced to loose or incorrect connections, overload, reduced input voltage (such as small size wire in the supply circuit} or to overly long supply circuit wire. Always check the connections, the load and the supply circuit whenever motor fails to perform satisfactorily. Check wire size and length with the Wire Size Chart below.

WIRE SIZES

The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent overheating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) exten­ sion cord. Use only 3-wire extension cords which have 3-prong grounding type plugs and 3-poie receptacles which accepts the tools plug.

CAUTION: For circuits that are farther away from electrical service box, the wire size must be increased proportionately in order to deliver ample voltage to the saw motor.

Length of the	120 Volts Wire Sizes Required
Conductor	(American Wire Gage Number)
0-25 Ft.	16
26 - 50 Ft.	14
51 - 100 Ft.	12

general information

ALL MODELS

1. This manual is for the following Models— 113.248210,113.248320,113.248440, and113.248510. All sections are labeled with the correct model num­ ber. Follow ONLY instructions that are meant for your model saw.

2.If you are missing any part(s) white putting your saw together, do not continue assembly. Contact your Sears Service Center or Retail Store and get the missing part{s) before continuing assembly or try­ ing to use the saw.

Complete parts lists are located at the end of this manual. Use theselists to identifythenumberof any

missing part.

3.Sometimes small parts get lost in packaging materi­ als. Do not throw away any packaging until yoursaw is put together, if you are missing a part, check the packaging before contacting Sears.

Model Description

Model 113.248210: Manual Band Saw; 18x23 inch worktable; single speed; V2 H.R motor that develops 1 H.P.;legset.

Model 113.248320: Manual Band Saw; 27 x 23 inch work table; two speed; % H.R motor that develops 1Va H.R; legset.

Model 113.248440: Electronic Band Saw; 27 x 23 inch work table; two speed; H.R motor that develops 1Va H.R; legset.

Model 113.248510: Electronic Band Saw; 27 x 23 inch work table; two speed; Vs H.R. motor that develops IVs H.R; 23 inch cabinet with door.

unpacking and checking contents

ALL MODELS

COMBINATION SQUARE MUST BE TRUE

STRAIGHT EDGE OF

3/8" WRENCH 7/16 ' WRENCH S/16 " WRENCH

1/8" HEX "L " WRENCH	SOCKET WRENCH
5/32 " HEX “L" WRENCH

SHOULD SE NO GAP OR OVERLAP HERE WHEN

SQUARE IS FLIPPED OVER IN DOTTED POSITION

WARNING: TO AVOID INJURY FROM UNEXPECT­

ED STARTING OR ELECTRICAL SHOCK, DO NOT

PLUG THE SAW IN UNTIL ALL ASSEMBLY AND ALIGNMENT STEPS ARE COMPLETE. THE POWER CORD MUST REMAIN UNPLUGGED WHENEVER YOU ARE WORKING ON THE SAW.

Unpacking and Checking Contents

1, Separate all “loose parts ’ from packaging mater­ ials and check each item with “Table of Loose Parts” to make sure all items are accounted for, before discarding any packing material.

WARNING: IF ANY PARTS ARE MISSING, DO NOT ATTEMPT TO ASSEMBLE THE BAND

SAW, PLUG IN THE POWER CORD, OR TURN THE SWITCH ON UNTIL THE MISSING PARTS

ARE OBTAINED AND ARE INSTALLED COR­ RECTLY.

2. Remove front table and front cover first while saw is being unpacked. To remove the front cover, pull thecover at the neck and underside of throat area.

TABLE OF LOOSE PARTS

(ТЕМ	DESCRIPTION		QTY,	j	Pulley
A	Motor...............................................................	’	-| '
В Basic Saw Assembly....................			i	к	Loose Parts Bag
	(Models 113.248210 and 113.248320				containing the following items:
	Do not include electronic				Band Saw Blade 'A x 80.................................	1
	indicator system)				Sanding Belt V2 x 80......................................	1
C	Owners Manual..............................................		1		Handwheel Asembly......................................	1
D	Trim Cap, L.H.................................................		1		Bag of Loose Parts #508014..........................	1
E	Trim Cap, R.H.................................................		1		Bag of Loose Parts #507968 .........................	1
F	Leg..................................................................		4		Bag of Loose Parts #507741 ........................	1
G	Lower Stiffener ..............................................		4		Battery (Electronic Models Only) ..................	1
H	Sanding Platen................................................		1	L Cabinet Assembly (Model 113.248510 Only) 1
!	Poly “V” Drive Belt...........................................		1	M	Leg Channel .................................................	1

NOTE: To avoid damage to the band saw leave it laying on its left side until you are ready to mount it to the leg set or cabinet. To prevent scratching the finish, lay a piece of the packing box underthe saw.

ALL MODELS

LIST OF LOOSE PARTS IN BAG #507968

ITEM	DESCRIPTION	QTY.
A Truss Head Screw V4-20x12..........................		32
B Lockwasher Ext. ’A.........................................		32
C Hex Nut 1/4-20	................................................	32
D Leveling Foot..................................................		#
E Hex Jam Nut % .........................................-16		8
F Bracket Leg.....................................................		#

LIST OF LOOSE PARTS IN BAG #508014

ITEM	DESCRIPTION	QTY.
G Pan Hd. Screw 10-32x2...................................		1
H Hex Nut 10-32..................................................		1
I	Switch Key......................................................	1
J Lo Hd. Screw Cap 1/4-20 xVa........................		2
K Spacer #10 X 5/i6...........................................		3
L Hex Flange Lock Nut 10-32............................		4
M Locking Setscrew V4-20xi/2...........................		3
N Wingnut®/i6-18..............................................		1
O Washer V32X 1 x1i/i6.......................................		''
O Washer i%4 x % x 1/32.......................................		2
P Pan Hd. Screw Type TT10-32 x 1%...............		2
Q Hex Hd. Screw Ty TT V4-20 x %...................		4

LIST OF LOOSE PARTS IN BAG #507741

ITEM	DESCRIPTION	QTY.
R Table Alignment Key......................................		1
S Table Latch ......................................................		2
T Belt Tension Stud ............................................		1
U Table Latch Spring.........................................		2
V Table Alignment Spring..................................		2
W Key3/i6Sq.xis/6..............................................		1

MMH

w’

‘NOT SHOWN TO SCALE

10

HSSBiTlEiriy HiiCI oii^|ririi6rii
MODEL 113.248210,113.248320,
113.248440	,

ATTACHING LEVELING FEET

From the loose parts bag find the following hardware:

Item	Description	Qty.
A	Support Bracket..........................................	4
B	Leveling Feet ..............................................	4
C	Hex Nut 3/8-16...........................................	8
From the loose parts find the following items;
D	Leg ..............................................................	4

•NOT SHOWN TO SCALE

1. Mount floor leveler support brackets inside legs. Line up the three tabs on brackets with slots on leg and tap into place. Make sure lip on bracket points up. Install the remaining three brackets the same way.

2. Put a hex nut on each of the leveling feet and screw it down towards the rubber foot.

3.Put the leveling feet through the holes in the bottom of the floor leveler support bracket.

4.Put another hex nut on each of the leveling feet and hand tighten until they are next to the support bracket.

WARNING: After the legset has been attached to the basic saw assembly, it will be necessary to ad just the leveling feet so the saw does not rock.

LEG

SUPPORT BRACKET

LEVELING FOOT

11

MODEL II3.248210,113.248320, 113.248440

ATTACHING LEG SET

From the loose parts bag find the following hardware:
Item	Description	Qty.
A	Truss Head Bolts Vi-20 x ’/2...................	32
B	Lockwashers External VA........................	32
C	Hex Nuts 1/4-20.......................................	32
From the loose parts find the following items:
D	Leg Channel.............................................	1
E	Legs (with attached support brackets and
	leveling feet)	4
F	Lower Stiffeners.......................................	4

1.Lay a piece of cardboard on the floor to keep from scratching the saw.

2.Position the basic saw assembly on the floor as shown below. The back cabinet of the saw should be laying flat on the floor. It may be necessary to have someone help you lift the saw.

3.Mount the two front legs to the basic saw assembly using truss head bolts, lockwashers, and nuts. Make sure that the four (4) holes in each corner of the saw line up with the four (4) holes in the top of each leg. At this timeonlyput bolts through thesWes of the saw assembly nofthefront.Onlyfingertighten

nuts.

4.Position the leg channel inside the legset as shown. Fasten the channel piece, leg, and saw together with two (2) truss headbolts on each side. The threaded section of the bolts should point towards the inside of the basic saw assembly. Put a iockwasherand hex nut on each bolt. Finger tighten nuts

at this time.

SAW

BASE

			CHANNEL
			LEG
			_L_
	NUT A	I®: s	TRUSS
			HEAD
			SCREW
	LOCKWASHER

Truss head screw, lockwasher, hex nut, and front channel piece.

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5.Use truss head bolts, lockwashers, and hex nuts to mount the two (2) rear legs to the basic saw assem­ bly. It may be necessary to slightly tilt the saw as­ sembly backwards in orderto get thefour (4) holes in each corner of the saw to line up with the four (4) holes in the top of each leg. Finger tighten nuts at this time.

6.Attachthefour(4)/owe/'si/ffene/'stothe/egs.Two(2) truss head bolts, washers, and hex nuts are re­ quired to hold each end oi a lower stiffener\n place. Only hand tighten hex nuts.

7.Go back with a Vis wrench or socket and tighten all hex nuts.

8.Carefully lift the saw into its normal position. It may be necessary to have someone help you in order to avoid damaging the saw.

ADJUSTING LEVELING FEET

WARNINGS TO AVOlO INJPORY FROM UNEX­ PECTED SAW OR WORK MOVEMENT, LEVEL­ ING FEET MUST BE ADJUSTED SO THAT SAW DOES NOT ROCK.

To adjust leveling feet so the saw will sit properly;

a.Move saw to desired location.

b.Raise or lower leveling foot by turning it clockwise or counterclockwise.

c.Tighten nuts to lock leveling foot in place.

MODEL 113.248510

ASSEMBLING CABINET

1. Separate all “loose” parts from packing materials and check each item with “Parts List" to make sure all items are accounted for before discard­ ing any packing material.

From loose parts find the following items:

ITEM	DESCRIPTION	QTY.
1	Right Side Panel............................................	1
2	Left Side Panel .............................................	1
3	Lower Shelf....................................................	1
4	Skirt................................................................	2
5	Shelf Stiffener................................................	1
6	Corner Bracket ..............................................	2
7	Spacer............................................................	2
8	Door...............................................................	1

Bag of Loose Parts #508166
Containing Following Items:
Screw, Truss Hd. 1/4-20x1/2..............................	34
Lockwasher.Ext. 1/4............................................	34
Nut, Hex 1/4-20...................................................	34
Foot, Leveling 3/8.................................................	4
Nut, Hex Jam 3/8-16.............................................	8

Bag of Loose Parts #507530
(In Cabinet Assembly)
Containing Following Items:
Screw, Pan Hd. #6-10x1/2...................................	2
Screw, Pan Hd. Ty “T” 6-32 x 3/8........................	2
Screw, Pan Hd. #10-10x1/2.................................	4
Catch Magnetic....................................................	1
Hinge Door...........................................................	2

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MODEL 113.248510

2.After layout of cabinet parts, lake the lower shelf and turn upside down on floor. Small front flange should be pointing upward.

3.Locate the two (2) corner brackets, four (4) 1/4- 20 X 1/2 truss head bolts, lockwashers, and nuts. Attach the corner brackets to the front flange in holes as illustrated. Attach both corner brackets.

4. Locate the two (2) side panels, one (1) shelf stiffener, and six (6) 1/4-20x 1/2truss head bolts, lockwashers and hex nuts. Place the right side panel on its back side as illustrated. Stand up the lower shelf on the rear flange and line up the holes on the corner bracket and shelf stiffener with the holes in the side panel. Mount the bolts in the three holes and tighten hex nuts with a 7/16-inch wrench or socket. Repeat procedure for left side panel.

5. Locate the two(2) skirts, eight(8) truss head bolts, lockwashers and hex nuts. Assemble one(1) skirtto the front of the cabinet using four(4) bolts, lock­ washers and nuts. Hand tighten only. Stand the cab­ inet upright and assemble the rear skirt to the cabinet using two{2) truss head bolts lockwashers and nuts using the top two holes only. From inside the cabinet insert two bolts out through the two

remai ning holes i n the rear ski rt. I nstal I lockwashers and nuts hand tightened only.

14

MODEL 113.248510

6.Secure rear of shelf to right side and left side panels using (2) 1/4-20 X1/2 truss head bolts and hex nuts. Hand tighten only.

Locate the right and left side spacers, the six (6) 1/4-20 X 1/2 truss head bolts, lockwashers, and hex nuts. Position the spacer inside the right and left side panels and fasten in the three holes as illustrated.Tighten nutsusinga7/16-inch wrench or socket.

8. Locate four (4) leveling feet and eight (8) 3/8-16 hex nuts. Attach the leveling feet to bottom of side panels in front and rear as illustrated. Hand tighten hex nuts.

WARNING: TO AVOID INJURY FROM UN­ EXPECTED SAW OR WORK MOVEMENT, LEVELING FEET MUST BE ADJUSTED SO THAT SAW DOES NOT ROCK.

9.To adjust leveling feet so thesawwill sit properly;

a.Move saw to desired location.

b.With 9/l6-inch wrench loosen bottom nut.

c.Back off top nut by hand.

d.Raise or lower foot by adjusting bottom nut using 9/16-inch wrench

e.Snug top nut against inside of leg by hand.

f.Adjust all four feet as necessary then tighten all four bottom nuts using a 9/16-inch wrench.

MOUNTING THE SAW TO THE CABINET

1. From loose parts bag find the following hard­ ware:

ITEM	DESCRIPTION	QTY.
A Truss Head Bolts 1/4-20 x 1/2......................		4
B Lockwashers External 1/4............................		4
C Hex Nuts 1/4-20............................................		4

15

MODEL 113.248510

2.Place saw on cabinet so that holes in bottom of saw line up with holes In top of cabinet.

3.Install bolts, lockwashers. and nuts as shown. Tighten securely using a 7/16-inch wrench or

socket. The front two bolts hold the saw, lower wheel cover, and the cabinet together. Install these bolts from the bottom side,

4. After the band saw has been mounted to the cabinet, go back and tighten all the nuts that were previously hand tightened using a 7/16inch wrench or socket.

FRONT

MOUNTING DOOR

Tools needed; 7/16" wrench or socket and phillips screwdriver.

1.Locate the two (2) door hinges and four (4) 10-10 x 1/2 plastite screws. Mount hinges on either side of the door with phillips screwdriver.

2.Locate the four (4) truss head bolts, lockwasher and hex nuts to attach door hinges to the side panel. Tighten hex nuts with a 7/16" wrench orsocket.

3.Locate the magnetic catch, the magnetic catch stop plate, two (2) 6-10 X1/2 pan head screws and two (2) 6-32 X 3/8 pan head screws. Attach the magnetic catch to the door with the two (2) 6-10 x 1/2 pan head screws using a phillips screwdriver. Attach the mag­ netic catch stop plate to the side panel opposite the side the hinges are to be mounted. Use the two (2) 6-32x3/8 pan head screws to mount stop plate. Adjust the stop plate if necessary with phillips screw­ driver for desired closure.

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